Features
Contents
1.Specification List...........................................1
2.Circuit Diagram.............................................1
3.Dimensional Drawing....................................2
4.Names of the Parts.......................................2
5.Key Points in Installation...............................3
6.Products Brief and New Features.... ............ .4
7.Sequence List of the Timer...........................4
8.Analysis of the Common Breakdowns... .. .. .. .5
9.Points of Attention in Dismantling
and installation of the Components..... .... ......9
10.Exploded View of the Components........ ....11
11.Component Details List...............................13
Full plastic shell, never get rusty
Eccentric pulsator, surf current
full streamline design, luxury and delicate
Full enclosed base frame, lower noise
Special water-proof structure, more safe usage
Twin-tub washing machine
Model:XPB40-23STop Load Washer
SERVICE MANUAL
Model:
XPB40-23S
Serial Number: XPB40 Version:00.00 Edition: 2004-9-6-23S-SM-01
1.Contents 1
2. 1
3.
4. 3
5. Specifications 3
6. 5
7. Net dimension 6
8. 6
9. Parts and functions 10
10. Maintenance service and trouble shooting 11
11. Wiring diagram 14
12. Exploded view 15
13. List of parts 17
Product code illumination and series introduction
Features 2
Safety precautions
Warning and cautions
Installation and accessory parts
CONTENTS
Model:XPB40-23STop Load Washer
2
FEATURES
High head, unique shape
Spraying spin
Separating water and electricity, wide voltage range design
Enclosed base frame, mute design
Limited design, save space
With roller, move easily
Standars/ Gentle 2 types water current can be selected.
Full plastic shell, stainless for ever
Wide range voltage design, not be afraid of voltage fluctuating
Achieve separating water and electricity, more safety
Model:XPB40-23STop Load Washer
3
Model XPB40-23S
Features f or use
Wash capac ity Kg 4.0
Spin capacity Kg 4.0
Level/Volume L 40/32/25
Preset H ×
Residual dampness % 95
Contral model
contraller
Normal computerized ×
Fuzzy c omputerized ×
Frequency c onvers ion ×
Service f eatures
Programs -
Short cycle ×
Inlet heating select
Heating selection ×
Spinning cycle (s elector) 1350
Spinning cycle (v ariable) -
Start/Pause ×
Automatic balancing ×
Aes thetics
Cabinet material P=Plastic/Z=Zincking/C=Cold ) P
Rolled stainless s teel
Inner drum (stainl. steel=s / plastic=p) P
Drain type drain dow n
Door (glass=g / plastic=p) ×
Adjustable f eet ×
Technical data
Voltage/f requency V/Hz 220-230/50
Wash pow er W 260
Spin pow er W 120
Special func tion
Air-Bubble ×
Feet w heel
Water fall cur rent ×
Dimensions (measur ements)
Height / built under cm 836
Width cm 718
Depth / w ith open door cm 418
Net w eight kg 20
NOTES: " " FOR AVALIABLE, "×" FOR NOT AVALIABLE “-”FOR NOT AVAILABLE "-"FOR BE APPLICABLE
Model:XPB40-23STop Load Washer
SPECIFICATIONS
4
SAFETY PRECAUTIONS
If the power cord is bad, to avoid risk it is required to replace it by the technicians
of our special shop or the after-sale service department. Keep the pin of the power
plug clean.
50 C
Ventilation hole at
the bottom of the
washing machine
Do not use water hotter than 50 C .
Do not share one receptacle with other
electric appliances. Do not use it in
case that the power plug is damaged
or the inserting into the receptacle is
loose.
Earth
Do not wash water-proof laundries such
as the raincoat, bicycle shelter etc. To
avoid abnormal vibration during spinning.
If the power cord is bad, to avoid risk it is required to replace it by the technicians
of our special shop or the after-sale service department. Keep the pin of the power
plug clean.
Be sure to earth the earthing wire reliably.
Do not put the machine at damp place
like the bathroom . Never wash it with
water.Do not place wet laundries on the
control panel.
In case the washing machine is installed
on ground with carpet , do not block the
ventilation hole with carpet.
When the machine is normally using, please
put the power plug at the location easily to
be inserted and extracted by hand. Be sure
to pull the plug off when there'spower failure,
or the machine is being moved, cleaned or
when it is idle.
Model:XPB40-23STop Load Washer
Do not stretch hands into the working
machine. It is dangerous even if the
rotation is slow. Take special care of
the children.
Handicapped or children without care
shall not use the machine.
Do not put any hot or heavy items
( such as the kettle with hot water )
on the washing machine.
Do not decompose, repair or alter the
machine by yourself.
Keep the machine away from direct
sunlight and heat source like the
heater.
Do not wash laundries with volatile
materials (such as thinner, petrol etc.).
P
etrol
Th
inn
er
WARNING AND CAUTIONS
Model:XPB40-23STop Load Washer
Unit mm
Figure 1
NET DIMENSION
The drainage shall be smooth with the drain hose.
4.If extra drain hose is needed , the inner
diameter of the extra hose shall not less
than 30mm, and the length shall not exceed
1.5m.
<10cm
> 30mm
<1.5m
1.The height of the drain hose shall be
less than 10cm , or the drainage will
not be smooth enough and cause
incomplete drainage.
2.Do not step on or press the drain hose.
3 If the drain hose is too long, cut it at mid
point. To make smooth drainage, cut the
front end of the hose slantingly.
INSTALLATION AND ACCESSORY PARTS
Model:XPB40-23STop Load Washer
836
718
418
Spin tub shaft
Bearing seat
Figure 10
Oilite bearing
Inner lining of
the bearing seat
Fastening screw
Fastening screw of
the brake wheel
Inner lining of the
brake wheel
Brake wheel
Spin motor shaft
Points of Attention in After-sales Service
Be sure to switch off the power during dismantling or repair.
Be sure to use insulated wiring terminals and insulation box in connection of the wires, and
crimp and fix to proper position with suitable tools.
In welding connections with electric iron, be sure to twist the wires before welding, and insulate
with insulation tapes.
In welding the wires with electric iron, be sure not to touch the resin part and insulation part of
each switch.
The inlay connection wires and terminals shall not be loose or drop.
Do not make the wires touch the moving parts like the belt, pulley of the motor, brake bar etc.
Do not make the wires touch the sharp edges and high-temperature area.
In case that there are metal parts with the wires, do not make the wires touch the metal parts.
Insulation materials are needed between them.
After assembly, the washing machine shall act normally. Check if it leaks and if the sound and
vibration are normal.
Dismantling and installation of the control panel component
Loosen the fastening screws. Pull towards the direction
indicated in the figure to dismantle the control panel. In
installation the beard shall lock into the installation hole
of the major frame. (Figure 13)
Dismantling and installation of the spin tub
frame component
Push the points marked with " " as indicated in
the figure and pull the spin tub frame towards
upper left direction to dismantle the spin tub frame
components. In installation, after set the rear side
of the spin tub frame to proper position, push the
four points marked with " " downwards by force
to resume its original position. (Figure 14)
Dismantling and installation of
the spin tub
Dismantle the spin tub frame component.
Loosen the fastening screw of the spin tub
shaft. The spin tub then can be taken out.
In installation, be sure to inlay the bulge of
the inner lining of the brake wheel into the
groove of the spin tub shaft. (Figure 15)
Figure 8
Spin tub frame
Dismantle
Installation
Figure 9
INSTALLATION AND ACCESSORY PARTS
Model:XPB40-23STop Load Washer
Adjust the tension of the belt
Loosen the fastening screw at the back of the
base frame. Move the shift fixing gasket along
the direction indicated in the figure to adjust
the tension of the belt. After adjusting, fasten
the screw. (Figure16)
Dismantling and installation of the base frame
Dismantle the back cover. Loosen the wires. Loosen the
fastening screw of the spin tub shaft. Separate the shaft
from the brake wheel. Loosen the brake hook. Take off
the brake cable frame from the installation groove of the
twin-tub. Take off the V-belt. Take out the drain hose from
the groove of the base frame. Loosen the fastening screw
between the base frame and the cabinet to dismantle the
base frame component.
Dismantling and installation of the bearing seat
Once the bearing seat is taken off, it can not be utilized again. Therefore do not dismantle
it as far as possible. In case that it has to be replaced, please dismantle it as per following
sequence, then install a new bearing seat.
Dismantle the spin tub as per Clause 9.4. Then pull out the bearing seat.
Cut off the inner lining claw inside the bearing seat with cutting pliers and take it out.
Install the new bearing seat and inner lining.
The bearing seat is an inlay component. Be sure to aim the claw of the inner lining at the
hole of the tub then push it in. Please use suitable tools and add even pressure around
the tub.
After inlay the bearing seat, check if the claw is installed to proper position from the outside
of the twin-tub (Figure 17).
Figure 11
Figure 12
Right
Wrong
Screw
INSTALLATION AND ACCESSORY PARTS
Model:XPB40-23STop Load Washer
PARTS AND FUNTIONS
Model:XPB40-23STop Load Washer
Spin timer
Wash selector
Wash timer
Water-filling entrance
Control panel
Overflow filter
Water level adjusting lever
Drain hose hanging hole
Lint filter
Valve cover
Pulsator
Wash tub
Drain hose
Base frame
Outer cover of the spin tub
Inner cover of the spin tub
Spin tub frame
Spin tub
Cabinet
Power cord
11
YES
YES
YES
YES
YES
YES
YES
Insert the power plug , but the machine does not work
Switch on the power.
Replace the plug
or receptacle.
Replace with new power
supply cord.
Replace the fuse.
Inlay the connecting
wire again.
Check if the motor is good?
Replace the motor
Replace the wash timer
Replace the capacitor
Check if the capacitor
is good?
Poor contact or inferior
inside of the wash timer
Open the wash timer.
Check if the power source is available?
Check if the contact between
the plug and receptacle is good?
Check if the power supply
cord is good
Check if the fuse is good?
Check if the wash timer is opened ?
NO
NO
NO
No
NO
NO
NO
NO
NO NO
Check if the inlay of
the connecting wire
terminal is good?
MAINTENANCE SERVICE AND TROUBLE SHOOTING
Wash part
Model:XPB40-23STop Load Washer
12
Check if the brake system
is detached?
Repair the brake system.
Check if the spin timer
is opened ?
Spin part
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
NO
YES
YES
NO
Switch on the power.
Open the spin timer.
Check if the power source
is available?
Replace the plug
or receptacle.
Replace with new
power supply cord.
Check if the contact between
the plug and receptacle is good?
Check if the power supply
cord is good?
Replace the fuse.
Inlay the connecting
wire again.
Check if the fuse is good?
Check if the micro-switch is closed?
Check if the inlay of
the connecting wire
terminal is good?
Replace the capacitor.
Check if the capacitor
is good?
Replace the motor.
Repair the micro-switch,
make it closed.
Check if the motor is good
Model:XPB40-23STop Load Washer
If the brake arm
has brake block ?
Is the motor noise large?
Is the motor fastened tightly?
Is the belt too loose
or too tight?
Replace the wash timer
Is the wiring of
the wash timer proper?
Is the radiating pulley loose?
Is the pulsator rubbing the
bottom of the twin-tub?
The washing noise is too large
The pulsator only rotates towards one direction
NO
YES
NO
YES
YES
YES
NO
YES
NO
NO
Add the brake or replace
the brake arm.
Replace the motor.
Fasten the motor tightly.
Adjust the tension of the belt.
Fasten the radiating pulley.
Adjust the gap between the
pulsator and the twin-tub.
Adjust the wiring to
proper position.
YES
NO
There is metal rubbing noise in braking
Model:XPB40-23STop Load Washer
14
WIRING DIAGRAM
Actual Circuit Diagram
Figure 15
Figure 16
There is overload protector installed in the motor. In case that the motor is overload or meets
breakdown in working, the protector will act and stop the motor. When the breakdown is
removed, the motor will resume normal working.
Cabinet
Control
Panel
spin timer
microswitch
wash timer
wash
motor
capacitor
fuse
red
red
red
yellow
yellow
grey
grey
grey
brown
brownbrown
blue
yellow/green
orange
orange
purple
purple
purple
yellow
blue
Cabinet
Control
Panel
spin
motor
spin timer
safety switch
orange
purple
purple
grey
spin
motor
blue
blue
wash
motor
red
yellow
wash timer
C1
C2
S2
S1
a
b
fuse
brown
M
M
Model:XPB40-23STop Load Washer
Model:XPB40-23STop Load Washer
EXPLODED VIEW
72
73
66
90
75
74
86
87
65
64
39
88
83
84
89
19
96
67
52
51
50
68
76
78
76
94
48
59
93
62
70
49
65
45
44
47
38
46
53
58
56
55
57
54
41
43
42
61
60
74
85
95
97
69
79
84
80
77
81
82
63
20
97
71
40
92
91
Model:XPB40-23STop Load Washer
1
32
37
98
99
35
36
16
7
6
5
3
13
12
11
15
102
103
100
29
23
31
30
9
17
18
8
24
33
34
10
21
34
25
26
10
22
28
31
27
101
14
33
4
2
LIST OF PARTS
Notes: the components marked with * in the remarks columns are damageable parts.
Model:XPB40-23STop Load Washer
No. Parts code Parts name Model QTY.
1 0030202675 Cabinet XPB40-23S(ANGOLA) 1
2 00330802008 Tapping screw XPB40-23S(ANGOLA) 9
3 0030202682 Bottom base XPB40-23S(ANGOLA) 1
4 00330202018 Damping foot XPB40-23S(ANGOLA) 2
5 00330101527 Wheel XPB40-23S(ANGOLA) 2
6 00330306500 Wheel shaft XPB40-23S(ANGOLA) 2
7 00330506023 Capacitor XPB40-23S(ANGOLA) 1
8 00331810006 Tapping screw XPB40-23S(ANGOLA) 1
9 00330101355 Shift fixing gasket XPB40-23S(ANGOLA) 1
10 00330207500 Damping cushion XPB40-23S(ANGOLA) 3
11 00331101508 Above spring seat XPB40-23S(ANGOLA) 3
12 00330602501 Damping spring XPB40-23S(ANGOLA) 3
13 00331101507 Under spring seat XPB40-23S(ANGOLA) 3
14 00330115500 Damping bushing XPB40-23S(ANGOLA) 3
15 00330802504 Tapping screw XPB40-23S(ANGOLA) 3
16 00330504054 Wash motor XPB40-23S(ANGOLA) 1
17 00330401012 Radiating pulley XPB40-23S(ANGOLA) 1
18 00330812061 bolt component A XPB40-23S(ANGOLA) 1
19 00330107500 Water inlet hose components XPB40-23S(ANGOLA) 1
20 00330107074 Press cover XPB40-23S(ANGOLA) 1
21 00330504505 Spin motor XPB40-23S(ANGOLA) 1
22 00330812043 Tapping screw XPB40-23S(ANGOLA) 3
23 00330820004 Gasket XPB40-23S(ANGOLA) 3
24 00330301501 Brake panel XPB40-23S(ANGOLA) 1
25 00330602500 Pullback spring XPB40-23S(ANGOLA) 1
26 00330802503 Fixing screws XPB40-23S(ANGOLA) 1
27 00330818002 Small gasket XPB40-23S(ANGOLA) 1
28 00330045501 Brake arm component XPB40-23S(ANGOLA) 1
29 00330052501 Brake hinge component XPB40-23S(ANGOLA) 1
30 00330053501 Brake wheel component XPB40-23S(ANGOLA) 1
31 00330812052 Fixing screws XPB40-23S(ANGOLA) 1
32 0030504211 Ornament label XPB40-23S(ANGOLA) 1
33 00330812014 Tapping screw XPB40-23S(ANGOLA) 2
34 00330502046 Inner earthing wire component XPB40-23S(ANGOLA) 2
35 0030400015 Power cord XPB40-23S(ANGOLA) 1
Model:XPB40-23STop Load Washer
36 00330316001 Clamping nut XPB40-23S(ANGOLA) 1
37 00330802078 Tapping screw XPB40-23S(ANGOLA) 1
38 0030202676 Twin tub XPB40-23S(ANGOLA) 1
39 00330041500 Bearing seat component XPB40-23S(ANGOLA) 1
40 0030504210 Warning sign XPB40-23S(ANGOLA) 1
41 00330201501 Valve pieces XPB40-23S(ANGOLA) 1
42 00330802005 Tapping screw XPB40-23S(ANGOLA) 2
43 00330012012 Drain valve parts XPB40-23S(ANGOLA) 1
44 00330201500 Seal cushion ring XPB40-23S(ANGOLA) 1
45 00330303500 Protecting cover XPB40-23S(ANGOLA) 1
46 00330056001 Bearing bushing unit XPB40-23S(ANGOLA) 1
47 00330810033 Tapping screw XPB40-23S(ANGOLA) 2
48 0030202677 Valve cover XPB40-23S(ANGOLA) 1
49 00330303500 Protecting cover XPB40-23S(ANGOLA) 1
50 0030202678 Pulsator XPB40-23S(ANGOLA) 1
51 00330303505 Dentate gasket XPB40-23S(ANGOLA) 2
52 0030600056 Fastening screw XPB40-23S(ANGOLA) 1
53 00330101542 Belt pulley XPB40-23S(ANGOLA) 1
54 00330812047 Belt pulley fixing screw XPB40-23S(ANGOLA) 1
55 00330818004 Flat gasket XPB40-23S(ANGOLA) 1
56 00330820500 Dentate gasket XPB40-23S(ANGOLA) 1
57 00330820004 Spring gasket XPB40-23S(ANGOLA) 1
58 00330818003 Nut XPB40-23S(ANGOLA) 1
59 00330603051 Form fixing rod XPB40-23S(ANGOLA) 1
60 00330802007 Tapping screw XPB40-23S(ANGOLA) 1
61 00330602044 Conductor ring of the pull band XPB40-23S(ANGOLA) 1
62 00330802507 Tapping screw XPB40-23S(ANGOLA) 4
63 00330111146 Hinge seat XPB40-23S(ANGOLA) 1
64 00330812046 Tapping screw XPB40-23S(ANGOLA) 1
65 0030803417 Spin tub XPB40-23S(ANGOLA) 1
66 00330416500 Spin shaft pan component XPB40-23S(ANGOLA) 1
67 0030202679 Spin tub frame XPB40-23S(ANGOLA) 1
68 00330101499 Inner cover XPB40-23S(ANGOLA) 1
69 00330802007 Tapping screw XPB40-23S(ANGOLA) 3
70 0030202688 Watershed groove XPB40-23S(ANGOLA) 1
71 0030202687 Spin tub cover XPB40-23S(ANGOLA) 1
72 00330603052 Kick spring XPB40-23S(ANGOLA) 1
73 00330029012 Brake pullback component XPB40-23S(ANGOLA) 1
74 0030600123 Tapping screw XPB40-23S(ANGOLA) 7
75 0030504205 Control panel XPB40-23S(ANGOLA) 1
Model:XPB40-23STop Load Washer
76 00332802001 Tapping screw XPB40-23S(ANGOLA) 6
77 00330501012 Spin timer XPB40-23S(ANGOLA) 1
78 00330501009 Wash timer XPB40-23S(ANGOLA) 1
79 00330111176 Wash frame XPB40-23S(ANGOLA) 1
80 00330312502 Positioning spring XPB40-23S(ANGOLA) 1
81 00330109018 Selection cam XPB40-23S(ANGOLA) 1
82
00330101 095
Link rod
XPB40-23S(ANGOLA) 1
83
00330101 096
Expanding cushion
XPB40-23S(ANGOLA) 1
84
00330802 025
Self-threading
XPB40-23S(ANGOLA) 1
85
00330029 013
Drain pull band
XPB40-23S(ANGOLA) 1
86
00330502 079
Wire component
XPB40-23S(ANGOLA) 1
87 00330503500 Microswitch XPB40-23S(ANGOLA) 1
88 00330802005 Tapping screw XPB40-23S(ANGOLA) 2
89 00330603505 Small pullback spring XPB40-23S(ANGOLA) 1
90 0030202680 Knob XPB40-23S(ANGOLA) 3
91 0030202681 Drain hose component XPB40-23S(ANGOLA) 1
92 00330605502 Drain hose clamp XPB40-23S(ANGOLA) 1
93 00330205013 Wall of overflow pipe XPB40-23S(ANGOLA) 1
94 0030202683 Filter fram e XPB40-23S(ANGOLA) 1
95 0030202685 Lint filter XPB40-23S(ANGOLA) 1
96 0030202684 Wash tub cover XPB40-23S(ANGOLA) 1
97 0030504209 Notice label XPB40-23S(ANGOLA) 1
98 0030202686 Back cover XPB40-23S(ANGOLA) 1
99 00330802005 Tapping screw XPB40-23S(ANGOLA) 2
100 00330011500 V-belt XPB40-23S(ANGOLA) 1
101 00330101539 Crimp bushing B XPB40-23S(ANGOLA) 7
102 00330105500 Locking band XPB40-23S(ANGOLA) 1
103 00331703002 Safeguard bag XPB40-23S(ANGOLA) 1
Sincere Forever
Haier Group
Haier Industrial Park, No.1, Haier Road
266101, Qingdao, China
http://www.haier.com
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