Power requirements—HART14–30 VDC (30 VDC maximum)
Power requirements—FF and Profibus PAFISCO bus supply: 9 to 17.5 VDC
Loop current—HART
Current consumption—FF and Profibus
PA
Maximum current in case of fault
(FDE)—FF and Profibus PA
Measurement error
2
3 knockouts for M20 x 1.5 strain reliefs
2 knockouts for ½ inch NPT or rigid
metallic conduit
Linear barrier: 9 to 24 VDC
4–20 mA floating;
3.80–22.00 mA specifiable
<13.2mA
<17.6mA
<0.3% of current value + 0.05 mA
5
Page 8
Specifications
US:
si792 E/T
FM Listed for:
Class I, Division 2
si792x E/T; si792x E/T-FF;
si792x E/T-PA
FM Listed for:
Class I, Division 1, Groups A, B, C, D
Class II, Division 1, Groups E, F
Class III, Division 1
Class I, Zone 0, AEx ia, Group IIC T4
Enclosure: Type 2
Canada:
si792 E/T
Certification (may not apply to all
sensors. Refer to the control drawing or
listing for certification information for
the sensor that is used).
Output averaging time constant (HART) 0–120 seconds
Storage temperature–20 to 70 °C (–4 to 158 °F)
Operating temperature–20 to 55 °C (–4 to 131 °F)
WeightApproximately 1 kg
CSA Certified to:
Class I, Division 2
si792x E/T CSA Certified and
si792x E/T-FF; si792x E/T-PA
cFMus Certified to:
Class I, Division 1, Groups A, B, C, D
Class I, Division 2, Groups A, B, C, D
Sensor: Class I, Zone 0, Group IIC
Transmitter: Class I, Zone 1, Group IIC
Enclosure: Type 2
EU:
si792x E/T; si792x E/T-FF;
si792x E/T-PA:
CE Marked to:
EMC Directive 2004/108/EC
ATEX Directive 94/9/EC
ATE X: II 2 (1) G EEx ib (ia) IIC T6
Enclosure: IP65
6
Page 9
Data retention
Passcodes
Sensocheck
Sensor monitor
Communication
HART communication
Foundation Fieldbus (FF_H1)
Specifications
Parameters and calibration data
> 10 years (EEPROM)
Modifiable according to FDA 21 CFR
Part 11 “Electronic Signatures”
(HART only)
Monitoring of primary coil and its lines
for short circuit and of secondary and
its lines for open circuit
Direct display of measured values from
sensor for validation (resistance/
temperature)
Digital communication by FSK
modulation of loop current, reading of
device identification, measured values,
status and messages, reading and
writing of parameters, start of product
calibration, signaling of configuration
changes according to FDA 21 CFR
Part 11.
Bus-powered device with constant
current consumption. Cyclic and acyclic
data exchange. 1 resource block,
1 transducer block, 3 analog input
function blocks (switchable:
conductivity, concentration, salinity,
temperature, cell constant)
Execution time: 50 ms
Certified to ITK 4.6
Physical interface: to IEC 1158-2
Address range: 017 to 246
7
Page 10
Specifications
Bus-powered device with constant
current consumption. Cyclic and acyclic
data exchange. Physical block,
2 analog input function blocks,
2 discrete input blocks, logbook block,
alarm block.
PNO directive: PROFIBUS-PA,
Profibus-PA (DPV1)
Conductivity input
Electrodeless conductivity sensors,
ranges
Range, conductivity
Range, concentration0.00–100.0% by weight
Range, salinity0.0–45 ‰ (0–35 °C)
Measurement error< 1% measured value + 0.02 mS/cm
Temperature input
Sensor
Profile for Process Control Devices,
Version 3.0
Physical interface: MBP-IS
(Manchester Bus Powered-Intrinsically
Safe) to IEC 1158-2 (DIN-EN 61158-2)
Connection: via segment coupler to
SPC, PC, PCS
Address range: 1 to 126
7MA2200 series
8398 series
Hach 3700 series
Conductivity 0.00–1999 mS/cm
Concentration 0–100% by weight
Salinity 0.0–45 ‰ (0–35 °C)
Range, Pt100/Pt1000–20.0 to 200.0 °C (–4 to 392 °F)
Range, NTC 30 kΩ–20.0 to 150.0 °C (–4 to 302 °F)
Range, NTC 100 kΩ–20.0 to 130.0 °C (–4 to 266 °F)
Adjustment range10 K
Resolution0.1 °C; 0.1 °F
Measurement error
1
(± 1 count plus sensor error)
2
IEC 746 Part 1, at nominal operating conditions
1,2
< 0.5 K
(< 1 K for Pt100;<1 K for NTC >100 °C)
9
Page 12
Specifications
10
Page 13
Section 2General information
2.1Safety information
Please read this entire manual before unpacking, setting up, or
operating this equipment. Pay attention to all danger and caution
statements. Failure to do so could result in serious injury to the operator
or damage to the equipment.
To ensure that the protection provided by this equipment is not
impaired, do not use or install this equipment in any manner other than
that specified in this manual.
2.1.1Use of hazard information
DANGER
Indicates a potentially or imminently hazardous situation which, if
not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that may result in
minor or moderate injury.
Important Note: Information that requires special emphasis.
Note: Information that supplements points in the main text.
2.1.2Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or
damage to the instrument could occur if not observed. A symbol, if
noted on the instrument, will be included with a danger or caution
statement in the manual.
This symbol, if noted on the instrument, references the instruction
manual for operation and/or safety information.
11
Page 14
General information
Electrical equipment marked with this symbol may not be disposed of
in European public disposal systems after 12 August of 2005. In
conformity with European local and national regulations (EU
Directive 2002/96/EC), European electrical equipment users must
now return old or end-of life equipment to the Producer for disposal
at no charge to the user.
Note: For return for recycling, please contact the equipment
producer or supplier for instructions on how to return end-of-life
equipment, producer-supplied electrical accessories, and all auxiliary
items for proper disposal.
This symbol, when noted on a product enclosure or barrier, indicates
that a risk of electrical shock and/or electrocution exists.
This symbol, when noted on the product, identifies the location of the
connection for Protective Earth (ground).
This symbol, when noted on the product, identifies the location of a
fuse or current limiting device.
This symbol, when noted on the product, identifies a risk of chemical
harm and indicates that only individuals qualified and trained to work
with chemicals should handle chemicals or perform maintenance on
chemical delivery systems associated with the equipment.
This symbol, when noted on the product, identifies the presence of a
strong corrosive or other hazardous substance and a risk of chemical
harm. Only individuals qualified and trained to work with chemicals
should handle chemicals or perform maintenance on chemical
delivery systems associated with the equipment.
This symbol, when noted on the product, indicated the presence of
devices sensitive to Electro-static Discharge (ESD) and indicated
that care must be taken to prevent damage with the equipment.
This symbol, when noted on the product, identifies the presence of
noxious substances and a risk of chemical harm. Only individuals
qualified and trained to work with chemicals should handle chemicals
or perform maintenance on chemical delivery systems associated
with the equipment.
12
Page 15
General information
2.2General product information
DANGER
Explosion hazard. The Hach GLI 3700 series sensors can only be
used with the si792(x) E transmitter.
2.2.1Product overview
The si792 T, si792x T, si792 E and si792x E transmitters are used for
measurement of electrical conductivity and temperature in liquids.
Fields of application are: biotechnology, chemical industry,
environment, food processing and water/waste-water treatment.
The E and the T models differ only in the types of sensors that can be
used with the transmitter. The operation of each version is identical.
This user manual refers to both versions as E/T.
The molded transmitter enclosure can be attached to a panel, wall, post
or pipe railing. The optional hood (see Accessories on page 85)
provides protection against direct weather exposure and mechanical
damage.
Three communication options are available for the si792 transmitter:
•4–20 mA/HART—si792 E, si792 T, si792x E and si792x T (noted as
si792(x) E/T)
•Foundation Fieldbus—si792x E-FF and si792x T-FF
•Profibus PA—si792x E-PA and si792x T-PA
This user manual includes instructions for all three protocols.
Important Note: An ‘x’ in the model number is an indication of an
intrinsically safe (IS) instrument.
The instruments are compatible with different sensor types. See si792
transmitter versions on page 85 for a list of instrument versions.
13
Page 16
General information
2.2.2FDA 21 CFR part 11 compliance (HART only)
In the directive “Title 21 Code of Federal Regulations, 21 CFR Part 11,
Electronic Records; Electronic Signatures“ the US American health
agency FDA (Food and Drug Administration) regulates the production
and processing of electronic documents for pharmaceutical
development and production. The features described in section 2.2.2.1
and section 2.2.2.2 make the transmitter compliant with the
requirements of FDA 21 CFR Part 11.
2.2.2.1 Electronic signatures for si792(x) E/T transmitters
Device functions are protected by passcode access, which prevents
unauthorized modification of device settings or manipulation of
measurement results. Passcodes may be used as electronic
signatures. Passcodes can be edited with the passcode editor
(Appendix C on page 105).
2.2.2.2 Audit trail for si792(x) E/T transmitters
The si792(x) transmitter can automatically track all changes to the
device settings. Each change is tagged with a Configuration Change
flag, which is documented using HART communication. Altered device
settings or parameters can be retrieved from the transmitter using
HART communication.
14
Page 17
Section 3Installation
DANGER
Explosion hazard. Trained personnel only must install or
commission the equipment.
DANGER
Explosion hazard. Never connect items to the transmitter that are
not specified on the control drawing. Do not connect or
disconnect any equipment unless power has been switched off or
the area is known to be non-hazardous.
DANGER
Explosion hazard. The safety of the transmitter may be impaired if
any of the following conditions have occurred:
•visible damage
•storage above 70 °C for prolonged periods
•exposure to severe transport stresses
•previous installation
•failure to operate properly
If any of these conditions have occurred, return the device to the
manufacturer for recertification.
The si792 and si792x transmitters differ in hazard classification. The
si792 transmitter is designed for non-hazardous or Class I, Division 2,
Groups A, B, C, D hazardous locations. The si792x transmitter is
designed for Class I, Division 1, Groups A, B, C, D hazardous locations.
Refer to the control drawing or listing applicable to the site location.
For outdoor installation, install a protective hood or sunshield
(see Accessories on page 85).
Installation of the si792x in an outdoor hazardous location per FM or
CSA control drawings requires a suitable enclosure and must follow
NEC guidelines. Refer to NEMA 250 to determine enclosure needs.
15
Page 18
Installation
3.1Hazardous location installation
Before installation, review the applicable Hazardous Location Control
Drawings or ATEX EC-Type Examination certificate and safety
information included with the instrument and on the provided
documentation CD. Follow all regulations specified for the installation
location.
Refer to the documentation CD for manuals provided in other
languages.
3.1.1ATEX safety information
Refer to Appendix D for safety information on the use of the
electrodeless sensors.
16
Page 19
Installation
3.2Unpacking the transmitter
Check the shipment for transport damage and make sure all
components have been shipped complete. The package includes:
Refer to Figure 1 and the following instructions to assemble the
transmitter.
1. Insert the strain relief fittings in the holes of the back enclosure and
secure with the hex nuts (Figure 2).
2. Insert the conduit hardware or plugs in the back enclosure and
secure with the hex nuts.
3. Attach the display module to the back enclosure using the hinge pin.
3.3.2Mounting
Refer to the following sections to mount the transmitter on a wall, panel
or pipe.
3.3.2.1 Wall mount
1. Use a punch to open the two wall-mount holes in the back enclosure
(Figure 2).
2. Drill holes in the wall suitable for the user-supplied mounting bolts.
3. Attach the back enclosure to the wall using two customer-supplied
bolts.
4. Insert the clear plastic plugs into the mounting holes.
3.3.2.2 Panel or pipe mount (optional)
Refer to Figure 2 and the instructions supplied with the panel and pipe
mounting kits (see Accessories on page 85).
18
Page 21
Installation
Figure 2 Wall attachment dimensions
1 Breakout for wall mounting (2x)5 Groove for panel mount gasket
2 Hole for pipe mounting (4x)6 Strain relief opening (3x)
3 Strain relief (3x)
4 Breakout for panel mounting
7 Strain relief or ½ inch conduit opening
(2x) Ø 21.5 mm [0.85 in]
19
Page 22
Installation
3.4Wiring Safety Information
When making any wiring connections to the instrument, the following
warnings and notes must be adhered to, as well as any warnings and
notes found throughout the individual installation sections. For more
safety information refer to section 2.1 on page 11.
DANGER
Always disconnect power to the instrument when making any
electrical connections.
Electrostatic Discharge (ESD) Considerations
To minimize hazards and ESD risks, maintenance procedures not
requiring power to the analyzer should be performed with power
removed.
Delicate internal electronic components can be damaged by static
electricity, resulting in degraded instrument performance or eventual
failure.
The manufacturer recommends taking the following steps to prevent
ESD damage to the instrument:
• Before touching any electronic components (such as printed circuit
cards and the components on them) discharge static electricity from
the body by touching an earth-grounded metal surface such as the
chassis of an instrument or a metal conduit or pipe.
• To reduce static build-up, avoid excessive movement. Transport
static-sensitive components in anti-static containers or packaging.
• To discharge static electricity from the body and keep it
discharged, wear a wrist strap connected by a wire to earth
ground.
• Handle all static-sensitive components in a static-safe area. If
possible, use anti-static floor pads and work bench pads.
20
Page 23
Installation
3.5Electrical installation
DANGER
Explosion hazard. Do not connect any components that are not
specified for the device. Always defer to the Hazardous Location
Control Drawing.
Prerequisites:
• Review the applicable control drawing or ATEX EC-Type
Examination certificate
• Review the electrical code regulations
• Review the regulations for electrical installations in hazardous
locations, if appropriate (e.g. EN 60079-10/EN60079-14;
94/9/EC directive; NEC; CEC; Profibus Technical Guidelines
2.091)
• Remove power or confirm non-hazardous status before making
any connections
• Confirm that the intrinsic safety of the device is maintained when
connected to other equipment such as a power supply unit.
3.5.1Wire preparation
To remove the terminal blocks from the transmitter for sensor wiring:
1. Insert a flat screwdriver between the terminal block and the
transmitter body.
2. Use the screwdriver as a lever to lift the terminal block off the
connectors (see Figure 3).
21
Page 24
Installation
Figure 3 Wire preparation and insertion
1 Stripping lengths for cables6 Terminals (vary by model number)
2 Stripping lengths for coaxial cables7 Typical terminal
3 Cable shield connector (not used)8 Seat insulation against connector
4 ESD shield removed9 Removing terminal with screwdriver
5 Areas for screwdriver to pry terminal 10 Cable loop position in housing
22
Page 25
Installation
3.5.2Power and communication connections
DANGER
Explosion hazard. The AC power source for the power supply unit
cannot exceed 250 VAC. Do not connect the transmitter directly to
an AC power source.
DANGER
Explosion hazard. The output voltage of the power supply unit
cannot exceed 30 VDC. The si792x transmitter must be connected
to an appropriately certified explosion-proof power supply unit.
Refer to "associated apparatus" in the control drawing or to the
EC-Type Examination Certificate for input ratings.
Prerequisites
• Trained personnel only must install or commission the
equipment.
• Follow the instructions in this user manual and the applicable
local and national codes.
• Observe the technical specifications and input ratings during
installation.
• Disconnect all power sources during wiring and installation.
• Use single wires/flexible leads up to 2.5 mm (AWG 14) for
connection to terminals.
• Do not damage the wire when stripping the insulation.
• All parameters must be set by a system administrator (Authority
Having Jurisdiction) before commissioning.
23
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Installation
3.5.2.1 si792(x) E/T (4-20 mA/HART) wiring
DANGER
Explosion hazard. Never connect items to the transmitter that are
not specified on the control drawing/ATEX EC-Type certificate.
Refer to Figure 4 and Table 1 to connect the power supply to the
si792(x) E/T transmitter.
9Potential equalization—ATEX only (Do not use for FM or CSA)
104–20 mA output (–)
114–20 mA output (+)
2 Wiring terminals—see Table 1
24
Page 27
Installation
3.5.2.2 si792x E/T-FF and si792x E/T-PA wiring
Refer to Figure 5 and Table 2 to connect power and communications
to the si792x E/T-FF or si792x E/T-PA transmitters.
Figure 5 si792x E/T-FF and si792x E/T-PA wiring
1 Wiring terminals—see Table 2
Table 2 Terminal assignments—si792x E/T-FF and si792x E/T-PA
Terminal No. Assignment
9Potential equalization—ATEX only (Do not use for FM or CSA)
10Connection from Foundation Fieldbus or Profibus PA (–)
11Connection from Foundation Fieldbus or Profibus PA (+)
3.5.3Sensor wire connections
Important Note: Do not connect earth ground to the shield connector in
the transmitter. Connect the cable shields to the shield connector.
Refer to the following sections to connect the transmitter to a sensor:
• Hach GLI 3700 series—section 3.5.3.1 on page 26
• 7MA2200 series—section 3.5.3.2 on page 27
25
Page 28
Installation
• 8398 series—section 3.5.3.3 on page 28
3.5.3.1 Hach GLI 3700 series sensor wiring—si792(x) E
1. Install the jumper between terminal 2 and 3 as shown in Figure 6.
2. Use Table 3 to wire the sensor to the transmitter.
Figure 6 si792(x) E wiring for Hach GLI 3700 series sensors
1 Jumper between terminal 2 and 32 Wiring terminals—see Table 3
Table 3 Terminal assignments—Hach GLI 3700 series sensors
7RTD (resistive temperature device)black/grey
8RTD (resistive temperature device)red/pink
violet/black
27
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Installation
3.5.3.3 8398 series sensor wiring—si792(x) T
1. Install the jumper between terminal 2 and 3 as shown in Figure 8.
2. Use Table 5 to wire the sensor to the transmitter.
Figure 8 si792(x) T wiring for 8398 series sensors
1 Jumper between terminal 2 and 32 Wiring terminals—see Table 5
Table 5 Terminal assignments—8398 series sensor
Terminal No. AssignmentWire color
1Receive hibrown
2Receive loblack
3Send loshield of brown wire
4Send hishield of white wire
Cable shield connection
5
Note:
Do not connect to earth ground.
7RTD (resistive temperature device)green
8RTD (resistive temperature device)yellow
white
28
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Installation
3.6HART communication connection
DANGER
Explosion hazard. Never connect items to the transmitter that are
not specified on the control drawing. Do not connect or
disconnect any equipment unless power has been switched off or
the area is known to be non-hazardous.
DANGER
The si792x transmitter must be used with an explosion-proof
HART communication device. Refer to the appropriate control
drawing for the location of the HART (Rosemount) device.
The handheld HART communication device can only be connected to
the transmitter in US Class I, Division 1 classified locations (permitted
only by FM). Do not connect the handheld Hart communication device
to the transmitter in any Zone or Canadian Class I, Division 1 classified
location. Refer to Figure 4 on page 24 for the connector location.
29
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Installation
30
Page 33
Section 4Interface and navigation
The si792 transmitter user interface contains a display, indicators and
keys for navigation and menu selection.
4.1si792(x) E/T (4–20 mA/HART) interface
Use the arrow and enter keys to scroll through the menu and change
settings. Use the indicators to identify which mode the transmitter is in.
Refer to Figure 9 to identify the keys and indicators of the si792(x) E/T
transmitter.
Refer to Figure 10 to identify the keys and indicators of the
si792x E/T-FF and si792x E/T-PA transmitter.
Figure 10 User interface—si792x E/T-FF and si792x E/T-PA
1 Measure key7 Communication indicator
2 Calibration key8 Configuration mode indicator
3 Measure mode indicator9 Up arrow key
4 Calibration mode indicator10 Right arrow key
5 Alarm indicator11 Enter key
6 Display12 Configuration mode
32
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Interface and navigation
4.3Display
Figure 11 identifies all of the possible icons and symbols that may be
seen in the si792 transmitter display.
Figure 11 Display
1 Passcode13 Secondary display
2 Temperature14 Alarm mode
3 4–20 mA output15 Manual temperature on
4 Limit values (FF and Profibus PA)16 Calibration mode
5 Alarm17 Hold mode active
6 Sensocheck—probe error18 Hourglass (waiting indication)
7 Calibration active19 Measure mode active
8 Calibration interval20 Calibration complete
9 Parameter display21 Calibration—zero or first point
10 Enter prompt22 Calibration—second point
11 Configuration mode
12 Main display
23 Sensofaces
33
Page 36
Interface and navigation
34
Page 37
Section 5 Operation—4–20 mA/HART
The following section describes how to operate the si792(x) E/T
transmitter.
5.1Measure mode
The display shows the configured process variable (conductivity,
concentration, resistivity or salinity) and the temperature value in the
measuring mode.
• To return to the measurement mode during calibration press
and ENTER.
• To return to the measurement mode during configuration press
CONF and ENTER.
Note: The waiting time for the stabilization of the measured-value is
approximately 20 seconds.
5.2Configuration
Use the configuration mode to specify the sensor, range and other
parameters for the system as shown in Table 6.
1. Press CONF and enter 1200 to enter the configuration mode.
2. Use the arrow and enter keys to change the settings. All settings
and options are shown in section 5.2.1, section 5.2.2 and
section 5.2.3.
Table 6 Configuration menu
CodeParameterPasscode
o14–20 mA current output
AL.Alarm settings
To exit the configuration mode at any time, press
The output current will be held for 20 seconds and the measured value
will be displayed.
1200tcTemperature compensation
CONF and ENTER.
CAL
35
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Operation—4–20 mA/HART
Note: During configuration the transmitter remains in the Hold mode for
safety reasons. The loop current is frozen at the value specified in the
o1.HoLD menu option. The Sensoface icon is inactive. The
configuration mode indicator is displayed (Figure 11 on page 33).
o1. 4mA 000.0 mSLIN: Enter current start
o1.20mA 000.0 mSLIN: Enter current end
o1. 4mA 1 mS (default)LOG: Enter current start
o1.20mA 100 mS (default)LOG: Enter current end
Set time averaging filter for reducing noise
o1.FtME 0 SEC (default)
Select a 22 mA signal during errors
o1.FAIL
Signal behavior during HOLD
o1.HOLD
3
-06- H2SO
-07- HCI
-08- HNO
-09- H2SO
-10- NaOH
LIN (default)
LOG
ON
OFF (default)
LAST (default)
FIX
4
3
4
Solution (Conc)
(refer to section B.1 on page 97 for more
information)
Linear/Logarithmic curve
Time constant of output filter (refer to
section 5.2.1.1 for more information)
During HOLD the last measured value is
maintained at the output
During HOLD a value (to be entered) is
maintained at the output
37
Page 40
Operation—4–20 mA/HART
5.2.1Current output configuration (continued)
Specify the value to output during HOLD periods
o1.FIX21.0 mA (default)
1
If “Other” sensor is selected, o1.CELL, o1.SFC and o1.rTD are available
2
If the process variables SAL, % (Conc) or USP are selected the following steps
(Lin/Log) are omitted.
Note: During configuration the instrument/transmitter remains on Hold.
Depending on the configuration the loop current is frozen at its last
value or at a preset fixed value.
ENTER to access a menu item. Use the ARROW KEYS to edit
Press
values. Press
ENTER to save the settings. If a value is outside of the
acceptable range, “Err” will be displayed and the value will not be
accepted. To exit the menu and return to the measurement mode, press
CONF and ENTER.
Example: Set the output start point for the 4 mA signal to be 10.0 mS
and the output end point to be 100 mS for the 1.20 mA signal.
1. Press
CONF, enter passcode: 1200. The display will show Conf and
then out.1MNU.
2. Press
3. Press
ENTER to access the output setup menu. The display will
show
CELL.
ENTER, ENTER, ENTER to reach the 4 mA submenu. The
display will show o1.4mA.
4. Use the
UP ARROW and RIGHT ARROW to edit the value to read
10.0 mS value. Press
show o1.20mA.
5. Use the
UP ARROW and RIGHT ARROW to edit the value to read
100.0 mS value. Press
show o1.FtME.
During HOLD the entered value is
maintained at the output (refer to
section 5.2.1.3 for more information)
ENTER to save the value. The display will
ENTER to save the value. The display will
38
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Operation—4–20 mA/HART
6. Press
5.2.1.1 Time constant of output filter
An averaging filter is available to reduce noise in the output signal. The
filter averages readings over a specified time interval. The time interval
can be set from 0 to 120 seconds (default: 0 seconds).
When set to 0 seconds, there is no signal averaging for noise reduction.
When set to 120 seconds, the current output value will be correspond to
the process signal averaged over the last 120 seconds. Increase the
time interval to reduce the noise in the output signal.
Note: The filter acts on the output signal but not on the displayed value.
5.2.1.2 Output signal during errors
When an error condition occurs, a 22 mA output signal can be sent as
a notification (default: off).
CONF and ENTER to exit the configuration menu.
The transmitter remains in HoLD mode for approximately
20 seconds after calibration and returns to the measurement
mode.
39
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Operation—4–20 mA/HART
5.2.1.3 Output signal during HOLD
The output signal during hold periods can be maintained at the last
measured value (Figure 12) or fixed at a specified value (Figure 13).
The allowable range for the fixed value is 3.4 to 22 mA.
Figure 12 Output signal during HOLD—last value
1 Output signal during HOLD2 HOLD mode
Figure 13 Output signal during HOLD—fixed value
1 Output signal during HOLD2 HOLD mode
40
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Operation—4–20 mA/HART
5.2.2Temperature compensation configuration
Select temperature unit
tc.UnIT
Select temperature compensation
tc. LIN
1
If SAL or USP is selected, the following steps are omitted.
Note: Calibrate a temperature sensor adjustment for a correct
temperature measurement. Use a separate temperature sensor with
fast response for measuring processes with rapid temperature
changes.
Press
values. Press
acceptable range, “Err” will be displayed and the value will not be
accepted. To exit the menu and return to the measurement mode, press
CONF and ENTER.
°C (default)
°F
1
Linear temperature compensation with entry
of temperature coefficient. Reference
Lin (default)
nLF
OFFTemperature compensation turned off
temperature = 25 °C
Enter temperature coefficient
02.00%/K (default) (xx.xx%/K)
Temperature compensation for naturals
waters to EN 27888
ENTER to access a menu item. Use the ARROW KEYS to edit
ENTER to save the settings. If a value is outside of the
41
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Operation—4–20 mA/HART
5.2.3Alarm settings
Select Sensocheck
AL.SnSO
Enter alarm delay
AL.dLY0010 sec (default) Range: 0–600 sec
LED in Hold mode
AL.LED
CHECK ON
CHECK OFF (default)
HOLD ONLED blinks during hold
HOLD OFFLED off during hold
Continuous Sensocheck evaluation of
sensor function
42
Page 45
Section 6Operation—Foundation
Fieldbus
The following section describes how to navigate and operate the
si792x E/T-FF transmitter. The transmitter can be operated as follows:
• Direct interface with the transmitter (section 6.1)
• Foundation Fieldbus communication (section 6.2 on page 47)
6.1Configuration
Use the configuration mode to specify the sensor, range and other
parameters for the system.
6.1.1Configuration steps
Complete the following steps to configure the si792 transmitter.
1. Press MEAS + CAL and then enter 1200 to enter the configuration
mode.
2. Use the arrow and enter keys to change the settings. All settings
and options are shown in section 6.1.2.
To exit the configuration mode at any time, press MEAS + CAL and
ENTER. The Hold mode will be active for 20 seconds and then the
then
measured value will be displayed.
Note: During configuration the transmitter remains in the Hold mode for
safety reasons. The Sensoface icon is inactive. The configuration mode
indicator is displayed (Figure 11 on page 33).
43
Page 46
Operation—Foundation Fieldbus
6.1.2Configuration menu
Select the sensor
2208 SIE (7MA2200 series; default)
In.SnSR
Select nominal cell factor (other sensor)
ln.CELL00.100 – 20.000 (default: 1.980)
Select the transfer ratio (other sensor)
ln.SFC0010.00 – 2000.00 (default: 120.00)
Select temperature probe (other sensor)
ln.rTD
si792 T:
si792 E:
100 PT (default)
1000 PT
100 NTC
30 NTC
8398 PM
Other
3700 GLI (default)
Other
44
Page 47
Operation—Foundation Fieldbus
6.1.2Configuration menu (continued)
Select the variable/unit
0.000 mS/cm
00.00 mS/cm
000.0 mS/cm (default)
0.000 S/m
00.00 S/m
00.00 SAL
ln.UnIT
000.0%ln.CoNC
Select temperature unit
tc.UnIT
Select temperature compensation
tc.
Select Sensocheck
AL.SnSO
°C (default)
°F
OFFTemperature compensation turned off
LIN (default)
nLFNatural waters (to EN 27888)
CHECK ON
CHECK OFF (default)
Linear temperature compensation
Enter temperature coefficient:
Range: 0–19.99%/K (default: 2.00%/K)
Reference temperature = 25 °C
Continuous Sensocheck evaluation of
sensor function
-01- NaCl (default)
-02- HCl
-03- NaOH
-04- H
-05- HNO
-06- H2SO
-07- HCl
-08- HNO
-09- H2SO
-10- NaOH
2SO4
3
4
3
4
45
Page 48
Operation—Foundation Fieldbus
6.1.2Configuration menu (continued)
LED in Hold mode
AL.LED
Enter Fieldbus address (optional)
FF.ADR0017 – 0031 BUS (default: 0026 BUS)
1
Use only when there is no bus connection. The transmitter will restart and set all
parameters to default values. Individual settings must be entered once more.
HOLD ONLED blinks during hold
HOLD OFF (default)LED off during hold
1
46
Page 49
Operation—Foundation Fieldbus
6.2Foundation Fieldbus communication
Use the Foundation Fieldbus specification to set up and configure the
si792 transmitter. The communication parameters are listed in the
following sections. The sensor can be calibrated as described in
section 6.2.4 on page 63.
6.2.1Standard resource block (RB)
The standard resource block describes the transmitter characteristics
(manufacturer, device name, operating status, global status). The
resource block must be in automatic mode for any of the other blocks to
operate. The bus parameters for the standard resource block (RB) are
shown in Table 7.
BLOCK_ERR Block error R
RS_STATE Resource state 1R
TEST_RW Test R/W
DD_RESOURCE DD resource R
MANUFAC_ID Manufacturer ID 0x001D6D for HachR
DEV_TYPE Device type
DEV_REV Device revision 1R
DD_REV DD revision 1R
Actual
Permitted OOS, Auto
Normal Auto
si792 T: 0068
si792 E: 0066
R
47
Page 50
Operation—Foundation Fieldbus
Table 7 Bus parameters—resource block (RB) (continued)
ParameterDescriptionDefaultR/W
GRANT_DENY
HARD_TYPES Hardware type 1R
RESTART Restart R/W
FEATURES Feature supported Reports/ Soft W Lock R
FEATURES Feature selected Reports/ Soft W Lock R/W
CYCLE_TYPE Cycle type
CYCLES_SEL Cycle selected
MIN_CYCLE_T Min cycle time
MEMORY_SIZE Memory size R
NV_CYCLE_T Non-volatile cycle time R
FREE_SPACE Free space R
FREE_TIME Free time R
SHED_RCAS R/W
SHED_ROUT R/W
FAULT_STATE Fault state R
SET_FSTATE Set fault state 1R/W
CLR_FSTATE Clear fault state 1R/W
MAX_NOTIFY Max notifications 20R
LIM_NOTIFY Limit of notification 8R/W
CONFIRM_TIME Confirmation time
WRITE_LOCK Write locking 1 (unlocked) R/W
UPDATE_EVT
Grant 0R/W
Deny 0R/W
Scheduled/
Block Execution
Scheduled/
Block Execution
1
1600
/32 ms (50 ms)
1
/32 ms
640000
Unacknowledged 0R/W
Update state 0R
Time stamp 0R
Static revision 0R
Relative index 0R/W
R
R/W
R
R/W
48
Page 51
Operation—Foundation Fieldbus
Table 7 Bus parameters—resource block (RB) (continued)
ParameterDescriptionDefaultR/W
Unacknowledged R/W
BLOCK_ALM
ALARM_SUM
ACK_OPTION
WRITE_PRI Write priority 0R/W
WRITE_ALM
ITK_VER ITK_version 4R
DEVICE_LOCK
Alarm state R
Time stamp R
Sub-code R
Value R
Current R
Unacknowledged R
Unreported R
Disabled R/W
Automatic acknowledge
option
Unacknowledged R/W
Alarm state R
Time stamp R
Sub-code R
Value R
Locks the device for local
access.
1 byte
Data type = uns8
Range:
0 (unlocked)
1 (locked)
0 (disabled) R/W
0 (unlocked)R/W
49
Page 52
Operation—Foundation Fieldbus
6.2.2Standard analog input block (AI)
Three Analog Input Function Blocks provide for cyclic transmission of
measured values (currently measured value with status, alarm limits,
freely selectable process parameter).
6.2.2.1 Operating modes
Use the MODE_BLK parameter to set the following operating modes:
• OOS—out of service. If not write-protected, access to all
parameters is allowed.
• MAN—manual
• Auto—online, normal state
6.2.2.2 Set the parameter and units
Use CHANNEL to set the measured parameter and units (Table 8). The
corresponding measurement unit is selected in the UNITS
subparameter of XD_SCALE (Table 9 on page 52).
Table 8 Measurement parameters and units
Channel ParameterUnitUnit value
µS/cm1586
1Conductivity
2Concentration% (percent)1342
3Temperature
4Salinity‰ (parts per thousand) 2003
5ResistanceMΩ/cm1587
6Cell constant
mS/cm1302
S/cm1299
°C1001
°F1002
cm
-1
2004
50
Page 53
Operation—Foundation Fieldbus
6.2.2.3 Data processing
Use the L_TYPE parameter to apply a linearization function to the data.
• Direct—data is sent directly from the TB to the AI without
processing. The units for the XD_SCALE and OUT_SCALE
parameters must be identical.
• Indirect—data from the TB is linearly scaled from the input scale
(XD_SCALE) to the output scale (OUT_SCALE).
• Indirect square root—data is rescaled from the input scale
(XD_SCALE) and recalculated using a root function. Then the
value is linearly scaled to the output scale (OUT_SCALE).
6.2.2.4 Alarms
The AI block can generate block alarms and limit alarms. Use the
ACK_OPTION parameter to specify if an alarm must be acknowledged.
When the measured value status is “bad”, the AI block BLOCK_ERR
parameter indicates an Input Failure.
• Block alarms—a block error will be reported via the
BLOCK_ERR parameter (simulate active, input failure, block
configuration error, out of service (OOS)). The BLOCK_ALM
parameter sends the alarm status to the control system.
• Limit alarms—the measured value OUT falls outside of the limit
values (HI_HI_LIM, HI_LIM, LO_LIM, LO_LO_LIM).
If an alarm occurs, evaluate the following bus parameters:
• OUT parameter (currently measured value) in the Al block
• LAST_ERROR parameter in the transducer block
• SENSOFACE_STATUS parameter in the transducer block
51
Page 54
Operation—Foundation Fieldbus
6.2.2.5 Bus parameters for the analog input block
The bus parameters for the analog input function block (AI) are shown
in Table 9.
Process Value R
Status R
Measured Value R
Status R
Simulate Status R/W
Simulate Value R/W
Transducer Status R
Transducer Value R
Simulate Enable / Disable R/W
High Range 100R/W
Low Range 0R/W
Units Index 0R/W
Decimal Point 0R/W
High Range 100R/W
Low Range 0R/W
Units Index 0R/W
Decimal Point 0R/W
R/W
52
Page 55
Operation—Foundation Fieldbus
Table 9 Bus parameters/analog input blocks (AI) (continued)
ParameterDescriptionDefaultR/W
GRANT_DENY
IO_OPTS IO Block Options 0R/W
STATUS_OPTS Status Options
CHANNEL Channel 1R/W
L_TYPE Linearization Type 0R/W
LOW_CUT Low Cut Off 0R/W
PV_TIME Filter Time 0R/W
FIELD_VAL
UPDATE_EVT
BLOCK_ALM
ALARM_SUM
ACK_OPTION
AlARM_HYS Alarm Hysteresis 0.50%R/W
HI_HI_PRI High High Priority 0R/W
HI_HI_LIM High High Limit INF R/W
HI_PRI High Priority 0R/W
HI_LIM High Limit INF R/W
LO_PRI Low Priority 0R/W
Grant 0R/W
Deny 0R/W
Percent Value R
Status R
Unacknowledged 0R/W
Update State 0R
Time Stamp 0R
Static Revision 0R
Relative Index 0R
Unacknowledged 0R/W
Alarm State 0R
Time Stamp 0R
Sub-code 0R
Current 0R
Unacknowledged 0R
Unreported 0R
Disabled 0R/W
Automatic Acknowledge
Option
0R/W
53
Page 56
Operation—Foundation Fieldbus
Table 9 Bus parameters/analog input blocks (AI) (continued)
Alarm State 0R
Time Stamp 0R
Sub-code 0R
Val ue 0R
Unacknowledged 0R/W
Alarm State 0R
Time Stamp 0R
Sub-code 0R
Val ue 0R
Unacknowledged 0R/W
Alarm State 0R
Time Stamp 0R
Sub-code 0R
Val ue 0R
Unacknowledged 0R/W
Alarm State 0R
Time Stamp 0R
Sub-code 0R
Val ue 0R
54
Page 57
Operation—Foundation Fieldbus
6.2.2.6 Cyclic measured value status
The cyclic measured value status is shown in Table 10.
Table 10 Cyclic measured value status
Priority QualitySub-status
Low
Good
Uncertain
Bad
HighOut of Service 00 01 11 xx 0 x 1C
Good Non-Specific 10 00 00 00 0 x 80
Good Active Advisory Alarm 10 00 10 xx 0 x 88
Good Active Critical Alarm 10 00 11 xx 0 x 8C
Uncertain Non-Specific 01 00 00 xx 0 x 40
Last Usable Value (LUV) 01 00 01 xx 0 x 44
Substitute-Set 01 00 10 xx 0 x 48
Initial Value 01 00 11 xx 0 x 4C
Sensor Conversion Not Accurate 01 01 00 xx 0 x 50
Engineering Unit Violation 01 01 01 xx 0 x 54
Sub-Normal 01 01 10 xx 0 x 58
Non-Specific 00 00 00 xx 0 x 00
Sensor Failure 00 01 00 xx 0 x 10
Device Value 00 00 11 xx 0 x 0C
Bin-coding
(no limit bits)
6.2.2.7 Measured value limits—limit bits
The respective status bit is set when a condition occurs (Table 11). The
status bit is reset when the condition no longer exists.
Table 11 Limit bit description
Bin coding of limit bitsDescription
00OK
01Low-limited
10High-limited
11Constant
Hexcoding
55
Page 58
Operation—Foundation Fieldbus
Range
The revision value is
incremented every
time a static parame-
ter in the block is
changed.
Data
type
6.2.3Transducer block
56
The transducer block provides for acyclic data transmission. Calibration, configuration, and
maintenance commands coming from the control station are processed in the Transducer
Block. The bus parameters for the transducer block (TB) are shown in Table 12 (default values
Table 12 Transducer block parameters
are in bold type).
ParameterDescriptionR/W Bytes
The revision of the static data
associated with the function
R2
block. Used by the host to
determine when to re-read the
static data.
The user description of the
ST_REV
R/W 32Default: Text
intended application of the
TAG -DE SC
R/W 2Default: 0
block.
The strategy field can be used
to identify a grouping of blocks.
STRATEGY
Can be used for any purpose
by the user.
R/W 1Default: 0
Identification number that may
be used by the host system to
ALERT_KEY
sort alarms and other device
information.
Page 59
Range
Data
type
Operation—Foundation Fieldbus
Available modes:
Automatic, Out Of
Service
(OOS), Manual
Default: 0
Default: 0
Table 12 Transducer block parameters (continued)
ParameterDescriptionR/W Bytes
111
R/WRR/W
Allows the user to set the Tar-
get, Permitted, and Normal
device mode. Displays the
1
R/W
Actual mode.
Ta rg e t
Actual
Permitted
Normal
Reflects the error status associ-
ated with the hardware or soft-
MODE_BLK
11822
R2
ware of the block. It is a bit
string so multiple errors may be
shown.
BLOCK_ERR
Unacknowledged Update State
R
Time Stamp Static Rev Relative
Index
UPDATE_EVENT
11821
R
Unacknowledged Alarm State
Time Stamp Subcode Value
BLOCK_ALM
57
Page 60
Operation—Foundation Fieldbus
Default: 65535 =
Range
Data
type
other
0 = 2208 SIE
1 = 8398 PM
2 = Other
0 = 3700 GLI
1 = Other
58
Table 12 Transducer block parameters (continued)
Directory that specifies the
ParameterDescriptionR/W Bytes
R4
number and the starting indices
of the transducers in the trans-
ducer block.
A transducer block sub-code.
TRANSDUCER_
DIRECTORY
TRANSDUCER_TYPE Identifies the transducer type. R2
R1Default: 0
XD_ERROR contains the high-
est priority alarm that has been
activated in the
TB_DETAILED_STATUS
parameter.
XD_ERROR
A directory that specifies the
R36
number, starting indices, and
DD item of IDs of the data col-
lection in each transducer
within a transducer block. Used
by the host for efficient transfer
COLLECTION_
DIRECTORY
R/W 1uns8
R/W 1uns8
of information.
Selects the connection of the
sensor
Selects the connection of the
sensor
Output
SENSOR_CONNECTION
(si792x T)
SENSOR_CONNECTION
(si792x E)
Page 61
Range
Data
type
Operation—Foundation Fieldbus
4
4
SO
SO
2
2
1 = 0.000 mS/cm
2 = 00.00 mS/cm
3 = 000.0 mS/cm
4 = 0.000 S/m
5 = 00.00 S/m
6 = SAL
7 = 000.0% (Conc)
1 = -01- NaCl
2 = -02- HCl
DS_65
4
1
5 = -05- HNO36 = -06- H
3 = -03- NaOH
4 = -04- H
7 = -07- HCl
8 = -08- HNO39 = -09- H
4
SO
2
10 = -10- NaOH
Table 12 Transducer block parameters (continued)
R
Shows the primary value and
status
Val ue
Status
PRIMARY_VALUE
ParameterDescriptionR/W Bytes
R/W 1uns16
Selects the displayed primary
value
PRIMARY_VALUE_TYPE
R/W 2uns8
Selects the solution used for
CONCENTRATION
concentration measurement.
59
Page 62
Operation—Foundation Fieldbus
60
Table 12 Transducer block parameters (continued)
Range
Data
type
ParameterDescriptionR/W Bytes
1001 = °C
1002 = °F
128 = Pt100
200 = Pt1000
1000 = NTC30
1003 = NTC100
0 = TC OFF
1 = TC LIN
2 = TC nLF
00.00 to 19.99%/ K
Default: 2.00%/ K
DS_65
4
1
R
R
R/W 2uns16
Process temperature value and
status
Val ue
Status
Degree C or degree F. Changes
the unit of temperature being
Temperature
SECONDARY_VALUE_2
SECONDARY_VALUE_
displayed and transmitted.
UNIT_2
Type of temperature sensor.
The value entered must corre-
R/W 2uns16
TEMP_SENSOR_TYPE
spond to the temp. sensor
being used.
Selects the temperature com-
R/W 1uns8
R/W 4float
pensation
Sets the temperature coefficient
if the TEMP_COMPENSATION
TEMP_COMPENSATION
TEMP_COEFFICIENT
is set to Lin
Sets the wire impedance of the
R/W 4floatDefault: 0 Ω
temp. sensor. Typically 0 unless
the wire of the sensor gets too
TEMP_WIRE_IMPEDANCE
long
Page 63
Range
Data
type
Operation—Foundation Fieldbus
-10 to +10K
Default: 0
0 to 20.0
Default: 1.98
-0.5 to +0.5 mS
Default: 1.0
1.0 to 200.0
Default: 120.0
0 = Nop
1 = Sample
Default: 0 if step 1 of
product calibration
was not started
0 = Off
1 = On
0 = Off
1 = On
Table 12 Transducer block parameters (continued)
R/W 4float
Desired temperature reading,
used for temperature measure-
ment calibration.
TEMP_SENSOR_CAL
Calibration
CELL_FACTORSets the cell factor.R/W 4float
ParameterDescriptionR/W Bytes
ZEROSets the zero value.R/W 4float
R/W 1uns8
R4 float
R/W 4floatDefault: 0.0
Starts the 1st part of conductiv-
ity product calibration.
Shows the stored value of the
first step of conductivity product
calibration
Sets the value for the 2nd part
of conductivity product calibra-
tion.
TRANSFER_RATIOSets the transfer ratio.R/W 4float
CAL_SAMPLE_PRD
CAL_SAMPLE_PRD_
STORED_VAL
CAL_PRODUCT
Alert
HOLDSets the device to HOLD mode. R/W 1uns16
R/W 1uns8
Enables or disables Sensoch-
eck.
SENSOCHECK
61
Page 64
Operation—Foundation Fieldbus
0 = Off
1 = On
0...100
Default: 0 = None
0 = Good
1 = Neutral
R1 uns8
Shows the current status of the
2 = Bad
Sensoface.
Table 12 Transducer block parameters (continued)
Range
Data
type
62
ALARM_LED_MODESets the LED to HOLD mode. R/W 1uns8
LAST_ERRORShows the last error.R2uns16
SENSOFACE_STATUS
Identification and local parameter setting
SW_REV_LEVELSoftware revision numberR2uns16
ParameterDescriptionR/W Bytes
HW_REV_LEVELHardware revision numberR1uns8
Page 65
Operation—Foundation Fieldbus
6.2.4Calibration via Foundation Fieldbus
The transmitter can be calibrated via Foundation Fieldbus using the
comparison or grab sample method.
1. Make sure the system is configured for conductivity
(PRIMARY_VALUE_TYPE = mS/cm or S/m).
2. Collect a grab sample and set CAL_SAMPLE_PRD to sample. The
conductivity value of the sample is stored. After writing, the
parameter is automatically reset to NOP (no operation).
3. Read the parameter CAL_SAMPLE_PRD_STORED_VAL. It
contains the stored value.
4. Measure the grab sample and write the lab value in
CAL_PRODUCT. The device is now calibrated.
CAL_SAMPLE_PRD_STORED_VAL is reset to zero.
63
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Operation—Foundation Fieldbus
64
Page 67
Section 7Operation—Profibus PA
The following section describes how to navigate and operate the si792x
Profibus-PA transmitter. The transmitter can be operated as follows:
• direct interface with the transmitter (section 7.1)
• remote operation from the control station (section 7.2 on
page 67)
Note: Calibration must be completed by direct interface with the
transmitter.
7.1Configuration
Use the configuration mode to specify the sensor, range and other
parameters for the system.
7.1.1Configuration steps
Complete the following steps to configure the si792 transmitter.
1. Press MEAS + CAL and then enter 1200 to enter the configuration
mode.
2. Use the arrow and enter keys to change the settings. All settings
and options are shown in section 7.1.2.
To exit the configuration mode at any time, press MEAS + CAL and
then
ENTER. The Hold mode will be active for 20 seconds and then the
measured value will be displayed.
Note: During configuration the transmitter remains in the Hold mode for
safety reasons. The Sensoface icon is inactive. The configuration mode
indicator is displayed (Figure 11 on page 33).
65
Page 68
Operation—Profibus PA
7.1.2Configuration menu
Select the range and units
0.000 mS
00.00 mS
000.0 mS (default)
0000 mS
-01- NaCl (default)
-02- HCl
000.0%
000.0 SAL
Select temperature unit
°C (default)
°F
Select temperature sensor
100 PT (default)
1000 PT
30 NTC
100 NTC
busEXT (external temp during measurement; manual temp during
calibration, °C)
Select temperature compensation
OFFTemperature compensation turned off
tc
LIN (default)
nLF
-03- NaOH
-04- H
-05- HNO
-06- H2SO4 (95 – 99% by weight)
1
Linear temperature compensation with entry
of temperature coefficient (00.00–19.99%/
K). Reference temperature = 25 °C.
Enter temperature coefficient
02.00%/K (default) (xx.xx%/K)
Temperature compensation for naturals
waters to EN 27888
(0 – 35% by weight)
2SO4
3
66
Page 69
Operation—Profibus PA
7.1.2Configuration menu (continued)
Select Sensocheck
CHECK ON
CHECK OFF (default)
Enter Profibus address
Edit0001–0126 BUS (default: 0126)
1
Temperature compensation is not available for salinity.
2
Use only when there is no bus connection. The transmitter will restart and set all
parameters to default values. Individual settings must be entered once more.
2
Continuous Sensocheck evaluation of
sensor function
7.2Profibus PA communication
Profibus uses a master/slave data exchange technique. The master
(typically a PLC) generates queries to individual slaves. The slaves, in
turn, reply back with a response to the master. A Profibus message
contains the information required to send a query or request, including
the slave address, function code, data, and a checksum. See Table 13
on page 68 for Profibus communication parameters in case of errors.
Important Note: Use a thermometer to make sure that the displayed
temperature is accurate.
Important Note: Enter the sensor data in the configuration menu
before calibration.
Important Note: The transmitter must be calibrated each time a new
sensor is connected.
Important Note: If measurements are taken in an area with a crosssection < 110 mm, use a calibration beaker with the same size and
material (metal/plastic).
Note: Only qualified personnel should conduct the tasks described in
this section of the manual.
The transmitter is adjusted to the sensor through the calibration. Use
the following methods and passcodes for calibration as described in
Table 14.
Table 14 Methods and passcodes for calibration
MethodPasscode
Display calibration information0000
Enter cell constant1100
Calibration with a known calibration solution
Calibration by product comparison/grab sample
Zero calibration in air
Zero calibration with calibration solution
Temperature sensor calibration1015
1 Not available for Profibus PA and Foundation Fieldbus versions.
During calibration the transmitter remains in the Hold mode for safety
reasons. The loop current is frozen at the value specified in the
0110
110 5
1001
1
1
71
Page 74
Calibration
o1.HoLD menu option. The Sensoface icon is inactive. The calibration
mode indicator is displayed (Figure 11 on page 33).
To exit the calibration mode at any time, press
The output current will be held for 20 seconds and the measured value
will be displayed.
8.1.1Enter cell constant
1. Press CAL, enter passcode: 1100, ENTER. CAL CELL will be
displayed for 3 seconds.
2. Use the
cell constant of the connected sensor. The conductivity value will be
displayed also.
Note: A cell constant change will change the conductivity value.
Note: If the entry of the cell constant takes longer than 6 seconds,
the display will alternate between showing the conductivity and
temperature value.
3. Press
4. The transmitter displays the cell constant value and CELL. Press
ENTER.
5. The transmitter remains in HoLD mode. Press ENTER again.
Note: Repeat the calibration when “Err” is displayed.
UP ARROW and RIGHT ARROW to enter the value of the
ENTER to save the value.
The transmitter remains in HoLD mode for approximately
20 seconds after calibration and returns to the measure mode.
CAL and then ENTER.
72
Page 75
Calibration
8.1.2Calibration with a calibration solution
Use a calibration solution with a known conductivity value to adjust the
transmitter to show the same value as the solution.
Note: Stabilize the temperature during calibration.
1. Press
2. Remove and clean the sensor.
3. Immerse the sensor in the calibration solution.
4. Use the
5. Press
6. The display will show the new cell constant. Press
7. The transmitter remains in HoLD mode. Press
Note: Repeat the calibration when “Err” is displayed.
CAL, enter passcode: 0110, ENTER. CAL SOL will be
displayed for 3 seconds. The transmitter is ready for calibration.
UP ARROW and RIGHT ARROW to enter the known value of
the calibration solution.
Note: If the entry of the calibration solution value takes longer than
6 seconds, the display will alternate between showing the cell
constant and the temperature value.
ENTER to save the value.
ENTER.
ENTER again.
The transmitter remains in HoLD mode for approximately
20 seconds after calibration and returns to the measure mode.
The display will show the temperature-corrected value of the
calibration solution (unless temperature compensation is set to off
in the configuration menu).
73
Page 76
Calibration
8.1.3Calibration by comparison/grab sample
The sensor can be calibrated by measuring the process water with a
portable instrument or taking a grab sample and measuring its value in
the lab (one-point calibration). The sensor does not need to be removed
from the process during calibration. The sample temperature should
correspond to the measured process temperature for accurate results.
Note: The calibration by comparison option is not available when the
selected range and units is set to 000.0%.
1. Press
2. Measure the process water with a portable instrument or collect a
3. Measure the grab sample with a laboratory or portable meter.
4. Press
5. Edit the displayed value to match the value measured by the
6. Press
Press
in the hold mode for approximately 20 seconds.
Note: For comparison calibration via Foundation Fieldbus, see
section 6.2.4 on page 63.
CAL, enter passcode: 1105, ENTER. The display will briefly
show CAL PRD and then StorE.
grab sample for measurement in the lab. Press
The cal mode indicator will flash to indicate that calibration has not
been completed. The transmitter will continue to measure and
display the current sample values.
CAL, enter passcode: 1105, ENTER to access the product
calibration once more. The display will briefly show CAL PRD and
then CALC.
laboratory or portable meter and press
show the new cell constant.
ENTER to end the calibration. The display will show the
measured value alternating with Hold.
ENTER to return to the measuring mode. The outputs will remain
ENTER to proceed.
ENTER. The display will
74
Page 77
Calibration
8.1.4Zero calibration—air
1. Press CAL, enter passcode: 1001, ENTER. CAL ZRO will be
displayed for 3 seconds.
2. Remove and clean the sensor.
Note: Make sure that the sensor is dry.
3. Use the
zero is displayed as the conductivity value.
Note: If the entry of the zero point value takes longer than
6 seconds, the display will alternate between showing the
conductivity value and the temperature value.
4. Press
5. The display will show the new cell constant value and the zero point.
Press ENTER to confirm.
6. Immerse the sensor in the process water.
7. The transmitter remains in HoLD mode. Press
Note: Repeat the calibration when “Err” is displayed.
8.1.5Zero calibration—calibration solution
Use a calibration solution with low conductivity for calibration.
1. Press CAL, enter passcode: 1001, ENTER. CAL ZRO will be
displayed for 3 seconds.
2. Remove and clean the sensor.
3. Immerse the sensor in the calibration solution.
4. Use the
the conductivity value of the calibration solution is displayed.
UP ARROW and RIGHT ARROW to change the value until
ENTER to confirm.
ENTER again.
The transmitter remains in HoLD mode for approximately
20 seconds after calibration and returns to the measure mode.
UP ARROW and RIGHT ARROW to change the value until
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Calibration
Note: If the entry of the zero point value takes longer than
6 seconds, the display will alternate between showing the
conductivity value and the temperature value.
5. Press
6. The display will show the new cell constant value and the zero point.
7. Remove and clean the sensor from the calibration solution.
8. Immerse the sensor in the process water.
9. The transmitter remains in HoLD mode. Press
Note: Repeat the calibration when “Err” is displayed.
ENTER to confirm.
Press ENTER to confirm.
ENTER again.
The transmitter remains in HoLD mode for approximately
20 seconds after calibration and returns to the measure mode.
8.2Temperature sensor adjustment
1. Press CAL, enter passcode: 1015, ENTER. CALTMP will be
displayed for 3 seconds. The transmitter is ready for calibration.
2. Measure the process temperature with a thermometer.
3. Use the
measured temperature from the external thermometer.
4. Press
5. The transmitter remains in HoLD mode. Press
Note: Repeat the calibration when “Err” is displayed.
UP ARROW and RIGHT ARROW to enter the value of the
ENTER to save the value.
ENTER again.
The transmitter remains in HoLD mode for approximately
20 seconds after calibration and returns to the measure mode.
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Section 9Maintenance
DANGER
Explosion hazard. Only qualified personnel should conduct the
tasks described in this section of the manual.
DANGER
Electrostatic hazard. Follow the instructions in Electrostatic
Discharge (ESD) Considerations on page 20 before conducting
any maintenance tasks.
9.1Cleaning the instrument
Use only a moistened antistatic, lint-free cloth to remove dust, dirt and
spots from the external surfaces of the transmitter. Use a mild
household cleaner if necessary.
9.2Sensor maintenance
Refer to the user manual supplied with each sensor for specific
cleaning requirements.
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Maintenance
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Section 10Troubleshooting
10.1 Sensoface
The Sensoface feature is active whenever Sensocheck is active. This
feature monitors the sensor for defects in the sensor or cable, and
indicates the maintenance status of the sensor (see Table 15).
Table 15 Sensoface description
SensofaceDescription
The sensor is operating properly.
The operation of the sensor is acceptable, but will require
replacement soon.
The sensor is no longer usable. Replace the sensor.
10.2 Sensocheck
The Sensocheck feature monitors the primary and secondary coil for
short and open circuits. When problems are detected, the error
message “Err 33” (“Err 34”) is displayed, along with an icon
corresponding to the type of problem (see Table 16).
Sensocheck can be switched off during configuration and Sensoface is
also disabled.
Note: For confirmation a sensoface is displayed after a calibration
setting.
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Troubleshooting
Table 16 Error descriptions
DisplayProblemDescription
Sensor is
defective
Temperature
error
Test the primary (send) coil
Test the secondary (receive) coil
Refer also to Err 33 and Err 34 (Table 17).
Make sure that the measured temperature is within
the range of the temperature compensation table
(temperature compensation, concentration,
salinity)
10.3 Error codes
Table 17 describes transmitter errors and parameter-specific errors.
Table 17 Error codes
CodeDescriptionCorrective action
Make sure that the entered
cell constant is correct.
Make sure that the range
ERR 01measured value flashes
ERR 02measured value flashes
setting is correct.
Make sure that the SAL
value is < 45‰
Test the sensor connection or
replace cables.
Make sure that the
conductance range is
<3000mS
80
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Troubleshooting
Table 17 Error codes (continued)
CodeDescriptionCorrective action
Test the temperature sensor
wiring.
Make sure that the correct
temperature sensor was
selected in the configuration
menu (GLI/Hach 3700 series
sensors use Pt1000).
Measure the resistance of
the temperature sensor in the
sensor to make sure of a
correct reading. For GLI/
Hach 3700 series sensors,
the resistance between red
and yellow wires should be
between 1090–1105 ohms at
23–27 °C.
Check the loop power supply
voltage to the transmitter.
Measure the loop power
supply voltage to the
transmitter.
Make sure that the 4–20 mA
output range settings cover a
wide enough range and are
correct (see section 5.2.1
on page 36)
Test the primary (send) coil
Make sure that the
temperature is within the
range of the temperature
compensation table
(temperature compensation,
concentration, salinity)
ERR 03
ERR 11
ERR 12
ERR 13
ERR 33
Temperature sensor icon
flashes; open or short circuit;
temperature range exceeded
Current output icon flashes;
current is below 3.8 mA
Current output icon flashes;
current is above 20.5 mA
Current output icon flashes;
reading range value set too
large or too small
Sensocheck icon flashes;
Sensoface icon active (see
section 10.2)
Temperature icon flashes;
independent of Sensoface
icon (see section 10.2)
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Troubleshooting
Table 17 Error codes (continued)
CodeDescriptionCorrective action
ERR 34Sensocheck icon flashes;
ERR 98
ERR 99
Sensoface icon active (see
section 10.2)
CONF flashes; configuration
or calibration data is
defective. Memory error in
the program.
FAIL flashes; EEPROM or
RAM defective
Test the secondary (receive)
coil
Reconfigure and calibrate
the device.
Return to the factory for
repair and calibration.
10.4 Diagnostic tests
FunctionDescription
View the output
current
View calibration
data
View sensor
monitor for
validation
View the last error
message
From the measuring mode, press
current will show in the main display for five seconds, then
return to measuring mode.
From the measuring mode, press
passcode ‘0000’. The cell constant will show in the main
display. After 20 seconds, the transmitter will return to the
measuring mode, or press
the measuring mode.
From the measuring mode press
‘2222’ for the validation of the sensor and a complete
measured-value processing. The measured resistance is
shown in the main display and the measuring temperature is
shown in the lower display. Press
immediately to the measuring mode.
Press CONF and enter passcode "0000". The last error
message is displayed for approximately 20 seconds.
CAUTION
The transmitter does not go automatically to
Hold mode.
ENTER. The output
CAL and then enter
ENTER to return immediately to
CONF and enter passcode
ENTER to return
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Troubleshooting
10.4 Diagnostic tests (continued)
FunctionDescription
CONF and enter passcode
RIGHT ARROW key.
UP ARROW key.
CONF, then ENTER to return to
Specify output
current
From the measuring mode, press
‘5555’. The measured current will show in the secondary
display. The output current in the main display can be
modified.
To change the output current:
1. Select the current value with the
2. Edit the number using the
3. Press
ENTER to confirm. The entered value will show in
the secondary display. The transmitter will remain in Hold
mode.
4. To exit Hold mode, press
measuring mode.
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Troubleshooting
84
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Section 11Replacement parts
11.1 si792 transmitter versions
DescriptionCatalog number
si792(x) E versions (for Hach GLI 3700 series)
si792 E, inductive conductivity, CID2LXV503.99.70002
si792x E, inductive conductivity, CID1; ATEX Zone 1LXV503.99.70102
si792x E-PA, inductive conductivity, CID1; ATEX Zone 1LXV503.99.76102
si792x E-FF, inductive conductivity, CID1; ATEX Zone 1LXV503.99.77102
si792(x) T versions (e.g. for 7MA2200 and 8398 series)
si792 T, inductive conductivity, CID2LXV502.99.70002
si792x T, inductive conductivity, CID1; ATEX Zone 1LXV502.99.70102
si792x T-PA, inductive conductivity, CID1; ATEX Zone 1LXV502.99.76102
si792x T-FF, inductive conductivity, CID1; ATEX Zone 1LXV502.99.77102
11.2 Accessories
DescriptionCatalog number
Complete Documentation CD, si792 series
Panel-Mount Installation Kit, si792LZY484
Pipe-Mount Installation Kit, si792LZY483
Protective Hood, si792LZY485
User Manual, si792 E and si792 T, ind. conductivity, English DOC026.52.00796
The manufacturer warrants that the product supplied is free of material
and manufacturing defects and undertakes the obligation to repair or
replace any defective parts at zero cost.
The warranty period for instruments is 24 months. If a service contract
is taken out within 6 months of purchase, the warranty period is
extended to 60 months.
With the exclusion of the further claims, the supplier is liable for defects
including the lack of assured properties as follows: all those parts that
can be demonstrated to have become unusable or that can only be
used with significant limitations due to a situation present prior to the
transfer of risk, in particular due to incorrect design, poor materials or
inadequate finish will be improved or replaced, at the supplier's
discretion. The identification of such defects must be notified to the
supplier in writing without delay, however at the latest 7 days after the
identification of the fault. If the customer fails to notify the supplier, the
product is considered approved despite the defect. Further liability for
any direct or indirect damages is not accepted.
If instrument-specific maintenance and servicing work defined by the
supplier is to be performed within the warranty period by the customer
(maintenance) or by the supplier (servicing) and these requirements are
not met, claims for damages due to the failure to comply with the
requirements are rendered void.
Any further claims, in particular claims for consequential damages
cannot be made.
Consumables and damage caused by improper handling, poor
installation or incorrect use are excluded from this clause.
The manufacturer process instruments are of proven reliability in many
applications and are therefore often used in automatic control loops to
provide the most economical possible operation of the related process.
90
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Warranty, liability and complaints
To avoid or limit consequential damage, it is therefore recommended to
design the control loop such that a malfunction in an instrument results
in an automatic change over to the backup control system; this is the
safest operating state for the environment and the process.
91
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Warranty, liability and complaints
92
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Appendix A Calibration solutions
Note: Use the tables in this section to calibrate the transmitter when
automatic temperature compensation is set to off.
Table 18 Potassium Chloride solutions (Conductivity in mS/cm)
1Data source: Test solutions calculated according to DIN IEC 746-3
2Data source: K. H. Hellwege (Editor), H. Landolt, R. Börnstein: Zahlenwerte
und Funktionen ..., volume 2, part. volume 6
0.01 mol/L
1
0.1 mol/L1Saturated
2
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Calibration solutions
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Appendix B Concentration curves
B.1 Concentration measurement ranges
For the solutions listed in Table 20, the transmitter determines the
concentration from the measured conductivity and temperature values
in % by weight.
The measurement error is made up of the sum of measurement and the
stored accuracy of the concentration curves.
Note: The transmitter must be calibrated each time a new sensor is
connected.
Note: Calibrate a temperature sensor adjustment for a correct
temperature measurement.
Note: Use a separate temperature sensor with fast response for
measuring processes with rapid temperature changes.
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Concentration curves
Table 20 Concentration ranges
SubstanceSolutionRange (% by weight) Temperature
NaCl-01-
-02-
HCl
-07-
-03-
NaOH
-10-
-04-
H
2SO4
HNO
3
-09-
-06-
-05-
-08-
0–26%0 °C
0–28%100 °C (212 °F)
0–18%–20 °C (–4 °F)
0–18%50 °C (122 °F)
22–39%–20 °C (–4 °F)
22–39%50 °C (122 °F)
0–13%0 °C (32 °F)
0–24%100 °C (212 °F)
15–50%0 °C (32 °F)
35–50%100 °C (212 °F)
0–26%–17 °C (1.4 °F)
0–37%110 °C (230 °F)
28–88%–17 °C (1.4 °F)
39–88%115 °C (239 °F)
94–99%–17 °C (1.4 °F)
89–99%115 °C (239 °F)
0–30%–17 °C (1.4 °F)
0–30%50 °C (122 °F)
35–96%–20 °C (–4 °F)
35–96%50 °C (122 °F)
98
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