Hach-Lange BUHLER 1027, BUHLER 1029, BUHLER 2000 User Manual
DOC013.52.90269
1027 1029 2000
BÜHLER 1027, 1029, 2000
Portable Sampler
Short Manual
08/2011, Edition 3A
© HACH-LANGE GmbH, 2010, 2011. All ri ghts reserved. Printed in Germany
Table of Contents
Section 1 Specifications ........................................................................................................................5
1.1 Dimensions ........................................................................................................................................6
Section 2 General Information...............................................................................................................7
2.1 Safety information...............................................................................................................................7
2.1.1 Use of hazard information..........................................................................................................7
2.1.2 Precautionary labels ..................................................................................................................7
2.2 General Information............................................................................................................................8
2.2.1 Areas of application ...................................................................................................................8
2.2.2 Functional description................................................................................................................8
2.3 Product contents.................................................................................................................................8
Section 3 Installation............................................................................................................................ 11
3.1 Mechanical installation......................................................................................................................12
3.1.1 Required tools..........................................................................................................................12
3.1.2 Installation location (1027).......................................................................................................13
3.1.3 Position (1029 and 2000).........................................................................................................14
3.1.4 Attach the sampler compartment to the bottle compartment (1029).......................................15
3.2 Electrical connections.......................................................................................................................15
3.2.1 Electrical installation ................................................................................................................16
3.2.1.1 Prepare the electrical installation....................................................................................16
3.2.1.2 Wiring diagram................................................................................................................17
3.2.2 Installation of the optional bottle compartment with active cooling (1029/2000)...................... 18
3.3 Commission of the equipment.......................................................................................................... 20
3.3.1 Tube connection......................................................................................................................20
3.3.2 Set the individual sample volumes...........................................................................................21
3.3.2.1 Plastic dosing vessel.......................................................................................................21
3.3.2.2 Glass dosing vessel........................................................................................................23
3.3.2.3 Dosing vessel for flow-proportional sampling .................................................................25
3.3.3 Remove the top part of the housing (1029).............................................................................27
3.3.4 Remove the top part of the housing (2000).............................................................................28
3.3.5 Prepare the bottle compartments.............................................................................................28
3.3.6 Attach the top part of the housing............................................................................................29
3.3.7 Connect the equipment to the mains.......................................................................................30
3.3.8 Switch on the device................................................................................................................32
3.3.9 Adjust the cooling settings for the optional bottle compartment with active cooling (1029 and
2000)...........................................................................................................................................33
Section 4 Operation..............................................................................................................................35
4.1 Control unit operation .......................................................................................................................35
4.1.1 Password.................................................................................................................................35
4.1.2 Programming ...........................................................................................................................35
4.1.3 Keyboard layout/function .........................................................................................................35
4.2 Normal operation.............................................................................................................................. 37
4.2.1 Replace the sample bottles......................................................................................................37
3
Section 5 Maintenance and cleaning...................................................................................................39
5.1 Maintenance tasks ............................................................................................................................39
5.2 Cleaning............................................................................................................................................39
5.2.1 Clean the housing and distribution unit (1029–2000)...............................................................39
5.2.2 Clean the dosing vessel...........................................................................................................41
5.3 Troubleshooting ................................................................................................................................43
5.3.1 Change the fuse.......................................................................................................................43
5.4 Instrument decommissioning and storage.........................................................................................45
Section 6 Replacement parts and accessories ..................................................................................47
6.1 Spare parts........................................................................................................................................47
6.2 Accessories.......................................................................................................................................50
Section 7 Warranty and Liability..........................................................................................................53
Section 8 Contact information ............................................................................................................55
4
Section 1 Specifications
These are subject to change without notice.
BÜHLER 1027 BÜHLER 1029 BÜHLER 2000 BÜHLER 1029 BÜHLER 2000
Without active cooling With active cooling
Electrics
Power supply, sampler compartment
With integrated battery – 12 V (DC) 12 V (DC)
With integrated power
pack
With optional power pack – 110–230 V/50–60 Hz.
Power supply, bottle compartment
With integrated power
pack
Rating 16 A
Power consumption approx. 30 VA approx. 50 VA
Environment
Medium temperature 0to40°C [32to104°F]
Ambient temperature 0to50°C [32to122°F] 0to43°C [32to110°F]
Delivery height < 6m [20ft], optional < 8m [26ft]
General specifications
Coolant – R134a
Maintenance requirements Maintenance-free
Weight
110–230 V/
50–60 Hz.
–
12 V (DC)
–
110V/60Hz
230 V/50 Hz
or
(optional) or
(optional)
Top part approx. 6.6 kg approx. 10 kg approx. 14.3 kg approx. 1 0 kg approx. 14.3 kg
Bottle compartment – approx. 11 kg approx. 25 kg
Complete – approx. 22 kg approx. 25 kg approx. 35 kg approx. 40 kg
Dimensions (W × H × D)
Top part
Bottle compartment –
Complete –
With cap opened (55°) –
Certification
Certification CE, sampling in accordance with ISO 5667-2/3-10
475 × 362 × 222
[18.7×14.3×8.7]
445 × 442 × 222
[17.5×17.4×8.7]
510 × 534 × 430
[20 × 21 × 16.9]
510 × 942 × 430
[20 × 37 × 16.9]
510 × 390 × 468
[20×15.4×18.4]
510 × 787 × 468
[20 × 31 × 18.4]
510 × 970 × 468
[20×38.2×18.4]
445 × 442 × 222
[17.5×17.4×8.7]
550 × 775 × 468
[21.7 × 30.5 × 18.4]
510 × 970 × 468
[20×38.2×18.4]
–
510 × 390 × 468
[20×15.4×18.4]
550 × 1028 × 468
[21.7×40.5×18.4]
510 × 1210 × 468
[20 × 47.6 × 18.4]
5
Specifications
5
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0
5
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0
H
T
H
T
H
H
B
B
B
H
T
siehe Tabelle Technische Daten
B×H×T:
55°
W
H
D
W
D
H
W
H
D
H
H
W × H × D:, see the specifications table
1.1 Dimensions
1027
1029
6
2000
Figure 1 Dimensions
Section 2 General Information
2.1 Safety information
Please read this entire manual before unpacking, setting up, or operating this equipment.
Pay attention to all danger and caution statements. Failure to do so may result in personal
injury or damage to the instrument.
To ensure that the protection provided by this equipment is not imp aired, do not use or
install this equipment in any manner other than that specified in this manual.
2.1.1 Use of hazard information
DANGER
Indicates a potentially or imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation that, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a potentially or imminently hazardous situation that could result in minor
or moderate injury.
Important note: Information that requires special emphasis.
Note: Information that supplements points in the main text.
2.1.2 Precautionary labels
Read all labels and tags attached to the instrument. Failure to do so may resu lt in personal
injury or damage to the instrument. A symbol, if noted on the instrument, will be included
with a danger or caution statement in the manual.
This symbol, if noted on the instrument, references the user manual for operation and/or safety information.
This symbol, when noted on a product enclosure or barrier, indicates that a risk of electrical shock and/or
electrocution exists.
This symbol may appear on the product and indicates the need for protective eye wear.
This symbol may appear on the product and identifies the connection point for the protective ground.
7
General Information
INPUT-Stecker
1,7 m
[5.6 ft]
INPUT plug
When this symbol appears on the product, it identifies the location of a fuse or a current limiter.
Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal
systems after 12 August 2005. In conformity with European local and national regulations (EU Directive
2002/96/EC), European electrical equipment users must now return old or end-of-life equipment to the
manufacturer for disposal at no charge to the user.
Note: For return for recycling, please contact the equipment manufacturer or supplier for instructions on how
to return end-of-life equipment, manufacturer-supplied electrical accessories, and all auxiliary items for proper
disposal.
2.2 General Information
2.2.1 Areas of application
The equipment is used for sampling aqueous liquids with a temperature of 0 °C to 50 °C
(refer to Section 1 Specifications, page 5).
2.2.2 Functional description
The equipment provides temporary storage for liquids of a specified volume so that they
can be analyzed.
2.3 Product contents
The equipment is supplied with a tube and brief operating instructions.
Depending on the model, the equipment is also supplied with a plug (1027/active cooled
bottle compartment), tension belt (1029) or an optional charger (1029/2000).
If you require further information, you can order the operating instructions (refer to
Section 6 Replacement part s and accessories, page 47) from the manufacturer or you can
download them from the Internet.
8
Figure 2 Scope of delivery (1027)
General Information
Figure 3 Scope of delivery (1029)
Figure 4 Scope of delivery (2000)
9
General Information
10
Section 3 Installation
DANGER
Only qualified experts should conduct the tasks described in this section.
DANGER
Select an appropriate installation location for the instrument.
Plan out the mechanical mount·before positioning poles or drilling holes. Make
sure the mount has a sufficient bearing capacity. The dowels must be selected and
authorized according to the condition of the wall.
The manufacturer shall accept no liability if the instrument is installed incorrectly.
Plan how to lay cables and tubes and their path in advance. Lay the tubes, data
cables and power cables without any bends and so they do not pose a tripping
risk.
Do not connect the electrical supply to the mains if the equipment has not been
wired and fused correctly.
Sufficiently protect the electrical power supply against short circuits.
For the external power supply, always connect a residual-current circuit
breaker·(trip current max.: 30 mA) between the mains and the system.
If the equipment is to be installed outdoors, switch the overload prot ection
between mains and system.
Products intended by the manufacturer for outdoor use offer a higher level of
protection against the penetration of liquids and dust. If these products are
connected to a mains outlet with a cable and plug·rather than a permanently
connected cable, the plug and outlet are much more susceptible to liquid and dust
penetration. The operator must sufficiently protect the plug and outlet against
liquid and dust penetration in accordance with local safety regulations. If the
instrument is to be used outdoors, it must be connected to a suitable outlet with a
protection type of at least IP44 (splash protectio n).
11
Installation
3.1 Mechanical installation
DANGER
Select an appropriate installation location for the instrument.
Plan out the mechanical mount·before positioning poles or drilling holes. Make
sure the mount has a sufficient bearing capacity. The dowels must be selected and
authorized according to the condition of the wall.
The manufacturer shall accept no liability if the instrument is installed incorrectly.
Plan how to lay cables and tubes and their path in advance. Lay the tubes, data
cables and power cables without any bends and so they do not pose a tripping
risk.
Note: For information on installation with optional accessories, refer to the relevant installation
instructions.
3.1.1 Required tools
Figure 5 Required tools (1027)
Figure 6 Required tools (1029 and 2000)
12
3.1.2 Installation location (1027)
210 mm
[8.30 in]
210 mm
[8.3 in]
Select suitable fastening materials (e.g. 6 × 40 mm screws and corresponding dowels)
and read all the safety information about installation and mechanical assembly.
Installation
Figure 7 Select installation location (1027)
Figure 8 Attach the equipm ent (1027)
13
Installation
<5°
<5°
<5°
<5°
<5°
<5°
<5°
<5°
3.1.3 Position (1029 and 2000)
Figure 9 Select the position (1029 and 2000)
14
Figure 10 Position the equipment (1029 and 2000)
3.1.4 Attach the sampler compartment to the bottle compartment (1029)
1
2
Installation
Figure 11 Attach the sampler compartment to the bottle compartment (1029)
3.2 Electrical connections
DANGER
Only qualified experts should conduct the tasks described in this section.
DANGER
Do not connect the electrical supply to the mains if the equipment has not been
wired and fused correctly.
Sufficiently protect the electrical power supply against short circuits.
For the external power supply, always connect a residual-current circuit
breaker·(trip current max.: 30 mA) between the mains and the system.
If the equipment is to be installed outdoors, switch the overload prot ection
between mains and system.
If the mains plug·of the power supply cable·is removed, a suitable double-pole
one-way switch must be installed immediately next to the display unit·with clear
labeling for the power supply.
Products intended by the manufacturer for outdoor use offer a higher level of
protection against the penetration of liquids and dust. If these products are
connected to a mains socket with a cable and plug·rather than a permanently
15
Installation
4
2
3
1
connected cable, the plug and socket are much more susceptible to liquid and
dust penetration. The operator must sufficiently protect the plug and outlet against
liquid and dust penetration in accordance with local safety regulations. If the
instrument is to be used outdoors, it must be connected to a suitable outlet with a
protection type of at least IP44 (splash protection).
3.2.1 Electrical installation
3.2.1.1 Prepare the electrical installation
In battery mode In mains power mode
1027 – No preparation required
1029 No preparation required
2000 No preparation required Connect the Y cable as shown in Figure12.
Connect the optional charger to the charge socket on the left-hand
side.
Figure 12 Connect the Y cable (2000)
To connect the equipment to the mains, see Figure 36 Model 2000 with Y cable and
charger on page 31.
16
3.2.1.2 Wiring diagram
54321
m³
4–20 mA
Event
Q
pH
m³
1
2
3
4
5
optionales Datenkabel
BM69644 (10 m)
Optional signal cable
For example:
Please note:
• The assignment of the connections in the illustration below
• The cable color of the label on the cable
Installation
Figure 13 Connection plan for the optional signal cable (BM69644)
17
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