Maximum current in case of fault
(FDE)—FF and Profibus PA
Measurement error
1
3 knockouts for M20 x 1.5 strain reliefs
2 knockouts for ½ inch NPT or rigid
metallic conduit
12–30 VDC (30 VDC maximum)
100 mA maximum
0.8 W maximum (Ex)
FISCO bus supply: 9 to 17.5 VDC
Linear barrier: 9 to 24 VDC
4–20 mA floating;
3.80–22.00 mA specifiable
<13.2mA
<17.6mA
<0.3% current value + 0.05 mA
5
Specifications
US:
si792 D
FM listed for:
Class I, Division 2
si792x D; si792x D-FF; si792x D-PA
FM listed for:
Class I, Division 1, Groups A, B, C, D
Class II, Division 1, Groups E, F,
Class III, Division 1
Class I, Zone 0, AEx ia, Group IIC T4
Enclosure: Type 2
Canada:
si792 D CSA certified to:
Certification (may not apply to all
sensors. Refer to the control drawing or
listing for certification information for
the sensor that is used)
Lightning protectionEN 61000-4-5
Output averaging time constant (HART) 0–120 seconds
Output span allowed
Storage Temperature–20 to 70 °C (–4 to 158 °F)
Operating Temperature–20 to 55 °C (–4 to 131°F)
Class I, Division 2
si792x D CSA certified and
si792x C-FF; si792x D-PA cFMus
certified to:
Class I, Division 1, Groups A, B, C, D
Class I, Division 2, Groups A, B, C, D
Sensor: Class I, Zone 0, Group IIC
Transmitter: Class I, Zone 1, Group IIC
WeightApproximately 1 kg
DimensionsH 144 mm, W 144 mm, D 105 mm
Data retention
Passcodes
Sensocheck
Probe monitor
Communications
HART communication
Foundation Fieldbus (FF_H1)
Parameters and calibration data
>10 years (EEPROM)
Modifiable according to FDA 21 CFR
Part 11 “Electronic Signatures”
Automatic monitoring for short circuits
or open circuits (can be disabled).
Delay: 30 seconds.
Direct display of uncorrected sensor
signal (sensor current/temperature)
Digital communication by FSK
modulation of loop current, reading of
device identification, measured values,
status and messages, reading and
writing of parameters, start of product
calibration, signaling of configuration
changes according to FDA 21 CFR
Part 11.
Bus-powered device with constant
current consumption. Cyclic and acyclic
data exchange. 1 resource block,
1 transducer block, 3 analog input
function blocks (switchable: O
saturation, O
temperature, zero, slope, volume
concentration)
Execution time: 50 ms
Certified to ITK 4.6
Physical interface: to IEC 1158-2
Address range: 017 to 246
concentration,
2
2
7
Specifications
Bus-powered device with constant
current consumption. Cyclic and acyclic
data exchange. Physical block,
2 analog input function blocks,
2 discrete input blocks, logbook block,
alarm block.
PNO directive: PROFIBUS-PA,
Profibus-PA (DPV1)
Temperature Input
Probe
Range–20.0 to 150.0 °C (–4 to 302 °F)
Adjustment range10 K
Resolution0.1 °C; 0.1 °F
Measurement error
Dissolved oxygen input
Type A sensor
Type B sensor
Measuring current0–1200 nA; resolution: 20 pA
Measurement error
Temperature coefficient0.005 nA/K
Permitted guard current
Polarization voltage
Range, percent saturation0–199.9%/200–500% (–10 to 80 °C)
1,2
3
3
1,2
Profile for Process Control Devices,
Version 3.0
Physical interface: MBP-IS
(Manchester Bus Powered-Intrinsically
Safe) to IEC 1158-2 (DIN-EN 61158-2)
Range, volume concentration in gas
Process pressure0–9.999 bars (0–999.9 kPa/0–145 PSI)
Pressure correction0–9.999 bars (0–999.9 kPa/0–145 PSI)
Salinity correction0–45 g/kg
Probe calibration
Type A sensor
Range, Type B sensor
Calibration timer0 to 9999 hours
1
IEC 746 Part 1, at nominal operating conditions
2
(± 1 count plus sensor error)
3
Sensor specifications given in Table 1.
4
si792(x) D and si792x D-FF only
Table 1 Sensor specifications
Sensor typeScrew cap
5 meter,
Type A
sensor
Type B
sensor
Oxysens
OxyfermVP40–80 nA0.01 ppm22 NTC
Oxygold G VP180–400 nA 0.001 ppm 22 NTC
fixed cable
with stripped
ends
0–50.00 mg/L; 0–50.00 ppm
0–9999 µg/L; 0–9999 ppb
4
0–9999 ppm; 0–120.0% (–10 to 80 °C)
Slope 25–130 nA (25 °C, 1013 mbars)
Zero point ± 2 nA
Slope 200–550 nA (25 °C, 1013 mbars)
Zero point ± 2 nA
Sensor
current
in air
(25 °C)
40–80 nA0.04 ppm22 NTC
Detection
limit
Temperature
sensor
9
Specifications
10
Section 2General Information
2.1 Safety information
Please read this entire manual before unpacking, setting up, or
operating this equipment. Pay attention to all danger and caution
statements. Failure to do so could result in serious injury to the operator
or damage to the equipment.
To ensure that the protection provided by this equipment is not
impaired, do not use or install this equipment in any manner other than
that specified in this manual.
2.1.1Use of hazard information
DANGER
Indicates a potentially or imminently hazardous situation which, if
not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that may result in
minor or moderate injury.
Important Note: Information that requires special emphasis.
Note: Information that supplements points in the main text.
2.1.2Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or
damage to the instrument could occur if not observed. A symbol, if
noted on the instrument, will be included with a danger or caution
statement in the manual.
This symbol, if noted on the instrument, references the instruction
manual for operation and/or safety information.
11
General Information
Electrical equipment marked with this symbol may not be disposed of
in European public disposal systems after 12 August of 2005. In
conformity with European local and national regulations (EU
Directive 2002/96/EC), European electrical equipment users must
now return old or end-of life equipment to the Producer for disposal
at no charge to the user.
Note: For return for recycling, please contact the equipment
producer or supplier for instructions on how to return end-of-life
equipment, producer-supplied electrical accessories, and all auxiliary
items for proper disposal.
This symbol, when noted on a product enclosure or barrier, indicates
that a risk of electrical shock and/or electrocution exists.
This symbol, when noted on the product, identifies the location of the
connection for Protective Earth (ground).
This symbol, when noted on the product, identifies the location of a
fuse or current limiting device.
This symbol, when noted on the product, identifies a risk of chemical
harm and indicates that only individuals qualified and trained to work
with chemicals should handle chemicals or perform maintenance on
chemical delivery systems associated with the equipment.
This symbol, when noted on the product, identifies the presence of a
strong corrosive or other hazardous substance and a risk of chemical
harm. Only individuals qualified and trained to work with chemicals
should handle chemicals or perform maintenance on chemical
delivery systems associated with the equipment.
This symbol, when noted on the product, indicated the presence of
devices sensitive to Electro-static Discharge (ESD) and indicated
that care must be taken to prevent damage with the equipment.
This symbol, when noted on the product, identifies the presence of a
strong corrosive or other hazardous substance and a risk of chemical
harm. Only individuals qualified and trained to work with chemicals
should handle chemicals or perform maintenance on chemical
delivery systems associated with the equipment.
12
General Information
2.2 General product information
2.2.1Product overview
The si792 D and si792x D transmitters are used for continuous
dissolved oxygen and temperature measurement. Applications include
biotechnology, chemical, pharmaceutical and food processing as well
as environmental monitoring and sewage treatment. This manual
describes the installation, operation and maintenance for standard and
EU models of the si792 D series transmitters.
The transmitter accepts various amperometric sensors, for example:
• Hamilton Oxysens, Oxyferm, Oxygold G
The molded transmitter enclosure can be attached to a panel, wall, post
or pipe railing. The optional hood (see Accessories on page 87)
provides protection against direct weather exposure and mechanical
damage.
Three communication options are available for the si792 transmitter:
• 4–20 mA/HART—si792 D and si792x D (si792(x) D)
• Foundation Fieldbus—si792x D-FF
• Profibus PA—si792x PD-PA
This user manual includes instructions for all three protocols.
Important Note: An ‘x’ in the model number is an indication of an
instrinsically safe (IS) instrument.
2.2.2FDA 21 CFR part 11 Compliance (HART only)
In the directive “Title 21 Code of Federal Regulations, 21 CFR Part 11,
Electronic Records; Electronic Signatures“ the US American health
agency FDA (Food and Drug Administration) regulates the production
and processing of electronic documents for pharmaceutical
development and production. The features described in section 2.2.2.1
and section 2.2.2.2 make the transmitter compliant with the
requirements of FDA 21 CFR Part 11.
13
General Information
2.2.2.1 Electronic signatures for si792(x) D transmitters
Device functions are protected by passcode access, which prevents
unauthorized modification of device settings or manipulation of
measurement results. Passcodes may be used as electronic
signatures. Passcodes can be edited with the passcode editor
(Appendix A on page 93).
2.2.2.2 Audit trail for si792(x) D transmitters
The si792(x) D can automatically track all changes to the device
settings. Each change is tagged with a Configuration Change flag,
which is documented using HART communication. Altered device
settings or parameters can be retrieved from the transmitter using
HART communication.
14
Section 3Installation
DANGER
Explosion hazard. Trained personnel only must install or
commission the equipment.
DANGER
Explosion hazard. Never connect items to the transmitter that are
not specified on the control drawing. Do not connect or
disconnect any equipment unless power has been switched off or
the area is known to be non-hazardous.
DANGER
Explosion hazard. The safety of the transmitter may be impaired if
any of the following conditions have occurred:
• visible damage
• storage above 70 °C for prolonged periods
• exposure to severe transport stresses
• previous installation
• failure to operate properly
If any of these conditions have occurred, return the device to the
manufacturer for recertification.
The si792 and si792x transmitters differ in hazard classification. The
si792 transmitter is designed for non-hazardous or Class I, Division 2,
Groups A, B, C, D hazardous locations. The si792x transmitter is
designed for Class I, Division 1, Groups A, B, C, D hazardous locations.
Refer to the control drawing or listing applicable to the site location.
For outdoor installation, use of a protective hood or sunshield is
recommended (section 11.2 on page 87).
Installation of the si792x in an outdoor hazardous location per FM or
CSA control drawings requires a suitable enclosure and must follow
NEC guidelines. Refer to NEMA 250 to determine enclosure needs.
15
Installation
3.1 Hazardous location
Before installation, review the applicable Hazardous Location Control
Drawings or ATEX EC-type Examination certificate included with the
instrument and on the provided documentation CD. Follow all
regulations specified for the installation location.
Refer to the documentation CD for manuals provided in
other languages.
3.2 Unpacking the transmitter
Check the shipment for transport damage and make sure all
components have been shipped complete. The package includes:
Refer to Figure 1 and the following instructions to assemble the
transmitter.
1. Insert the strain relief fittings in the holes of the back enclosure and
secure with the hex nuts (Figure 2).
2. Insert the conduit hardware or plugs in the back enclosure and
secure with the hex nuts.
3. Attach the display module to the back enclosure using the hinge pin.
3.3.2Mounting
Refer to the following sections to mount the transmitter on a wall, panel
or pipe.
3.3.2.1 Wall mount
1. Use a punch to open the two wall-mount holes in the back enclosure
(Figure 2).
2. Drill holes in the wall suitable for the user-supplied mounting bolts.
3. Attach the back enclosure to the wall using two customer-supplied
bolts.
4. Insert the clear plastic plugs into the mounting holes.
3.3.2.2 Panel or pipe mount (optional)
Refer to Figure 2 and the instructions supplied with the panel and pipe
mounting kits (see Accessories on page 85).
18
Installation
Figure 2 Wall attachment dimensions
1 Breakout for wall mounting (2x)5 Groove for panel mount gasket
2 Hole for pipe mounting (4x)6 Strain relief opening (3x)
3 Strain relief (3x)
4 Breakout for panel mounting
7 Strain relief or ½ inch conduit opening
(2x) Ø 21.5 mm [0.85 in]
19
Installation
3.4 Wiring Safety Information
When making any wiring connections to the instrument, the following
warnings and notes must be adhered to, as well as any warnings and
notes found throughout the individual installation sections. For more
safety information refer to section 2.1 on page 11.
DANGER
Always disconnect power to the instrument when making any
electrical connections.
Electrostatic Discharge (ESD) Considerations
To minimize hazards and ESD risks, maintenance procedures not
requiring power to the analyzer should be performed with power
removed.
Delicate internal electronic components can be damaged by static
electricity, resulting in degraded instrument performance or eventual
failure.
The manufacturer recommends taking the following steps to prevent
ESD damage to the instrument:
• Before touching any electronic components (such as printed circuit cards
and the components on them) discharge static electricity from the body by
touching an earth-grounded metal surface such as the chassis of an
instrument or a metal conduit or pipe.
• To reduce static build-up, avoid excessive movement. Transport static-
sensitive components in anti-static containers or packaging.
• To discharge static electricity from the body and keep it
discharged, wear a wrist strap connected by a wire to earth
ground.
• Handle all static-sensitive components in a static-safe area. If
possible, use anti-static floor pads and work bench pads.
20
Installation
3.5Electrical installation
DANGER
Explosion hazard. Do not connect any components that are not
specified for the device. Always defer to the Hazardous Location
Control Drawing.
DANGER
Hamilton dissolved oxygen sensors are ATEX certified. The
combination of Hamilton dissolved oxygen sensors and the
si792 D transmitter are FM C1D1 certified. The Hamilton sensors
are not certified by CSA for use in Canadian hazardous locations.
See CSA control drawings for approved sensor options
Prerequisites:
• Review the applicable control drawing or ATEX certificate
• Review the electrical code regulations
• Review the regulations for electrical installations in hazardous
locations as needed (e.g. EN 60079-10/EN60079-14; 94/9/EC
directive; NEC; CEC; Profibus Technical Guidelines 2.091).
• Remove power or confirm non-hazardous status before making
any connections
• Confirm that the intrinsic safety of the device is maintained when
connected to other equipment such as a power supply unit.
3.5.1Wire preparation
To remove the terminal blocks from the transmitter for sensor wiring:
1. Insert a flat screwdriver between the terminal block and the
transmitter body.
2. Use the screwdriver as a lever to lift the terminal block off the
connectors (see Figure 3 on page 22).
21
Installation
Figure 3 Wire preparation and insertion
1 Stripping lengths for cables6 Terminals (vary by model number)
2 Stripping lengths for coaxial cables7 Typical terminal
3 Cable shield connector
4 ESD shield removed9 Removing terminal with screwdriver
5 Areas for screwdriver to pry terminal 10 Cable loop position in housing
1
Not used for si792x D-ff and si792x D-PA transmitters.
1
8 Seat insulation against connector
22
Installation
3.5.2Power and communication connections
DANGER
Explosion hazard. The AC power source for the power supply unit
cannot exceed 250 VAC. Do not connect the transmitter directly to
an AC power source.
DANGER
Explosion hazard. The output voltage of the power supply unit
cannot exceed 30 VDC. The si792x transmitter must be connected
to an appropriately certified explosion-proof power supply unit.
Refer to "associated apparatus" in the control drawing or to the
EC-Type Examination Certificate for input ratings.
Prerequisites
• Trained personnel only must install or commission the
equipment.
• Follow the instructions in this user manual and the applicable
local and national codes.
• Observe the technical specifications and input ratings during
installation.
• Disconnect all power sources during wiring and installation.
• Use single wires/flexible leads up to 2.5 mm (AWG 14) for
connection to terminals.
• Do not damage the wire when stripping the insulation.
• All parameters must be set by a system administrator (Authority
Having Jurisdiction) before commissioning.
23
Installation
3.5.2.1 si792(x) D (4–20 mA/HART) wiring
DANGER
Explosion hazard. Never connect items to the transmitter that are
not specified on the control drawing/ATEX EC-Type certificate.
Refer to Figure 6 and Table 2 and the following steps to connect the
power supply to the si792(x) D transmitter.
Figure 4 si792(x) D (4–20 mA/HART) wiring
1 HART connection (see warnings in
section 3.6 on page 30)
Table 2 Terminal assignments—si792(x) D
Terminal No. Assignment
9Equipotential bonding for ATEX. Do not connect for FM and CSA.
104–20 mA output (–)
114–20 mA output (+)
2 Wiring terminals—see Table 4
24
Installation
3.5.2.2 si792x D-FF and si792x D-PA wiring
Refer to Figure 5 and Table 3 to connect power and communications
to the si792x D-FF or si792x D-PA transmitters.
Figure 5 si792x D-FF and si792x D-PA wiring
1 Wiring terminals—see Table 3
Table 3 Terminal assignments—si792x D-FF and si792x D-PA
Terminal No. Assignment
9Equipotential bonding for ATEX. Do not connect for FM and CSA.
10Connection from FF or Profibus PA (–)
11Connection from FF or Profibus PA (+)
3.5.3Sensor wire connection
Important Note: Do not connect earth ground to the shield connector in the
transmitter. Connect the cable shields to the shield connector.
Refer to the following sections to connect the transmitter to a sensor: