Haier BD-181SAA, BD-271SAA Service Manual

Order No. Ref1102S001V0
©2011(HAIER ELECTRICAL APPLIANCES COR. LTD)
All rights reserved. Unauthorized copying and distribution is a violation of law.
SERVICE MANUAL
MODEL:BD-181SAA
BD-271SAA
Haier Group
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It dose not contain warnings and cautions to advice non-technical individuals of potential dangers in attempting to service a product. Product powered by electricity should by serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
WARNING
SERVICE MANUAL
Model: BD-181SAA, BD-271SAA
2
Issue 2011-2-10 Rev.
Ref1102S001V0
Contents
Table of Contents ·········································································································· 2
1. General Information ································································································ 4
1-1. General guideline ······························································································ 4
1-2. Insurance Test ··································································································· 4
1-3. How to read this Service Manual ······································································· 5
2. Product Feature ······································································································ 6
2-1. Specifications ··································································································· 6
2-2. External views ·································································································· 10
3.
Installation, adjustments and maintenance
··················································· 10
3-1. Installation ········································································································ 10
3-2.
Defrosting and draining ···················································································· 10
3-3. Cleaning your freezer ······················································································· 11
4. Disassembly ············································································································ 12
4-1. Door assembly (Door, hinge, hinge cover) ······················································· 12
4-2. Compartment Grill assembly ············································································ 12
4-3. Control panel assembly (Panel, cover board, knob, indicator light) ················· 13
4-4. Thermostat assembly ······················································································· 13
5. Control and display system ··················································································· 14
5-1. Control and display panel ················································································· 14
5-2. Starting the Freezer ·························································································· 14
6. System flow principle ····························································································· 14
6-1. Refrigeration flow chart ···················································································· 14
6-2.
Refrigeration flow scenograph ········································································· 15
7. Circuit diagram ········································································································ 15
7-1. Brief principle diagram ······················································································ 15
8. Trouble shooting ····································································································· 16
8-1. Normal phenomena ·························································································· 16
8-2. Main parts parameter ························································································ 18
SERVICE MANUAL
Model: BD-181SAA, BD-271SAA
3
Issue 2011-2-10 Rev.
Ref1102S001V0
8-3. Abnormal phenomena ······················································································ 19
8-3-1. Compressor doesn’t start ····································································· 19
8-3-2. Poor cooling ·························································································· 20
SERVICE MANUAL
Model: BD-181SAA, BD-271SAA
4
Issue 2011-2-10 Rev.
Ref1102S001V0
Chapter 1 General Information
1-1. General Guidelines
When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1) Leakage Current Cold Check
2) Leakage Current Hot Check
3) Prevention of Electro Static Discharge (ESD) to Electrostatic Sensitive
1-2. Insurance Test
1. Check if there is any leak of current.
2. Cut out the power supply before the repair to avoid an electrical shock hazard.
3. In the case of a live-line test, insulating gloves should be worn to avoid potential electrical shock.
4. Confirm the rated current, voltage and capacity before testing with any kinds of instruments.
5. Watch if the upper door is open when you check something at a lower position.
6. Take out every part in the cabinet before moving the machine, especially things like panels (e.g.
glass shelf).
7. Please wear intact cotton gloves when repair any parts of the evaporator, so that scratches by
the sharp fins can be avoided.
8.
If there is a breakdown with the refrigeration system, please surrender the machine to the
service center, else the leaked refrigerant may pollute the atmosphere
.
9. The refrigerator use AC of 220V with a frequency of 50Hz.
10. A big fluctuation of voltage (exceed the range 187242V) may cause a start failure of the
refrigerator, a burn-out of the control panel and compressor, or an abnormal sound from the
compressor in operation.
11. Take care not to damage the supply line. Don’t yank at the line; pull the plug out gently from the
receptacle. Don’t press the line under the cabinet or step on it. Take care not to roll on or damage the
supply line when moves the machine from the wall.
SERVICE MANUAL
Model: BD-181SAA, BD-271SAA
5
Issue 2011-2-10 Rev.
Ref1102S001V0
12. In the case of leakage of inflammable gases like carbon monoxide, open the door and windows.
Don’t pull out or insert the plugs of the appliance.
13. Don’t touch the refrigeration surface of the freezing compartment when the refrigerator is in
operation, especially when your hand is wet, else you may be glued to the surface.
14. Pull out the plug of power supply during clearance or power outage. Wait at least five minutes to
resume the power supply in order to prevent damage to the compressor caused by continuous restart.
1-2-2. Photo used in this manual
The illustration and photos used in this Manual may not base on the final design of products, which may differ from your products in some way.
1-3. How to read this Service Manual
1-3-1. Using Icons
Icons are used to attract the attention of the reader to specific information. The meaning of each icon is described in the table below:
Note:
A “note” provides information that is not indispensable, but may nevertheless be valuable to the
reader, such as tips and tricks.
Caution:
A “caution” is used when there is danger that the reader, through incorrect manipulation, may
damage equipment, loose data, get an unexpected result or has to restart (part of) a procedure.
Warning:
A “warning” is used when there is danger of personal injury.
Reference:
A “reference” guides the reader to other places in this binder or in this manual, where he/she will find additional information on a specific topic.
SERVICE MANUAL
Model: BD-181SAA, BD-271SAA
6
Issue 2011-2-10 Rev.
Ref1102S001V0
Chapter 2 Product Feature
2-1. Specifications
Superfast freeze function. Adjustable temperature control with power indicator. High pressure and microbiological foam filled door for energy conservation. convenient water drain. Hi-temp indicator. External controls.
Last update
2011-2-10
1. Type Model
BD-181SAA
Commercial brand
Haier
Product description
Chest Freezer
Type of appliance (FS=free standing / BI= built-in)
FS
Energy efficiency class
A++
Climate class (SN=16-32 N=16-32 ST=16-38 T=18-43)
SN~T
Freezer star rating
*/***
Approvals (VDE / TÜV / IMQ / NF / ÖVE / DEMKO etc.)
CE/GS
Certifications
-
2. Key features
Gross capacity l
181
Total net capacity l
181
Freezing capacity(kg/24h)
kg/24h
19
Energy consumption/year kWh/year
139
Max storage time at breakdown h
66
Defrosting (Manual-Automatic)
Manual
Kind of coolant (R134a/R600a)
R600a
Foaming components (R141b/C-P)
C-P
3. Technical data
Voltage / frequency V/Hz
220-240~/50
Input power / currency W /A
85/0.55
Length of cable / incl. plug cm
150/155
Temperature range (from>to) °C
-18
DIN 8950 resp. 8953
-
Energy consumption / year kWh/year
139
Energy consumption (EN153) per 24 h kWh/24 h
0.38
Cooling system: (K=Compressor / A=Absorbtion)
K
4. Aesthetics
SERVICE MANUAL
Model: BD-181SAA, BD-271SAA
7
Issue 2011-2-10 Rev.
Ref1102S001V0
Door
Streamline
Chest
Streamline edges
Colours: Cabinet
white
Top
white
Door glass
-
Door frame
white
Fascia panel / Handle (w/b/g/s)
white/white
Inside door/-drawers (W=white T=transparent)
-/-
5. Equipment & accessories
Product classification (Super eco/Eco/Standard)
Standard
Lid (Number/Handle/Lock)
1/●/●
Type of lid (Hinge/Counter balanced/Sliding)
Hinge
Inside walls (Stainless steel/Aluminium/Synthethic mat.)
Anodized Aluminum
Insulation Lid thickness cm
7.8
Walls thickness cm
7
Baskets number
2(metal)
Defrost drain
Interior light
Calendar
-
Adjustable thermostat
Fast freeze lamp (yellow)
On light (green)
Breakdown light (red)
Fast freeze switch
Freezer temperature warning indicator (LED / by sound)
-
Thermometer (Outside / In partition)
-
Maximum loading level marking
-
Adjustable feet (front / rear)
-(unable adjustable
feet)
Mobility wheels (front / rear)
-
Flush back skin evaporator
-
6. Product net dimensions
Unit dimensions (H / W / D)
cm
85.5/92/74.5
Height with open lid cm
-
Net weight kg
45
7. Packing dimensions & loadability
Packing dimensions (H / W / D)
cm
89.5/98/77.5
Gross weight kg
54
40 ' High cube container load pcs
107
8. Service
User instruction (languages)
GB(Optional)
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