Appendix A Modbus Register ........................................................................................................47
Index ......................................................................................................................................................49
4
Page 5
Section 1Specifications
These are subject to change without notice.
General Information
Measuring method
Measuring range
Precision5% of the measured value + 0.2 mg/L
Reproducibility5% of the measured value + 0.2 mg/L1 (ammonium and nitrate)
Potentiometric measurement using ion-selective electrodes (ISE) for ammonium,
potassium, nitrate and chloride, reference system
0 to 1000 mg/L [NH
0 to 1000 mg/L [K+]
0 to 1000 mg/L [NO
0 to 1000 mg/L [Cl
–N]
4
–N]
3
–
]
1
(ammonium and nitrate)
Response time (90 %)< 3 minutes (5 to 50 mg/L NO
Measuring intervalContinuous
pH rangepH 5 to pH 9
Calibration methods
Power consumption1 W
Power supplyVia sc controller
Data transferVia sc controller
Ambient data
Typical environmentUsed in the biological phase of municipal wastewater treatment
Storage temperature
Operating temperatureAir: –20 to 45 °C (–4 to 113 °F)
Sample temperature+2 to 40 °C (35 to 104 °F)
Max. Flow velocity< 4 m/s
Max. sensor immersion
depth/pressure
Sensor code for sensor cartridge
1 and 2 point value correction or matrix correction
Sensor: –20 to 60 °C (–4 to 140 °F)
Sensor cartridge: 5 to 40 °C (41 to 104 °F)
Can be immersed at a depth of 0.3 to 3.0 m [1 to 10 ft];
maximum pressure: 0.3 bar (4.4 psi).
–N/NH4–N)
3
Max. Compressed air output during
cleaning unit operation
General information about the probe
Probe dimensions
Length of probe cable
Probe weightApproximately 2380 g (63.6 oz)
Wetted materials
Installation angle45° +/– 15° vertical in flow direction
1
With standard solutions and ISE electrodes under laboratory conditions
3.1 bar (45 psi)
320 mm × 84.5 mm (12.6 × 3.3 in.) (Length × Ø)
Refer to Figure 1, Page 6.
Standard: 10 m [33.8 ft]
Extension cables are available as an option in the following lengths:
5, 10, 15, 20, 30, 50 m [16.4, 33.8, 49.2, 65.6, 98.4, 164 ft].
Maximum overall length: 100 m [328 ft]
Please read the entire operating instructions before the instrument is unpacked, set up or
put into operation. Pay attention to all danger and caution statements. Failure to do so
could result in serious injury to the operator or damage to the equipment.
To make sure that the protection provided by this instrument is not impaired, do not use or
install this instrument in any manner other than that specified in these operating
instructions.
2.1.1 Hazard information in these operating instructions
DANGER
Indicates a potentially or imminently hazardous situation that, if not avoided, results in death or
serious injury.
WARNING
Indicates a potentially or imminently hazardous situatio
or serious injury.
n that, if not avoided, could result in death
Indicates a potentially hazardous situation that may result in minor or moderate injury.
Indicates a situation that, if not avoided, could result in damage to the instrument. Information that
requires special emphasis.
Note: Information that supplements points in the main text.
2.1.2 Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or damage to the
instrument could occur if not observed. A symbol, if noted on the instrument, will be
included with a danger or caution statement in the operating instructions.
This symbol, if noted on the instrument, references the user manual for operation and/or safety information.
Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal
systems after 12 August 2005. In conformity with European local and national regulations (EU Directive
2002/96/EC), European electrical equipment users must now return old or end-of life equipment to the manufacturer
for disposal at no charge to the user.
Note: For return for recycling, please contact the equipment manufacturer or supplier for instructions on how to
return end-of-life equipment, manufacturer-supplied electrical accessories, and all auxiliary items for proper disposal.
CAUTION
NOTICE
7
Page 8
General Information
4
1
2
3
2.2General information about the probe
The probe was developed for use in municipal wastewater applications.
The AN-ISE sc probe (please refer to Figure 2) with ion-selective electrodes (ISE probe) is
a continuously operating online process probe for directly measuring ammonium and
nitrate in reservoirs. It operates without reagents and requires no further processing of the
sample. The ammonium/nitrate ions are measured using an ion-selective electrode.
The only wearing part is the sensor cartridge (please refer to Figure 3, Page 9) (order
number LZY694). The sensor cartridge consists of the ion-selective electrodes for
ammonium and potassium (compensation electrode for ammonium) or nitrate and chloride
(compensation electrode for nitrate), a pHD reference system and a temperature sensor
for temperature compensation.
An additional cleaning unit designed for automatically cleaning the sensor cartridge
membranes can be ordered separately. Refer to the instruction sheet supplied with the
cleaning unit.
The manufacturer recommends using the High Output Air Blast system for the
compressed air supply (refer to 7.2 Accessories, page 39); this is a compressor in
weather-proof plastic housing.
Figure 2 AN-ISE sc probe
1Sensor cartridge3Probe body
2Fixing bolt for sensor cartridge4Union nut
8
Page 9
General Information
Figure 3 Sensor cartridge
1Ammonium electrode5Reference system
2Nitrate electrode6Temperature sensor
3Potassium electrode7Marker hole for assembling the probe
4Chloride electrode
2.3Theory of operation
The AN-ISE sc probe uses the ion-selective electrode to measure ammonium ions (NH
and nitrate ions (NO
potassium, chloride and temperature are compensated for by means of the relevant
built-in electrodes. The reference system is designed using pH-differential technology and
is therefore particularly stable in terms of drift and contamination.
Ion-selective electrodes have a special membrane to which only a specific type of ion can
adhere. As a result an ion-specific potential forms on the membrane surface. To measure
a potential difference, a reference system is required that will not be affected by the
sample to be measured.
The CARTRICAL
individual electrodes against each other, but also the measuring electrodes with the
compensation electrodes and the reference; this is carried out at the factory.
–
) in a wastewater sample. Common interfering factors due to
3
TM
technology reduces cross sensitivity by calibrating not only the
+
)
4
9
Page 10
General Information
10
Page 11
Section 3Installation
1
2
3
4
Only qualified personnel should conduct the tasks described in this section of the operating
manual.
3.1Unpack the probe
Remove the probe from the shipping container and inspect it for damage. Verify that all
items listed in Figure 4 are included. If any items are missing or damaged, contact the
manufacturer or distributor.
Avoid touching the membrane on the sensor cartridge or damage to the sensor may occur.
Make a note of the date on the sensor cartridge certificate. It is not an expiration date, but indicates
the optimum date to put the sensor cartridge into operation to ensure a maximum service life.
NOTICE
Figure 5 Storage container packaging
1Sensor cartridge packaging6Socket head screws
2Storage container for sensor cartridge7Black gasket
3Test certificate for cartridge with sensor code8Latest date to put into operation
4Polishing paper for chloride electrode9Serial Number
5Socket head wrench
12
Page 13
2
3
4
5
1
3.2.1 Assembling the storage container including sensor cartridge
Installation
Figure 6 Storage container for sensor cartridge
1Storage container4Sensor cartridge
2Sponges soaked in storage solution5Lid with bayonet coupling
3Black gasket
1
Save items 1, 2, 3 and 5 for subsequent storage of the sensor cartridge.
1
13
Page 14
Installation
3.2.2 Removing the cartridge from the transport container
Figure 7 Opening the storage container
1Release bayonet coupling4Remove black gasket
2Remove lid5Insert black seal in storage container and close the lid.
3Take out sensor cartridge
Note: This black gasket is not required for installation. It is advisable to keep the black gasket in
the sensor cartridge storage container.
NOTICE
The sensor cartridge must not be in contact with the air for more than 30 minutes. Make sure that
the electrodes do not dry out.
14
Page 15
Please complete the following movement when you have unpacked the cartridge in order
to moisten the inside of the membranes.
Figure 8 Knocking the air out of the sensor cartridge
1Hold the sensor cartridge in one hand with the
membranes facing downward.
Installation
2Now hit sharply downward over your other hand.
3.3Probe assembly
Avoid touching the membranes on the sensor cartridge or damage to the sensor may occur.
1. Place the black gasket Figure 10, Page 17 in the recess on the sensor body.
2. Make sure that the black gasket is correctly positioned.
The black gasket prevents sensor damage caused by moisture penetration.
NOTICE
NOTICE
15
Page 16
Installation
Figure 9 Sensor cartridge
1Reference system cap3Front side with membranes
2Rear side with contacts
NOTICE
The sensor cartridge must not be in contact with the air for more than 30 minutes.
The contacts in the sensor cartridge must be dry and must not become contaminated.
3. Align the marker hole on the sensor cartridge with the marker hole on the probe
adapter (refer to Figure 10, Page 17)
4. Place the 4 socket head screws in the corresponding screw holes and tighten gently
with the long side of the wrench. Then cross-tighten the screws by hand with the short
side of the wrench. Only use the screws supplied.
16
Page 17
Installation
Figure 10 Probe assembly
1Socket head screw5Probe housing
2Reference system cap6Union nut
3Sensor cartridge7Marker hole
4Black gasket8Socket head wrench
3.4Installation of the cleaning unit (optional)
Please refer to the installation instructions for the cleaning unit for information on how to
install this on the probe.
Use the relay control on the sc controller to set the cleaning interval.
Select RTC (Real Time Clock) as the signal source. For details on more advanced relay
configuration, please refer to the User Manual for the relevant sc controller.
17
Page 18
Installation
3.5Installation of the probe in the sample flow
NOTICE
Please handle the sensor cartridge carefully and avoid contact with the membranes when installing
the sensor.
There are mounts with separate installation instructions available for installation of the
probe, with or without a cleaning unit, to suit a number of different requirements.
Always observe the following prior to installation:
•The probe must be aligned with the bracket, as described in section 3.5.1, page 19.
•Position the probe at a distance of at least 200 mm (7.87 in.) from the tank wall.
•When the probe is attached with a chain mount, make sure that the probe cannot
strike the tank wall.
•Immerse the probe at an angle of approx. 45° ± 15°.
•Make sure that the probe is fully immersed.
•When using the cleaning unit refer to the supplied Instruction Sheet.
18
Page 19
3.5.1 Position of the probe on the mount
The probe must be attached in a specific position on the mount:
Figure 11 Installing the probe
1Installation of the AN-ISE sc in the bracket. 45° adapter
and transition piece should be preassembled.
2Aligning the probe using the colored reference system
cap. The salt bridge should be oriented upward (12 o'
clock, +/- 5°).
Installation
3Attaching the aligned probe to the bracket using the
union nut
4Removing the reference system cap
3.5.2 Probe installation example
Figure 12 Example of probe installation with rail mount
19
Page 20
Installation
3.6Connect the probe to the sc controller (non-hazardous location) with
screw fittings
The probe cable is supplied with a screw fitting with reverse polarity protection (refer to
Figure 13, Page 20). Retain the connector cap to seal the connector opening in case the
probe ever needs to be removed. Additional extension cables are available to increase the
probe cable length.
1. Unscrew the protective cap from the socket on the controller.
2. Insert the connector in the socket and hand-tighten the union nut.
Note: The middle connection on the sc1000 controller must not be used for probes as this is
reserved for the display module.
20
Figure 13 Connecting the probe to the sc controller with the screw fitting
The probe can be used with all sc controllers. Become familiarized with the controller's
functions before using the probe.
4.2Sensor setup
When the sensor is connected for the first time, the sensor serial number is displayed as
the name of the sensor. To change the sensor name.
1. Open the MAIN MENU.
2. Select SENSOR SETUP and confirm.
3. Select the corresponding sensor and confirm.
4. Select CONFIGURE and confirm.
5. Select EDIT and confirm.
6. Edit the name and confirm to return to the CONFIGURE menu.
7. Check the sensor configuration and adjust as needed to meet requirements.
8. Go back to the MAIN MENU or the Measurement mode display.
4.3Sensor data logger
Every sc-sensor provides a data memory and event memory within the sc controller. The
data memory is used to store measurement data at preset intervals; the event memory
stores events such as configuration changes, alarms and warning conditions. Both
memories can be read in CSV format (refer to the operating instructions for the sc
controller).
4.4Sensor diagnostics menu
SENSOR STATUS
AN-ISE sc
ERROR LISTDisplays all actual error codes.
ARNING LISTDisplays all actual warnings.
W
21
Page 22
Operation
4.5Sensor setup menu
SENSOR SETUP
AN-ISE sc
CALIBRATE
MATRIX CORR
NONENo MATRIX CORR. is activated
MATRIX 11 point matrix correction
NH4 + NO31 point matrix correction for ammonium and nitrate
NH41 point matrix correction for ammonium
NO31 point matrix correction for nitrate
NH4 + K1 point matrix correction for ammonium and potassium
NO3 + CL1 point matrix correction for nitrate and chloride
NH4+K NO3+CL1 point matrix correction for ammonium, potassium, nitrate and chloride
TAKE SAMPLE IMMEDIATELY AND
ANALYSE IN LABORATORY
VALUE CORR. 1
NH4–N
NO3–N
VALUE POINT
AN-ISE SC NH4–NEnter the displayed ammonium value
AN-ISE SC KEnter the displayed potassium value
LAB NH4–NEnter the laboratory ammonium value
ENTRY COMPLETEConfirm the values entered
CORR-RESULTDisplay the correction results
VALUE CORR. 2Perform 2 point value correction
NH4–N
NO3–N
VALUE POINT 1
AN-ISE SC NH4–NEnter the displayed ammonium value
AN-ISE SC KEnter the displayed potassium value
LAB NH4–NEnter the laboratory ammonium value
ENTRY COMPLETEConfirm the values entered
VALUE POINT 2
AN-ISE SC NH4–NEnter the displayed ammonium value
AN-ISE SC KEnter the displayed potassium value
LAB NH4–NEnter the laboratory ammonium value
ENTRY COMPLETEConfirm the values entered
CORR-RESULT Display the correction results
Matrix correction options.
The most recently used menu is displayed.
The currently active corrections are shown in Information.
Information window: When this window appears, the sample must be
taken immediately and then analyzed in the laboratory.
Perform 1 point value correction.
The most recently used menu is displayed.
The currently active corrections are shown in Information.
Select parameter for the 1 point value correction
Enter the values for the 1 point value correction
(below for the example of NH
Select parameter for the 2 point value correction
Enter the values for the 2 point value correction (first point) (below for
the example of NH
Enter the values for the 2 point value correction (second point) (below
for the example of NH
)
4
4
)
4
)
22
Page 23
4.5Sensor setup menu (Continued)
SENSOR SETUP
FURTHER CORR.Other matrix correction options
NoneNo FURTHER CORR. is activated
MATRIX 2 A 2 point matrix correction can be performed here
NH4
NO3
MEAS CONC 1Saves the currently measured measurement for the first point
DATEDisplays the date of the current correction of the first point
CONC. LABVALUE 1Entry and display of reference value for the first point
MEAS CONC 2Saves the currently measured measurement for the second point
DATEDisplays the date of the current correction of the second point
CONC. LABVALUE 2Entry and display of the reference value for the second point
HIST. CORR. Selection of one of the last corrections performed
SENSOR CODE The sensor code can be activated or entered here
INPUTEntry of the sensor code
AC TIVATIONActivates the sensor code for the individual channels
NH4 + KActivate the sensor code for ammonium and potassium
NO3 + CLActivate the sensor code for nitrate and chloride
NH4+K NO3+CL
FACTORY CALIBRATIONActivates factory calibration
ENTER CORR. The laboratory values of the last matrix correction can be changed
ENTER LABVALUE (displayed when MATRIX 1
or MATRIX 2 is performed)
AMMONIUMEnter the labatory value for ammonium
NITRATEEnter the laboratory value for nitrate
POTASSIUMEnter the laboratory value for potassium
CHLORIDEEnter the laboratory value for chloride
ENTRY COMPLETEConfirm the values entered
CORR-RESULTDisplay the correction results
NH4–NDisplays whether or not the ammonium correction was successful
NO3–NDisplays whether or not the nitrate correction was successful
K+Displays whether or not the potassium correction was successful
CLDisplays whether or not the chloride correction was successful
INFORMATIONInformation on the matrix correction used per parameter
NH4–NMatrix correction used for ammonium
NO3–NMatrix correction used for nitrate
K+Matrix correction used for potassium
CLMatrix correction used for chloride
Parameter selection for the MATRIX2 correction.
Activate the sensor code for ammonium, potassium, nitrate and
chloride
Enter the laboratory values if MATRIX 1 or MATRIX 2 has been
selected
Operation
23
Page 24
Operation
4.5Sensor setup menu (Continued)
SENSOR SETUP
CONFIGURE
EDIT NAME
MEAS UNITSSelect either mg/L or ppm as the measurement unit
PARAMETERSSelect NH4–N/NO3–N or NH4/NO
TEMP UNITSSelection of °C or °F as temperature unit
TEMP OFFSETEnter a temperature offset
RESPONSE TIMEEntry of the response time (30 sec to 300 sec)
DATALOG INTRVL
K+ COMPENSATE
SET K+ CONCOnly shown when K+ COMPENSATE is OFF
CL COMPNSATE
SET CL CONCOnly shown when CL COMPNSATE is OFF
FACTORY CONFIGResets the configuration on the factory setting
DIAG/TEST
SENSOR INFOInformation on the connected sensor
SENSOR NAMEName of the connected sensor
EDIT NAMESerial number or name of the measurement location
SERIAL NUMBERSerial number of the connected sensor
SENSOR TYPEInstrument designation of the connected sensor
CODE VERSSoftware version
CAL DATA
NH4–NMatrix correction selected for ammonium
NO3–NMatrix correction selected for nitrate
K+Matrix correction selected for potassium
CLMatrix correction selected for chloride
SIGNALSSignals and measurements of the individual measurement channels
AMMONIUMDisplay the signals and measurement results for ammonium
NITRATEDisplay the signals and measurement results for nitrate
POTASSIUMDisplay the signals and measurement results for potassium
CHLORIDEDisplay the signals and measurement results for chloride
REF. ELECTRODEDisplays the signals and measurement results for the reference system
MV RAWDisplay the signals and measurement results for MV RAW
IMPED STATUSDisplay the signals and measurement results for impedance
Enter or edit the name.
Up to 10 alphanumeric characters
3
Select the data log interval (OFF, 30 sec, 1 min, 2 min, 5 min, 10 min,
15 min and 30 min), 5 min is the factory setting
Select automatic potassium compensation:
On
Off
0 = compensation OFF
+
0.1–2000 mg/L K
Select automatic chloride compensation:
On
Off
0 = compensation OFF
0.1–2000 mg/L CL = Fixed compensation value
Data of the selected MATRIX correction and information about slope
and offset of the individual channels, for example
= Fixed compensation value
24
Page 25
4.5Sensor setup menu (Continued)
SENSOR SETUP
TEMPDisplay the signals and measurement results for temperature
HUMIDITYDisplay the signals and measurement results for humidity
RFIDDisplay the signals and measurement results for RFID
CAL DAYSDisplay the age of the last matrix correction
AMMONIUMDisplay the age of the last m
NITRATEDisplay the age of the last m
SERVICE
TEST CARTRIDGEPerform a sensor check with the test cartridge
TEST CARTRIDGE FERTIG? DRÜCKE ENTER
TEST CARTRIDGEDisplay whether the individual sensor channels are OK or not
DIAG/TESTDisplays whether or not DIAG/TEST is OK
GNDRODDisplays whether or not GNDROD is OK
REFDisplays whether or not REF channel is OK
NO3Displays whether or not NO3 channel is OK
NH4Displays whether or not NH4 channel is OK
ORPDisplays whether or not ORP channel is OK
CLDisplays whether or not CL channel is OK
+
K
TEMPDisplays whether or not temperature channel is OK
CHANGE CARTR.Follow the menu process
CLEANING
Displays whether or not K channel is OK
Follow the menu process
atrix correction for ammonium
atrix correction for nitrate
Operation
for ammonium and nitrate
4.6Calibration/Matrix correction
The four electrodes with the reference system of the compact sensor cartridge were
calibrated with one another at the factory using special standard solutions (CARTICAL
However, the membranes on the ion-selective electrodes are not 100% selective due to
other substances that may affect the measurement. Perform a matrix correction (refer to
4.6.4 on page 27) to compensate for other ions present on the ISE electrodes.
Potassium has the largest interference effect on the ammonium membrane, while chloride
has the largest effect on the nitrate membrane. The AN-ISE sc sensor compensates for
this with the aid of a built-in potassium/chloride electrode.
Cross sensitivities between ammonium, potassium/nitrate and chloride are automatically
eliminated. Solids do not interfere with the measurement. Due to matrix effects, correction
and validation cannot be performed with standard solutions. A matrix correction can be
carried out quickly and easily at any time.
A matrix correction may only be performed if the sensor has been immersed in the corresponding
wastewater matrix for over 12 hours. This is the minimum time required to adapt the ISE
membranes to the wastewater matrix.
NOTICE
TM
).
25
Page 26
Operation
4.6.1 Sensor code calibration
The sensor code is a calibration code and is delivered with the sensor cartridge certificate.
It contains the factory calibration described in section 4.6 on page 25 for the sensor
cartridge.
Instruments with automatic sensor code recognition (LXG440.99.0000x) read this
automatically and assume the Cartrical calibration.
Instruments without automatic sensor code recognition (LXG440.99.0001x) require the
sensor code to be entered during the initial setup and whenever a new sensor cartridge is
activated. If the sensor code certificate has been lost, please carry out factory calibration
(under the sensor code menu) as a temporary solution.
After activating the code, the sensor is fully calibrated but not yet adapted to the specific
matrix of the relevant application on a wastewater treatment plant. At least 12 hours must
elapse before a matrix correction is performed to allow the cartridge to adapt to the
specific matrix.
To change the sensor code:
1. Select
CODE>ENTER
2. Enter the sensor code.
3. Press
is set to zero.
All old calibration data are now overwritten with the new calibration data from the sensor
code. The sensor code data are checked by the system. If an error is indicated, check the
sensor code and if necessary repeat the entry of the sensor code.
ENTER to confirm and activate the sensor code. The day meter for the cartridge
4.6.2 Matrix correction via LINK2SC
The LINK2SC procedure offers a secure method of data exchange between process
probes and LINK2SC-compatible photometers using an SD memory card or via a local
area network (LAN). There are two different options are available:
a. The pure laboratory control measurement
b. A matrix correction that involves the measurement data generated in the
laboratory being used to correct the probe
During a pure control measurement, the measurement data is transferred from the prove
to the photometer where it is then archived together with the photometric reference data
that has been recorded.
During a matrix correction, the reference data generated in the laboratory is transferred to
the probe where is used for the correction.
The matrix correction process requires operating steps to be completed on the sc
controller and on a LINK2SC-compatible photometer.
Please refer to the LINK2SC user manual for a detailed description of the LINK2SC
procedure.
When using the LINK2SC software, sections 4.6.3 and 4.6.4 are not relevant.
4.6.3 Matrix correction overview
The AN-ISE sc sensor offers different options
(refer to Table 1) for correcting the sensor value with laboratory values (as a reference
value).
26
Page 27
The laboratory value of the water sample is entered as nitrate-nitrogen (NO3–N) or as
ammonium-nitrogen (NH
–N). This laboratory value replaces the prior value measured by
4
the sensor.
Tabl e 1 AN-ISE sc sensor correction options
Correction OptionApplication
A MATRIX 1 is the most commonly used correction option and performs a 1 point matrix
correction for ammonium and/or nitrate (4.6.4.1 on page 27). It is advisable to perform a MATRIX1 as
the first correction. The Matrix1 correction can be performed both with and without correction of the
MATRIX 1
VAL UE CO RR. 1
VAL UE CO RR. 2
MATRIX 2
HIST. CORR.
1
Examples of half a decade: The concentration of nitrogen nitrate shifts between 1 and 5 mg NO3–N or
between 5 and 25 mg/L NO3–N. (conc2 = (conc1 x 10)/2)
compensation electrodes (potassium or chloride); in most cases, it is sufficient to perform it without
correction of the compensation electrodes. A correction featuring potassium and chloride is only
necessary if a high level of accuracy is required. With a MATRIX1, a sample must be taken when the
correction is triggered and analyzed in the laboratory. The MATRIX1 is activated when the laboratory
value is entered.
Value correction 1 (correction at one concentration point) corresponds to a MAwith an alternative entry format.
Comparison values between AN-ISE sc and the laboratory can be collected over a period of around
a week with this correction. The correction can be performed at a later stage.
Value correction 2 (correction at 2 different concentration points) should be performed if dynamic
centration fluctuations are present over at least half a decade1 and a MATRIX1 or VALUE
con
CORR. 1 does not achieve a sufficiently accurate result.
Comparison values between AN-ISE sc and the laboratory can be collected over a period of around
a week with this correction. The correction can be performed at a later stage.
The MAformat and is recommended if there is a dynamic process with a large nitrate/ammonium fluctuation
over at least half a decade1. With a MATRIX2, a sample must be taken for both points when the
correction is triggered and analyzed in the laboratory. The MATRIX2 is activated when the laboratory
value is entered.
Return to one of the last matrix and value corrections performed if a correction has not produced
a successful result.
TRIX 2 correction corresponds to a VALUE CORR.2, but uses an alternative entry
Operation
TRIX1 correction
4.6.4 Performing the matrix correction
Note: Take laboratory value measurements or reference values promptly or, alternatively, take these
from the stabilized sample. This will prevent changes in sample concentration, as time is a factor in
comparative tests.
Refer to 7.3 Validation accessories, page 39 for recommended laboratory measurement
tests.
4.6.4.1 MATRIX 1 correction (1 point matrix correction)
Proceed as follows to perform MATRIX 1:
CALIBRATE
MATRIX CORR
FURTHER CORR.
INFORMATION
1. Select
2. Select
3. Select the parameters you wish to correct and confirm by pressing
options:
NH
NO
SENSOR MENU>AN-ISE SC>CALIBRATE>MATRIX CORR.
MATRIX 1 from the selection window and press ENTER.
+ NO3; NH4; NO3; NH4 + K;
4
+ Cl; NH4 + K NO3 + Cl.
3
ENTER. Selection
27
Page 28
Operation
MATRIX 1
TAKE SAMPLE
IMMEDIATELY
AND ANALYSE
IN LABORATORY
CALIBRATE
MATRIX CORR
FURTHER CORR.
ENTER LABVALUE
INFORMATION
The sensor saves the current values of the selected parameters at this point.
4. Take a water sample immediately from the closest point possible to the sensor. Filter
the sample as quickly as possible and carry out a prompt laboratory analysis of the
selected parameters, as the measurement value can change quickly.
When the laboratory value has been determined, proceed as follows:
5. Select
6. The laboratory values for the parameters can only be entered if the MATRIX1
correction has been selected beforehand. Once the laboratory values have been
entered, select
When the entered laboratory value is confirmed, the matrix correction is activated.
7. Once the correction is activated, the result
Note: This process must always be carried out in full to make sure the matrix correction is
completed successfully.
If a correction does not produce a successful result, calculations are made with the previous
correction.
4.6.4.2 Value correction 1
The one-point value correction VALUE CORR. 1 offers the option of retrospectively
CALIBRATE
MATRIX CORR
FURTHER CORR.
INFORMATION
performing a matrix correction at one point (
1. Take several samples with different concentrations on various days, preferably within
one week. Analyze the samples in the laboratory. During the time the samples are
being taken, the sample temperature should be around a maximum of 5 °C, as
temperature changes are not taken into account in the value correction.
SENSOR MENU>AN-ISE SC>CALIBRATE>ENTER LABVALUE
ENTRY COMPLETE to confirm.
CORR-RESULT is shown.
MATRIX1).
VAL UE POINT
AN–ISE SC NH4–N
AN–ISE SC K
LAB NH4–N
ENTRY COMPLETE
2. Make a note of the two values measured in the samples and displayed for the
parameters to be corrected (ammonium and potassium values, or nitrate and chloride
values)
3. Also note the laboratory values measured for ammonium or nitrate.
These three values form the correction point.
4. From the values taken, select a correction point that lies in the middle of the expected
concentration range.
5. Go to the sensor menu and select
confirm by pressing
6. Select the parameter (NH
ENTER.
–N or NO3–N) that requires correction.
4
7. Enter the three values for the sought correction point and confirm with
COMPLETE
Correction result
Note: If a correction does not produce a successful result, calculations are made with the previous
correction.
After successful completion of value correction, the corrected value is shown as the display value for
ammonium or nitrate the next time the menu is opened.
to activate the correction.
CORR-RESULT is shown.
CALIBRATE>MATRIX CORR>VALUE CORR. 1 and
ENTRY
28
Page 29
4.6.4.3 Value correction 2
The two-point value correction VALUE CORR. 2 makes it possible to perform a subsequent
CALIBRATE
MATRIX CORR
FURTHER CORR.
INFORMATION
2-point correction (
Note: Value correction 2 and MATRIX 2 are comparable from a calculation perspective.
1. Take several samples on various days with different concentrations, preferably within
a week, and perform an analysis of the samples in the laboratory. During the time the
samples are being taken, the sample temperature should be around a maximum of 5
°C, as temperature changes are not taken into account in the value correction.
Note: The VALUE CORR. 2 concentrations should be within a range of over half a decade. The
following formula can assist in the calculation of the half decade:
Operation
MATRIX2) to achieve higher accuracy for a larger concentration range.
VALUE POINT 1
AN–ISE SC NH4–N
AN–ISE SC K
LAB NH4–N
ENTRY COMPLETE
Conc2>=
Conc1 × 10
2
2. Make a note of the two values measured with the sensor in the samples and displayed
for the parameters to be corrected (ammonium and potassium values, or nitrate and
chloride values).
3. Also note the laboratory value measured for ammonium or nitrate.
All three values form one of the two correction points.
4. Look for two correction points where the laboratory values are at least half a decade
apart and display typical operating conditions for the installation.
5. Go to the sensor menu and select
confirm with
6. Select the parameter (NH
Note: Only one parameter can be corrected at a time. If both need to be corrected, the procedure
must be performed again.
ENTER.
–N or NO3–N) that requires correction.
4
CALIBRATE>MATRIX CORR>VALUE CORR. 2 then
7. Enter the three values for the first correction point and confirm with ENTRY
COMPLETE
.
VALUE POINT 2
AN–ISE SC NH4–N
AN–ISE SC K
LAB NH4–N
ENTRY COMPLETE
8. To activate the correction, enter the three values for the second correction point and
confirm with
Correction result
Note: If a correction does not produce a successful result, calculations are made with the previous
correction. After successful completion of value correction, the corrected value is shown as the
display value for ammonium or nitrate the next time the menu is opened.
ENTRY COMPLETE.
CORR-RESULT is shown.
29
Page 30
Operation
4.6.4.4 MATRIX 2 correction (2 point matrix correction)
Proceed as follows to perform MATRIX 2:
AMMONIUM
CONC MEAS1
DATE
CONC. LABVALUE.1
MEAS CONC 2
DATE
CONC. LABVALUE 2
1. Select
2. Select
SENSOR MENU>AN-ISE SC>CALIBRATE>FURTHER CORR..
MATRIX 2 from the selection window and press ENTER.
3. Select the parameters requiring a two point matrix correction.
4. Select the point to be corrected first.
5.
SELECT MEAS CONC 1 or MEAS CONC 2
6. Take a water sample from the closest point possible to the sensor. Filter this sample
promptly and perform an immediate laboratory analysis of the selected parameters.
The measurement value can change very quickly:
When the laboratory value has been determined, proceed as follows:
8. Select the parameters to be corrected with the laboratory value entry:
9. Enter the laboratory reference value and confirm.
The
MATRIX2 CORR. is activated when the entry is confirmed for both points.
30
Page 31
Section 5Maintenance
Only qualified personnel should conduct the tasks described in this section of the operating
manual.
5.1Maintenance schedule
NOTICE
Maintenance task30 days
Clean the probe2 x
Replace the sensor cartridge
Check probe for damagex
Compare the measured value with a reference laboratory analysis and correct
the values as required via a matrix correction
1
Recommended: Weekly during the first month of operation
2
The frequency of cleaning depends on the application. Some applications may require cleaning to take place more or less
frequently.
3
In typical operating conditions, a different interval may be required depending on the specific application and local conditions.
4
Sensor cartridges are wear parts and are not covered by the instrument warranty.
3, 4
3
Note: Do not test the sensor with the usual NH4-N or NO3-N standard solutions as the ion strength
of normal solutions is not high enough.
1
x
12 months
x
5.2Clean the sensor
NOTICE
Do not touch the membranes with fingers. Do not clean the sensor cartridge with sharp objects that
may cause scratches and do not use any chemical cleaning agent.
1. Clean the sensor cartridge with the soft brush supplied.
2. Clean the probe body (not the sensor cartridge) with a sponge or brush.
3. Rinse the sensor with clean, lukewarm water.
5.2.1 Polish the chloride electrode
Polish the chloride electrode if it looks heavily coated/contaminated.
After polishing, a new nitrate + chloride MATRIX1 correction should be performed after
12 hours.
Only use the LZY671 polishing paper supplied.
NOTICE
31
Page 32
Maintenance
Figure 14 Chloride electrode
5.3Replace the sensor cartridge
The sensor cartridge is replaced as described below and in Figure 15, Page 33.
1. Replace the cartridge using menu point
CARTR.
2. Clean the probe and thoroughly dry the sensor cartridge and probe adapter.
3. Loosen the 4 socket head screws.
The sensor cartridge must point downward such that no water can run into the probe adapter. Pay
attention to the contacts between the probe and the sensor cartridge. The contacts have to remain
dry.
4. Pull the sensor cartridge out of the probe adapter and dispose of the old sensor
cartridge as per the applicable regulations.
5. Make sure that a new black gasket is installed every time the sensor cartridge is
replaced. Before the gasket is installed, clean the surface that faces the cartridge and
the groove for the gasket.
.
ANISE SC>DIAG/TEST>SERVICE>CHANGE
NOTICE
.
32
6. Insert the new sensor cartridge into the probe adapter. Observe the marker hole on
the sensor cartridge flange and the probe adapter.
7. Secure the sensor cartridge with the 4 socket head screws.
8. The sensor code (calibration data) is automatically read for instruments with automatic
recognition (LXG440.99.0000x). For instruments with non-automatic recognition
(LXG440.99.0001x), enter the new sensor code manually (refer to certificate).
Page 33
Maintenance
Figure 15 Replace the sensor cartridge
1Socket head screw5Union nut
2Sensor cartridge6Marker hole
3Gasket7Socket head wrench
4Sensor
33
Page 34
Maintenance
5.4Storage
Take the probe out of the sample flow and clean thoroughly.
Short term storage
Keep the membranes and the reference system wet (DO NOT USE DISTILLED OR
DEMINERALIZED WATER). Drinking water is advised.
This will help avoid long response times when the probe is placed back in the sample flow.
Otherwise, the correct operation of the probe is no longer guaranteed.
Long term storage
NOTICE
Detach the cartridge and use the supplied storage container in the event of long-term storage.
Moisten the little sponge in the storage container with drinking water (DO NOT USE DISTILLED
OR DEMINERALIZED WATER) and make sure that the ISE membranes of the sensor cartridge
remain wet. Attach the reference system cap.
Check the membranes and ensure they are still moist every 2–4 weeks, depending on
environmental conditions.
Note: A storage container is supplied to keep the sensor cartridge moist. Keep sensor cartridge
capped within the storage container during short and long term storage. Refer to
Section 1 Specifications, Page 5 for storage temperatures.
Probe and sensor cartridge
Pay attention to the contacts betw
dry.
NOTICE
een the probe and the sensor cartridge. The contacts must be
34
Page 35
Section 6Troubleshooting
6.1Error messages
When the sensor is experiencing an error condition, the sensor reading on the
measurement screen will flash and the relays and analog outputs associated with this
sensor will be held. Errors are defined in Table 2.
Table 2 Error messages
Displayed errorsDefinitionResolution
NH4 mV RANGE!Ammonium mV value is out of measuring range
K+ mV RANGE!Potassium mV value is out of measuring range
NO3 mV RANGE!Nitrate mV value is out of measurement range
mV RANGE!Chloride mV value is out of measurement range
CL
REF1 mV RANGE!REF1 reference value is out of measuring range
REF2 mV RANGE!
TEMP RANGETemperature value out of measurement range
NO CARTRIDGENo sensor cartridge connected
SENSOR CODESensor code calibration failed
HUMIDITYHumidity in the probeInform service engineer
NH4-N CONC HIGH
NH4-N CONC LOW
NO3-N CONC HIGH
NO3-N CONC LOW
K+ CONC HIGH
K+ CONC LOW
CL CONC HIGH
CL CONC LOW
ORP electrode mV value is out of measuring
range
Ammonium concentration value exceeds
measuring range
Ammonium concentration value is below
measuring range
Nitrate concentration value exceeds measuring
range
Nitrate concentration value is below measuring
range
Potassium concentration value exceeds
measuring range
Potassium concentration value is below
measuring range
Chloride concentration value exceeds measuring
range
Chloride concentration value is below measuring
range
See 6.3.1 Troubleshooting during operation,
Page 37.
Connect sensor cartridge, see section 3.3,
page 15.
See 6.3.2 Troubleshooting during calibration,
Page 38
See 6.3.1 Troubleshooting during operation,
Page 37.
35
Page 36
Troubleshooting
6.2Warnings
In the event of a sensor warning, all menus, relays and outputs continue to function as
normal but a warning symbol lights up.
Warnings may be used to trigger a relay and users can set warning levels to define the
severity. Warnings are defined in Table 3.
Table 3 Warnings
Displayed warningsDefinitionResolution
RFID DATACartridge faulty, read process failed
NH4 mV RANGE!
K+ mV RANGE!
NO3 mV RANGE!
CL mV RANGE!
REF1 mV RANGE!1st reference value is close to limit
REF2 mV RANGE!2nd reference value is close to limit
TEMPERATURETemperature is close to limit
CARTRIDGE OLDSensor cartridge more than 1 year oldReplace the sensor cartridge
NH4-N CONC HIGH
NH4-N CONC LOW
NO3-N CONC HIGH
NO3-N CONC LOW
K+ CONC HIGH
K+ CONC LOW
CL CONC HIGH
CL CONC LOW
AMMONIUM
OFFSETAmmonium offset is out of measuring range
SLOPEAmmonium slope is out of measuring range
POTASSIUM
OFFSETPotassium offset is out of measuring range
SLOPEPotassium slope is out of measuring range
NITRATE
OFFSETNitrate offset is out of measurement range
SLOPENitrate slope is out of measurement range
CHLORIDE
OFFSETChloride offset is out of measurement range
SLOPEChloride slope is out of measurement range
Ammonium mV value is close to measuring range
limit
Potassium mV value is close to measuring range
limit
Nitrate mV value is close to measurement range
limit
Chloride mV value is close to measurement range
limit
Ammonium concentration value exceeds
measuring range
Ammonium concentration value is below
measuring range
Nitrate concentration value exceeds measuring
range
Nitrate concentration value is below measuring
range
Potassium concentration value exceeds
measuring range
Potassium concentration value is below
measuring range
Chloride concentration value exceeds measuring
range
Chloride concentration value is below measuring
range
Replace cartridge, check probe with test
cartridge
See 6.3.1 Troubleshooting during operation,
Page 37.
See 6.3.1 Troubleshooting during operation,
Page 37.
See 6.3.2 Troubleshooting during calibration,
Page 38.
36
Page 37
6.3Troubleshooting
6.3.1 Troubleshooting during operation
SymptomPossible causeCorrective actions
Troubleshooting
Incorrect measurement
values
Incorrect measurement
values
Calibration too old; calibration was not suitable for
the particular case; big change in the wastewater
matrix
Sensor membrane damaged
Reference element damaged
NO3 mV RANGE! (Nitrate mV value is out of
measurement range)
CL mV RANGE! (Chloride value is out of
measurement range)
REF1 RANGE! (measuring range exceeded on
1st reference value)
REF2 RANGE! (measuring range exceeded on
2nd reference value)
TEMPERATURE (Temperature value is out of
measurement range)
CARTRIDGE OLD (sensor cartridge more than
1 year old)
Dampness at the contacts of the sensor cartridge
Dampness inside the measuring probe/faulty
sensor electronics
Check the sensor electronics by using the test
cartridge (section 7.2, page 39).
1Select SENSOR MENU>DIAG/TEST>
SERVICE>TEST CARTRIDGE>
Test Cartridge ready? Press ENTER
2If all channels are confirmed with OK, the
sensor electronics are operational:
Test cartridge
OK
ENTER
Potassium concentrations too high (e.g.: >700
mg/L with small ammonium concentrations) or
chloride concentrations too high (e.g.: >1000 mg/L
with small nitrate concentrations)
Perform a suitable calibration.
See 4.6 Calibration/Matrix correction,
Page 25
Clean the sensor cartridge using a brush
and/or rinse the sensor cartridge with clean
water (without cleaning agents), and wipe the
sensor cartridge carefully with a soft, clean
cloth.
Clean all components (membranes/reference
electrode/temperature sensor).
Install the cleaning unit
Increase the cleaning interval
Check the sensor installation/
replace the sensor cartridge
Replace the sensor cartridge
Replace the sensor cartridge/check the
wastewater temperature
Replace the sensor cartridge
Dry the contact with a cloth or paper
Check the black gasket for damage and
make sure it is in the correct position.
Screw the 4 socket head screws tight.
If the test cartridge data are not within this
range or if the test cartridge check is not
successful, contact our service department.
Switch off potassium/chloride compensation
(in the configuration menu - then potentially
enter a fixed value for potassium/chloride)
37
Page 38
Troubleshooting
6.3.1 Troubleshooting during operation (Continued)
SymptomPossible causeCorrective actions
Air bubbles, depth of immersion
Unstable measurement
values
Dampness at the contacts of the sensor cartridge
Sensor membrane damaged
Reference element damaged
6.3.2 Troubleshooting during calibration
SymptomPossible causeCorrective actions
SENSOR CODESensor code entered incorrectly
AMMONIUM
Check the sensor installation
Check the cleaning unit configuration
Dry the contacts with a cloth or paper.
Check the black gasket for damage and
make sure it is in the correct position.
Screw the 4 socket head screws tight
Check the sensor installation/
replace the sensor cartridge
Using the certificate, check whether the
sensor code was entered correctly.
OFFSET
SLOPE
POTASSIUM
OFFSET
SLOPE
NITRATE
OFFSET
SLOPE
CHLORIDE
Error during the last ammonium correction, sensor
cartridge too old, contaminated, faulty
Error during the last potassium correction, sensor
cartridge too old, contaminated, faulty
Error during the last nitrate correction, sensor
cartridge too old, contaminated, faulty
Repeat the correction.
Use the previous correction.
Clean or replace the sensor cartridge.
Repeat the correction.
Use the previous correction.
Clean or replace the sensor cartridge.
Repeat the correction.
Use the previous correction.
Clean or replace the sensor cartridge.
OFFSET
SLOPE
38
Error during the last chloride correction, sensor
cartridge too old, contaminated, faulty
Repeat the correction.
Use the previous correction.
Clean or replace the sensor cartridge.
Page 39
Section 7Replacement parts and accessories
7.1Replacement Parts
DescriptionCatalog Number
AN-ISE sc (probe with built-in 10-m cable and a pre-calibrated sensor cartridge)LXV440.99.000x1
AN-ISE sensor cartridge, calibrated
Cleaning brushLZY589
Black gasketLZY713
Cartridge screw set (4 screws and socket head wrench)LZY715
Protective cap for reference systemLZY588
Cable clip for AN-ISE scLZY717
1
Sensor cartridges are wearing parts that are not covered by the instrument warranty.
1
7.2Accessories
DescriptionCatalog Number
Cleaning UnitLZY706
Rail Mount Kit 6184900
Chain Mount KitLZX914.99.12400
Stainless Steel Basin Edge MountingLZX414.00.80000
High Output Air Blast compressor 115 V/50 Hz6860003.99.0001
High Output Air Blast compressor 230 V/50 Hz6860103.99.0001
Test cartridgeLZY720
Polishing paper for chloride electrodeLZY671
LZY694
7.3Validation accessories
DescriptionCatalog Number
Nitrate cuvette test (measurement range: 0.23–13.5 mg/L NO3–N/1–60 mg/L NO3)LCK 339
Nitrate cuvette test (measurement range: 5–35 mg/L NO
Chloride cuvette test (measurement range: 1–1000 mg/L Cl)LCK 311
Chloride test strips (measurement range: 30–600 mg/L Cl)27449-40
Ammonium cuvette test (measurement range: 2–47 mg/L NH4–N/2.5–60.0 mg/L NH4)LCK 303
Ammonium cuvette test (measurement range 1–12 mg/L NH
Potassium cuvette test (measurement range: 5–50 mg/L K)LCK 228
Hach Company warrants its products to the original purchaser against any defects that are
due to faulty material or workmanship for a period of one year from date of shipment
unless otherwise noted in the product manual.
In the event that a defect is discovered during the warranty period, Hach Company agrees
that, at its option, it will repair or replace the defective product or refund the purchase price
excluding original shipping and handling charges. Any product repaired or replaced under
this warranty will be warranted only for the remainder of the original product warranty
period.
This warranty does not apply to consumable products such as chemical reagents; or
consumable components of a product, such as, but not limited to, lamps and tubing.
Contact Hach Company or your distributor to initiate warranty support. Products may not
be returned without authorization from Hach Company.
Limitations
This warranty does not cover:
•Damage caused by acts of God, natural disaster, labor unrest, acts of war (declared or
undeclared), terrorism, civil strife or acts of any governmental jurisdiction
•Damage caused by misuse, neglect, accident or improper application or installation
•Damage caused by any repair or attempted repair not authorized by Hach Company
•Any product not used in accordance with the instructions furnished by Hach Company
•Freight charges to return merchandise to Hach Company
•Freight charges on expedited or express shipment of warranted parts or product
•Travel fees associated with on-site warranty repair
This warranty contains the sole express warranty made by Hach Company in connection
with its products. All implied warranties, including without limitation, the warranties of
merchantability and fitness for a particular purpose, are expressly disclaimed.
Some states within the United States do not allow the disclaimer of implied warranties and
if this is true in your state the above limitation may not apply to you. This warranty gives
you specific rights, and you may also have other rights that vary from state to state.
This warranty constitutes the final, complete, and exclusive statement of warranty terms
and no person is authorized to make any other warranties or representations on behalf of
Hach Company.
Limitation of Remedies
The remedies of repair, replacement or refund of purchase price as stated above are the
exclusive remedies for the breach of this warranty. On the basis of strict liability or under
any other legal theory, in no event shall Hach Company be liable for any incidental or
consequential damages of any kind for breach of warranty or negligence.
43
Page 44
Limited warranty
44
Page 45
Section 10Certification
10.1 Certification
FCC ID: YCB – LXG440
IC ID: 5879A – LXG440
This device complies with Part of the FCC and Industry Canada license exempt RSS
standard(s).
Operation is subject to the following two conditions:
1. this device may not cause interference, and
2. this device must accept any interference, including interference that may cause
undesired operation of the device."
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils
radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes :
1. l'appareil nedoit pas produire de brouillage, et
2. l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le
brouillage est susceptible d'en compromettre le fonctionnement."
Changes or modifications to this equipment not expressly approved by the party
responsible for compliance could void the user's authority to operate the equipment.
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this equipment in
a residential area is likely to cause harmful interference, in which case the user will be
required to correct the interference at their expense. The following techniques can be
used to reduce interference problems:
1. Disconnect the equipment from its power source to verify that it is or is not the source
of the interference.
2. If the equipment is connected to the same outlet as the device experiencing
interference, connect the equipment to a different outlet.
3. Move the equipment away from the device receiving the interference.
4. Reposition the receiving antenna for the device receiving the interference.
5. Try combinations of the above.
45
Page 46
Certification
46
Page 47
Appendix A Modbus Register
Tag N ameRegister #Data Type Length R/W
AMMONIUM NH4-N40001Float2R 0/1500AMMONIUM as NH4-N [mg/l]
AMMONIUM NH440003Float2R 0/1932AMMONIUM as NH4 [mg/l]
Nitrate NO3-N40005Float2R 0/1500Nitrate as NO3-N [mg/l]
Nitrate NO340007Float2R 0/6643Nitrate as NO3 [mg/l]
Potassium40009Float2R 0/1500Potassium [mg/l]
Chloride40011Float2R 0/1500Chloride [mg/l]
TEMPERATURE [C] 40013Float2R 0/60TEMPERATURE [C]
TEMPERATURE [F]40015Float2R -54/180TEMPERATURE [F]
Location40025String8R/WLocation