Haier BD-519GB Service Manual
Order No. Ref0902S003V0
200◎ 8(HAIER ELECTRICAL APPLIANCES COR. LTD)
All right reserved. Unauthorized copying and distribution is a violation of law。
Chest Freezer
SERV ICE MANUAL
MODEL:BD-519GB
Haier Group
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It
dose not contain warnings and cautions to advice non-technical individuals of potential dangers in attempting to service a product.
Product powered by electricity should by serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
WARNING
SERVICE MANUAL
Model: BD-519GB
2
Issue 2009-02-03
Rev.
Ref0902S003V0
Contents
Table of Contents ·········································································································· 2
1. General Information ································································································ 3
1-1. General guideline ····························································································· 3
1-2. Insurance Test ·································································································· 3
1-3. How to read this Service Manual ······································································ 4
2. Product Feature ·········································································································
2-1. Specifications ··································································································· 5
2-2. External views ·································································································· 6
3.
Installation, adjustments and maintenance ··················································· 7
3-1. Installation ········································································································ 7
3-2.
Defrosting and draining ···················································································· 7
3-3. Cleaning your freezer ······················································································· 8
4. Disassembly ············································································································ 9
4-1. Door assembly (Door, hinge, hinge cover) ······················································· 9
4-2. Compartment Grill assembly ············································································ 9
4-3. Control panel assembly (Panel, cover board, knob, indicator light) ················ 10
4-4. Thermostat assembly ······················································································ 10
5. Control and display system ··················································································· 11
5-1. Control and display panel ··············································································· 11
5-2. Starting the Freezer ························································································ 11
6. System flow principle ····························································································· 12
6-1. Refrigeration flow chart ··················································································· 12
6-2.
Refrigeration flow scenograph ········································································ 13
7. Circuit diagram ········································································································ 14
7-1. Brief principle diagram ···················································································· 14
8. Trouble shooting ····································································································· 15
8-1. Normal phenomena ························································································· 15
8-2. Abnormal phenomena ····················································································· 17
8-2-1. Compressor doesn’t start ····································································· 17
8-2-2. Poor cooling ·························································································· 18
SERVICE MANUAL
Model: BD-519GB
3
Issue 2009-02-03
Rev.
Ref0902S003V0
Chapter 1 General Information
1-1. General Guidelines
When servicing, observe the original lead dress. If a short circuit is found, replace all parts which
have been overheated or damaged by the short circuit. After servicing, see to it that all the protective
devices such as insulation barriers, insulation papers shields are properly installed. After servicing,
make the following leakage current checks to prevent the customer from being exposed to shock
hazards.
1) Leakage Current Cold Check
2) Leakage Current Hot Check
3) Prevention of Electro Static Discharge (ESD) to Electrostatic Sensitive
1-2. Insurance Test
1. Check if there is any leak of current.
2. Cut out the power supply before the repair to avoid an electrical shock hazard.
3. In the case of a live-line test, insulating gloves should be worn to avoid potential electrical
shock.
4. Confirm the rated current, voltage and capacity before testing with any kinds of instruments.
5. Watch if the upper door is open when you check something at a lower position.
6. Take out every part in the cabinet before moving the machine, especially things like panels
(e.g. glass shelf).
7. Please wear intact cotton gloves when repair any parts of the evaporator, so that scratches
by the sharp fins can be avoided.
8. If there is a breakdown with the refrigeration system, please surrender the machine to the
service center, else the leaked refrigerant may pollute the atmosphere.
9. The refrigerator use AC of 220V with a frequency of 50Hz.
10. A big fluctuation of voltage (exceed the range 187～242V) may cause a start failure of the
refrigerator, a burn-out of the control panel and compressor, or an abnormal sound from the
compressor in operation.
11. Take care not to damage the supply line. Don’t yank at the line; pull the plug out gently from
the receptacle. Don’t press the line under the cabinet or step on it. Take care not to roll on or
damage the supply line when moves the machine from the wall.
12. In the case of leakage of inflammable gases like carbon monoxide, open the door and
windows. Don’t pull out or insert the plugs of the appliance.
13. Don’t touch the refrigeration surface of the freezing compartment when the refrigerator is in
operation, especially when your hand is wet, else you may be glued to the surface.
14. Pull out the plug of power supply during clearance or power outage. Wait at least five
minutes to resume the power supply in order to prevent damage to the compressor caused by
SERVICE MANUAL
Model: BD-519GB
4
Issue 2009-02-03
Rev.
Ref0902S003V0
continuous restart.
Photo used in this manual
The illustration and photos used in this Manual may not base on the final design of products, which
may differ from your products in some way.
1-3. How to read this Service Manual
1-3-1. Using Icons
The meaning of each icon is described in the table below:
Note:
A “note” provides information that is not indispensable.
Caution:
A “caution” is used when there is danger that the reader, through incorrect manipulation, may
damage equipment, loose data, get an unexpected result or has to restart (part of) a procedure.
Warning:
A “warning” is used when there is danger of personal injury.
Reference:
A “reference” guides to find additional information on a specific topic.
SERVICE MANUAL
Model: BD-519GB
5
Issue 2009-02-03
Rev.
Ref0902S003V0
Chapter 2 Product Feature
2-1. SPECIFICATIONS
Superfast freeze function.
Adjustable temperature control with power indicator.
High pressure and microbiological foam filled door for energy
conservation.
Convenient water drain.
Hi-temp indicator.
External controls.
Type Model BD-519GB
Commercial brand
Haier-Thermocool
Product description
Chest Freezer
Type of appliance (FS=free standing / BI= built-in)
FS
Climate class (N=16-32℃ ST=16-38℃ T=18-43℃)
T
Key features
Gross capacity L
519
Total net capacity L
519
Energy consumption/year kWh/year
494
Defrosting (Manual-Automatic)
Manual
Kind of coolant (R134a/R600a)
R600a
Foaming components (R141b/C-P)
C-P
Technical data
Voltage / frequency V/Hz
220~ / 50
Input power / currency W /A
170/1.6
Length of cable / incl. plug cm
150/155
Temperature range (from>to) °C
≤ -18
Cooling system: (K=Compressor / A=Absorption)
K
Maximum noise level dB(A)
55
Aesthetics
Door
round edges
Chest
round edges
Colours:
white
Cabinet
white
Top
white
Door frame
white
Control panel / Handle (w/b/g/s)
●/●
Equipment & accessories
Product classification (Super eco/Eco/Standard)
Standard
Lid (Number/Handle/Lock)
1/●/●
SERVICE MANUAL
Model: BD-519GB
6
Issue 2009-02-03
Rev.
Ref0902S003V0
Type of lid (Hinge/Counter balanced/Sliding)
Hinge(metal )
Inside walls (Stainless steel/Aluminum/Synthetic mat.)
Aluminum
Insulation Lid thickness mm
70
Walls thickness mm
60
Baskets number n°
2 (metal)
Defrost drain
●
Interior light
●
Adjustable thermostat
●
Fast freeze lamp (yellow)
●
On light (green)
●
Breakdown light (red)
●
Fast freeze switch
●
Product net dimensions
Unit dimensions (H / W / D) mm
1650/745/845
Net weight kg
76
Packing dimensions & load ability
Packing dimensions (H / W / D) mm
1710/775/895
Gross weight kg
86
40 ' High cube container load pcs
62
Service
User instruction (languages)
ENGLISH
2-2. External views
Handle
Lid
Control
panel
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