Hach-Lange SC 60 User Manual

DOC023.52.00103.Dez05

sc60

User Manual

DOC023.52.00103.Dez05

sc60

User Manual

Table of Contents

Section 1 Specifications......................................................................................................................................... 3

Section 2 General Information............................................................................................................................... 5

2.1 Safety Information................................................................................................................................. ... ... ... .... 5

2.1.1 Use of Hazard Information.............................................................................................................. ... ... .... 5

2.1.2 Precautionary Labels........... .... ... ... ... .... ... ... ... ... .......................................... .... ... ....................................... 5

2.2 General Product Information.............................................................................................................................. 5

Section 3 Installation.............................................................................................................................................. 7

3.1 Mechanical Installation...................................................................................................................... .... ... ... ... .... 7

3.1.1 Controller Dimension Ilustrations .......................................................................................................... 8

3.1.2 Mounting the Controller .......................................................................................................................... 10

3.2 Wiring Safety Information................................................................................................................................. 12

3.2.1 Electrostatic Discharge (ESD) Considerations....................................................................................... 12

3.3 Electrical Installation ................................................................................... ..................................................... 12

3.3.1 Installation in Conduit ............................................................................................................................. 13

3.3.2 Installation Using a Power Cord ............................................................................................................. 13

3.3.3 Wiring for Power at the Controller .......................................................................................................... 14

3.4 Alarms and Relays........................................................................................................................................... 18

3.4.1 Connecting the Relays ........................................................................................................................... 18

3.4.2 Connecting the Analog Outputs.............................................................................................................. 19

3.5 Connecting/Wiring the sc Sensor............................... .... ... ... ... .... ... ... ... .... ........................................................ 20

3.5.1 Connecting the sc Sensor in a Non-hazardous Location ....................................................................... 21

3.6 Wiring the Digital Gateway............................................................................................................................... 23

3.7 Connecting the Optional Digital Output............................................................................................................ 23

Section 4 Operation.............................................................................................................................................. 27

4.1 Using the Keypad................................. ... ... .... .................................................................................................. 27

4.2 Controller Display Features ............................................................................................................................. 27

4.2.1 Important Key Presses ......................................................... ... ... .... ... ... .................................................. 28

4.2.2 Software Text Abbreviations................................................................................................................... 29

4.3 System Setup................................................................................................................................................... 29

4.3.1 Adjusting Display Contrast ..................................................................................................................... 29

4.3.2 Specifying the Displayed Language ....................................................................................................... 29

4.3.3 Setting the Time and Date...................................................................................................................... 30

4.4 Setting up System Security.................................................. ... .... ... ... ... .... ... ... .................................................. 31

4.4.1 Setting the Passcode.............................................................................................................................. 31

4.5 Output Options................................................................................................................................................. 32

4.4.2 Editing the Passcode.............................................................................................................................. 32

4.5.1 Navigating to the Output Options Menu ................................................................................................. 32

4.5.2 Hold/Transfer Outputs ............................................................................................................................ 33

4.5.3 Release Outputs..................................................................................................................................... 33

4.6 Relay Options ...................... ... ... ... .... ... ... ... .... .......................................... ........................................................ 34

4.6.1 Navigating to the Relay Options Menu................................................................................................... 34

4.7 Data Event Logging Options............................................................................................................................ 34

4.8 Digital Network Options ....................... ... ... .......................................... .... ... ..................................................... 34

4.9 System Setup Menu......................................................................................................................................... 35

4.10 Test/Maint Menu ............................................................................................................................................ 38

1

Table of Contents

Section 5 Maintenance......................................................................................................................................... 39

5.1 Cleaning the Controller .................................................................................................................................... 39

5.2 Fuse Replacement......................................................................................................................................... .. 39

Section 6 Replacement Parts and Accesso ries ............................................................................................... 41

6.1 Replacement Items.......................................................................................................................................... 41

6.2 Accessories................................................................................................................................ . ... ... ... ............ 41

Section 7 Warranty, liability and complaints...................................................................................................... 43

7.1 Immunity ........................................................................................................................................................ .. 44

7.2 Emissions.................................................................................................................................... ... .................. 44

Section 8 Addresses ............................................................................................................................................ 45

Index....................................................................................................................................................................... 47

2

Section 1 Specifications

Specifications are subject to change without notice.

Component Description

Controller Operating Temperature

Controller Storage Temperature

Enclosure NEMA 4X/IP66 metal enclosure with a corrosion-resistant finish

Power Requirements

Pollution Degree/ Installation Category

Outputs

Relays

Controller Dimensions ½ DIN—144 × 144 × 150 mm (5.7 × 5.7 × 5.9 inches) Controller Weight 1.6 kg (3.5 lb)

Certifications

Microprocessor-controlled measuring unit with measured value display, temperature display, and menu-driven system

–20 to 60 °C (–4 to 140 °F); 95 % relative humidity, non-condensing with sensor/network card load <7 W; –20 to 40 °C (–4 to 104 °F) with sensor /network card load <25 W

–20 to 70 °C (–4 to 158 °F); 95 % relative humidity, non-condensing

AC Powered sc60 model: 100–230 VAC ±10 %, 50/60 Hz; Power 15 W with 7 W sensor/network card load, 37 W with 25 W sensor/network card load

24 VDC Powered sc60 model: 24 VDC –15 %, +20 %; Power 16 W with 7 W sensor/network card load, 34 W with 25 W sensor/network card load

II; II

Two (Analog (4–20 mA)) outputs, maximum impedance 500 ohm. Optional digital network connection

Three SPDT, user-configured contacts rated 100–230 VAC, 5 Amp resistive maximum for the AC powered sc60 and 24 VDC, 5 A resistive maximum for the DC powered sc60

CE approved (with all sensor types) Listed for use in general locations to UL and CSA safety standards by ETL (with all sensor

types) Listed for use in Class I, Division 2 hazardous locations to FM & CSA safety standards by

ETL (with specified sensor types, per Control Drawing 61821-78

Sensor Input 1

Compatible Sensors

AD 1200 sc pH Combination Gateway 1200-S sc pH Sensor pHD-S sc Differential pH Sensor ADpHD sc Differential pH Gateway AD3400 sc Contacting Conductivity Gateway AD3700 sc Inductive Conductivity Gateway 3798-S sc Inductive Conductivity Sensor 5740 sc Dissolved Oxygen Sensor 8362 sc

3

Specifications

4

Section 2 General Information

2.1 Safety Information

Please read this entire manual before unpacking, setting up, or operating this equipment. Pay attention to all danger and caution statements. Failure to do so could result in serious injury to the operator or damage to the equipment.

To ensure that the protection provided by this equipment is not impaired, do not use or install this equipment in any manner other than that specified in this manual.

2.1.1 Use of Hazard Information

DANGER Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION Indicates a potentially hazardous situation that may result in minor or moderate injury.

Important Note: Information that requires special emphasis.

2.1.2 Precautionary Labels

This symbol, if noted on the instrument, references the instruction manual for operation and/or safety information.

This symbol, when noted on a product enclosure or barrier, indicates that a risk of electrical shock and/or electrocution exists.

This symbol, if noted on the product, indicates the need for protective eye wear.

This symbol, when noted on the product, identifies the location of the connection for Protective Earth (ground).

This symbol, when noted on the product, identifies the location of a fuse or current limiting device.

Electrical equipment marked with this symbol may not be disposed of in European public disposal systems after 12 August of 2005. In conformity with European local and national regulations (EU Directive 2002/96/EC), European electrical equipment users must now return old or end-of life equipment to the Producer for disposal at no charge to the user.

Note: For all electrical products (marked or unmarked) which are supplied or produced by Hach-Lange, please contact the local Hach-Lange sales office for instructions for proper disposal.

Note: Information that supplements points in the main text.

Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could occur if not observed.

2.2 General Product Information

The controller enclosure is NEMA4X/IP66-rated and has a corrosion-resistant finish designed to withstand corrosive environmental constituents such as salt spray and hydrogen sulfide. The controller display shows the current reading plus a secondary measurement such as temperature. The sc60 only works with a single sensor.

5

General Information

Installation instructions for the controller are presented in this manual. If a system with a sensor and a controller has been purchased, complete information for installation and operation is also presented in the sensor system manual.

6

Section 3 Installation

DANGER Only qualified personnel should conduct the instal lation tasks described in this section of the manual. Do not replace any component unless power has been switched off or the area is known to be non-hazardous.

1

sc60

3

2

4

Figure 1 Components of a Basic System

1 Controller 6 Lock washer, ¼-inch I.D. (4), Cat. No. 8H1336 2 Mounting foot for panel mounting (2),

Cat. No. 1000B4F3222

3 Bracket for panel & pipe mounting,

Cat. No. 1000C4F3217-101

4 Gasket for panel mounting, Neoprene,

Cat. No. 1000A4F3249-101

5 Hex nut, M6 (4), Cat. No. 5867300 10 Pan head screws (4), M6 × 1 × 150 mm,

7 Flat washer, ¼-inch I.D. (4), Cat. No. 8H1346

8 Pan head screws (4), M6 × 1 × 20 mm,

Cat. No. 5867400

9 Pan head screws (4), M6 × 1 × 100 mm,

Cat. No. 5867500

Cat. No. 5867600

5

6

7

8

9

10

Table 1: Customer-supplied Items

Item

14-AWG wire for electrical power connections in conduit or 115 or 230 V AC power cord plus a NEMA 4X-rated strain relief. High-quality, shielded instrumentation cable for connecting the analog outputs plus a NEMA 4X-rated strain relief. Mounting hardware for the sensor (available from the manufacturer, order separately). See the sensor manual. Sun shield for mounting configurations where the sun strikes the front of the display (available from the manufacturer, order

separately). Common hand tools.

3.1 Mechanical Installation

Install in an environment that is protected from corrosive fluids.

7

Installation

3.1.1 Controller Dimension Ilustrations

144.0 mm (5.67 inches) 150.0 mm (5.91 inches)

sc60

144.0 mm (5.67 inches)

72.01 mm

(2.84 inches)

144.02 mm

(5.67 inches)

Figure 2 Controller Dimensions

144.02 mm (5.67 inches)

72.01 mm

(2.84 inches)

40.14 mm

(1.58 inches)

80.27 mm

(3.16 inches)

40.14 mm (1.58 inches)

80.27 mm

(3.16 inches)

M6 x 1.0

Figure 3 Controller Mounting Dimensions

8

75 mm (2.955 )inches

(ref only)

Installation

144 mm (5.67 )inches

ref only()

144 mm

(5.67 )

inches

()

ref only

72 mm

(2.835 )inches

ref only()

66.67 mm (2.625 )inches

75.07 mm (2.955 inches)

28.57 mm (1.125 inches)

135 mm

(5.31 )inches

67.4 mm

(2.65 )inches

133 mm (5.25 )inches

Figure 4 Panel Mount Cut-out Dimensions

144 mm (5.67 inches)

68.96 mm (2.715 inches)

28.57 mm (1.125 inches)

25.4 mm (1.00 inch)

Figure 5 Conduit Hole Dimensions

99.31 mm

(3.91 inches)

50.8 mm

(2.00 inches)

6.35 mm (0.25 inch)

15.24 mm (0.60 inch)

(5.00 inches)

150 mm

(5.91 inches)

(ref only)

127 mm

9

Installation

3.1.2 Mounting the Controller

Attach the controller to a rail or wall or mount it in a panel. Supplied mounting hardware is shown in Figure 6, Figure 7 and Figure 8 on

page 11.

1

2

3

4

5

6

Figure 6 Vertical or Horizontal Pipe Mounting the Controller

1 Controller 4 Flat washer, ¼-inch I.D. (4), Cat. No. 8H1346 2 Pipe (vertical or horizontal) 5 Hex nut, M6 (4), Cat. No. 5867300 3 Bracket, pipe mounting, Cat. No. 1000C4F3217-101 6 Pan head screw, M6 × 1 × 100 mm (4), Cat. No. 5867400

1

2

3

4

5

Figure 7 Wall Mounting the Controller

1 Controller 4 Pan head screw, M6 × 1 × 20 mm (4), Cat. No. 5867400 2 Bracket, Cat. No. 1000C4F3217-101 5 Customer-supplied hardware for wall mounting 3 Lock washer, ¼-inch I.D., Cat. No. 8H1336

10

Installation

1

8

2

9

8

3

4

5

67

11

10

Figure 8 Panel Mounting the Controller

1 Controller 7 Lock washer, ¼-inch I.D., (4) Cat. No. 8H1336 2 Gasket, Neoprene, panel mount,

Cat. No. 1000A4F3249-101

3

3 Panel (maximum thickness is 9.5 mm ( 4 Mounting Foot (2), Cat. No. 1000B4F3222 10 Pan head screw, M6 × 1 × 150 mm (4),

5 Mounting bracket, controller, Cat. No. 1000C4F3217-101 11 It may be necessary to remove the sensor connector. 6 Pan head screw (4), Cat. No. 5867400

/8 inch)) 9 Flat washer (4), Cat. No. 8H1346

8 Hex nut (4), Cat. No. 5867300

Cat. No. 5867600

see procedure below.

To remove the sensor connector before inserting the controller enclosure into the panel cut-out:

1. Disconnect the wires at terminal block J5, see Figure 19 on

page 23.

2. Loosen and remove the nut securing the sensor connector inside the enclosure. Remove the sensor connector and wires.

3. After the controller is in place in the panel, reinstall the sensor connector and reconnect the wiring to terminal J5 as shown in

Figure 19 on page 23.

11

Installation

3.2 Wiring Safety Information

When making any wiring connections to the sc60 Controller, the following warnings must be adhered to, including any warnings and notes found throughout the individual installation sections. For more safety information refer to Safety Information on page 5.

DANGER Always disconnect power to the instrument when any making electrical connections.

3.2.1 Electrostatic Discharge (ESD) Considerations

Important Note: To minimize hazards an d ESD risks, maintenance procedures that donot require power to the analyzer should be performed with power removed.

Delicate internal electronic components can be damaged by static electricity, resulting in degraded instrument performance or eventual failure.

The manufacturer recommends taking the following steps to prevent ESD damage to your instrument:

3.3 Electrical Installation

• Before touching any instrument electronic components (such

as printed circuit cards and the components on them), discharge static electricity from your body. This can be done by touching an earth-grounded metal surface such as the chassis of an instrument, or a metal conduit or pipe.

• To reduce static build-up, avoid excessive movement. Transport static-sensitive components in anti-static containers or packaging.

• To discharge static electricity from your body and keep it discharged, wear a wrist strap connected by a wire to earth ground.

• Handle all static-sensitive components in a static-safe area. If possible, use anti-static floor pads and work bench pads.

DANGER High-voltage wiring for the controller is conducted behind the high voltage barrier in the controller enclosure. The barrier must remain in place unless a qualified installation technician is installing the wiring for power, alarms, or relays. See Figure 9 on page 13 for barrier removal information.

12

Installation

J1

S1

J4

NETWORK INTERFACE

CARD

J2

U5

U9

J3

1

+

DATA

!DATA

2

SERVICEREQUEST

3 4

+

V

PROBES

GND

5

F1

F2

J5

PCB

CONNECTOR

DANGER - EXPLOSION HAZARD

DO NOTDISCONNECT WHILE CIRCUIT IS LIVE

UNLESSAREA IS KNOWN TO BE NON-HAZARDOUS.

J6

DANGER - RISQUE D'EXPLOSION

NE PASDEBRANCHER TANTQUE LEEST SOUS

TENSION,A MONIS QU'ILNE S'AGISSE D'UN

EMPLACEMENTNON-DANGEROUX

6

UTS

1 2 3 4 5

ANALOG OUTP

NCNCNC

COMCOMCOM NO

NONO

RELAYCRELAYBRELAYA

FIELD WIRING

INSULATIONMUST

BE RATED TO

80° C MINIMUM

+

OUT2 ! OUT 2 SHIELD/CHASSIS GND

+

OUT1 ! OUT 1

2

Figure 9 Removing Voltage Barrier

1 High voltage barrier 2 Unsnap the barrier latch then pull out to remove the barrier.

3.3.1 Installation in Conduit

In hard-wired electrical applications, the power and safety ground service drops for the instrument must be 18 to 12 AWG. See

Figure 10 for strain relief and conduit opening sealing plug

information. See section 3.3.3 on page 14 for wiring information.

3.3.2 Installation Using a Power Cord

DANGER Use of a power cord is not acceptable in Class 1, Division 2 Hazardous Location Installation (see).

A sealing-type strain relief to maintain the NEMA 4X/IP66 environmental rating and a power cord less than 3 meters (10 feet) in length with three 18-gauge conductors (including a safety ground wire) can be used, see Replacement Parts and Accessories on

page 41. See Figure 10 for strain relief and conduit opening sealing

plug assembly. See section 3.3.3 on page 14 for wiring information.

2

3

Figure 10 Using the Optional Strain Relief and Conduit Plug

1 Power cord strain relief 2 Conduit strain relief 3 Conduit opening sealing plug

13

Installation

3.3.3 Wiring for Power at the Controller

DANGER Explosion hazard. Do not connect or disconnect electrical components or circuits to the equipment unless power has been switched off or the area is known to be non-hazard ous.

DANGER Do not connect AC power to a sc60 24 VDC powered model.

The sc60 can be purchased as either an 100–230 VAC powered model or a 24 VDC powered model. Follow the appropriate wiring instructions as per the purchased model.

Important Note: A protective earth (PE) ground connection is required by the sc60 for both 100–230 VAC and 24 VDC wiring applications. Failure to connect a good PE ground connection can result in shock hazards and poor performance due to electromagnetic interferences. AL WAYS connect a good PE ground to the sc60 terminal.

The controller can be wired for line power by hard-wiring in conduit or wiring to a power cord. Regardless of the wire used, the connections are made at the same terminals. A local disconnect designed to meet local electrical code is required and must be identified for all types of installation. See Figure 13and Figure 14 on

page 17 for suggested local disconnect configurations.

1. Obtain appropriate fittings with NEMA 4X/IP66 environmental rating.

2. Loosen the screws using a phillips-head screwdriver and open the hinged controller cover.

3. Remove the high-voltage barrier (see Figure 9 on page 13).

4. Insert the wires through the strain relief fitting or conduit hub

located in the right-rear access hole in the bottom of the enclosure. Tighten the strain relief if used, to secure the cord.

5. Properly prepare each wire (Figure 11) and insert each wire into the terminal according to Table 2: or Table 3: on page 15. Tug gently after each insertion to ensure the connection is secure.

6. Seal any unused openings in the controller box with conduit opening sealing plugs.

7. Reinstall the high-voltage barrier and latch to secure.

14

Installation

1

2

Figure 11 Proper Wire Preparation and Insertion

1 Strip ¼-inch of insulation. 2 Seat insulation against connector with no bare wire exposed.

Table 2: AC Power Wiring Information (sc60 AC powered model only)

Terminal Number Terminal Description Wire Color Code for North America Wire Color Code for Europe

1 Hot (L1) Black Brown 2 Neutral (N) White Blue 3 Protective Earth (PE) Green Green w/yellow tracer

Table 3: DC Power Wiring Information (sc60 24 VDC powered model only)

T erminal Number Terminal Description Wire Color Code for North America Wire Color Code for Europe

1 +24 V dc Red Red 2 24 V dc return Black Black 3 Protective Earth (PE) Green Green w/yellow tracer

The DC power source that supplies power to the 24 VDC powered sc60 must maintain voltage regulation within the specified 24 VDC –15 % +20 % voltage limits. The DC power source must also provide adequate protection against surges and line transients.

15

Installation

13

312

45

J1

S1

J2

J3

CARD

U5

U9

10 9

F1

J5

NONO

J6

F2

NCNCNC

NO

COMCOMCOM

RELAYCRELAYBRELAYA

! 24 VDC

+24 VDC

8

12

11

J4

NETWORK INTERFACE

Figure 12 sc60 Wiring Connections

1 J1—Network connector 8 Sensor connector 2 J2—Header for optional network interface card 9 J6—Analog output (4–20 mA) connector 3 J5—Relay A connector 10 J5—Sensor connector for hard-wiring 4 J6—Relay B connector 11 Position for network interface card 5 J7—Relay C connector 12 Service port 6 Fuses (F1, F2) 13 Sensor terminator selector/service port configuration 7 J8—Power connections

a. AC Power connection (AC powered sc60 model

only)

b. DC Power connection (24 VDC sc60 model only)

6

7

7a

7b

16

Installation

J1

S1

J2

J3

1

CARD

U5

U9

J5

J6

F1

F2

NCNCNC

NO

NONO

COMCOMCOM

RELAYCRELAYBRELAYA

J4

NETWORK

INTERFACE

Figure 13 Local Disconnect for Power Cord

1 Power terminal 2 Power cord strain relief

J1

S1

J2

J3

2

1

CARD

U5

U9

J5

J6

F1

NCNCNC

NO

NONO

COMCOMCOM RELAYCRELAYBRELAYA

J4

NETWORK

INTERFACE

Figure 14 Local Disconnect for Hard-wired Line Power

1 Power terminal 2 Conduit strain relief

F2

2

17

Installation

3.4 Alarms and Relays

3.4.1 Connecting the Relays

DANGER Explosion hazard. Do not connect or disconnect electrical components or circuits to the equipment unless power has been switched off or the area is known to be non-hazardous.

DANGER Exposure to some chemicals may degrade the sealing properties of materials used in the following devices: Relays K1, K2, and K3. Periodic inspection of these devices is recommended to check for degradation.

The controller is equipped with three unpowered relays rated 100–230 V AC, 50/60 Hz, 5 amp resistive maximum. See the sensor manual for relay setup details.

DANGER Relay loads must be resistive. User must externally limit current to the relays to 5 Amps by use of a fuse or a breaker.

DANGER Power and relay terminals are designed for only single wire termination. Do not use more than one wire in each terminal.

The relay connector accepts 18–12 AWG wire (as determined by load application). Wire gauge less than 18 AWG is not advised.

The Normally Open (NO) and Common (COM) relay contacts will be connected when an alarm or other condition is active. The Normally Closed (NC) and COM relay contacts will be connected when an alarm or other condition is inactive or when power is removed from the controller.

AC Line (100–230 V) Powered sc60s

AC line powered sc60 controllers contain three relays designed for connection to AC MAINS circuits (voltages greater than 30V-RMS,

42.2V-PEAK or 60 V DC). Refer to Figure 15 on page 19 for

connection information. The relay wiring compartment is not designed for voltage connections below these levels. Relays must not be powered from the same wiring used to power the controller.

24 VDC Powered sc60

The 24 VDC sc60 controller contains three relays designed for connection to LOW voltage circuits (i.e., voltages less than 30V-RMS, 42.2V-PEAK or 60 V DC). Refer to Figure 15 on page 19 for connection information. The wiring section is not designed for voltage connections above these levels. Relay must not be powered from the same wiring used to power the controller.

18

Installation

NCNCNC

COMCOMCOM

NO

F1

F2

NONO

RELAYCRELAYBRELAYA

J5 J6 J7

RELAYA

RELAYB

RELAYC

NC COM NO

J1

J3

S1

J4

NETWORK

NETWORK INTERFACE

INTERFACE

CARD

J2

U5

U9

J3

3

2

1

RELAYA

F1

J5J5

J5

NONO

J6

F2

NCNCNC

NO

COMCOMCOM

RELAYCRELAYBRELAYA

RELAYB

RELAYC

Disconnect Power

Figure 15 Alarm and Relay Connections

3.4.2 Connecting the Analog Outputs

DANGER Explosion hazard. Do not connect or disconnect electrical components or circuits to the equipment unless power has been switched off or the area is known to be non-hazardous.

Two isolated analog outputs (1 and 2) are provided, see Figure 16

on page 20. Each output can be set to 0–20 or 4–20 mA, and can

be assigned to represent the measured parameter or secondary measurement such as temperature. Make connections with twisted-pair shielded wire and connect the shield at the controlled component end or at the control loop end. Do not connect the shield at both ends of the cable. Use of non-shielded cable may result in radio frequency emission or susceptibility levels higher than allowed. Maximum loop resistance is 500 Ohm. Refer to the sensor manual for output software setup.

Make wiring connections at the analyzer end as shown in Table 4: and Figure 16 on page 20.

19

Installation

S1

J4

Table 4 : Output Connections at Terminal Block J6

Recorder Wires Circuit Board Position

Output 2 + 1 Output 2 – 2

Shield 3 Output 1 + 4 Output 1 – 5

J1

J3

1

+

DATA

!DATA

2

SERVICE REQUEST

3

+

V

4

PROBES

GND

5

F1

F2

6

J5

J5J5

CONNECTOR

DANGER - EXPLOSION HAZARD

DO NOTDISCONNECT WHILE CIRCUIT IS LIVE

UNLESSAREA IS KNOWN TO BE NON-HAZARDOUS.

J6

DANGER - RISQUE D'EXPLOSION

NE PASDEBRANCHER TANTQUE LE ESTSOUS

TENSION,A MONIS QU'IL NE S'AGISSED'UN

EMPLACEMENT NON-DANGEROUX

UTS

1

+

OUT2

! OUT 2

2

SHIELD/CHASSIS GND

3

+

OUT1

PCB

4 5

ANALOG OUTP

NCNCNC

NONO

RELAYCRELAYBRELAYA

FIELD WIRING

INSULATIONMUST

BE RATED TO

80° C MINIMUM

! OUT 1

NO

COMCOMCOM

NETWORK INTERFACE

CARD

J2

U5

U9

1 2 3 4 5

J6

Figure 16 Analog Output Connections

3.5 Connecting/Wiring the sc Sensor

DANGER Explosion hazard. Do not connect or disconnect electrical components or circuits to the equipment unless power has been switched off or the area is known to be non-hazardous.

The sc60 Controller only works with the following sensors:

• AD 1200 sc pH Combination Gateway

• 1200-S sc pH Sensor

• pHD-S sc Differential pH Sensor

• ADpHD sc Differential pH Gateway

• AD3400 sc Contacting Conductivity Gateway

• AD3700 sc Inductive Conductivity Gateway

• 3798-S sc Inductive Conductivity Sensor

• 5740 sc Dissolved Oxygen Sensor

• 8362 sc

20

3.5.1 Connecting the sc Sensor in a Non-hazardous Location

3.5.1.1 Attaching a sc Sensor with a Quick-connect Fitting

The sensor cable is supplied with a keyed quick-connect fitting for easy attachment to the controller, see Figure 17. Retain the connector cap to seal the connector opening in case the sensor must be removed. Optional extension cables may be purchased to extend the sensor cable length. If the total cable length exceeds 100 m (300 ft), a termination box mu st be insta lled. When used with the termination box, the maximum cable length is 1000 m (3000 ft). See the Replacement Parts section in the sensor manual for part number information.

J1

J3

S1

J4

NETWORK

NETWORK INTERFACE

INTERFACE

CARD

J2

U5

U9

J3

1

+

DATA

1

+

DATA

–DATA

2

SERVICE REQUEST

3

4

+

V

+

V

PROBES

GND

5

GND

5

F1

6

ANALOG OUTPUTS

NONO

INSULATIONMUST

80° C MINIMUM

6

1

+

OUT2

1

+

OUT2

– OUT2

2

SHIELD/CHASSISGND

3

4

+

OUT1

+

OUT1

5

–OUT 1

NCNCNC

NO

COMCOMCOM

RELAYCRELAYBRELAYA

FIELD WIRING

BE RATEDTO

J5J5

J5

PCB

CONNECTOR

DANGER - EXPLOSION HAZARD

DO NOTDISCONNECT WHILE CIRCUIT IS LIVE

UNLESSAREA IS KNOWN TO BE NON-HAZARDOUS.

DANGER - RISQUE D'EXPLOSION

J6

DANGER - RISQUE D'EXPLOSION

NE PASDEBRANCHER TANTQUE LE EST SOUS

TENSION,A MONIS QU'IL NE S'AGISSED'UN

EMPLACEMENT NON-DANGEROUX

Installation

F2

Figure 17 Attaching the Sensor using the Quick-connect Fitting

21

Installation

Figure 18 Quick-connect Fitting Pin Assignment

5

4

6

1

3

Item Designation Wire Color

1 Pin 1 (+12 V DC) Brown 2 Pin 2 (Circuit Common) Black 3 Pin 3 (Data (+)) Blue 4 Pin 4 (Data (–)) White 5 Pin 5 (Shield) Shield (grey wire in existing quick-disconnect fitting) 6Groove

3.5.1.2 Hard-wiring a sc Sensor to the Controller

1. Open the controller cover.

2. Disconnect and remove the existing wires between the quick

connect and terminal block J5, see Figure 19 on page 23.

2

3. Remove the quick connect fitting and wires and install the threaded plug on the opening to maintain the environmental rating.

4. Strip the insulation on the cable back 1-inch. Strip ¼-inch of each individual wire end.

5. Pass the cable through conduit and a conduit hub or a strain relief fitting and an available access hole in the controller enclosure. Tighten the fitting.

6. Wire as shown in Table 6: on page 24.

7. Close and secure the cover.

22

S1

J4

J1

J2

U5

NETWORK

INTERFACE

CARD

From Probe

Installation

J3

1

+

DATA

+

DATA

+

DATA

+

DATA

2

–DATA

2

–DATA

2

–DATA

SERVICE REQUEST

3

4

+

V

+

V

+

V

+

V

PROBES

GND

5

GND

5

GND

5

GND

5

F2

F1

F2

F1

6

J5J5

J5

U9

J5

PCB

CONNECTOR

DANGER - EXPLOSION HAZARD

DO NOTDISCONNECT WHILE CIRCUIT IS LIVE

UNLESSAREA IS KNOWN TO BE NON-HAZARDOUS.

DANGER - RISQUE D'EXPLOSION

J6

DANGER - RISQUE D'EXPLOSION

NE PASDEBRANCHER TANTQUE LE ESTSOUS

TENSION,A MONIS QU'IL NE S'AGISSED'UN

EMPLACEMENT NON-DANGEROUX

6

1

2

3

4

5

ANALOG OUTPUTS

NCNCNC

NONO

FIELD WIRING

INSULATIONMUST

BE RATEDTO

80° C MINIMUM

+

OUT2

+

OUT2

+

OUT2

+

OUT2

– OUT2

SHIELD/CHASSISGND

+

OUT1

+

OUT1

+

OUT1

+

OUT1

–OUT 1

NO

COMCOMCOM

RELAY3RELAY2RELAY1

Disconnect Power

Figure 19 Hard-wiring the sensor

Table 5: Wiring the Sensor at Terminal Block J5

Terminal Number Terminal Designation Wire Color

1 Data (+) Blue 2 Data (–) White 3 Service Request No Connection 4+12 V dc Brown 5 Circuit Common Black 6 Shield Shield (grey wire in existing quick disconnect fitting)

3.6 Wiring the Digital Gateway

The digital gateway is designed to provide a digital interface to the sc60 controller (or other appropriate digital controller). The non-sensor end is connected to the controller as described in

section 3.5.1 on page 21.

3.7 Connecting the Optional Digital Output

DANGER Explosion hazard. Do not connect or disconnect electrical components or circuits to the equipment unless power has been switched off or the area is known to be non-hazardous.

The manufacturer supports Modbus RS485, Modbus RS232, and Profibus DP communication protocols. The optional digital output card is installed as shown in Figure 21 on page 25. Terminal block J1 provides user connection to the optional network card. The

23

Installation

terminal connection is based on the selected network card. Refer to the instructions supplied with the network card for more details.

Surge Protection Recommendation for Profibus DP

Many industrial environments are vulnerable to power transients and lightning. Water and wastewater plants are frequent targets of lightning. Lightning generated fields and power surges can cause instrument failures at these facilities. Surge protectors limit the magnitude of over-voltage transients and protect the equipment from damage. For data lines, at a minimum, a surge protector should provide two stages of protection with sub-nanosecond response time. Data line surge protection should be installed on a Profibus DP network where it might be susceptible to lightning or transients. The purpose of the surge protector is to protect the equipment that it is located next to, not the network cable.

For best performance/protection connect the surge protector as close as possible to the device. Connect the device ground connection through the surge protector ground to the local protective earth ground. Contact the local Profibus network component supplier for recommendations on the best surge protector for a system.

Table 6: Digital Output Terminal Assignments

Terminal Number Modbus RS485 2-wire Mod bu s RS485 4-wire Modbus RS232 Profibus DP

1 D+ RD+ Rx A1– (out) 2 D– RD– No connection B1+ (out) 3 No conne ction TD+ Tx A2– (in) 4 No conne ction TD– No connection B2+ (in) 5 Common Common Common Common 6 No connection No connection No connection No connection 7 Shield Shield Shield Shield

Common 5

9

Not used 4

8

Rx 3

Tx 2

7 6

Not used 1

Figure 20 RS232 Connection to Customer-supplied Computer 9-pin D Subminiature Connector

24

Installation

21

J1

S1

J2

U5

J4

U9

NETWORK INTERFACE

CARD

J3

1

+

DATA

!DATA

2

SERVICE REQUEST

3

+

V

4

PROBES

GND

5

F1

F2

6

J5

J5J5

CONNECTOR

DANGER - EXPLOSION HAZARD

DO NOT DISCONNECT WHILE CIRCUIT IS LIVE

UNLESSAREA IS KNOWN TO BE NON-HAZARDOUS.

J6

DANGER - RISQUE D'EXPLOSION

NE PASDEBRANCHER TANTQUE LE EST SOUS

TENSION,A MONIS QU'IL NE S'AGISSED'UN

EMPLACEMENT NON-DANGEROUX

UTS

1

+

OUT 2

! OUT 2

2

SHIELD/CHASSIS GND

3

+

OUT 1

PCB

4 5

ANALOG OUTP

NCNCNC

NONO

COMCOMCOM

RELAYCRELAYBRELAYA

FIELD WIRING

INSULATIONMUST

BE RATED TO

80° C MINIMUM

! OUT1

NO

3

4

5

Figure 21 Network Card Position in the Controller

1 J2—Network card header 4 Mounting hole (3) 2 J2 Pin 1 5 Network card placement 3 J1 Terminal

25

Installation

26

Section 4 Operation

4.1 Using the Keypad

1

The front of the controller is shown in Figure 22. The keypad consists of the eight keys as described in Table 7: .

sc60

2

3

4

Figure 22 Front of the Controller

1 Instrument display 4RIGHT, LEFT, UP, and DOWN keys 2 BACK key 5HOME key 3MENU key 6ENTER key

Table 7: Controller Key Functions/Features

Number Key Function

2 Moves back one level in the menu structure.

3

Moves to the main menu from other menus. This key is not active in menus where a selection or other input must be made.

6

7

4 Navigates through the menus, changes settings, and increments and decrements digits.

6

7 Accepts an input value, updates, or accepts displayed menu options.

Moves to the Main Measurement screen from any other screen. This key is not active in menus where a selection or other input must be made.

4.2 Controller Display Features

When a sensor is connected and the controller is in measurement mode, the controller automatically identifies the connected sensors and displays associated measurements.

27

Operation

The display will flash on startup, when a sensor error has occurred, when the hold outputs function has been activated, and when a sensor is being calibrated. An active system warning will cause the warning icon (a triangle with an exclamation point inside) to be displayed on the right side of the display. See Figure 23.

1

2

3

SENSOR NAME:

7.00

TEMP: 23.0°C

pH

Figure 23 Display Example

1 Status bar. Indicates the sensor name and status of relays. The

relay letter is displayed when the relay is energized.

2 Main measurement 5 Warning icon area 3 Secondary measurement (if applicable) 6 Measurement units

4 Parameter

4.2.1 Important Key Presses

• Press HOME then RIGHT or LEFT to display two readings when

the sensor is connected. Continue to press toggle through the available display options:

4

5

6

RIGHT or LEFT to

MAIN MENU

SENSOR DIAG SENSOR SETUP

SYSTEM SETUP

TEST/MAINT

SENSOR NAME:

7.00

TEMP: 23.0°C

SYSTEM SETUP

OUTPUT SETUP RELAY SETUP NETWORK SETUP

DISPLAY SETUP

• Press

UP and DOWN to toggle the status bar at the bottom of

the measurement display to display the secondary measurement (temperature) and output information.

SENSOR NAME:

7.00

OUTPUT1: 12.00 mA

SENSOR NAME:

pH pHpH

7.00

pH

OUTPUT2: 12.00 mV

pHpH

• When in Menu mode, an arrow may appear on the right side of the display to indicate that more menus are available. Press

UP

or DOWN (corresponding to the arrow direction) to display additional menus.

SYSTEM SETUP

DISPLAY SETUP SECURITY SETUP LOG SETUP

CALCULATION

SYSTEM SETUP

SECURITY SETUP LOG SETUP CALCULATION

ERROR HOLD MODE

28

Operation

4.2.2 Software Text Abbreviations

Abbreviation Meaning Abbreviation Meaning

Adj Adjust P/F Pass/Fail Cal Calibration Pass Password

Cont Continue Preped Prepared

Dflt Default SN Serial Number Diag Diagnostic Std Standard Freq Frequency Temp Temperature

Int Internal Vers Version

Meas Measurement Xfer Transfer

4.3 System Setup

4.3.1 Adjusting Display Contrast

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SYSTEM SETUP

3 DISPLAY SETUP

4 — ADJUST CONTRAST

5 (+0–50)

6 Main Menu or Main Measurement Screen —

4.3.2 Specifying the Displayed Language

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SYSTEM SETUP

3 DISPLAY SETUP

4 LANGUAGE

5 Select the language from displayed options

6 Main Menu or Main Measurement Screen —

29

Operation

4.3.3 Setting the Time and Date

4.3.3.1 Setting the Time (24-hr format)

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SYSTEM SETUP

3 DISPLAY SETUP

4 SET DATE/TIME

5 Highlight TIME

Select the character to edit

6

Scroll to appropriate number

7 Main Menu or Main Measurement Screen —

4.3.3.2 Setting the Date Format and Date

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SYSTEM SETUP

3 DISPLAY SETUP

4 SET DATE/TIME

5 — Highlight DATE FORMAT

6 Choose the appropriate date format from the displayed options

7 Highlight DATE

Select the character to edit —

8

Scroll to the appropriate number

9 Main Menu or Main Measurement Screen —

30

Operation

4.4 Setting up System Security

The passcode feature of the sc60 restrict s unauthorized access to configuration and calibration settings. The passcode is factory set to sc60 (the four digits must be followed by spaces to remove the trailing asterisk). The following two options are available:

Disabled: All configuration settings and calibrations can be changed. This is the default.

Enabled: Certain calibration and Test/Maint settings/operations cannot be accessed without the passcode. If the passcode is enabled, it may be edited (section 4.4.2 on page 32). The passcode can include up to six digits (alpha and/or numeric and available characters). If the instrument is reset using the Configure/Default Setup menu selection, the passcode will return to the factory default. If a passcode is forgotten, obtain the Ma ster passcode fr om the Technical Consulting Services Department.

4.4.1 Setting the Passcode

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SYSTEM SETUP

3 SECURITY SETUP

4 — SET PASSCODE

5 Highlight ENABLE

6 Main Menu or Main Measurement Screen —

31

Operation

4.4.2 Editing the Passcode

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SYSTEM SETUP

3 Highlight SECURITY SETUP

4 ENTER PASSCODE

5 EDIT PASSCODE

EDIT PASSCODE select character (shown in brackets) —

6

EDIT PASSCODE move to the next character

7 Main Menu or Main Measurement Screen —

4.5 Output Options

Refer to the System Setup on page 29 for more information on the output options menu. The analyzer provides two isolated analog outputs (Output 1 and Output 2).

4.5.1 Navigating to the Output Options Menu

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SYSTEM SETUP

3 OUTPUT SETUP

4 SELECT OUTPUT

5 Customize the options, refer to System Setup on page 29

6 Main Menu or Main Measurement Screen when Output options are configured —

32

Operation

4.5.2 Hold/Transfer Outputs

During normal measurement operation, the analog outputs can be held at the last measured value or transferred to a preset value.

4.5.2.1 Hold/Transfer Outputs until Release

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 TEST/MAINT

3 HOLD OUTPUTS

4 SET OUTMODE

5 Select HOLD OUTPUTS or XFER OUTPUTS

6 SET CHANNELS

7 Select the connected sensor —

8 ACTIVATION

9 Select LAUNCH

10 Main Menu or Main Measurement Screen

reading

will flash

During calibration, analog outputs can remain active, hel d, or transferred to a preset mA value.

4.5.3 Release Outputs

Step Select Menu Level Confirm

1 MAIN MENU —

2 TEST/MAINT

3 HOLD OUTPUTS

4 ACTIVATION

5 RELEASE

6 Main Menu or Main Measurement Screen —

33

Operation

4.6 Relay Options

Refer to System Setup on page 29 for more information on the relay options menu.

4.6.1 Navigating to the Relay Options Menu

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SYSTEM SETUP

3 RELAY SETUP

4 SELECT RELAY

5 Customize th e options, refe r to System Setup on page 29

6 Main Menu or Main Measurement Screen when Relay options are configured —

4.7 Data Event Logging Options

The sc60 provides one data log and one event log for the sensor. The data log stores the measurement data at selected intervals. The event log stores a variety of events that occur on the sensor such as configuration changes, alarms, and warning conditions. The data log is stored in a p acked binary format and the event log is stored in a CSV format. The logs can be downloaded thro ug h th e digital network port, or through the service port using the service cable LZX887.

4.8 Digital Network Options

The sc60 provides two digital communication methods with the controller (the digital network port and the service port). Either of the digital ports can be used to access setup data, measurement data, or data/event logs. For the features available for each individual digital network port, refer to the instruction sheet supplied with the selected network card.

34

4.9 System Setup Menu

OUTPUT SETUP (see section 4.5.1 on page 32 for expanded menu information) SELECT OUTPUT 1 OR 2

SELECT SOURCE Press ENTER to display the name of the sensor that will drive the output.

Press

SET PA RAM E TER

SET FUNCTION

SET TRANSFER

SET FIL TER

SCALE 0 mA/4 mA Select 0 mA or 4 mA for mi nimum current (outputs will be set to 0–20 mA or 4–20 mA).

ACTIVATE

ENTER to select from the displayed parameters. Highlight the appropriate displayed

parameter and press ENTER. Select LINEAR CONTROL for current output to track the measurement valve. Select PID

CONTROL for the sc60 to operate as a PID controller. Each analog output is normally active, responding to the measured value of its assigned

parameter. However, during calibration, each output can be transferred to this preset transfer value.

Average measurements over time (0–999 seconds). Default is 0 seconds. The higher the value, the longer the sensor signal response time will be to a change in the actual process value.

Dependent on Function selected previously. See section 4.5.1 on page 32 for additional information.

FUNCTION set to LINEAR CONTROL: If LINEAR CONTROL was selected in SET FUNCTION, set the low and the high values for the current output here.

FUNCTION set to PID CONTROL SET MODE: AUTO or MANUAL. PHASE: DIRECT or REVERSE controller operation. SET SETPOINT: Enter the setpoint the PID control will control the process to. PROP BAND: Control the proportional band for the PID control. INTEGRAL: Control the integral action time period in minutes. DERIVATIVE: Control the settings for the rate control.

Operation

RELAY SETUP Select Relay A, B, or C

SELECT SOURCE Select from none, the connected sensor, or the real time clock (RTC). SET PA RAM E TER Press

SET FUNCTION

SET TRANSFER

ENTER to select from the displayed parameters.

Source set to sensor Alarm: Operates relays in response to the measured parameter. Contains separate High and

Low Alarm points, deadbands, and ON/OFF delay. Feeder Control: Operates in response to the measured parameter. Can be set for phasing,

setpoint, deadband, overfeed timer, and ON/OFF delay.

Event Control: Controls a cleaning system (or equivalent) on a timed basis. Warning: Activated when the analyzer detects a sensor warning. PMW Control: Allows the relay to provide a duty cycled output. Freq Control: Allows the relay to cycle at a frequency between the minimum pulse per minute

and maximum pulse per minute. Source set to RTC Timer: Sets the timer for a cleaning system (or equivalent). Controls the output hold, interval,

duration, and off delay. Sets the relay to Energize or De-energize (user-selectable). Normally, each control or alarm relay

is active, responding to the measured value of its assigned parameter. During calibration, however, the relay can be transferred to a preset on/off state to suit the application requirements. Select Energize or De-energize and press

ENTER.

35

Operation

4.9 System Setup Menu (continued)

RELAY SETUP (continued)

Allows the user to create a state where the normal condition is energized. The relay is

FAILSAFE

de-energized when an error condition is experienced. Select YES (Energized) or NO (De-energized) and press the relay becoming de-energized when an error condition is experienced.

Function set to ALARM LOW ALARM—Sets the value where the relay will turn on in response to decreasing measured

value. For example, if the low alarm is set for 1.0 and the measured value drops to 0.9, the relay will be activated.

HIGH ALARM—Sets the value where the relay will turn on in response to increasing measured value. For example, if the high alarm is set for 1.0 and the measured value increases to 1.1, the relay will be activated.

LOW DEADBAND—Sets the range where the relay remains on after the measured value increases above the low alarm value. Default is 5 % of the range. For example, if the low alarm is set for 1.0 and the low deadband is set for 0.5, then the relay remains on between 1.0 and 1.5.

HIGH DEADBAND—Sets the range where the relay remains on after the measured value decreases below the high alarm value. Default is 5 % of the range. For example, if the high alarm is set for 4.0 and the high deadband is set for 0.5, then the relay remains on between 3.5 and 4.0.

OFF DELAY—Sets a time (0–300 seconds) to delay the relay from normally turning off. ON DELAY—Sets a time (0–300 seconds) to delay the relay from normally turning on.

ENTER. YES sets the relay normal condition to energized resulting in

ACTIVATION

Function set to FEEDER CONTROL PHASE—“High” phase assigns the relay setpoint to respond to an increasing measured value;

conversely, a “Low” phase assigns the relay setpoint to respond to a decreasing measured value.

SET SETPOINT—Sets the value where the relay will turn on. DEADBAND—Sets the range where the relay remains on after the measured value decreases

below the setpoint value (high phase relay) or increases above the setpoint value (low phase relay).

OVERFEED TIMER—Sets the time (0–999.9 minutes) to limit how long the relay can remain on. OFF DELAY—Sets a time (0–999 seconds) to dela y the relay from normally turning off ON DELAY—Sets a time (0–999 seconds) to delay the relay from normally turning on.

Function set to EVENT CONTROL SET SETPOINT—Sets the value where the relay will turn on. DEADBAND—Sets the range where the relay remains on after the measured value decreases

below the setpoint value (high phase relay) or increases above the setpoint value (low phase relay).

OnMax TIMER—Sets the time (0–999 minutes) to limit the time the relay can remain on. OffMax TIMER—Sets a time (0–999 minutes) to delay the relay from normally turning off. OnMin TIMER—Sets the time (0–999 minutes) to limit the time the relay can remain on. OffMin TIMER—Sets the time (0–999 minutes) to limit the time the relay can remain off.

Function set to TIMER (RTC selected in SELECT SOURCE) HOLD OUTPUTS—Set OUTMODE to select output hold operation and select channels that

cause the outputs to be held.

INTERVAL—Set the off time for the relay. DURATION—Set the on time for the relay. OFF DELAY—Set the time for additional hold/output time after the relay has been turned off.

36

4.9 System Setup Menu (continued)

RELAY SETUP (continued)

Function set to WARNING CONTROL WARNING LEVEL—Set the warning level that will trigger a relay. Range: 0–32. For example: If

warnings 1–9 are active on the instrument, set the warning level to 0 to allow all warnings to trigger the relay; set the warning level to 5 to allow warnings 6 and above to trigger the relay. Set the warning level to 9 or greater to not trigger the relay on any warning.

Function set to PMW CONTROL SET MODE—Auto or Manual PHASE—Direct or Reverse SET SETPOINT—Control Setpoint DEAD ZONE—Zone around setpoint where output is off PERIOD—3–60 second PMW period

ACTIVATION

MIN WIDTH—Minimum pulse width in 0.1 seconds MAX WIDTH—Maximum pulse width in 0.1 seconds PROP BAND—Proportional control band INTEGRAL—Integral control setting (minutes)

Function set to FREQ CONTROL SET MODE—Auto or Manual PHASE—Direct or Revers SET SETPOINT—Control Setpoint DEAD ZONE—Zone around setpoint where output is off MIN WIDTH—0.001–200 pulses per minute MAX WIDTH—0.001–200 pulses per minute PROP BAND—Proportional control band (this is outside of the dead zone) INTEGRAL—Integral control setting (minutes)

Operation

NETWORK SETUP (this menu appears only if a network card is installed in the controller)

SET MODE Auto or Manual

Highlight sc60 Analyzer, or either connected sensor then press ENTER. Choose a number

MODBUS ADDRESS

BAUD RATE Select a baud rate of 9600, 19200, 38.4K, 57.6K, or 115.2K. Default: 19200 STOP BITS Select 1 or 2 stop bits. Default: 1 MODBUS MODE Select RTU or ASCI. Default: RTU DATA ORDER Select Normal or Swapped. Defaul t: Swapped

DISPLAY SETUP

ADJUST CONTRAST Use the LANGUAGE

SET DA TE/TIME

SECURITY SETUP (Enter a 6-digit passcode)

SET PA SSCODE

ERROR HOLD MODE

HOLD OUTPUTS Holds outputs when unable to communicate with the sensor. XFER OUTPUTS Goes to transfer state when unable to communicate with the sensor.

between 1 and 247 as the address (each source must have a different address) then press

ENTER.

UP and DOWN keys to increase or decrease the contrast, see section 4.3.1 on page 29.

The default is English. Choose from the list of languages to display menus in the appropriate language.

Select the date format and to set the date and time (24-hour (military) format), see section 4.3.3

on page 30.

DISABLE—Disables system security. See section 4.4 on page 31. ENABLE—Enables system security . See section 4.4 on page 31.

37

Operation

4.10 Test/Maint Menu

STATUS

Indicates the status of each relay and the status of the sensor connected to the controller.

OUTPUT CAL

SELECT OUTPUT 1 OR 2

HOLD OUTPUTS

SET OUTMODE Choose Hold Outputs or Xfer Outputs SET CHANNELS Choose any individual attached sensor or all attached sensors to be held or transferred. ACTIVATION Select Launch or Release

OVERFEED RESET

Reset the overfeed time out.

TEST OUTPUT

SELECT OUTPUT 1 OR 2

TEST RELAY

SELECT RELAY A, B, OR C

Calibrate Analog Output by specifying values to correspond to 4 mA and 20 mA using the

DOWN arrow keys.

Set the analog output to a desired current level. Range: 0–20

Energize or de-energize the selected relay.

UP and

RESET CONFIG

Reset to default configuration

SIMULATION

SELECT SOURCE, SET PARAMETER, SET SIM VA LUE

SCAN SENSORS

Manually scans for sensors to determine if sensors have been added or removed.

MODBUS STATS

Indicates the communication statistics for use with an external network.

CODE VERSION

Indicates the controller software version.

Simulate sensor measurement value for testing the outputs and relays.

38

Section 5 Maintenance

DANGER Only qualified personnel should conduct the tasks described in this section of the manual.

DANGER Explosion hazard. Do not connect or disconnect equipment unless power has been switched off or the area is known to be non-hazardous.

5.1 Cleaning the Controller

With the enclosure securely closed, wipe the exterior with a damp cloth.

5.2 Fuse Replacement

The instrument contains two mains fuses. Failed fuses are an indication that an equipment problem could exist. Problem resolution and fuse replacement should be performed on ly by qualified service personnel. Refer to Figure 24on page 40 and the following steps to replace the fuses:

1. Disconnect power to the controller (including power to relays and other components, if powered).

2. Open the hinged controller cover by completely loosening all four captive screws in the cover.

3. Remove the high voltage barrier; pull out the lever of the captive fastener then pull straight out on the barrier. Set the barrier aside for reinstallation.

4. Remove the fuses and install new fuses of the same type and rating:

• AC powered sc60: T, 1.6 A, 250 V, slow blow

• 24 V DC powered sc60: T, 3 A, 250V, slow blow

5. Reinstall the high voltage barrier.

6. Close the controller cover and hand-tighten the four screws.

7. Reconnect power to the instrument.

39

Maintenance

J1

S1

J4

NETWORK

INTERFACE

J2

U5

U9

CARD

1. Fuses F1 and F2. AC powered, T, 1.6A, 250V, slow blow DC powered, T, 3A, 250V, slow blow

J3

J5

J6

Figure 24 Fuse Replacement

1

F1

F2

NCNCNC

NO

NONO

COMCOMCOM

RELAYCRELAYBRELAYA

40

Section 6 Replacement Parts and Accessories

6.1 Replacement Items

Description Quantity Catalog Number

Controller Installation Kit each 58672-00 Fuse, T, 3A, 250 V, slow blow each 41060 Fuse, T, 1.6 A, 250 V, slow blow each 52083-00 Instruction Manual, English each DOC023.52.001 03

6.2 Accessories

Description Quantity Catalog Number

Digital Output Card for Modbus RS232 Communication each 59200-00 Digital Output Card for Modbus RS485 Communication each 59200-01 Profitbus DP Digital Output Card each YAB015 Locknut each 1059612 Plug, conduit opening each 58687-00 Power Cord with Strain Relief, 115 V each 54488-00 Power Cord with Strain Relief, 230 V each 54489-00 Sealing Washer each 1033814 Strain Relief, Heyco each 4379400 Sun Shield each LZX961 and Accessories

41

Replacement Parts and Accessories

42

Section 7 Warranty, liability and complaints

HACH LANGE GmbH warrants that the product supplied is free of material and manufacturing defects and und er takes the ob liga tio n to repair or replace any defective parts at zero cost.

The warranty period for instruments is 24 months. If a service contract is taken out within 6 months of purchase, the warranty period is extended to 60 months.

With the exclusion of the further claims, the supplier is liable for defects including the lack of assured properties as follows: all th ose parts that, within the war ranty period calculated from the day of the transfer of risk, can be demonstrated to have become unusable or that can only be used with significant limitations due to a situation present prior to the transfer of risk, in particular due to incorrect design, poor materials or inadequate finish will be improved or replaced, at the supplier's discretion. The identification of such defects must be notified to the supplier in writing without delay, however at the latest 7 days after the identification of the fault. If the customer fails to notify the supplier, the product is considered approved despite the defect. Further liability for any direct or indirect damages is not accepted.

If instrument-specific maintenance and servicing work defined by the supplier is to be performed within the warranty period by the customer (maintenance) or by the supp lier (se rvic ing ) an d th ese requirements are not met, claims for damages due to the failure to comply with the requirements are rendered void.

Any further claims, in particular claims for consequential damages cannot be made.

Consumables and damage caused by improper handling, poor installation or incorrect use are excluded from this clause.

HACH LANGE GmbH process instruments are of proven reliability in many applications and are therefore often used in automatic control loops to provide the most economical possible operation of the related process.

To avoid or limit consequential damage, it is therefore recommended to design the control loop such that a malfunction in an instrument results in an automatic change over to the backup control system; this is the safest operating state for the environment and the process.

43

Warranty, liability and complaints

7.1 Immunity

This equipment was tested for Industrial level EMC per:

EN 61326 (EMC Requirements for Electrical Equipment for

Measurement, Control and Laboratory Use)

Supporting test records by Hach Company, certified

EMC:

compliance by Hach Company.

Standards in clude:

IEC 1000-4-2:1995 (EN 61000-4-2:1995) Electrostatic Discharge Immunity (Criteria B) IEC 1000-4-3:1995 (EN 61000-4-3:1996) Radiated RF Electromagnetic Field Immunity (Criteria A) IEC 1000-4-4:1995 (EN 61000-4-4:1995) Electrical Fast Transients/Burst (Criteria B) IEC 1000-4-5:1995 (EN 61000-4-5:1995) Surge (Criteria B) IEC 1000-4-6:1996 (EN 61000-4-6:1996) Conducted Disturbances Induced by RF Fields (Criteria A) IEC 1000-4-11:1994 (EN 61000-4-11:1994 ) Voltage Dip/Short Interruptions (Criteria B)

Additional Immunity Standard/s include:

per 89/336/EEC

7.2 Emissions

ENV 50204:1996 Radiated Electromagnetic Field from Digital Telephones (Criteria A)

This equipment was tested for Radio Frequency Emissions as follows:

Per 89/336/EEC EMC: EN 61326:1998 (Electrical Equipment for measurement, control and laboratory use—EMC requirements) Class “A” emission limits. Supporting test records by Hewlett Packard, Fort Collins, Colorado Hardware Test Center (A2LA # 0905-01) and certified compliance by Hach Company.

Standards in clude:

EN 61000-3-2 Harmonic Disturbances Caused by Electrical Equipment EN 61000-3-3 Voltage Fluctuation (Flicker) Disturbances Caused by Electrical Equipment

Additional Emissions Standard/s include:

EN 55011 (CISPR 11), Class “A” emission limits

44

Section 8 Addresses

HACH LANGE GmbH

Willstätterstraße 11 D-40549 Düsseldorf Tel. +49 (0) 211- 52 88 - 0 Fax +49 (0) 211- 52 88 - 143 info@hach-lange.de www.hach-lange.de

DR. BRUNO LANGE GES. MBH

Industriestraße 12 A-3200 Obergrafendorf Tel. +43 (0) 2747 - 74 12 Fax +43 (0) 2747 - 42 18 info@hach-lange.at www.hach-lange.de

DR. LANGE NEDERLAND B.V.

Laan van Westroijen 2a NL-4003 AZ Tiel Tel. +31(0)3 44 63 11 30 Fax +31(0)3 44 63 11 50 info@hach-lange.nl www.hach-lange.nl

HACH LANGE LTD

Pacific Way Salford Manchester, M50 1DL Tel. +44 (0)161 8 72 14 87 Fax +44 (0)161 8 48 73 24 info@hach-lange.co.uk www.hach-lange.co.uk

DR. BRUNO LANGE AG

Juchstrasse 1 CH-8604 Hegnau Tel. +41 (0)44- 9 45 66 10 Fax +41 (0)44- 9 45 66 76 info@hach-lange.ch www.hach-lange.ch

HACH LANGE AB

Vinthundsvägen159A SE-128 62 SKÖNDAL Tel. +46 (0)8 7 98 05 00 Fax +46 (0)8 7 98 05 30 info@hach-lange.se www.hach-lange.se

HACH LANGE HACH SAS

33, Rue du Ballon F-93165 Noisy Le Grand Tél. +33 (0)1 48 15 68 70 Fax +33 (0)1 48 15 80 00 info@hach-lange.fr www.hach-lange.fr

HACH LANGE SA

Motstraat 54 B-2800 Mechelen Tél. +32 (0)15 42 35 00 Fax +32 (0)15 41 61 20 info@hach-lange.be www.hach-lange.be

HACH LANGE A/S

Åkandevej 21 DK-2700 Brønshøj Tel. +45 36 77 29 11 Fax +45 36 77 49 11 info@hach-lange.dk www.hach-lange.dk

HACH LANGE S.L.U.

C/Araba 45, Apdo. 220 E-20800 Zarautz/Guipúzcoa Tel. +34 9 43 89 43 79 Fax +34 9 43 13 02 41 info@hach-lange.es www.hach-lange.es

HACH LANGE S.R.O.

Lešanská 2a/1176 CZ-141 00 Praha 4 Tel. +420 272 12 45 45 Fax +420 272 12 45 46 info@hach-lange.cz www.hach-lange.cz

HACH LANGE SP.ZO.O.

ul. Opolska 143 a PL-52-013 Wroclaw Tel. +48 71 3 42 10-81 Fax +48 71 3 42 10-79 info@hach-lange.pl www.hach-lange.pl

HACH LANGE S.R.O.

Sabinovská 10 SK-821 02 Bratislava Tel. +421 2 4820 9091 Fax +421 2 4820 9093 info@hach-lange.sk www.hach-lange.sk

HACH LANGE S.R.L.

Via Riccione, 14 I-20156 Milano Tel. +39 02 39 23 14-1 Fax +39 02 39 23 14-39 info@hach-lange.it www.hach-lange.it

HACH LANGE LDA

Rua dos Malhões, Edif. D. Pedro I P-2770-071 Paço D'Arcos Tel. +351 210 00 1750 Fax +351 210 00 8140 info@hach-lange.pt www.hach-lange.pt

45

Addresses

HACH LANGE S.R.L.

str. Aviator Teodor Iliescu nr.37 Bucuresti, Sector 1 RO-011672 Tel. +40 (0)21 2 08 95 78 Fax +40 (0)21 2 08 95 78 info@hach-lange.com www.hach-lange.com

46

Index

A

Alarms .......................................................................... 18

Analog Outputs.................................... ... ... ...................19

C

Cleaning the Controller.................................................39

Conduit Installation.......................................................13

Connecting the Relays ...........................................18

Connecting/Wiring the Sensor Cable

Contrast Display..................... ... ... .... ... ... ...................... 29

Controller Display......................................................... 27

Controller Installation.................................................... 10

Customer Supplied Components.................................... 7

...................... 20

, 19

D

Date Format.................................................................. 30

Digital Output................................................................ 23

E

Electrical Installation............................ ... ...................... 12

Electrostatic Discharge................................................. 12

Enclosure Description................... .... ... ... ... .... .................5

F

Fuse Replacement .......................................................39

H

Hard-wired Electrical Applications................................ 13

L

Language Display......................................................... 29

M

Mechanical Installation........................................ ... ... .... . 7

Modbus RS232....................... ... ... .... ... ... ... ... .... ... ...23

Modbus RS485....................... ... ... .... ... ... ... ... .... ... ... ... ... 41

, 41

O

Output Connections...................................................... 20

P

Panel Mounting ............................................................ 10

Pipe Mounting ........................................... ... .... ... ... ... ... 10

Power Cord .................................................................. 13

R

Rating........................................................................... 39

Relays .......................................................................... 18

Relays Specifications..................................................... 3

Replacement Parts.............................. ... ... ... .... ... ... ... ... 41

S

Security Setup.............................................................. 37

Specifications................................................................. 3

System Security ........................................... .... ... ... ... ... 31

T

Time Format................................................................. 29

U

Using the Keypad......................................................... 27

W

Wall Mounting............................................................... 10

Wire Preparation ................................................. ... ... ... 15

Wiring Safety................................................................ 12

47

48

Appendix A Modbus Protocol

A.1 Modbus Troubleshooting

Problem Possible Causes Solution

Baud rate, or stop bits does not match settings of Modbus master

Bad RS232 or RS485 cable Replace/Repair cable

No Modus Response

Modbus Exception Response

No or improper network biasing and termination.

Slave Address incorrect or duplicate address of another bus device.

Register not supported Verify register is supported

Data Type incorrect

A.2 sc60 Modbus Registers

Verify sc60 settings match the Modbus master settings. Verify Modbus master Parity setting is set to None.

Check all network devices for termination or biasing settings. Only the ends of the network should have termination turned on and only one point on the network should be providing biasing.

Verify all addresses are unique and between 1 and 247.

Verify the requested register(s) Data T ype matches the Modbus Master Request e.g. do not access a Slave Float value with a 2 byte Integer request. When requesting a Float (2 registers/4 bytes), both registers must be requested at the same time.

Group Name Tag Name Register #

Measurements

Setup Language 40003

Setup Date Format 40004

Setup Setup/Analog

Output 1 Setup/Analog

Output 1/Linear Setup/Analog

Output 1/PID Setup/Analog

Output 1/PID

Calculated Value

Error Hold Mode

Source 40006

Sensor Select 40007 Measurement

Select Type 40009

Transfer Value 40010 Float 2 R/W Sets the transfer value

Filter 40012 0mA - 4mA

Select Min Setting 40014 Float 2 R/W Sets the min output value

Max Setting 40016 Float 2 R/W Sets the max output value

PID Mode 40018

PID Manual Set 40019 Float 2 R/W

40001 Float 2 R

40005

40008

40013

Data Type

Unsigned Integer

Length R/W Description

Value calculated from two sensor measurements

1 R/W Current System Language

Current Data Display Format

1R/W

1 R/W Sets the PID mode (0 = auto; 1 = manual)

(0 = DD/MM/YY; 1 = MM/DD/YY; 2 = DD-MM-YY; 3 = MM-DD-YY)

Error Mode Hold State (0 = Hold outputs; 1 = Transfer outputs to predefined value)

Selects data source for this output (0 = None; 2 = sensor; 4 = Calculation)

Selects sensor source when Source = Sensor (0 = sensor1; 1 = sensor2)

Selects measurement on the sensor (0 = Meas1; 3 = Meas4)

Selects output type (0 = Linear output; 1 = PID control)

Sets the output filter value in seconds (0 to 120 sec.)

Selects 0mA/4mA for min output (0 = 0mA; 1 = 4mA)

Sets the PID manual output value (0.0 to 100.0 %)

49

A.2 sc60 Modbus Registers (continued)

Group Name Tag Name Register #

Setup/Analog Output 1/PID

Setup/Analog Output 2

Setup/Analog Output 2/Linear

Setup/Analog Output 2/PID

Setup/Relay 1 Source 40050

Setup/Relay 1 Sensor Select 40051

PID Setpoint 40021 Float 2 R/W Sets the PID setpoint

PID Phase 40023 PID

Proportional Band

PID Integral Time

PID Derivative Time

Source 40028

Sensor Select 40029 Measurement

Select Type 40031

Transfer Value 40032 Float 2 R/W Sets the transfer value

Filter 40034 0mA - 4mA

Select Min Setting 40036 Float 2 R/W Sets the min output value

Max Setting 40038 Float 2 R/W Sets the max output value

Mode 40040

Manual Set 40041 Float 2 R/W

Setpoint 40043 Float 2 R/W Sets the PID setpoint

Phase 40045 Proportional

Band Integral Time 40048

Derivative Time 40049

40024 Float 2 R/W Sets the PID proportional band

40026

40027

40030

40035

40046 Float 2 R/W Sets the PID proportional band

Data Type

Unsigned Integer

Length R/W Description

1R/W

1 R/W Sets the PID integral time (min)

1 R/W Sets the PID derivative time (min)

1R/W

1 R/W Sets the PID mode (0 = auto; 1 = manual)

1R/W

1 R/W Sets the PID integral time (min)

1 R/W Sets the PID derivative time (min)

1R/W

Sets the PID phase (0 = Direct; 1 = Reverse)

Selects data source for this output (0 = None; 2 = Sensor; 4 = Calculation)

Selects sensor source when Source = Sensor (0 = Sensor1; 1 = Sensor2)

Selects measurement on the Sensor (0 = Meas1; 3 = Meas4)

Selects output type (0 = Linear output; 1 = PID control)

Sets the output filter value in seconds (0 to 120 sec)

Selects 0mA/4mA for min output (0 = 0mA; 1 = 4mA)

Sets the PID manual output value (0.0 to 100.0 %)

Sets the PID phase (0 = Direct; 1 = Reverse)

Selects data source for this relay (0 = None; 1 = Real Time Clock; 2 = Sensor; 4 = Calculation)

Selects Sensor source when Source = Sensor (0 = Sensor1; 1 = Sensor2)

50

A.2 sc60 Modbus Registers (continued)

Group Name Tag Name Register #

Setup/Relay 1

Setup/Relay 1 Type 40053

Setup/Relay 1 Transfer Setting 40054 Setup/Relay

1/Alarm Setup/Relay

1/Control Setup/Relay

1/Event Setup/Relay

1/Event

Measurement Select

High Alarm 40055 Float 2 R/W Sets the high alarm setpoint

Low Alarm 40057 Float 2 R/W Sets the low alarm setpoint

High Deadband 40059 Float 2 R/W Sets the high alarm deadband

Low Deadband 40061 Float 2 R/W Sets the low alarm deadband

On Delay 40063

Off Delay 40064

Setpoint 40065 Float 2 R/W Sets the controller setpoint

Phase 40067

Deadband 40068 Float 2 R/W Sets the controller deadband

Overfeed Timer 40070

On Delay 40071

Off Delay 40072 Reset Overfeed

Timer Setpoint 40074 Float 2 R/W Sets the event setpoint

Phase 40076

Deadband 40077 Float 2 R/W Sets the event deadband

On Max Time 40079

On Min Time 40080

Off Max Time 40081

Off Min Time 40082

40052

40073

Data Type

Unsigned Integer

Length R/W Description

1R/W

1 R/W Sets the on delay time

1 R/W Set s the off delay time

1R/W

1 R/W Sets the overfeed timer value (mins)

1 R/W Sets the on delay time (sec)

1 R/W Sets the off delay time (sec)

1 R/W Resets the overfeed timer

1 R/W Sets the event phase (0 = Low; 1 = High)

1 R/W Sets the max on time (mins)

1 R/W Set s the min on time (mins)

1 R/W Sets the max off time (mins)

1 R/W Sets the min off time (mins)

Selects measurement on the Sensor (0 = Meas1; 3 = Meas4)

Selects the relay type (0 = Alarm; 1 = Control; 2 = Status; 3 = Timer; 4 = Event)

Selects the transfer value for the relays (0 = De-energized; 1 = Energized)

Sets the controller phase (0=Low;1=High)

51

A.2 sc60 Modbus Registers (continued)

Group Name Tag Name Register #

Setup/Relay 1/Timer

Setup/Relay 1/Status

Setup/Relay 2 Source 40090

Setup/Relay 2 Sensor Select 40091

Setup/Relay 2

Setup/Relay 2 Type 40093

Setup/Relay 2 Transfer Setting 40094 Setup/Relay

2/Alarm Setup/Relay

2/Control Setup/Relay

2/Control

Hold Type 40083

Sensor Select 40084

Hold Mode 40085

Duration Time 40086

Period Time 40087

Off Delay 40088

Level 40089

Measurement Select

High Alarm 40095 Float 2 R/W Sets the high alarm setpoint

Low Alarm 40097 Float 2 R/W Sets the low alarm setpoint

High Deadband 40099 Float 2 R/W Sets the high alarm deadband

Low Deadband 40101 Float 2 R/W Sets the low alarm deadband

On Delay 40103

Off Delay 40104

Setpoint 40105 Float 2 R/W Sets the controller setpoint

Phase 40107

Deadband 40108 Float 2 R/W Sets the controller deadband

Overfeed Timer 40110

40092

Data Type

Unsigned Integer

Length R/W Description

Sets which Sensor outputs are affected

1R/W

1 R/W Sets the timer on duration time (sec)

1R/W

1 R/W Sets the on delay time

1 R/W Set s the off delay time

1R/W

1 R/W Sets the overfeed timer value (mins)

during timer on time (0 = None; 2 = Selected Sensor; 13 = All Sensors)

Selects which Sensor outputs are being held/transferred during the timers on time (this is used when Hold type is set for single Sensor)

Selects hold outputs vs. set transfer value during timers on time

Sets the period between timer on events (mins)

Sets the time the affected Sensor outputs are held/transferred after the timer turns off (sec)

Sets the status level which will trigger the relay

Selects data source for this relay (0 = None; 1 = Real Time Clock; 2 = Sensor; 4 = Calculation)

Selects Sensor source when Source = Sensor (0 = Sensor1; 1 = Sensor2)

Selects measurement on the Sensor (0 = Meas1; 3 = Meas4)

Selects the relay type (0 = Alarm; 1 = Control; 2 = Status; 3 = Timer; 4 = Event)

Selects the transfer value for the relays (0 = De-energized; 1 = Energized)

Sets the controller phase (0=Low;1=High)

52

A.2 sc60 Modbus Registers (continued)

Group Name Tag Name Register #

Setup/Relay 2/Control

Setup/Relay 2/Event

Setup/Relay 2/Timer

Setup/Relay 2/Status

Setup/Relay 3 Source 40130

Setup/Relay 3 Sensor Select 40131

Setup/Relay 3

Setup/Relay 3 Type 40133

Setup/Relay 3 Transfer Setting 40134

On Delay 40111

Off Delay 40112 Reset Overfeed

Timer Setpoint 40114 Float 2 R/W Sets the event setpoint

Phase 40116

Deadband 40117 Float 2 R/W Sets the event deadband

On Max Time 40119

On Min Time 40120

Off Max Time 40121

Off Min Time 40122

Hold Type 40123

Sensor Select 40124

Hold Mode 40125

Duration Time 40126

Period Time 40127

Off Delay 40128

Level 40129

Measurement Select

40113

40132

Data Type

Unsigned Integer

Length R/W Description

1 R/W Sets the on delay time (sec)

1 R/W Sets the off delay time (sec)

1 R/W Resets the overfeed timer

1 R/W Sets the event phase (0 = Low; 1 = High)

1 R/W Sets the max on time (mins)

1 R/W Set s the min on time (mins)

1 R/W Sets the max off time (mins)

1 R/W Sets the min off time (mins)

Sets which Sensor outputs are affected

1R/W

1 R/W Sets the timer on duration time (sec)

1R/W

during timer on time (0 = None; 2 = Selected Sensor; 13 = All Sensors)

Selects which Sensor outputs are being held/transferred during the timers on time (this is used when Hold type is set for single Sensor)

Selects hold outputs vs. set transfer value during timers on time

Sets the period between timer on events (mins)

Sets the time the affected Sensor outputs are held/transferred after the timer turns off (sec)

Sets the status level which will trigger the relay

Selects data source for this relay (0 = None; 1 = Real Time Clock; 2 = Sensor; 4 = Calculation)

Selects Sensor source when Source = Sensor (0 = Sensor1; 1 = Sensor2)

Selects measurement on the Sensor (0 = Meas1; 3 = Meas4)

Selects the relay type (0 = Alarm; 1 = Control; 2 = Status; 3 = Timer; 4 = Event)

Selects the transfer value for the relays (0 = De-energized; 1 = Energized)

53

A.2 sc60 Modbus Registers (continued)

Group Name Tag Name Register #

Setup/Relay 3/Alarm

Setup/Relay 3/Control

Setup/Relay 3/Event

Setup/Relay 3/Timer

High Alarm 40135 Float 2 R/W Sets the high alarm setpoint

Low Alarm 40137 Float 2 R/W Sets the low alarm setpoint

High Deadband 40139 Float 2 R/W Sets the high alarm deadband

Low Deadband 40141 Float 2 R/W Sets the low alarm deadband

On Delay 40143

Off Delay 40144

Setpoint 40145 Float 2 R/W Sets the controller setpoint

Phase 40147

Deadband 40148 Float 2 R/W Sets the controller deadband

Overfeed Timer 40150

On Delay 40151

Off Delay 40152 Reset Overfeed

Timer Setpoint 40154 Float 2 R/W Sets the event setpoint

Phase 40156

Deadband 40157 Float 2 R/W Sets the event deadband

On Max Time 40159

On Min Time 40160

Off Max Time 40161

Off Min Time 40162

Hold Type 40163

Sensor Select 40164

Hold Mode 40165

40153

Data Type

Unsigned Integer

Length R/W Description

1 R/W Sets the on delay time

1 R/W Set s the off delay time

1R/W

1 R/W Sets the overfeed timer value (mins)

1 R/W Sets the on delay time (sec)

1 R/W Sets the off delay time (sec)

1 R/W Resets the overfeed timer

1 R/W Sets the event phase (0 = Low; 1 = High)

1 R/W Sets the max on time (mins)

1 R/W Set s the min on time (mins)

1 R/W Sets the max off time (mins)

1 R/W Sets the min off time (mins)

1R/W

Sets the controller phase (0=Low;1=High)

Sets which Sensor outputs are affected during timer on time (0 = None; 2 = Selected Sensor; 13 = All Sensors)

Selects which Sensor outputs are being held/transferred during the timers on time (this is used when Hold type is set for single Sensor)

Selects hold outputs vs. set transfer value during timers on time

54

A.2 sc60 Modbus Registers (continued)

Group Name Tag Name Register #

Setup/Relay 3/Timer

Setup/Relay 3/Status

Comm/Net Card Mode 40170

Comm/Net Card Baud 40171

Comm/Net Card Stop Bits 40172

Comm/Net Card Data Order 40173

Comm/Net Card

Comm/Net Card Comm/Net

Card/Addresses Comm/Net

Card/Stats Comm/Net

Card/Stats Comm/Service

Port Comm/Service

Port/Addresses

Duration Time 40166

Period Time 40167

Off Delay 40168

Level 40169

Min Response Time

Max Response Time

sc60 40176

Sensor 1 40177

Sensor 2 40178 Good

Messages Bad Messages 40181

% Good Mesg 40183 Float 2 R/W % of good messages

Mode 40185

Baud 40186

Stop Bits 40187

Data Order 40188 Min Response

Time Max Response

Time sc60 40191

40174

40175

40179

40189

40190

Data Type

Unsigned Integer

Length R/W Description

1 R/W Sets the timer on duration time (sec)

1R/W

1 R/W Sets the number of stop bits (1.2)

1R/W

1 R/W Sets the sc60 Modbus Address

1 R/W Sets the Sensor 1 Modbus Address

1 R/W Sets the Sensor 2 Modbus Address

2 R/W Number of good messages

2 R/W Number of failed messages

1R/W

1 R/W Sets the number of stop bits (1.2)

1R/W

1 R/W Sets the sc60 Modbus Address

Sets the period between timer on events (mins)

Sets the time the affected Sensor outputs are held/transferred after the timer turns off (sec)

Sets the status level which will trigger the relay

Sets the Modbus mode (0 = RTU; 1 = ASCII)

Sets the Modbus baud rate (0 = 9600; 1 = 19200; 2 = 38400; 3 = 57600; 4 = 115200)

Sets the register data order for floats (0 = Normal; 1 = Reversed)

Sets the minimum response time (0 to 30 sec)

Sets the maximum response time (100 to 1000 sec)

Sets the Modbus mode (0 = RTU; 1 = ASCII)

Sets the Modbus baud rate (0 = 9600; 1 = 19200; 2 = 38400; 3 = 57600; 4 = 115200)

Sets the register data order for floats (0 = Normal; 1 = Reversed)

Sets the minimum response time (0 to 30 sec)

Sets the maximum response time (100 to 1000 sec)

55

A.2 sc60 Modbus Registers (continued)

Group Name Tag Name Register #

Comm/Service Port/Addresses

Comm/Service Port/Stats

Comm/Sensor/ Sensor1 Stats

Comm/Sensor/ Sensor2 Stats

Calibration

Sensor 1 40192

Sensor 2 40193 Good

Messages Bad Messages 40196

% Good Mesg 40198 Float 2 R/W % of good messages Good

Messages Bad Messages 40202

% Good Mesg 40204 Float 2 R/W % of good messages Good

Messages Bad Messages 40208

% Good Mesg 40210 Float 2 R/W % of good messages Output1 4mA

count Output1 20mA

count Output2 4mA

count Output2 20mA

count

40194

40200

40206

40212

40213

40214

40215

Data Type

Unsigned Integer

Length R/W Description

1 R/W Sets the Sensor 1 Modbus Address

1 R/W Sets the Sensor 2 Modbus Address

2 R/W Number of good messages

2 R/W Number of failed messages

2 R/W Number of good messages

2 R/W Number of failed messages

2 R/W Number of good messages

2 R/W Number of failed messages

1 R/W Calibration counts for the 4mA output 1

1 R/W Calibration counts for the 20mA output 1

1 R/W Calibration counts for the 4mA output 2

1 R/W Calibration counts for the 20mA output 2

56

Hach-Lange SC 60 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual