Haier MVHP056MV2AA, MVHP048MV2AA, MVHP036MV2AA Owner’s Manual

Installation Manual for Outdoor Unit
MVHP036MV2AA
MVHP048MV2AA
MVHP056MV2AA
No. 0150518852 D
• Please read this manual carefully before using
• Keep this operation manual for future reference
Contents
Product Features ...............................................................................................................................................................1
Safety precautions .............................................................................................................................................................1
Transportation and Lifting ..................................................................................................................................................3
Outdoor unit installation .....................................................................................................................................................4
Electric wiring and the application ...................................................................................................................................13
Installation and debugging...............................................................................................................................................17
Failure code .....................................................................................................................................................................20
Trial operation and the performance ...............................................................................................................................24
Important matters
• The company does not assume any responsibility for the accidental damage caused by the operation of the air conditioner in a particular environment.
• The air conditioner can only be used as an ordinary air conditioner.
• Do not use this heat pump air conditioner for dry clothing, frozen food, cooling or heating, etc.
• No part of this manual may be copied without permission.
• Bold text (warning, prohibition, attention) used to indicate the degree of risk. The following is a descriptionof the text and symbols in the explanatory notes:
WARNING: Indicates a potentially hazardous situation which, if not avoided, will result in death or serious injury.
PROHIBIT: Do not carry out the operation.
CAUTION:
Sometimes it can cause serious accidents.
• If you have any questions, please contact the dealer or the service center designated by our company.
• Please install air conditioning in accordance with local standards.
Warning
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualied
persons in order to avoid a hazard.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the appliance.
• This appliance can be used by children aged from 8 years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
• The appliances are not intended to be operated by means of an external timer or separate remote-control
system.
• Keep the appliance and its cord out of reach of children less than 8 years.
Operation condition:
To use the air conditioner normally, please perform as to the below conditions.
Operating Range of Air Conditioner
Cooling
Indoor
dry
Outdoor
Indoor
Heating
Outdoor
Max. DB: 90°F(32°C) WB: 74°F(23°C)
Min. DB: 64°F(18°C) WB: 57°F(14°C)
Max. DB: 115°F(48°C) WB: 79°F(26°C)
Min. DB: 23°F(-15°C)
Max. DB: 80°F(27°C)
Min. DB: 59°F(15°C)
Max. DB: 75°F(24°C) WB: 59°F(15°C)
Min. DB: -4°F(-20°C)

Product Features

• The outdoor uint adopts "simultaneous control" type, all indoors should be heating or cooling simultaneously.
• To protect compressor,before startup,the unit should be electried for 12 hours.If the unit is not used for a long time, please cut off the power to save energy, or the unit will consume the power.
This manual describes the installation and installation of outdoor units. For the installation of the indoor machine, please refer to the instruction manual of the indoor unit. Please read the installation instructions carefully before installation, according to the instructions of the installation construction.

Safety precautions

• This manual should be saved and stored close to this air conditioning equipment.
• There are two types of indications, " WARNING" and " CAUTION" The indication preventing from death or heavy injury is lister as " WARNING".Even the indication listed as " CAUTION" may also cause serious accident. Both of them are related to safety, and should be strictly follwed.
• After installation and start-up, please give the manual to the user. The manual should be kept in safe place and close to the unit.
WARNING
• Installation or maintenance should be performed by an authorized agency. Wrong operation of this air conditioning equipment may cause water leakage, electric shock or re.
• Please install the unit on the top of a solid foundation or structure which is strong enough to support the unit.
• The installation of this air conditioning equipment should follow local construction codes.
• Use the right cable size, secure the terminal rmly, organize the cables neatly and make sure no tension is added on cables. Cable insulation should not be damaged. The incorrect installation may lead to overheating or re.
• When installing or moving the unit, the refrigerant system should be vacuumed and recharged with R-410A refrigerant. If any other gas enters the system, it may lead to abnormal high pressure which may cause damage or injury.
• Please use the proper manifolds or branches during the system installation. The wrong parts may cause refrigerant leakage.
• Keep the drain pipe away from toxic gas vents to prevent possible pollution of indoor environment.
• During or after the installation, please check whether there is a refrigerant leakage. If any leakage, please take any measures for ventilation. The refrigerant may be toxic at some concentration levels.
• The unit is not explosion-proof. Please keep it away from ammable gases.
• The drain pipe should be installed per this manual to ensure proper drainage. The pipe should be well insulated to avoid condensation. Incorrect installation may lead to water leakage.
• Both liquid pipe and the gas pipe should be well insulated. Not enough insulation may lead to system performance deterioration or humidity formation.
• This air conditioning equipment is not intended to be operated by persons with lack of experience and training, unless they have supervision or instruction concerning use of this air condition equipment.
• Please keep children away from this air conditioning equipment.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent orsimilarly qualied persons in order to avoid a hazard.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the appliance.
PROHIBIT
• This system uses R410A refrigerant, do not use oxygen, acetylene or any other ammable/toxic gases near the unit. These gases are dangerous and may cause explosion. It is recommended to use compressed air, nitrogen or refrigerant for such tests.
• Keep water away from the indoor and outdoor units. These products are equipped with electrical components, which may cause serious electric shock if exposed to water.
• Do not modify the safety devices in the indoor or outdoor unit. Modifying these devices can cause serious accidents.
1
Safety precautions
• The maintenance cover plate of the indoor or outdoor unit should not be removed when the main circuit power supply on. Shut off power before removing.
• Refrigerant leakage can cause breathing problems. In the event of a refrigerant leak, close the main valve, extinguish any ame and contact a local servicer immediately.
• Use the proper breaker and surge protector. If not used, an electric shock or re may cause injury or damage.
• The installation and service technician shall ensure that refrigerant leaks comply with local laws and regulations.
CAUTION
• Grounding wire should be connected with the grounding bar. The grounding wire can not be connected to the gas pipe, water pipe, lightening rod or the telephone grounding wire. Improper grounding may cause electric shock.
• Don't install the unit in a location with ammable gas or it may cause re.
• Install the water drainage pipe according to the manual, improper installation will cause water leakage and damage.
• The outdoor fan should not blow towards gardens/vegetation or the air will dry out the plants.
• Please ensure proper clearances, if not, service technicians will not have room to service.
• When installing the unit on a roof or other high places, to prevent injury to the service technician, please set a xed ladder and railing at the installation site.
• Use a wrench and fasten the nut. Use a torque wrench to tighten at at proper torque spec. Don't over tighten the nut or you risk damaging the are. Will cause refrigerant leaks.
• Be sure to insulate the refrigerant pipe, or there will be water leakage or water dripping causing damage.
• After installing the refrigerant pipe, test for leaks by charging with nitrogen.
• Don't use the other refrigerants except for R410A. The R410A pressure is 1.6 times higher than R22 pressure. R410A tanks are marked with pink.
• We changed the stop valve diameter of the R410A unit to enhance the compression consistency. We also changed the ared pipe dimension. Adjust the R410A specially tools according to the below table.
R410A specially tool Remarks
1 gauge manifold range: HP˃652.5PSI(4.5MPa), LP˃290PSI(2MPa)
2 charge hose pressure: HP:768.5PSI(5.3MPa), LP:507.5PSI(3.5MPa)
3 electronic balance for charging R410A can not use the measurable charging tank
4 torque spanner
5 are tool
6 copper pipe gauge for adjusting projecting margin
7 vacuum pump adapter must be with reverse stop valve
8 leakage detector can not use freon leakage detector, but the He detector
• When charging refrigerant, the refrigerant must be taken out in liquid state from the tank.
• When installing the power cord and the connecting line must be a least 1m from the TV or radio, so as to avoid image interference or noise.
• In the room with uorescent lamp (reverse or fast start type), remote control signal transmission distance may not reach the predetermined value, so the indoor unit installed away from the uorescent lamp as far as possible.
• Please use the fuse to meet the capacity requirements.
• To prevent the destruction of wires, electrical components, etc. by rats or other animals.
• Recommended room ventilation every 3 to 4 hours.
Arrival inspection
• After receiving the unit, should check whether there is transport damage. If any damage is found on the surface or= inside, it shall be reported immediately to the shipping company in writing.
2

Transportation and Lifting

Lifting
Please do not remove the packaging until the unit is close to the installation location.
CAUTION
Do not place anything on the device
Use two ropes for lifting the outdoor unit
Hoisting method
Hoist the unit slowly and ensure that it is level.
Removal of the outer packing is strictly prohibited
Hoist outdoor unit packaging as shown using two ropes.
CAUTION
To ensure safety, slowly lift while keeping the unit level.
Do not use a forklift to move the unit without the unit
packaging. Padding should be used to protect the unit while lifting it.
Over 60 degrees
rope
2.3~3.3 ft
Do not remove packing tape and packing box.
As shown in the rope through the wood base around the lifting hole.
Manual handling
CAUTION
In the installation and commissioning, the outdoor machine do not put any irrelevant material, to ensure that there is
no debris inside the machine, or there may be a fire or accident.
Follow these points when moving the unit by hand:
Do not destroy the wood base.
In order to prevent the outdoor unit from tipping note the units center of gravity as shown in the gure.
Use two or more people to carry and move the outdoor unit.
Unit maximum tilt angle 20 degrees.
Handles
Center of gravity
Wood base
3

Outdoor unit installation

In installation, please check specially the below items:
• If the connected units quantity and the total capacity is in the allowable range?
• If the refrigerant pipe length is in the limited range?
• If the pipe size is proper? And if the pipe is installed horizontally?
• If the branch pipe is installed horinzontally or vertically?
• If the additional refrigerant is counted correctly and weighed by the standard balance?
• If there is refrigerant leakage?
• If all the indoor power supplies can be on/off simultaneously?
• If the power voltage is in compliance with the data marked on the rating label?
• If the address of indoors has been set?
(1) Before installation
1) Before installation, check if the model, power supply, pipe, wires and parts purchased respectively are correct.
2) Check if the indoors and outdoors can be combined as the following.
Outdoor Indoor
Capacity
(1000Btu/h)
36 Single 6 18-46 48 Single 8 24-62 56 Single 9 27-72
Notice: Total capacities of indoor units being used ≤ 100% of rated capacities of outdoor unit.
Combination
type
Indoor
qty
Total indoor capacity
(1000Btu/h)
Indoor capacity
(1000Btu/h)
07 09 12 18 24 32 36 42 48
Notice: The branch pipe should be installed horizontally, the maximum error angle should not exceed 10 degrees.
total indoor
capacity
(1000Btu/h)
less than 114 FQG-B335A
branch pipe (optional)
(2) Installation place selection
Air-conditioner can't be installed in the place with inammable gas. Or it will cause re hazard.
The unit should be installed in a place where the cold/hot air or noise will not interfere with the neighbors.
The unit should be installed at the place with good ventilation. No obstacle at the air inlet/outlet. And no strong wind blows the unit.
The installation space refers to the latter info.
• A place where the water can drain easily.
• A place where no other heat sources will affect the unit.
• Consider snow depth when installing outdoor unit.
• Install the anti-vibration rubber between the unit and the bracket.
The unit should be installed at the strong enough place. Or it will cause vibration and noise.
• The unit should not be installed at the below places or it will cause damage.
• A place where there is corrosive gas (spa area etc). A place blowing salty air (seaside etc).
• A place with strong coal smoke.
• A place with high humidity.
• A place where there is device emitting electrical interference.
• A place where voltage uctuations
• occur.
4
Installation instruction
Note:
1. In snowy areas, install the unit on a bracket or under a snow-proof cover to prevent the accumulation of snow.
2. Do not install the unit at a place where ammable gas exists.
3. Install the unit in a sturdy location.
4. Install the unit in a level location.
5. When being installed in a location with strong winds, set the air outlet of the unit perpendicular to the wind direction. Also secure the unit with the bolts.
6. When opening the electric box cover for maintenance, please secure the cover with screws.
(3) Installation and maintenance space
Selection of installation location of outdoor
(1) Single-unit installation (unit: in.(mm))
The top and two side surfaces must be exposed to open space, and barriers on at least one side of the front and back shall be lower than the outdoor unit.
(2) Multi-unit installation (unit: in.(mm))
5
Installation instruction
(3) Multi-unit installation in front and back (unit: in.(mm))
The top and two side surfaces must be exposed to open space, and barriers on at least one side of the front and back
Above 120(3000)
• The installation service spaces shown in the illustrations are based on an air intake temperature of 95°F(35°C)(DB) for COOL operation. In regions where the air intake temperature regularly exceeds 95°F(35°C)(DB), or if the heat load of outdoor units is expected to regularly exceed the maximum operating capacity, reserve a larger space than that indicated at the air intake side of units.
• Regarding the required air outlet space, position the units with consideration to the space required for the onsite refrigerant piping work as well. Consult your dealer if the work conditions do not match those in the drawings.
(4) Precautions on installation
NOTICE
If drain holes of the outdoor unit are covered by a mounting base or by oor surface, raise the unit in order to provide a free space of more than 5in.(130mm) under the outdoor unit.
Foundation work
• Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise after installation.
• In accordance with the foundation drawing in the gure, x the unit securely by means of the foundation bolts.
• It is best to screw in the foundation bolts until their length are 0.8in.(20mm) from the foundation surface.
flow out
shall be lower than the outdoor unit.
screw nut
1
0.8in. (20mm)
• Fix the outdoor unit to the foundation bolts using nuts with resin washers(1) as shown in the gure.
• Avoid strong wind blowing directly to the outdoor fan and heat exchanger.If there is no need to install the outdoor machine in the open space of the building or the enclosure, the following two ways can be used to avoid the fan reversal or damage caused by strong wind blowing.
Sketch of machine installation and strong wind direction
Fierce wind
concrete
(1) Using the windshield
foundation bolt M12 fill in mortar
(2) Near wall installation
Wind deector
Fierce wind
More than 80inch (2000mm)
˃5in.(130mm)
Fierce wind
6
Installation instruction
If the coating on the fastening area is stripped off, the nuts rust easily. Dimensions (bottom view) (unit of measurement: mm)
A leg pitch1 B leg pitch2 C Front grill (air outlet side) D Drain hole E Bottom frame F Knock-out hole (for piping line)
(5) Refrigerant pipe connection
Pipe connection method:
• To ensure correct efciency, the pipe should be as short as possible.
• Coat refrigerant oil on the connector and the are nut.
• When bending the pipe, the bend diameter should be as large as possible to prevent the pipe from breaking or kinking.
• When connecting the pipe, center it and thread the nut by hand.
• Then tighten it with the double spanners.
• Don't let any debris such as sand, water etc into the pipe.
Cautions in piping installation:
• When welding the connector use hard solder, charge nitrogen into the pipe to prevent oxidation. If not the oxygen lm in the pipe will clog the capillary and the expansion valve. May even cause a deadly accident.
• The refrigerant pipe should be clean. If water or any other impurities enter the pipe, charge with nitrogen to clean the pipe. The nitrogen should ow around the pressure of 72.5PSI(0.5Mpa). When charging the nitrogen, stop up the end of the pipe by hand to enhance the pressure in the pipe, then move your hand to stop up the other end of the pipe.
• The piping installation should be done while the stop valves are closed.
• Before welding the valve and the pipes, use a wet cloth to cool down the valve and the pipes.
• When the connection pipe and branch pipe need to be shortened, please use special shears. Do not use a saw.
Pipe material and specs selection
1. Please select the refrigerant pipe of the below material.
Material: the phosphoric oxidize seamless copper pipe, model: C1220T­1/2H (diameter is over 19.05); C1220T-0 (diameter is below 15.88).
2. Th i c k n e s s a n d s p e c s :
Conrm the pipe thickness and specs according to the pipe selection method(the unit is with R410A, if the pipe over 19.05 is 0-type, the pressure preservation will be bad, thus it must be 1/2H type and over the min. thickness.
3. The branch pipe must be from Haier.
4. When installing the stop valve, refer to the relative operation instruction.
5. The pipe installation should be in the allowable range.
6. The installation of branch pipe and gather pipe should be performed
according to the relative manual.
When fastening and loosing the nut, operate with double spanners, because only one spanner cannot execute rmly.
Spanner
Connector
Nut
Spanner
If threading the nut as not aiming at the center, the screw thread will be damaged, further it will cause leakage.
Drain pipe disposal
• Make sure the drain works properly.
• In regions where buildups of snow can be expected, the accumulation and freezing of snow in the space between the heat exchanger and external plate may lower operating efciency.
• After punching the knock-out hole, the application of repair-type paint on the surface around the edge sections is recommended to prevent rust.
7
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