Hach TU5300 sc, TU5400 sc Basic User Manual

DOC023.52.90477
TU5300 sc/TU5400 sc
03/2017, Edition 4
Basic User Manual
Table of contents
Specifications on page 3 Calibration on page 21
Installation on page 10 Maintenance on page 21
User navigation on page 20 Troubleshooting on page 27
Operation on page 20
Additional information
An expanded user manual is available on the manufacturer's website. Videos on how to install, operate and do maintenance and troubleshooting on the TU5300 sc and the TU5400 sc turbidimeters are available on the TU5 Series Turbidimeters playlist at
http://www.youtube.com/user/hachcompany.
Specifications
Specifications are subject to change without notice.
Specification Details
Measurement method Nephelometry with scattered light collected at a 90-degree angle to the incident light
and 360 degrees around the sample vial
Primary compliance method
DIN EN ISO 7027
Enclosure Material: ASA Luran S 777K / RAL7000, TPE RESIN Elastocon® STK40,
Thermoplastic Elastomer TPS-SEBS (60 Shore) and stainless steel
Dimensions (W x D x H) 268 x 249 x 190 mm (10.6 x 9.8 x 7.5 in.)
Weight Instrument with the process head: 2.7 kg (6.0 lb); Instrument with the optional
automatic cleaning module: 5.0 kg (11.0 lb)
Power requirements 12 VDC, 14 VA supplied by the SC controller
Protection class III
Pollution degree 2
Installation category II
Mounting Indoor on a wall
Operating temperature 0 to 50 °C (32 to 122 °F)
Storage temperature –40 to 60 °C (–40 to 140 °F)
Humidity 5 to 95% relative humidity, non-condensing
Sensor cable length 1.6 m (5.25 ft)
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Laser Class 1 laser product: Contains a non user-serviceable class 1 laser.
Optical light source 850 nm, maximum 0.55 mW
Fittings Sample inlet and outlet: ¼-in. OD tubing
Tubing requirements Polyethylene, polyamide or polyurethane tubing. Calibrated ¼ in. OD,
+0.03 or –0.1 mm (+0.001 or –0.004 in.)
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Extension cables are available. The maximum sensor cable length is 50 m (164 ft) when no accessories are connected to the instrument.
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Specification Details
Measurement units TU5300 sc: NTU, FNU, TE/F, EBC or FTU; TU5400 sc: NTU, mNTU2, FNU, mFNU,
TE/F, EBC, FTU or mFTU.
Range 0 to 1000 NTU, FNU, TE/F and FTU; 0 to 250 EBC
Method detection limit TU5300 sc: 0.002 FNU at 25 °C (77 °F) ( < 0.025 FNU range); TU5400 sc:
0.0001 FNU at 25 °C (77 °F) ( < 0.025 FNU range)
Response time T90 < 30 seconds at 100 mL/min
Accuracy ± 2% or ± 0.01 FNU (the larger value) from 0 to 40 FNU
± 10% of reading from 40 to 1000 FNU based on Formazin primary standard at 25 °C (77 °F)
Linearity Better than 1% for 0 to 40 NTU based on Formazin primary standard at 25 °C
(77 °F).
Repeatability TU5300 sc: 0.002 FNU or 1% (the larger value) at 25 °C (77 °F) ( > 0.025 FNU
range); TU5400 sc: 0.0006 FNU or 1% (the larger value) at 25 °C (77 °F) ( >
0.025 FNU range)
Stray light < 0.01 FNU
Resolution 0.0001 FNU (0.0001 to 0.9999/1.000 to 9.999/10.00 to 99.99/100.0 to 1000 FNU)
Default: TU5300 sc: 0.001 FNU and TU5400 sc: 0.0001 FNU
Air bubble compensation Physical, mathematical
Sample requirements Temperature: 2 to 60 °C (35.6 to 140 °F)
Conductivity: 3000 µS/cm maximum at 25 °C (77 °F)
Flow rate3: 100 to 1000 mL/min; optimal flow rate: 200 to 500 mL/min
Pressure: 6 bar (87 psi) maximum compared to air, 2 to 40 °C (35.6 to 104 °F) sample; 3 bar (43.5 psi) maximum compared to air, 40 to 60 °C (104 to 140 °F) sample
Calibration options StablCal® or Formazin: 1-point calibration (20 FNU) for 0 to 40 FNU measurement
range, 2-point calibration (20 and 600 FNU) for 0 to 1000 FNU (full) measurement range or 2- to 6-point custom calibration for a measurement range of 0 FNU to the highest calibration point.
Verification options Glass verification rod (solid secondary standard) ≤ 0.1 NTU, StablCal or Formazin
Verification (RFID or Link2SC®)
Verification of the measurement value by comparison of the process and lab measurements with RFID or Link2SC.
Certifications CE compliant; US FDA accession number: 1420492-xxx. This product complies with
IEC/EN 60825-1 and to 21 CFR 1040.10 in accordance with Laser Notice No. 50. Australian RCM.
Warranty 1 year (EU: 2 years)
General information
In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential damages resulting from any defect or omission in this manual. The manufacturer reserves the right to make changes in this manual and the products it describes at any time, without notice or obligation. Revised editions are found on the manufacturer’s website.
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1 mNTU = 0.001 NTU
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For the best results, operate the instrument at a flow rate of 200 mL/min when the maximum particle size is 20 µm. For larger particles (150 µm maximum), the best flow rate is 350 to 500 mL/min.
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Safety information
N O T I C E
The manufacturer is not responsible for any damages due to misapplication or misuse of this product including, without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent permitted under applicable law. The user is solely responsible to identify critical application risks and install appropriate mechanisms to protect processes during a possible equipment malfunction.
Please read this entire manual before unpacking, setting up or operating this equipment. Pay attention to all danger and caution statements. Failure to do so could result in serious injury to the operator or damage to the equipment.
Make sure that the protection provided by this equipment is not impaired. Do not use or install this equipment in any manner other than that specified in this manual.
Use of hazard information
D A N G E R
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.
W A R N I N G
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious injury.
C A U T I O N
Indicates a potentially hazardous situation that may result in minor or moderate injury.
N O T I C E
Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special emphasis.
Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could occur if not observed. A symbol on the instrument is referenced in the manual with a precautionary statement.
Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal systems. Return old or end-of-life equipment to the manufacturer for disposal at no charge to the user.
This symbol, if noted on the instrument, references the instruction manual for operation and/or safety information.
This symbol indicates the need for protective eye wear.
This symbol indicates a laser device is used in the equipment.
This symbol indicates that the marked item can be hot and should not be touched without care.
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This symbol identifies a risk of chemical harm and indicates that only individuals qualified and trained to work with chemicals should handle chemicals or perform maintenance on chemical delivery systems associated with the equipment.
This symbol indicates radio waves.
Class 1 laser product
D A N G E R
Personal injury hazard. Never remove covers from the instrument. This is a laser-based instrument and the user risks injury if exposed to the laser.
Class 1 laser product, IEC60825-1:2014, 850 nm, maximum 0.55 mW
Location: Rear of the instrument.
Conforms to U.S. regulations 21 CFR 1040.10 and 1040.11 in accordance with Laser Notice No. 50.
Location: Rear of the instrument.
This instrument is a Class 1 Laser product. There is invisible laser radiation when the instrument is defective and when the instrument lid is open. This product complies with EN 61010-1, "Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use" and with IEC/EN 60825-1, "Safety of Laser Products" and with 21 CFR 1040.10 in accordance with Laser Notice No. 50. Refer to the labels on the instrument that supply laser information.
RFID module
Instruments with the optional RFID module receive and transmit information and data. The RFID module operates with a frequency of 13.56 MHz.
RFID technology is a radio application. Radio applications are subject to national conditions of authorization. The use of instruments with the optional RFID module is currently permitted in the regions that follow:
EU (European Union) countries, EFTA (European Free Trade Association) countries, Turkey, Serbia, Macedonia, Australia, Canada, US, Chile, Ecuador, Venezuela, Mexico, Brazil, South Africa, India, Singapore, Argentina, Columbia, Peru and Panama
The use of instruments with the optional RFID module outside of the above-mentioned regions can violate national laws. The manufacturer reserves the right also to get authorization in other countries. In case of doubt, contact the manufacturer.
Safety information for RFID modules
W A R N I N G
Multiple hazards. Do not disassemble the instrument for maintenance. If the internal components must be cleaned or repaired, contact the manufacturer.
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W A R N I N G
Electromagnetic radiation hazard. Do not use the instrument in dangerous environments.
N O T I C E
This instrument is sensitive to electromagnetic and electromechanical interference. These interferences can have an effect on the analysis performance of this instrument. Do not put this instrument near equipment that can cause interference.
Obey the safety information that follows to operate the instrument in accordance with local, regional and national requirements.
• Do not operate the instrument in hospitals and equivalent establishments or near medical equipment, such as pace makers or hearing aids.
• Do not operate the instrument near highly flammable substances, such as fuels, highly flammable chemicals and explosives.
• Do not operate the instrument near combustible gases, vapors or dust.
• Keep the instrument away from strong vibration or shock.
• The instrument can cause interference in immediate proximity to televisions, radios and computers.
• The warranty does not cover improper use or wear.
FCC conformance for RFID
This instrument may contain a registered radio frequency identification device (RFID). Refer to
Table 1 for the Federal Communications Commission (FCC) registration information.
Table 1 Registration information
Parameter Value
FCC identification number (FCC ID) YCB-ZBA987
IC 5879A-ZBA987
Frequency 13.56 MHz
Certification
Canadian Radio Interference-Causing Equipment Regulation, IECS-003, Class A:
Supporting test records reside with the manufacturer.
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de classe A répond à toutes les exigences de la réglementation canadienne sur les équipements provoquant des interférences.
FCC Part 15, Class "A" Limits
Supporting test records reside with the manufacturer. The device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:
1. The equipment may not cause harmful interference.
2. The equipment must accept any interference received, including interference that may cause
undesired operation.
Changes or modifications to this equipment not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
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residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at their expense. The following techniques can be used to reduce interference problems:
1. Disconnect the equipment from its power source to verify that it is or is not the source of the interference.
2. If the equipment is connected to the same outlet as the device experiencing interference, connect the equipment to a different outlet.
3. Move the equipment away from the device receiving the interference.
4. Reposition the receiving antenna for the device receiving the interference.
5. Try combinations of the above.
Product overview
D A N G E R
Chemical or biological hazards. If this instrument is used to monitor a treatment process and/or chemical feed system for which there are regulatory limits and monitoring requirements related to public health, public safety, food or beverage manufacture or processing, it is the responsibility of the user of this instrument to know and abide by any applicable regulation and to have sufficient and appropriate mechanisms in place for compliance with applicable regulations in the event of malfunction of the instrument.
The TU5300 sc and the TU5400 sc turbidimeters are used with an SC controller to measure low­range turbidity mostly in finished drinking water applications. Refer to Figure 1.
The TU5300 sc and the TU5400 sc turbidimeters measure scattered light at an angle of 90° in a 360° radius around the axis of the incident light beam.
An optional RFID module and an automatic system check option are available4. The RFID module is shown in Figure 1. The RFID module lets process and laboratory turbidity measurements be easily compared. A description of the automatic system check option is given in the expanded user manual on the manufacturer's website.
PROGNOSYS predictive diagnostic software is available for the TU5300 sc and TU5400 sc turbidimeters. To use PROGNOSYS, connect the turbidimeter to an SC controller with PROGNOSYS.
Videos on how to install, operate and do maintenance and troubleshooting on the TU5300 sc and the TU5400 sc turbidimeters are available on the TU5 Series Turbidimeters playlist at
http://www.youtube.com/user/hachcompany.
For the accessories, refer to the expanded user manual on the manufacturer's website.
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The RFID module and automatic system check option is only available at the time of purchase.
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Figure 1 Product overview
1 Programmable button 8 Process head
2 Status indicator light
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9 Overflow drain
3 RFID module indicator (optional) 10 Process head (open)
4 Cleaning lid screws (3x) 11 Process head (closed)
5 Cleaning lid 12 Channels for cables
6 Sample inlet 13 Extension connector for accessories
7 Sample outlet 14 Sensor cable
Product components
Make sure that all components have been received. Refer to Figure 2. If any items are missing or damaged, contact the manufacturer or a sales representative immediately.
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Shows the instrument status. Refer to the expanded user manual on the manufacturer's website for more information.
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