HACH LANGE PHC20101, PHC20103 User Manual

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User Manual
DOC022.52.80197
General use pH probe: Models PHC20101, PHC20103
Safety information
Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could occur if not observed.
Note: For return for recycling, please contact the equipment producer or supplier for instructions on how to return end-of-life equipment, producer-supplied electrical accessories, and all auxillary items for proper disposal.
Specifications
Note: Specifications are subject to change without notice.
Specifications Details
Probe type Digital combination non-refillable, semi-liquid gel-filled probe with double
junction reference and built-in temperature sensor
pH range pH 0 to 14
pH resolution User-selectable stabilization time and resolution—Fast: 0.1, Fast: 0.01,
Medium: 0.01, Slow: 0.01 or Slow: 0.001
Slope -59 mV/pH (85 to 115% at 25 °C (77 °F) per Nernstian theoretical value)
Operating temperature range 0 to 80 °C (32 to 176 °F)
Storage temperature range 5 to 40 °C (41 to 104 °F)
Junction Ceramic
Reference type Ag/AgCl
Sodium (alkalinity) error <20% at pH 14 in 1 M NaCl
Temperature accuracy ±0.3 °C (±0.54 °F)
Minimum sample depth 15 mm (0.59 in.)
Dimensions (standard) Diameter: 12 mm (0.47 in.)
Length: 103 mm (4.056 in.)
Total length: 200 mm (7.9 in.)
Cable length: 1 or 3 m (3.28 or 9.84 ft)
Cable connection M12 digital output and connector compatible with HQd meters
Product overview
The PHC201 series probe is a non-refillable, semi-liquid gel-filled combination pH probe with a built-in temperature sensor (Figure 1). The standard PHC20101 or PHC20103 probe comes with a 1 or 3 m (3.28 or 9.84 ft) cable and is intended for laboratory use. The probe provides pH measurement in general aqueous applications. The probe is not suitable for use with organic solvents, low ionic strength, wastewater, high solids or high alkaline sample types.
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Figure 1 Probe overview
1 Probe soaker bottle 4 Reference junction
2 Standard probe (1 or 3 meter cable) 5 Glass bulb and temperature sensor
3 Soaker bottle holder
Preparation for use
To prepare the probe for initial use:
1. Turn the probe soaker bottle cap counter-clockwise to loosen the cap. Remove the soaker bottle from the probe.
2. If the probe will be used immediately, prepare the probe for calibration or sample measurement.
3. If the probe will not be used immediately, store the probe (Storage on page 9).
To prepare the probe for calibration or sample measurement:
1. Turn the probe soaker bottle cap counter-clockwise to loosen the cap. Remove the soaker bottle from the probe.
2. Rinse the reference junctions and glass bulb thoroughly with deionized water to remove the 3 M KCl solution completely. Blot dry with a lint-free cloth.
3. Rinse the reference junction and glass bulb thoroughly with deionized water to remove the 3 M KCl solution completely. Blot dry with a lint-free cloth.
4. For the best stabilization time, condition the probe for several minutes in the sample before use.
Calibration
Before calibration:
The probe must have the correct service-life time stamp. Set the date and time in the meter before the probe is attached.
It is not necessary to recalibrate when moving a calibrated probe from one HQd meter to another if the additional meter is configured to use the same calibration options.
To view the current calibration, push , select View Probe Data, then select View Current Calibration.
When two probes are connected, push the UP or DOWN arrow to change to the single display mode in order to show the Calibrate option. (Available only on HQ40d and HQ440d meters.)
Prepare the probe for use (refer to Preparation for use on page 2).
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Calibration notes
pH buffers can be used in any order. Use buffers that are two pH units apart.
Additional standard sets along with the minimum number of calibration points can be selected in the Calibration Options. For a two point calibration, it is recommended that two buffers be selected: one with a pH above and one with a pH below the expected sample pH. For a one point calibration, select the buffer nearest to the expected sample pH.
The calibration is recorded in the probe and the data log. The calibration is also sent to a PC, printer or flash memory stick if connected.
Air bubbles under the sensor tip when submerged can cause slow response or error in measurement. If bubbles are present, gently shake the probe until bubbles are removed.
If a calibration error occurs, refer to Troubleshooting on page 10.
Calibration procedure PHC201
1. Connect the
probe to the meter. Make sure that the cable locking nut is securely connected to the meter. Turn on the meter.
2. Push
Calibrate. The
display shows the buffers that are necessary for calibration.
3. Prepare the fresh buffers in separate beakers or appropriate containers.
4. Rinse the probe with deionized water. Blot dry with a lint-free cloth.
5. Put the probe in the pH buffer solution and stir gently. Make sure that the reference junction is completely submerged. Shake the probe from side to side in the standard solution to refresh the reference junction.
6. Push Read. Stir gently. The display will show "Stabilizing" and a progress bar as the probe stabilizes in the standard. The display shows the buffer that has just been read and shows the temperature corrected pH value when the reading is stable.
7. Repeat steps 4
- 6 until the minimum number of calibration points specified in the current method have been collected.
8. Push Done to view the calibration summary. The display will not show Done until the minimum number of calibration points have been collected.
9. Push Store to accept the calibration and go back to measurement mode.
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Sample measurement
Before measurement:
The probe must have the correct service-life time stamp. Set the date and time in the meter before the probe is attached.
If complete traceability is necessary, enter a sample ID and operator ID before measurement. Refer to the HQd meter manual for more information.
Regular calibration is required for the best measurement accuracy (refer to Calibration on page 2).
Prepare the probe for use (refer to Preparation for use on page 2).
Measurement notes
Data is automatically stored in the data log when Press to Read or Interval is selected in the Measurement Mode. When Continuous is selected, data will only be stored when Store is pushed.
Air bubbles under the sensor tip when submerged can cause slow response or error in measurement. If bubbles are present, gently shake the probe until bubbles are removed.
If a measurement error occurs, refer to Troubleshooting on page 10.
Measurement procedure
1. Connect the
probe to the meter. Make sure that the cable locking nut is securely connected to the meter. Turn the meter on.
2. For the best stabilization time, condition the probe for several minutes in the sample or in a solution comparable to the sample in terms of pH and ionic strength before the initial sample measurement.
3. Rinse the probe with deionized water, then with the sample. Blot dry with a lint-free cloth.
4. Put the probe in the sample and stir gently. Make sure that the reference junction is completely submerged. Do not put the probe on the bottom or sides of the container. Shake the probe from side to side in the sample to refresh the reference junction.
5. Push Read. The display will show "Stabilizing" and a progress bar as the probe stabilizes in the sample. The display will show the lock icon when the reading stabilizes.
6. Repeat steps 3-5 for additional measurements.
7. When measurements are done, store the probe (refer to
Storage
on page 9).
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Run a check standard
The run check standard feature validates instrument performance between sample measurements. Use the run check standard feature for periodic or user-defined interval measurements of a traceable standard solution. Set the criteria for check standards from the PHC201 Settings menu.
Note: Access control must be off or a valid password must be entered before any of the check standard method options can be changed.
1. Push . The Full Access Options menu is shown.
2. Select Run Check Standard.
Note: Select the correct probe if two probes are connected to the meter.
3. Get the standard solution shown on the display.
4. Rinse the probe with deionized water. Blot dry with a lint-free cloth.
5. Put the probe in the standard solution until the temperature sensor is completely
submerged. Move the probe up or down or gently shake the probe to remove air bubbles.
6. Push Read. The display will show "Stabilizing" and a progress bar as the reading stabilizes. The display shows the value of the check standard and either Check Standard Passed or Check Standard Failed.
7. If the display shows Check Standard Passed, the check standard measurement is within the accepted limits set by the administrative user. Select Done to continue with the sample measurement.
8. If the display shows Check Standard Failed, the measurement is outside of accepted limits set by the administrative user and a recalibration is recommended. If the acceptance criteria is set to Cal Expires on Failure: Yes, the display shows the calibration icon and a question mark until the probe is recalibrated. To correct the probe calibration and status indicator, calibrate the probe (refer to Calibration on page 2).
Advanced operation
Parameter-specific settings can be changed through the Full Access Options menu. Details about menu navigation, available options and how to change them are given in the screens, tables and procedures throughout this section.
The settings that can be changed are shown in Table 1.
Table 1 Parameter-specific settings
Setting Options
Measurement Options
Resolution
Upper and lower range limits
Calibration Options
Buffer set
Buffer set values (if Custom Buffer Set selected)
Reminder
Minimum Cal points
Slope limit
Check Standard Options
Standard (temperature compensated buffer or custom at 25 °C)
Reminder
Acceptance criteria
Standard value at 25 °C (if custom standard selected)
Units
pH
mV
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Change measurement options
Methods are groups of default or user-defined settings relevant to specific applications. If the meter is set to the default method and the Modify Current Settings option is chosen, a prompt for a new name is shown after the changes are entered. The settings are saved with this name to distinguish them from the default method settings, which cannot be changed. A saved method can be used instead of multiple adjustments to the individual settings. Changes made to a user-defined method are automatically saved with the existing name. Multiple methods can be saved for the same probe on each meter.
1. Make sure a probe is connected to the meter.
2. Push
and select PHC201 Settings.
3. Select Modify Current Settings.
4. Select Units. Select pH (default) or mV.
Note: The mV option can be used to find the probe offset in a pH 7 buffer or to measure the slope. Both units are shown when the detail display mode is selected.
5. Select Measurement Options and update the settings:
Option Description
Resolution Sets the resolution:
0.1pH—Fast
0.01pH—Fast (default)
0.01pH—Medium
0.01pH—Slow, or
0.001pH—Slow
The resolution affects the number of decimal places and the stabilization time. Higher resolution measurements take more time to stabilize. Slower stabilization times provide higher accuracy measurements.
Measurement Limits
Set the measurement limits—Lower limit (default: 0.00 pH) or Upper limit (default: 14.00 pH).
The measurement limits can be set to match the acceptable values for the sample. When the measurement is above the upper limit setting or below the lower limit setting, the meter shows an "Out of limits" message. This message is an alert to a potential problem with the process conditions.
6. If prompted, enter a name for the new method settings. Additional changes made to the settings of an existing method are automatically saved with the same method name.
7. Push EXIT until the meter returns to the measurement mode.
Change calibration options
1. Make sure a probe is connected to the meter.
2. Push and select PHC201 Settings.
3. Select Modify Current Settings.
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4. Select Calibration Options and update the settings:
Option Description
Buffer Set Sets the temperature compensated buffer set used for calibration—
Color Coded—4.01, 7.00, 10.01 (default)
IUPAC—1.68, 4.01, 7.00, 10.01, 12.45
DIN—1.09, 4.65, 9.23
IUPAC—1.68, 4.01, 6.86, 10.01, 12.45
IUPAC—1.68, 4.01, 6.86, 9.18, 12.45
IUPAC—1.68, 4.01, 7.00, 9.18, 12.45
Custom Buffer Set (refer to Table 2)
Custom buffer sets are characterized at 25 °C (77 °F).
Buffer set values are shown on the Calibration Options screen.
Note: Only the minimum calibration points must be measured for DONE to be shown on the calibration screen.
Buffer Set Values
If the Buffer Set is set to Customer Buffer Set, sets the custom buffer set (refer to Table 2).
Minimum Cal Points
Sets the minimum number of calibration points necessary before a calibration can be completed—1 (default), 2 or 3.
Slope Limit Sets the slope limit—1% to 20% (acceptable slope criteria, default = 15%).
The slope must fall within set limits for successful calibration.
5. Select Calibration Reminder and update the settings:
Option Description
Reminder Repeat
Meter will make an audible sound when a calibration is due and repeat the sound at the selected interval—Off (default), 2 h, 4 h, 8 h, 2 d, 5 d or 7 d.
Expires Calibration expires after the selected time—Immediately, Reminder + 30 min,
Reminder + 1 h, Reminder + 2 h or Continue Reading.
Note: The meter cannot be used to read samples after calibration has expired unless Continue Reading is selected.
6. If prompted, enter a name for the new method settings. Additional changes made to the settings of an existing method are automatically saved with the same method name.
7. Push EXIT until the meter returns to the measurement mode.
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Table 2 Custom buffer sets
Buffer set values Option Description
Std1
Std2
Std3
Std4
Std5
1.09pH—25 °C Pre-set temperature compensated buffer values.
Note: Selected standards must differ by a minimum of 2 pH units. For example, if 1.09pH is chosen for the first standard, the second standard must differ by at least 2 pH. Standards that do not meet this minimum will appear gray on the screen and will not be selectable.
1.68pH—25 °C
4.01pH—25 °C
4.65pH—25 °C
6.86pH—25 °C
7.00pH—25 °C
9.18pH—25 °C
9.23pH—25 °C
10.01pH—25 °C
12.45pH—25 °C
Custom Buffer Custom buffer value.
Range = 0.000 pH to 14.000 pH.
Custom buffer values are not temperature compensated. Custom buffers should be read at 25 °C.
No Buffer Standard is undefined when this option is selected.
Change check standard options
1. Make sure a probe is connected to the meter.
2. Push and select PHC201 Settings.
3. Select Modify Current Settings.
4. Select Check Standards Options and update the settings:
Option Description
Standard Sets the temperature compensated buffer value for check standard—
1.09pH—25 °C
1.68pH—25 °C
4.01pH—25 °C
4.65pH—25 °C
6.86pH—25 °C
7.00pH—25 °C
9.18pH—25 °C
9.23pH—25 °C
10.01pH—25 °C
12.45pH—25 °C
Custom
The standard value is shown on the Check Standard Options screen.
No temperature compensation for custom buffers.
Standard Value
When Standard is set to Custom, enter the standard value using the up/down arrow keys.
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5. Select Check Standard Reminder and update the settings:
Option Description
Reminder Repeat Sets the time interval for the check standard reminder—Off, 30 minutes, 2
h, 4 h, 8 h, 12 h or 24 h.
Allow Defer Allows the postponement of check standard reminders—Yes or No.
6. Select Acceptance Criteria and update the settings:
Option Description
Acceptance Limits Sets the tolerance limits for check standard—0.005pH to 1.000pH
(default 0.050 pH).
Cal Expires on Failure Recalibration required if check standard fails—Yes or No.
7. If prompted, enter a name for the new method settings. Additional changes made to the
settings of an existing method are automatically saved with the same method name.
8. Push EXIT until the meter returns to the measurement mode.
Maintenance
Clean the probe
Clean the probe when:
Drifting/inaccurate readings occur as a result of contamination on the glass sensor or the probe being left dry for extended periods of time.
Slow stabilization time occurs as a result of contamination on the glass sensor.
A calibration error occurs as a result of contamination on the glass sensor.
The type of contamination will determine the cleaning solution needed.
For general contaminants:
1. Rinse the probe with deionized water and blot dry with a lint-free cloth.
2. Soak the glass bulb for 12 to 16 hours in Hach Electrode Cleaning Solution.
3. Rinse or soak the probe for 1 minute in deionized water.
4. Soak the probe in pH 4 buffer for up to 20 minutes, then rinse with deionized water.
5. Blot dry with a lint-free cloth.
For mineral deposits:
1. Rinse the probe with deionized water and blot dry with a lint-free cloth.
2. Soak the glass bulb for 10 to 15 minutes in 0.1 M HCl.
3. Rinse or soak the probe for one minute in deionized water.
4. Soak the probe in pH 4 buffer for up to 20 minutes. Rinse with deionized water.
5. Blot dry with a lint-free cloth.
For fats, grease and oils:
1. Soak the glass bulb in a warm detergent solution for up to 2 hours.
2. Rinse or soak the probe for 1 minute in deionized water.
3. Soak the probe in pH 4 buffer for up to 20 minutes, then rinse with deionized water.
4. Blot dry with a lint-free cloth.
Storage
Short-term and long-term storage
For the best probe performance, do not let the reference junction become dry.
1. Rinse the probe with deionized water. Dry the probe with a lint-free cloth.
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2. Fill the probe storage cap or soaker bottle half full with Hach Electrode Storage Solution or 3 M potassium chloride (KCl) solution.
3. Put the soaker bottle on the probe and tighten the soaker bottle cap.
4. Make sure that the solution in the storage cap or soaker bottle completely covers the
glass bulb and reference junction.
Note: The probe can also be stored in a sample for up to 2 hours if the sample pH is not high.
If the glass bulb becomes dry:
Rehydration
1. Soak the probe tip in the 4.01, 7.00 and 10.01 buffers each for 5 minutes.
2. Rinse the probe with deionized water. Blot dry with a lint-free cloth.
3. Calibrate the probe.
Troubleshooting
Message or symptom Possible cause Action
Probe not supported Software not updated Update the HQd software to the newest revision at http://
www.hach.com/SoftwareDownloads. Refer to the HQd Series
meter manual for specific instructions for the meter model.
HQd meter does not support IntelliCAL® probe
Contact a Technical Support Representative.
Connect a probe or probe requires service
Probe not connected properly Disconnect, then connect the probe. Tighten the locking nut.
Software not updated Update the HQd software to the newest revision at http://
www.hach.com/SoftwareDownloads. Refer to the HQd Series
meter manual.
Large number of methods stored Continue to let probe connect. Do not disconnect the probe.
Damaged probe Make sure there is connectivity with another probe or meter to
confirm isolated issue with probe. Contact a Technical Support Representative.
Standard not recognized error
Probe storage cap or soaker bottle not removed.
Remove the probe storage cap or soaker bottle.
Incorrect or contaminated buffer solution
Use fresh buffer solution as specified in the method.
pH reading and/or mV reading is same for all solutions
Storage cap or soaker bottle not removed
Remove the storage cap or soaker bottle.
Electrical issue Contact a Technical Support Representative.
Slow stabilization time Contaminated glass sensor Clean the probe (refer to Clean the probe on page 9).
Poor contact between reference junction and solution
Shake the probe in the solution from side to side to refresh the reference junction.
Probe not prepared for sample For the best stabilization time, soak the probe in the sample
for several minutes before doing a sample measurement.
Low sample temperature or temperature difference between samples
Check the sample temperature. The lower the temperature or the greater the difference of temperatures between samples, the longer the stabilization time will be.
Air bubbles around inner reference electrode
Gently tap the probe with hand or shake the probe downward to remove any air bubbles.
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Message or symptom Possible cause Action
Calibration errors Calibration not done correctly Recalibrate using freshly prepared pH buffers.
Contaminated glass sensor Clean the probe (refer to Clean the probe on page 9).
Slope exceeds the criteria for % of theoretical (as defined in the method slope limit)
1. Widen the slope limits by changing the PHC201 calibration settings and method.
2. Recalibrate the probe.
3. Run a check standard to check the performance of the
probe.
Drifting/Inaccurate readings
Contaminated glass sensor Clean the probe (refer to Clean the probe on page 9).
CO2 absorption (for low ionic strength or high purity sample)
Use the LIS chamber for LIS/high purity samples to keep sample contamination from occuring.
Air bubbles around inner reference electrode
Rinse the reference junction holes with deionized water and then gently tap the probe with hand or shake the probe to remove any air bubbles.
Incorrect storage conditions (discolored, contaminated or dried semi-liquid gel)
Clean or condition the probe and do recalibration. The probe may not operate correctly if the probe has been left dry for a long time. Condition the glass sensor and reference junction again:
1. Soak the probe tip in the 4.01, 7.00 and 10.01 buffers each for 5 minutes.
2. Rinse with deionized water. Blot dry with a lint-free cloth.
3. Calibrate the probe.
Electromagnetic Forces (EMF) such as voltaic cells, thermoelectric devices, eletrical generators, resistors and transformers.
Do not test in areas where EMF is present. For testing in process units (i.e. spot checking), make sure the equipment is grounded.
Out of range Measurement value is outside of
range
Make sure that the sample is within the range of the probe.
Temperature out of range
Temperature value is outside of range
Make sure that the sample temperature is within the range of the probe.
Make sure that the temperature sensor is working correctly.
Measured pH buffer temperature is outside range of the probe
Make sure that the standard temperature is within the range of the probe.
Make sure that the temperature sensor is working correctly.
Check standard temperature value is outside of range
Make sure that the Check Standard temperature is within the range of the probe.
Out of limits Measurement value is outside of
measurement limits set in the current method
Make sure that the sample is within the limits of the current method.
Create a new method with expanded limits.
Check standard value is outside of limits set in the current method
Make sure that the check standard is within the limits of the current method.
Create another method that expands the acceptable limits.
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Hach-Lange GmbH, 2011. All rights reserved. Printed in Germany. 05/2011, Edition 1
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