Hakko 373 User Manual

Page 1
SELF FEEDER
Thank you for purchasing the HAKKO 373 Self Feeder. Please read this manual carefully before operating the HAKKO 373. Store the manual in a safe, easily accessible place for future reference.
CAUTION: You must install the Solder Dia. Adjustment Ring before use.
TABLE OF CONTENTS
Precautions.................................................................1
Names of Parts ...........................................................2
Setting Up the HAKKO 373 ........................................3
Operation ....................................................................6
Replacement of Parts .................................................8
Options & Replacement Parts ....................................9
Parts List................................................................... 11
Troubleshooting Guide..............................................13
Page 2
Precautions
CAUTION
· Setting up should be done while the soldering iron is cool, or you may get burnt.
·Do not force the guide pipe bend or turn as this may result in damage.
·Do not operate with tube bending or holding in sharp angle. It may cause to clogging.
·Input of switching is no-voltage input. Do not apply voltage to the jack for switch.
·Periodically, remove the guide pipe and clean out clogged flux.
·Do not force the adjustment screw to adjust the amount of solder return. It may cause to damage.
·If the power cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified person in order to avoid personal injury or damage to the unit.
Specifications
·Usable Solder
Usable solders are as follows. Some of the parts should be changed according to the diameter of solder desired to use.
Dia. of solder
Maximum quantity of usable solder is 1 kg (2.2 pounds).
(mm) (inch)
0.6, 0.65, 0.8, 1.0, 1.2, 1.6
0.024, 0.025, 0.031, 0.039, 0.047, 0.063
·Usable Soldering Iron
Soldering Iron HAKKO 900M (For HAKKO 926, 927, 928) HAKKO 900L (For HAKKO 926, 927, 928) HAKKO 902 (For HAKKO 931) HAKKO 903 (For HAKKO 939) HAKKO 904 (For HAKKO 929) HAKKO DASH HAKKO MACH-I HAKKO 907 (For HAKKO 936, 937) HAKKO 908 (For HAKKO 936, 937)
Operationable only with Foot Switch
·Specifications
Power Consumption Motor Rate
Solder Feed Time Solder Feed Speed Solder Feed Quantity Solder Return Quantity Outer Dimensions Weight
6 W DC 24 V 3.2W
0~7 sec.
4.5~26 mm (0.14~1 in.)/sec. 0~182 mm (0~7.2 in.) 0~5 mm (0~0.2 in.) (Fixed Speed) 107(W) x 110(H) x 215(D) Approx.1.5 kg/3.3 pounds
Remarks
1
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Names of Parts
1.Jack for Switch
2. Feed Speed Control Knob
3.Feed Time Control Knob
4.Mode Switch
5.Power Switch
6.Release Lever
7.Securing Screw
8.Tension Adjustment Knob
9.Tension Gear Guide Shaft
10.Adjustment for the amount of solder return
11.Feed Gear
12.Supply Nozzle
13.Solder Bobbin Shaft
10 1 1 12 13
12 3 4 5
14.Solder Dia. Adjustment Ring
15.T ension Gear
8
976
14 9 11
8
15
2
Page 4
Setting Up the HAKKO 373
·Setting up should be done while the soldering iron is cool, or you may get burnt.
·Do not force the guide pipe bend or turn as this may result in damage.
·Do not operate with tube bending or holding in sharp angle. It may cause to clogging.
1. Install the Solder Dia. Adjustment Ring
2. Setting the Guide Pipe Asse’y
1. Remove the tension gear guide shaft.
2. Attach the solder dia. adjustment ring according to the diameter of your desired solder and attach the tension gear guide shaft.
Tension Gear Guide Shaft
Tension Gear
Solder Dia. Adjustment Ring
Set the guide pipe asse’y between the nipple (or nut) and handle, and secure it. Washer may need depend on the type of iron. Please refer to the following figure.
HAKKO 900, HAKKO DASH & 907, 908
Guide Pipe Asse’y
Nut
HAKKO 902, 903, 904
Nipple Wave Washer
HAKKO MACH-I
Ring Washer
Nut
3
Handle
Guide Pipe Asse’y
Handle
Guide Pipe Asse’y
Handle
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3. Setting the Tube Unit
Setting Up the HAKKO 373
(a)Attach the Tube to Guide
Pipe Asse’y .
(b)Set the Attachment on the
Handle of Soldering Iron.
The tube is double structure. Insert the inside tube into the hole of the connection, and the outside black tube should fully cover the screw part of the connection. Be sure that not to bend the tube.
NOTE
The Att achment is not necessary if you use HAKKO MACH­I.
i. Position the attachment on the handle of iron. Decide
which outlet of attachment should use for the tube as the tube can be pulled out from either way of the attachment. Find the best position where can connect the tube straight to the pipe. Be careful not to damage the inner wiring if replace the tube inside of the attachment.
ii. Secure the attachment. Set the attachment on the handle
securely with clips and adhesive tape on backside of the attachment. Refer to the following figure on the setting position of the attachment and the guide pipe. Pay attention on the setting angle of the guide pipe and the attachment.
4. Connect the Feeding Nozzle
Insert the feeding nozzle into the feeding unit on the top of the station, and secure it with screw.
NOTE
Securing the screw excessively may break the feeding nozzle.
5. Connect the Mini-plug Insert the mini-plug branching from the tube unit into the
jack of the station.
NOTE
Nozzle
Connect the mini-plug of foot switch to the station if you use HAKKO MACH-I.
Securing Nut for Guide Pipe Connection
Guide Pipe
Tube
Attachment
ClipsGuide Pipe Holder
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Page 6
Setting Up the HAKKO 373
6. Setting the Solder Set a new solder after pull the old solder out when the old
one left in tube. (a)Remove the tension gear guide shaft. And attach the
solder dia. adjustment ring according to the diameter of your desired solder.
(b)Insert the solder bobbin shaft in the solder bobbin and
mount it on rear of the station. Solder should be fed over the bobbin as the following figure.
(c) Insert the solder from the supply nozzle. (d)With pressing release lever, put the inserted solder of
approx. 10 mm/0.4 in. into the feeding nozzle through between tension gears.
MANUAL
.
7. Changing the Solder Diameter
(e)Power switch on, and set MODE to (f) Press the trigger switch, and feed the solder.
Replace the solder dia. adjustment ring, when using the soldering iron continuously but desire to change the diameter of solder. The guide pipe asse’y should change according to the diameter of solder. Refer to the section “Replacement of Parts”.
(a)Power switch off. Open the release lever and roll back
the left solder to the bobbin.
(b)Remove the tension gear guide shaft, and replace the
solder dia. adjustment ring according to desired solder dia. Remove the tension gear guide shaft turning with a spanner or pliers.
(c) Replace the guide pipe asse’y if it’s necessary.
8. Use in Vertical Vertical use is available. Fixing in vertical is as following
figure.
46mm
2-ƒÓ4.2
5
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Operation
Solder will be fed by pressing the feed switch (or foot switch).
·MODE ·AUTO MODE
If you press the feed switch, solder will be fed with set time and speed independently of length of pressing time.
·MANUAL MODE
Solder will be fed with set speed during pressing the feed switch.
·Setting for Feeding Time and Speed
·Adjustment for the Amount of Solder Return
Set the speed before the time. For the setting speed, both
AUTO
for setting time.
After feed solder, specific length of solder can be returned. This solder return function permits use for simple robots. Amount of solder return is adjustable within 0~13 mm (0~0.51 in.). Solder should be rolled back if the amount of solder return is bigger than the amount of solder feed. Please set the amount of solder return as small as possible. If the tip of the returning solder reaches to the guide pipe, flux will easily accumulate at this point. Be sure that it will not happen. Insert a driver into a adjustment hall on the side of the station. Turn lef t for smaller and turn right for bigger amount.
MANUAL
&
are effective, but only
AUTO
is effective
·Adjustment of Tension When adjust the tension, be sure that not the gear to be
slipped during feed solder, or do not force to feed solder slipping gear when solder clog. Set the tension gear loosely for fine solder (ƒÓ0.6mm,
0.8mm/0.024 in., 0.031 in.). Refer to the following chart.
Solder Dia. ø0.6mm
maximum
6
ø1.0mm
14mm
ø1.6mm
10mm
Page 8
Operation
·Usage of Iron Holder
• HAKKO 926
If you use HAKKO 926, refer to the following figure to set the iron holder. (As for the HAKKO 926, the setting is available only on it’s left.)
Iron Receptacle
Spring Iron Holder
or
Thumb screw
Holder Mounting Base
Set the iron receptacle in the spring iron holder keeping the iron tip and the guide pipe horizontally.
• HAKKO 631 Simply replace the iron holder if you use with iron holder
HAKKO 631 for except HAKKO 926.
• HAKKO 907, 908 Place the soldering iron in the iron holder so that the right
side of the guide pipe holder fits to the right side of the iron receptacle. When you want to fit it to the left side of the iron receptacle, remove the securing nut for the guide pipe and the connection; then reattach them in the opposite side.
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Replacement of Parts
1. When you change the Solder Diameter
Changing matter
From the range of 0.6~1.0mm to the range of 0.6~1.0mm From the range of 1.2~1.6mm to the range of 1.2~1.6mm From the range of 0.6~1.0mm to the range of 1.2~1.6mm From the range of 1.2~1.6mm to the range of 0.6~1.0mm
2. When you change the Soldering Iron
Please replace the parts indicated on the following chart when you change solder diameter.
Please replace the tube unit and guide pipe asse’y, when you change the soldering iron. It is not necessary to replace the parts if the items are in the same frame in the following chart. Foot switch is necessary if you use the HAKKO MACH-I.
Tube Unit Guide Pipe Asse’y
900M, 900L, N452, N453, N454 902, 903, 904 N452, N453, 900M N454, 900L 920, 921, 922 918
Solder Dia.
Adjustment Ring
replace replace replace replace
Nozzle
replace replace replace replace
918, 920, 921, 922 907, 908 902, 903, 904
Guide
Pipe same same
replace replace
Tube
Unit same same
replace replace
907 908
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Page 10
Options & Replacement Parts
Part No.
B1626 B1627 B1628 B1629 B1630 B1631 B1672 B1632 B1673 B1957 B1958 B2143 B2144 B1674 B1675 B1676 B1677 B1678 B1679 B1680 B1681 B1682 B1683 B1684 B1685 B1686 B1687 B1688 B1689 B1690 B1691 B1692 B1693
Part Name Solder Dia. Adjustment Ring Solder Dia. Adjustment Ring Solder Dia. Adjustment Ring Solder Dia. Adjustment Ring Solder Dia. Adjustment Ring Tube Unit A/with Switch Tube Unit B/with Switch Tube Unit C Tube Unit D Tube Unit E/with Switch Tube Unit F/with Switch Tube Unit J/with Switch Tube Unit K/with Switch Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y
Dia. of Solder
0.6, 0.65mm
0.8mm
1.0mm
1.2mm
1.6mm
0.6~1.0mm
1.2~1.6mm
0.6~1.0mm
1.2~1.6mm
0.6~1.0mm
1.2~1.6mm
0.6~1.0mm
1.2~1.6mm
0.6, 0.65mm
0.8mm
1.0mm
1.2mm
1.6mm
0.6, 0.65mm
0.8mm
1.0mm
1.2mm
1.6mm
0.6, 0.65mm
0.8mm
1.0mm
1.2mm
1.6mm
0.6, 0.65mm
0.8mm
1.0mm
1.2mm
1.6mm
Soldering Iron
-
-
-
-
­900M, 900L, DASH
MACH-I
902, 903, 904
907, 908
900M, N452, N453
900L, N454
920, 921, 922
918
9
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Options & Replacement Parts
Part No.
B1694 B1695 B1696 B1697 B1698 B2146 B2147 B2148 B2149 B2150 B2151 B2152 B2153 B2154 B2155 B1699 B1700 B1701 B1702 B1703 B1704 B1705 B1706 B1707 B1708 B1709 B1647 B1648 B1649 B1650 B1956 B2158 631-07
·900M, 900L are Iron Parts for HAKKO 926, 927, 928.
·902 is Iron Part for HAKKO 931.
·903 is Iron Part for HAKKO 929 (120V), 939.
·904 is Iron Part for HAKKO 929 (100, 110, 220, 230, 240V).
·918, 920, 921, 922 are Parts No. of HAKKO MACH-I series. MACH-I means applicable for all items of HAKKO MACH-I series.
·N452, N453, N454 are Parts No. of HAKKO DASH series. DASH means applicable for all items of HAKKO DASH series.
·907, 908 are Iron Parts for HAKKO 936, 937.
Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Guide Pipe Asse’y Nozzle Nozzle Nozzle Nozzle Nozzle Guide Pipe A Guide Pipe B Guide Pipe C Guide Pipe D Guide Pipe E Guide Pipe F Spring Iron Holder A Spring Iron Holder B Foot Switch Clip A/1 pc Clip B/1 pc Clip C/1 pc HAKKO631 Iron Holder
Part Name
Dia. of Solder
0.6, 0.65mm
0.8mm
1.0mm
1.2mm
1.6mm
0.6, 0.65mm
0.8mm
1.0mm
1.2mm
1.6mm
0.6, 0.65mm
0.8mm
1.0mm
1.2mm
1.6mm
0.6, 0.65mm
0.8mm
1.0mm
1.2mm
1.6mm
0.6~1.0mm
1.2~1.6mm
0.6~1.0mm
1.2~1.6mm
0.6~1.0mm
1.2~1.6mm
-
-
-
-
-
-
-
Soldering Iron
902, 903, 904
907
908
-
-
-
-
­900M, 920, 921, 922 N452, N453, 907 900L, 918, N454, 908 902, 903, 904
926 927, 928, 929, 931
­900M, 900L, DASH 902, 903, 904 907, 908 DASH, MACH-I
10
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Parts List
Parts List
Part No.
Item No.
1 2
3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20
21 22 23
24
25
26 27 28 29 30 31 32 33 34 35 36
37
Part Name Description
B1897 Cover for Feeding Unit B1882 Tension Gear Guide Shaft B1626 Solder Dia. Adjustment Ring for 0.6, 0.65mm B1627 Solder Dia. Adjustment Ring for 0.8mm B1628 Solder Dia. Adjustment Ring for 1.0mm B1629 Solder Dia. Adjustment Ring for 1.2mm B1630 Solder Dia. Adjustment Ring for 1.6mm B1885 Tension Gear B1886 Tension Lever Fixing Shaft B1908 Washer for Wave Washer B1894 Tension Lever w/Screw B1883 Tension Spring B1881 Feed Gear w/Screw B1887 Washer for Tension Lever Fixing Guide B1888 Tension Lever Fixing Guide B1889 Tension Lever Fixing Washer B1890 Nozzle Support w/Nut, Screw B1892 Supply Nozzle B1891 Motor Fixing Plate B1893 Release Lever w/Washer B1884 Tension Adjustment Knob w/Nuts B1880 Motor B1898 Cover B1900 Transformer 100V–24V B1909 Transformer 110V–24V B1910 Transformer 120V–24V B1911 Transformer 220, 230V–24V B1912 Transformer 240V–24V B1901 Solder Bobbin Shaft B1902 Solder Bobbin Support B1899 P.W.B. w/Potentiometers B1041 Fuse Holder w/o Fuse B1134 Fuse Holder (S) w/o Fuse B1907 Fuse 125V–1A/100,110,120V B1138 Fuse 250V–1A/220,230,240V B1139 Fuse 250V–1A S /220,230V B1895 Chassis Support Plate w/Rubber Stoppers B1904 Knob B1903 Mini Jack B1906 Switch B1487 Power Switch B1197 Potentiometer for Feed Speed Control 5K , w/Nut B1905 Potentiometer for Feed Time Control 1M , w/Nut B1896 Chassis w/Rubber Stoppers B1037 Rubber Stopper Set of 4 B1114 Locking Spacer Set of 4 B1208 Cord Stopper B1163 Power Cord 3 Core & American Plug, 100V B1007 Power Cord 3 Core But No Plug B1168 Power Cord 3 Core & American Plug B1169 Power Cord 3 Core & European Plug B1214 Power Cord 3 Core & Australian Plug B1964 Power Cord 3 Core & BS Plug B2087 Power Cord 3 Wire & BS Plug (CE)
1
Hexagon Socket Set Screw M 3 x 3
Pan Head Screw M 3 x 6
Pan Head Screw with Washer M 3 x 5(4)
15
Nut M 8 P0.75
16
Plain Washer nominal size 3
Pan Head Screw with Washer M 3 x 5(4)
13
9
18
2
3
4
Pan Head Screw M 3 x 3
Pan Head Screw M 3 x 6
10
13
Nut M 8 P0.75
17
5
6
Wave Washer nominal size WW–10
7
Push Type
8
Lock Nut nominal size 3
11
Nut M 3(2)
12
14
Note: Spare or repair parts do not include mounting screws, if they are not listed on the description.
Screws must be ordered separately.
19
Pan Head Screw M 3 x 4(8)
21
22
Nut M 7 P0.75 2t (2)
27
27
28
29
30
23
External Tooth Lock Washer nominal size 4
31
Pan Head Screw with Washer M 4 x 5
32
35
34
Pan Head Screw with Washer (w/Spring, Plain Washer) M 3 x 6(2)
20
25
24
36
33
37
Pan Head Screw with Washer M 3 x 5(4)
26
Pan Head Screw with Washer M 4 x 5(2)
11
12
Page 13
Troubleshooting Guide
If the solder can not be fed smoothly, please check following points.
·Are you using proper parts according to the diameter of solder?
·Did you adjust the tension properly?
·Isn’t the tube bent or transformed?
·Isn’t solder adhered at the feed gear or the tension gear?
·Isn’t the nozzle clogged with flux?
·Is the mini-plug correctly connected?
·Isn’t the fuse blown?
·Is the power cord correctly connected?
13
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September 1998
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