Section 7 Warranty and liability ...........................................................................................................59
Section 8 Contact information ............................................................................................................61
4
Page 5
Section 1Specifications
Specifications are subject to change without notice.
Electrics
Power supply230V/50Hz.,16A fuse
Power consumptionapprox. 350 VA
Environment
Medium temperature0to+40°C [32to104°F]
Ambient temperature–20to+40°C [–4to104°F]
Delivery height< 8 m [26.2 ft}
General specifications
Maintenance requirementsMaintenance-free
WeightSee Figure 10, page 16 and Figure 11, page 16
Dimensions (W × H × D)See Figure 1
Certification
Certification
CE, MCERTS (not 3010)
Sampling in accordance with ISO 5667-2/3-10
5
Page 6
Specifications
5
jkl6mno4ghi
8
tuv wxyz97pqrs
2
abc3def
1
0
Y1
X
Z
Y2
BÜHLER 3010
BÜHLER 4010
BÜHLER 6010
BÜHLER 4210
BÜHLER 4410 (2–12Flaschen)
BÜHLER 4410 (24Flaschen)
BÜHLER 4210 (23Flaschen)
BÜHLER 4110
mm [in.]
Y1
1100 [43.3]
1325 [52.2]
1690 [66.5]
1325 [52.2]
1325 [52.2]
1415 [55.7]
1415 [55.7]
1475 [58.1]
mm [in.]
X
760 [30]
605 [23.8]
1200 [47.2]
605 [23.8]
605 [23.8]
715 [28.1]
715 [28.1]
605 [23.8]
mm [in.]
Y2
1640 [64.6]
1895 [74.6]
2260 [89]
1895 [74.6]
1895 [74.6]
2120 [83.5]
2120 [83.5]
2030 [79.9]
mm [in.]
Z
725 [28.5]
645 [25.4]
645 [25.4]
645 [25.4]
810 [31.9]
810 [31.9]
645 [25.4]
645 [25.4]
(23 bottles)
(2–12 bottles)
(24 bottles)
1.1Dimensions
6
Figure 1 Dimensions
Page 7
Section 2General information
2.1Safety information
Please read this entire manual before the equipment is unpacked, set up or operated. Pay
attention to all danger and caution statements. Personal injury or damage to the
equipment could occur if they are not observed.
To ensure that the protection provided by this equipment is not impaired, do not use or
install this equipment in any manner other than that specified in this manual.
2.1.1 Hazard information in this manual
DANGER
Indicates a potentially or imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation that, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a potentially or imminently hazardous situation that could result in minor
or moderate injury.
Important note: Information that requires special emphasis.
Note: Information that supplements points in the main text.
2.1.2 Warning labels
Read all labels and notices attached to the equipment. Personal injury or damage to the
equipment could occur if they are not observed. Any symbol on the equipment will appear
along with a caution statement in the manual.
This symbol, if noted on the instrument, references the user manual for operation and/or safety information.
This symbol, when noted on a product enclosure or barrier, indicates that a risk of electrical shock and/or
electrocution exists.
This symbol may appear on the product and indicates the need for protective eye wear.
This symbol may appear on the product and identifies the connection point for the protective ground.
7
Page 8
General information
When this symbol appears on the product, it identifies the location of a fuse or a current limiter.
Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal
systems after 12 August 2005. In conformity with European local and national regulations (EU Directive
2002/96/EC), European electrical equipment users must now return old or end-of life equipment to the
manufacturer for disposal at no charge to the user.
Note: For return for recycling, please contact the equipment manufacturer or supplier for instructions on how
to return end-of-life equipment, manufacturer-supplied electrical accessories, and all auxiliary items for proper
disposal.
2.2General information
2.2.1 Areas of application
The equipment is used for sampling aqueous liquids with a temperature between 0°C
and 40°C [32 to 104 °F].
2.2.2 Functional description
The equipment provides temporary storage for liquids of a specified volume so that they
can be analyzed.
2.3Scope of delivery
The equipment is supplied with a tube and a short manual.
If you require further information, you can order the operating instructions (refer to
Section 6 Spare parts and accessories, page 55) from the manufacturer or you can
download it from the Internet.
Figure 2 Scope of delivery (3010)
8
Page 9
General information
Figure 3 Scope of delivery (4010–6010)
9
Page 10
General information
10
Page 11
Section 3Installation
DANGER
Only qualified experts should conduct the tasks described in this section.
DANGER
Select an appropriate installation location for the instrument.
Plan out the mechanical mount·before positioning poles or drilling holes. Make
sure the mount has a sufficient bearing capacity. The dowels must be selected and
authorized according to the condition of the wall.
The manufacturer shall accept no liability if the instrument is installed incorrectly.
Plan how to lay cables and tubes and their path in advance. Lay the tubes, data
cables and power cables without any bends and so they do not pose a tripping
risk.
Do not connect the electrical supply to the mains if the equipment has not been
wired and fused correctly.
Sufficiently protect the electrical power supply against short circuits.
For the external power supply, always connect a residual-current circuit
breaker·(trip current max.: 30 mA) between the mains and the system.
If the equipment is to be installed outdoors, switch the overload prot ection
between mains and system.
Products intended by the manufacturer for outdoor use offer a higher level of
protection against the penetration of liquids and dust. If these products are
connected to a mains outlet with a cable and plug·rather than a permanently
connected cable, the plug and outlet are much more susceptible to liquid and dust
penetration. The operator must sufficiently protect the plug and outlet against
liquid and dust penetration in accordance with local safety regulations. If the
instrument is to be used outdoors, it must be connected to a suitable outlet with a
protection type of at least IP44 (splash protectio n).
11
Page 12
Installation
17 mm
3.1Mechanical installation
DANGER
Select an appropriate installation location for the instrument.
Plan out the mechanical mount·before positioning poles or drilling holes. Make
sure the mount has a sufficient bearing capacity. The dowels must be selected and
authorized according to the condition of the wall.
The manufacturer shall accept no liability if the instrument is installed incorrectly.
Plan how to lay cables and tubes and their path in advance. Lay the tubes, data
cables and power cables without any bends and so they do not pose a tripping
risk.
Note: For information on installation with optional accessories, refer to the relevant installation
instructions.
3.1.1 Required tools
Figure 4 Required tools
12
Page 13
3.1.2 Select installation location
≥50mm
[2 in]≥
Z
Y2
5
jkl6mno4ghi
8
tuv wxyz97pqrs
2
abc3def
1
0
2500 mm
[100 in]
≥ 500 mm
[20 in]≥
≥ 500 mm
[20 in]≥
Y1
X
BÜHLER 4010
BÜHLER 3010
BÜHLER 4210
BÜHLER 4410
(2–12Flaschen)
BÜHLER 4210
(23 Flaschen)
BÜHLER 4410
(24 Flaschen)
BÜHLER 4110
BÜHLER 6010
X
mm [in.]
605 [23.8]
760 [30]
605 [23.8]
715 [28.1]
605 [23.8]
715 [28.1]
605 [23.8]
1200 [47.2]
Y1
mm [in.]
1325 [52.2]
1100 [43.3]
1325 [52.2]
1415 [55.7]
1325 [52.2]
1415 [55.7]
1475 [58.1]
1690 [66.5]
mm [in.]
Y2
1895 [74.6]
1640 [64.6]
1895 [74.6]
2120 [83.5]
1895 [74.6]
2120 [83.5]
2030 [79.9]
2260 [89]
mm [in.]
Z
645 [25.4]
725 [28.5]
645 [25.4]
810 [31.9]
645 [25.4]
810 [31.9]
645 [25.4]
645 [25.4]
Ex
(2–12 bottles)
(24 bottles)
(23 bottles)
Installation
Figure 5 Select installation location
13
Page 14
Installation
³ Ø12×60mm
mm [in.]
A
730 [28.7]
660 [26]
660 [26]
660 [26]
660 [26]
770 [30.3]
770 [30.3]
1260 [49.6]
B
mm [in.]
384 [15.1]
383 [15.1]
383 [15.1]
383 [15.1]
383 [15.1]
500 [19.7]
500 [19.7]
383 [15.1]
BÜHLER 3010
BÜHLER 4010
BÜHLER 4110
BÜHLER 4210
BÜHLER 4410
(2–12Flaschen)
BÜHLER 4410
(23Flaschen)
BÜHLER 4410
(24Flaschen)
BÜHLER 6010
(2–12 bottles)
(24 bottles)
(23 bottles)
3.1.3 Unpacking
Figure 6 Prepare the installation location
14
Figure 7 Move the equipment from the transport pallet (3010)
Page 15
Figure 8 Move the equipment from the transport pallet (4010–6010)
BÜHLER 3010
kg
75
Installation
3.1.4 Set up
Figure 9 Set up the equipment (3010)
15
Page 16
Installation
BÜHLER 4010
BÜHLER 4210
BÜHLER 4410
BÜHLER 4110
BÜHLER 6010
Figure 10 Set up the equipment (4xx0)
16
Figure 11 Set up the equipment (6010)
Page 17
Installation
³ Ø12×60mm
>80Nm
³ 17 mm
Figure 12 Align and secure the equipment
3.2Electrical connections
DANGER
Only qualified experts should conduct the tasks described in this section.
DANGER
Do not connect the electrical supply to the mains if the equipment has not been
wired and fused correctly.
Sufficiently protect the electrical power supply against short circuits.
For the external power supply, always connect a residual-current circuit
breaker·(trip current max.: 30 mA) between the mains and the system.
If the equipment is to be installed outdoors, switch the overload prot ection
between mains and system.
If the mains plug·of the power supply cable·is removed, a suitable double-pole
one-way switch must be installed immediately next to the display unit·with clear
labeling for the power supply.
Products intended by the manufacturer for outdoor use offer a higher level of
protection against the penetration of liquids and dust. If these products are
connected to a mains socket with a cable and plug·rather than a permanently
17
Page 18
Installation
connected cable, the plug and socket are much more susceptible to liquid and
dust penetration. The operator must sufficiently protect the plug and outlet against
liquid and dust penetration in accordance with local safety regulations. If the
instrument is to be used outdoors, it must be connected to a suitable outlet with a
protection type of at least IP44 (splash protection).
3.2.1 Electrical installation
3.2.1.1 Prepare the electrical installation (3010)
Figure 13 Loosen the screws and remove the cover (3010)
Figure 14 Feed cable through (3010)
18
Page 19
3.2.1.2 Prepare the electrical installation (4010–6010)
Installation
Figure 15 Loosen the lid screws and open the lid (4010–6010)
Figure 16 Lift up the cover (4010–6010)
19
Page 20
Installation
23456111214
14
12
11
pH
Q
In:DC 12 V
Out: AC 250V/2×8A
Kontaktbelegung:Relais
pH
Q
Pin assignment: relay
3.2.1.3 Wiring diagram (3010)
Figure 17 Wiring diagram (3010)
3.2.1.4 Wiring diagram (4010–6010)
20
Figure 18 Wiring diagram (4010–6010)
Page 21
3.2.1.5 Complete the electrical installation (3010)
Installation
Figure 19 Attach cover
3.2.1.6 Complete the electrical installation (4010–6010)
Figure 20 Shut the cover
If suction tube is not connected immediately, close the housing lid as described in
Figure 24, page 23 and Figure 25, page 24.
21
Page 22
Installation
3.3Commission the equipment
3.3.1 Tube connection
Figure 21 Key storage location
22
Figure 22 Feed the suction tube though housing opening
Page 23
Installation
Figure 23 Screw in the union nut
Figure 24 Close the lid
23
Page 24
Installation
–20–+40 °C
[–4–+104 °F]
0–+40 °C
[+32–+104 °F]
>50µs
³ 1000 mm
[40 in]³
£ 8000 mm
[21.3 ft]£
£ 30.000 mm
[100 ft]£
ExH2S
Figure 25 Screw down the lid tightly
Position the tubes in accordance with the following installation diagram.
24
Figure 26 Installation diagram
Page 25
3.3.2 Set the individual sample volumes
3.3.2.1 Plastic dosing vessel
Installation
Figure 27 Release the plastic dosing vessel
Figure 28 Remove the plastic dosing vessel
25
Page 26
Installation
V-Probe [mL]
= 150 mL
Figure 29 Cut the dosing tube to set the sample volume
26
Figure 30 Reinstall the plastic dosing vessel
Page 27
3.3.2.2 Glass dosing vessel
100 mL = 100 mL
100 mL = 100 mL
Installation
Figure 31 Adjust the dosing pipe to set the sample volume
3.3.2.3 Dosing vessel for flow-proportional sampling
Figure 32 Calibrate the flow-proportional dosing vessel via the service menu
27
Page 28
Installation
DP = 0 [hPa, bar]
4–20 L/Min.
+mL
–mL
DP = 0 [hPa, bar]
Notüberlauf
Emergency overflow
Figure 33 The flow-proportional dosing vessel may only be used,
3.3.2.4 Bypass dosing vessel
if there is NO counter pressure
28
Figure 34 Set the sample volume of the bypass dosing vessel
Page 29
3.3.2.5 Flush water connection and drain (4210/4410)
Schlauchtülle:¾”
SchlauchØ(innen)25mm
Hose nozzle: ¾"
Hose: Ø (internal) 25 mm
SchlauchID25mm
Schlauchtülle¾”
Hose: Ø (internal) 25 mm
Hose nozzle: ¾"
Installation
Figure 35 Flush water connection and drain (4210)
Figure 36 Flush water connection and drain (4410)
29
Page 30
Installation
DP = 0 [hPa, bar]
Schlauchtülle:½”Schlauch:Ø(innen)12mm
Schlauchtülle:Ø(innen)40mm
Tube nozzle: ½"
Tube:
Tube nozzle:
Ø (internal) 40 mm
Ø (internal) 12 mm
3.3.2.6 Water circuit diagram (6010)
Figure 37 Water circuit diagram (6010)
3.3.3 Preparing the sample containers (3010, 4010, 4110, 4210, 6010)
30
Figure 38 Place the empty bottles in the housing
Page 31
Figure 39 Close the door
Installation
3.3.4 Connect the equipment to the mains
Make sure that:
•The equipment has been fully prepared for commissioning
•The values on the rating label correspond with those of the mains supply
•The correct plug has been attached or the direct wire has been implemented correctly
•The equipment can be put into operation without any risks
Figure 40 Rating label
31
Page 32
Installation
3m
[10 ft]
3m
[10 ft]
Figure 41 Possible connection configurations
32
Page 33
Section 4Operation
4.1Control unit operation
All the equipment functions are software-controlled.
4.1.1 Password
Password to program sampler and to change settings is:
4.1.2 Programming
The menu structure resembles the directory structure of a computer hard drive and is
divided into main menus and sub menus.
4.1.2.1 Keyboard layout/function
The equipment is programmed by the operator.
6299
Figure 42 Control panel
The key functions are configured as follows to enable highly intuitive operation:
Table 1 Key functions
Display help text
(in the case of selection fields,
the cursor must be placed on the left-hand side)
Move from one menu item to the next menu selectionArrow keys
Select the menu requiredEnter key
Move within a menuArrow keys
Arrow key
33
Page 34
Operation
Table 1 Key functions (Continued)
Select from within a menuArrow keys
Confirm the selection
(automatically marked with a )
Enter/change valuesArrow keys
Confirm the entered valuesEnter key
Return to the next superordinate menu levelBack key
Enter values
RESET (restore factory settings)
Press and hold Back for at least 10 seconds
Enter key
Numeric
keypad
Back key
Example: A setting needs to be changed.
1. Press Enter.
The cursor then flashes.
2. Use the arrow keys to move the cursor until it is in the required position.
3. Press Enter.
The selection is now confirmed and the program can be started.
34
Page 35
Figure 43 Start the program
Depending on the program range,
Operation
•an activity is started or
•the next menu item is automatically selected.
Note: The general rule:
If you press Back,
– the activity is cancelled or
– the navigation takes one step back in the menu.
4.2Normal operation
The described normal operation applies to several models
(e.g.) 3010, 4010, 4011, 4110, 4210, 4411).
The 3010, 4011 and 4411 models are displayed as examples in the images.
35
Page 36
Operation
4.2.1 Replace the sample bottles (3010, 4010, 4110, 4211)
Figure 44 Open the door
36
Figure 45 Remove the full bottles
Page 37
Operation
Figure 46 Replace with empty bottles
Figure 47 Close the door
37
Page 38
Operation
4.2.2 Sampling (4411 with 12 or 24 bottles)
Figure 48 Press PAUSE to suspend the current program (4411 with 12 or 24 bottles)
Figure 49 Select to remove the sample (4411 with 12 or 24 bottles)
38
Page 39
Figure 50 Select bottle number (4411 with 12 or 24 bottles)
Operation
Figure 51 Swivel out the sample faucet (4411 with 12 or 24 bottles)
39
Page 40
Operation
Figure 52 Press the lever to open the sample faucet
(4411 with 12 or 24 bottles)
40
Figure 53 Swivel the lever back to close the sample faucet (4411 with 12 or 24 bottles)
Page 41
Operation
Figure 54 Swivel in the sample faucet (4411 with 12 or 24 bottles)
Figure 55 Select to continue the program (4411 with 12 or 24 bottles)
41
Page 42
Operation
4.2.3 Sampling (4411 with 2 or 4 bottles)
Figure 56 Select pause (4411 with 2 or 4 bottles)
Figure 57 Release the bottle holder (4411 with 2 or 4 bottles)
42
Page 43
Operation
Figure 58 Pull out the bottle holder and take sample (4411 with 2 or 4 bottles)
Figure 59 Select to remove sample (4411 with 2 or 4 bottles)
43
Page 44
Operation
Figure 60 Select the bottle number (4411 with 2 or 4 bottles)
44
Figure 61 Push the bottle holder back in and secure (4411 with 2 or 4 bottles)
Page 45
Figure 62 Select to continue program (4411 with 2 or 4 bottles)
Operation
45
Page 46
Operation
46
Page 47
Section 5Maintenance and cleaning
DANGER
Only qualified experts should conduct the tasks described in this section.
WARNING
Please observe the following points for the use of chemicals and/or waste water:
The equipment is maintenance-free, therefore the operator does not need to carry out any
maintenance work.
5.2Cleaning
5.2.1 Clean the housing and distribution unit
WARNING!
Manual rotation of the distribution unit can damage the dr ive.
Never rotate the distribution unit manually.
Clean the interior and exterior of the housing with a damp, lint-free cloth. Add commercial
household cleaner to the cleaning water as required.
47
Page 48
Maintenance and cleaning
Figure 63 NEVER rotate the distribution unit manually
48
Figure 64 Clean the distribution unit
Page 49
5.2.2 Clean the dosing vessel
Maintenance and cleaning
Figure 65 Release the dosing vessel
Figure 66 Remove the dosing vessel
49
Page 50
Maintenance and cleaning
Figure 67 Clean the dosing vessel
Figure 68 Insert the dosing vessel
50
Page 51
5.3Troubleshooting
If the equipment does not function as required, check the fuse and replace if necessary.
5.3.1 Open the housing to change the fuse (3010)
Maintenance and cleaning
Figure 69 Open the lid and detach the cover (3010)
Figure 70 Remove the safety cover (3010)
51
Page 52
Maintenance and cleaning
5×20mm
8 A (träge)
(inactive)
5.3.2 Open the housing to change the fuse (4010–6010)
Open the housing lid as described in Figure 15, page 19 and Figure 16, page 19.
5.3.3 Change the fuse
Figure 71 Fuse support
If the error is not rectified, please contact the customer service of the manufacturer (refer
to Contact information, page 61).
52
Page 53
5.3.4 Reassemble the housing (3010)
Maintenance and cleaning
Figure 72 Install the safety cover (3010)
Figure 73 Close the housing (3010)
53
Page 54
Maintenance and cleaning
5.3.5 Reassemble the housing (4010–6010)
Close the housing lid as described in Figure 20, page 21, Figure 24, page 23 and
Figure 25, page 24.
5.4Instrument decommissioning and storage
1. Remove all liquids and, if necessary, solid matter from the infeed and outfeed lines
and sample containers and clean as required.
2. Close all active programs.
3. Switch the equipment off.
54
Page 55
BM80070
BM69452
BM80044
350 mL
BM69301
12×2
BM69302
4×1,5
BM900715
Kunststoff-Dosiereinheit
Plastic dosing vessel
Section 6Spare parts and accessories
6.1Spare parts
DescriptionCat. no.
Short Manual (xx = language number)Doc013.xx.90205
Full User Manual (xx = language number)Doc023.xx.90144
Figure 74 Plastic dosing vessel
55
Page 56
BM900053
BM69401
BM69402
BM30004
350 mL
BM69301
12×2
BM69302
4×1,5
Glas-Dosiereinheit(350mL)
BM900674
Glass dosing vessel (350 ml)
Spare parts and accessories
Figure 75 Glass dosing vessel (350 ml)
56
Page 57
BM30005
500 mL
BM69301
12×2
BM69302
4×1,5
BM69402
BM69401
BM900053
Glas-Dosiereinheit(500mL)
BM900243
Glass dosing vessel (500 ml)
Spare parts and accessories
Figure 76 Glass dosing vessel (500 ml)
57
Page 58
Spare parts and accessories
Bypass-Dosiereinheit(Glas)
BM69402
BM30027
250 mL
BM69301
12×2
BM69317
20×2
BM900239
Bypass dosing vessel (glass)
Figure 77 Glass dosing vessel (flow)
58
Page 59
Section 7Warranty and liability
The manufacturer warrants that the product supplied is free of material and manufacturing
defects and undertakes the obligation to repair or replace any defective parts at zero cost.
The warranty period for instruments is 24 months. If a service contract is taken out within
6 months of purchase, the warranty period is extended to 60 months.
With the exclusion of further claims, the supplier is liable for defects including the lack of
assured properties as follows: All those parts that, within the warranty period calculated
from the day of the transfer of risk, can be demonstrated to have become unusable or that
can only be used with significant limitations due to a situation present prior to the transfer
of risk, in particular due to incorrect design, poor materials or inadequate finish will be
improved or replaced, at the supplier's discretion. The identification of such defects must
be reported to the supplier in writing without delay, but no later than 7 days after the
identification of the fault. If the customer fails to notify the supplier, the product is
considered approved despite the defect. Further liability for any direct or indirect damages
is not accepted.
If equipment-specific maintenance and servicing work defined by the supplier is to be
performed within the warranty period by the customer (maintenance) or by the supplier
(servicing) and these requirements are not carried out, claims for damages are rendered
void due to the failure to comply with the requirements.
Any further claims, in particular claims for consequential damages, cannot be made.
Consumables and damage caused by improper handling, unsafe assembly or by incorrect
use are excluded from this provision.
Process instruments of the manufacturer are of proven reliability in many applications and
are therefore often used in automatic control loops to provide the most economical
operation possible for the related process.
To avoid or limit consequential damage, it is therefore recommended to design the control
loop such that a malfunction in an instrument results in an automatic change over to the
backup control system, which is the most secure operating condition for the environment
and for the process.