Catalog Number 60100-18
Hach sc100™ 1720E Analysis System
Instrument Manual
11/03 2ed
© Hach Company, 2003. All rights reserved. Printed in the U.S.A. ds/dp
Table of Contents
Section 1 Specifications ............................................................................................................................................... 4
Section 2 General Information ..................................................................................................................................... 6
2.1 Safety Information ..................................................................................................................................................... 6
2.2 General Product Information ..................................................................................................................................... 6
2.3 Theory of Operation................................................................................................................................................... 7
Section 3 Installation..................................................................................................................................................... 8
3.1 Mechanical Installation .............................................................................................................................................. 8
3.1.1 Controller Dimension Illustrations .................................................................................................................... 9
3.1.2 Using the Optional Sun Shield ....................................................................................................................... 11
3.1.3 Mounting the Controller.................................................................................................................................. 12
3.2 Electrical Installation................................................................................................................................................ 14
3.2.1 Installation in Conduit..................................................................................................................................... 14
3.2.3 Wiring for Power at the Controller.................................................................................................................. 15
3.3 Alarms and Relays .................................................................................................................................................. 18
3.3.1 Connecting the Relays ................................................................................................................................... 18
3.3.2 Connecting the Analog Outputs ..................................................................................................................... 18
3.4 Connecting/Wiring the Sensor Cable ...................................................................................................................... 19
3.5 Connecting the Optional Digital Output ................................................................................................................... 21
3.6 Turbidimeter Installation Information ....................................................................................................................... 24
3.6.1 Mounting the Turbidimeter Body.................................................................................................................... 24
3.6.2 Installing the Head Assembly......................................................................................................................... 24
3.7 Installing a Sample Line .......................................................................................................................................... 24
3.8 Sample Connections ............................................................................................................................................... 25
Section 4 Operation..................................................................................................................................................... 26
4.1 Using the Keypad .................................................................................................................................................... 26
4.2 Controller Display Features ..................................................................................................................................... 27
4.2.1 Important Key Presses................................................................................................................................... 27
4.3 Instrument Setup ..................................................................................................................................................... 28
4.3.1 Software Text Abbreviation Conventions....................................................................................................... 28
4.3.2 Adjusting Display Contrast............................................................................................................................. 28
4.3.3 Specifying the Displayed Language............................................................................................................... 29
4.3.4 Setting the Time and Date ............................................................................................................................. 29
4.4 Changing the Sensor Name .................................................................................................................................... 30
4.4.1 Setting Up System Security ........................................................................................................................... 31
4.5 Output Options ........................................................................................................................................................ 32
4.5.1 Output Setup Menu (from System Setup)...................................................................................................... 32
4.5.2 Hold/Transfer Outputs.................................................................................................................................... 33
4.5.3 Release Outputs ............................................................................................................................................ 33
4.6 Relay Options .......................................................................................................................................................... 34
4.6.1 Relay Setup Menu (from System Setup) ....................................................................................................... 34
4.7 Data and Event Logging Options............................................................................................................................. 36
4.7.1 Data Logging Options .................................................................................................................................... 36
4.8 Digital Network Options ........................................................................................................................................... 36
4.9 Menu Structure ........................................................................................................................................................ 36
4.9.1 Sensor Diagnostics Menu .............................................................................................................................. 36
4.9.2 Sensor Setup Menu ....................................................................................................................................... 37
4.9.3 System Setup Menu....................................................................................................................................... 37
4.9.4 Test/Maint Menu ............................................................................................................................................ 38
2
Table of Contents
Section 5 System Startup ........................................................................................................................................... 40
5.1 General Operation ................................................................................................................................................... 40
5.2 Starting Sample Flow .............................................................................................................................................. 40
5.3 Sensor Calibration and Verification ......................................................................................................................... 40
5.3.1 User-prepared Calibration.............................................................................................................................. 41
5.3.2 Calibration with StablCal
5.4 Instrument Verification............................................................................................................................................. 43
5.4.1 Dry Verification............................................................................................................................................... 44
5.4.2 Wet Verification .............................................................................................................................................. 45
5.5 Calibration and Verification History ......................................................................................................................... 46
Section 6 Maintenance ................................................................................................................................................ 47
6.1 Maintenance Schedule ............................................................................................................................................ 47
6.2 Removing a Sensor from the System...................................................................................................................... 47
6.3 Reinstalling a Sensor on the System....................................................................................................................... 47
6.4 Cleaning .................................................................................................................................................................. 48
6.4.1 Cleaning the Controller .................................................................................................................................. 48
6.4.2 Cleaning the Photocell Window ..................................................................................................................... 48
6.4.3 Cleaning the Turbidimeter Body and Bubble Trap......................................................................................... 48
6.4.4 Replacing the Lamp Assembly ...................................................................................................................... 49
6.5 Fuse Replacement .................................................................................................................................................. 51
® ...............................................................................................................................................................42
Section 7 Troubleshooting.......................................................................................................................................... 52
7.1 Error Codes ............................................................................................................................................................. 52
7.2 Warnings ................................................................................................................................................................. 52
7.3 Event Codes ............................................................................................................................................................ 54
Section 8 Replacement Parts and Accessories........................................................................................................ 55
Section 9 How to Order............................................................................................................................................... 57
9.1 Information Required ............................................................................................................................................... 57
9.2 International Customers .......................................................................................................................................... 57
9.3 Technical and Customer Service (U.S.A. only) ....................................................................................................... 57
Section 10 Repair Service........................................................................................................................................... 58
Section 11 Limited Warranty ...................................................................................................................................... 59
Section 10 Compliance Information .......................................................................................................................... 60
Appendix A ModBUS Register Information .............................................................................................................. 62
Index ............................................................................................................................................................................. 70
3
Section 1 Specifications
Specifications are subject to change without notice.
Table 1 Turbidimeter Specifications
Nephelometric light scatter at 90 degrees relative to the incident light beam. The incident light
Method of Detection
Range 0.001–100 nephelometric turbidity units (NTU)
beam is composed of a tungsten filament light source with a color temperature between 2200 and
3000K.
Accuracy
Linearity
Resolution (Displayed) 0.0001 NTU up to 9.9999 NTU; 0.001 NTU from 10.000 to 99.999 NTU
Repeatability Better than ±1.0% of reading or ±0.002 NTU, whichever is greater for each range.
Response Time
Sample Flow Required 200 to 750 mL/minute (3.2 to 11.9 gal/hour)
Sensor Storage
Temperature
Operating Temperature 0 to 50 °C (32–122 °F) for single sensor system, 0 to 40 °C (32–104 °F) for two sensor system
± 2% of reading or ± 0.015 NTU (whichever is greater) from 0 to 40 NTU;
± 5% of reading from 40 to 100 NTU
Better than 1% 0–40 NTU on formazin. Allows for accurate calibration at high turbidity values.
Temperature dependent ±2 °C.
For a full-scale step change, initial response in 1 minute, 15 seconds. Varies with flow rate,
see the table below. The response time is also dependent on the signal averaging time, which is
user selectable.
Flow Rate
% Step Change
750 500 250
10 1¼ minutes 1½ minutes 2½ minutes
50 2 minutes 2½ minutes 6 minutes
90 3½ minutes 3½ minutes 9 minutes
99 4 minutes 5 minutes 12 minutes
–20 to 60 °C (–4 to 140 °F); 95% relative humidity, non-condensing.
Sample Temperature Range 0 to 50 °C (32–122 °F)
Operating Humidity 5 to 95% non-condensing
Power Requirements 12 V dc ±5%, 12.5 watts maximum
Sample Inlet Fitting ¼-inch NPT female. ¼-inch compression fitting (supplied)
Drain Fitting ½-inch NPT female, ½-inch hose barb (supplied)
Signal Average (Filter) Time no averaging, 6, 30, 60, and 90 seconds, user selectable. Default is 30 seconds.
Sensor Dimensions Turbidimeter body and cap: 25.4 x 30.5 x 40.6 cm (10 x 12 x 16 inches)
Sensor Cable Length 2 m (6.6 ft); Optional 7.62 m (25 ft) extension cable. Maximum cable length is 9.62 m (31.6 ft).
Sensor Cable Rating
Mounting Options Wall; floor stand
Shipping Weight 1720E Turbidimeter and Controller: 6.31 kg (13.5 lb); 1720E Turbidimeter only: 4.71 kg (10 lb)
Cable: 105 °C, 300 V, PVC jacket
Wires: 22 AWG, PVC jacket
4
Table 1 Turbidimeter Specifications (continued)
1. StablCal
Calibration Methods
2. Formazin – user-prepared primary or wet calibration of the instrument
3. Multi-sensor calibration – Performed with a specialized calibration procedure for up to eight
sensors on a single set of fresh StablCal
1. StablCal
Verification (Wet) Method
range of measurement. For regulatory verification, standards of 0.1. 0.3. 0.5 and 1.0 NTU
are available.
2. Formazin – fresh user-prepared standard
1. ICE-PIC™ Verification Module with factory-set values of 20.0 or 1.0 ±25%. Unique value is
Verification (Dry) Method
assigned when dry verification is done immediately after calibration and is used as pass/fail
criteria for subsequent verifications.
1. Mandatory before calibration
Recommended Cleaning
Intervals
2. Optional before verification
3. Mandatory upon verification failure
Languages English (default), German, Spanish, Nederlands
Installation Environment Indoor
Primary Compliance Method USEPA 180.1; Hach Method 8195; ASTM D 6698; Standard Methods 2130B
®
(stabilized formazin) – primary or wet calibration of the instrument
®
standards.
®
(stabilized formazin) – recommended for verification in the appropriate application
Specifications
Limit of Detection 0.0032 NTU (according to criteria specified by ISO 15839)
Table 2 Controller Specifications
Component Description
Controller Operating Temperature
Controller Storage Temperature –20 to 70 °C (–4 to 158 °F); 95% relative humidity, non-condensing
Enclosure NEMA 4X/IP66 metal enclosure with a corrosion-resistant finish
Power Requirements
Pollution Degree/Installation Category II; II
Outputs
Relays
Microprocessor-controlled measuring unit with measured value display,
temperature display (for some parameters), and menu-driven system
–20 to 60 °C (–4 to 140 °F); 95% relative humidity, non-condensing with
sensor load <7 W; –20 to 40 °C (–4 to 104 °F) with sensor load <25 W
100–230 V ac ±10%, 50/60 Hz;
Power: 11 W with 7 W sensor load, 35 W with 25 W sensor load
Two (Analog outputs, each selectable for 0–20mA or 4–20 mA), maximum
impedance 500 ohm. Output span programmable over any portion of the 0–100
1
NTU range. Optional digital network connection
. Infrared Data Acquisition (IrDA).
Three SPDT, user-configurable contacts rated 100–230 V ac, 5 Amp
resistive maximum.
Controller Dimensions ½ DIN—144 x 144 x 150 mm (5.7 x 5.7 x 5.9 inches)
Controller Weight 1.6 kg (3.5 lb)
1. See Replacement Parts and Accessories on page 55.
5
Section 2 General Information
2.1 Safety Information
Please read this entire manual before unpacking, setting up, or operating this
equipment. Pay attention to all danger and caution statements. Failure to do so
could result in serious injury to the operator or damage to the equipment.
To ensure that the protection provided by this equipment is not impaired, do not
use or install this equipment in any manner other than that specified in
this manual.
Use of Hazard Information
DANGER: Indicates a potentially or imminently hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation that may result in minor or
moderate injury.
Note: Information that requires special emphasis.
Precautionary Labels
Read all labels and tags attached to the instrument. Personal injury or damage to
the instrument could occur if not observed.
This symbol, if noted on the instrument, references the instruction manual for operation
and/or safety information.
This symbol, when noted on a product enclosure or barrier, indicates that a risk of electrical shock and/or
electrocution exists.
This symbol, if noted on the product, indicates the need for protective eye wear.
This symbol, when noted on the product, identifies the location of the connection for Protective Earth
(ground).
2.2 General Product Information
The controller enclosure is NEMA4X/IP66-rated and has a corrosion-resistant
finish designed to withstand corrosive environmental constituents such as salt
spray and hydrogen sulfide. The controller display shows the current turbidity
reading if connected to a single sensor, or two readings when two sensors
are connected.
The 1720E Turbidimeter is a continuous-reading nephelometric turbidimeter
designed for low-range turbidity monitoring. This process turbidimeter is capable
of measuring turbidity from 0.001 to 100.0 NTU. Calibration is based on formazin,
the primary turbidity reference standard adopted by the APHA Standard Methods
for the Examination of Water and Wastewater and the U.S. Environmental
Protection Agency (EPA) and on StablCal
standard.
®
which is also recognized as a primary
6
2.3 Theory of Operation
Figure 1 90 Degree Detector
General Information
The 1720E Turbidimeter measures turbidity by directing a strong beam of
collimated light from the sensor head assembly down into the sample in the
turbidimeter body. Light scattered at 90° relative to the center line of incident light
by suspended particles in the sample is detected by the submerged photocell
(see Figure 1).
The amount of light scattered is proportional to the turbidity of the sample. If the
turbidity of the sample is negligible, little light will be scattered and detected by the
photocell and the turbidity reading will be low. High turbidity, on the other hand, will
cause a high level of light scattering and result in a high reading.
Sample enters the turbidimeter body and flows through the baffle network of the
bubble trap. The flow allows bubbles to either cling to surfaces of the baffle system
or rise to the surface and vent to atmosphere. After traveling through the bubble
trap, sample enters the center column of the turbidimeter body, rises into the
measuring chamber and spills over the weir into the drain port. A reading is taken
once per second.
7
Section 3 Installation
DANGER
Only qualified personnel should conduct the installation tasks described in
this section of the manual. The 1720E/sc100 product configuration is not
intended for installation in hazardous locations.
Figure 2 Controller Mounting Components
1
sc100
1. Controller 6. Lock washer, ¼-inch I.D. (4), Cat. No. 8H1336
2. Mounting foot for panel mounting (2),
Cat. No. 1000B4F3222
3. Bracket for panel and pipe mounting,
Cat. No. 1000C4F3217-101
4. Gasket for panel mounting, rubber,
Cat. No. 1000A4F3249-101
5. Hex nut, M6 (4), Cat. No. 5867300 10. Pan head screws (4), M6 x 1.0 x 150 mm, Cat. No. 5867600
3
2
4
7. Flat washer, ¼-inch I.D. (4), Cat. No. 8H1346
8. Pan head screws (4), M6 x 1.0 x 20 mm, Cat. No. 58674-00
9. Pan head screws (4), M6 x 1.0 x 100 mm, Cat. No. 5867500
5
6
7
8
9
10
Table 3 Customer-supplied Items
Item
14-AWG wire for electrical power connections in conduit or if allowed by local electrical codes, 115 or 230 V ac power cord plus a
NEMA 4X-rated strain relief
High-quality, shielded instrumentation cable for connecting the analog outputs plus a NEMA 4X-rated strain relief
Mounting hardware for the sensor
Sun shield for mounting configurations where the sun strikes the front of the display (available from the manufacturer, order
separately). See Figure 8 on page 11.
Common hand tools
3.1 Mechanical Installation
Install in an environment that is protected from corrosive fluids. The sensor is
adversely affected by ClO
corrosive liquids or gasses.
. Install the sensor in an area well ventilated from any
2
8
3.1.1 Controller Dimension Illustrations
Figure 3 Controller Dimensions
144.0 mm (5.67 inches) 150.0 mm (5.91 inches)
sc100
Installation
144.0 mm (5.67 inches)
Figure 4 Controller Mounting Dimensions
144.02 mm (5.67 inches)
72.01 mm
(2.84 inches)
72.01 mm
(2.84 inches)
144.02 mm
(5.67 inches)
40.14 mm
(1.58 inches)
80.27 mm
(3.16 inches)
40.14 mm (1.58 inches)
M6 x 1.0
80.27 mm
(3.16 inches)
9
Installation
Figure 5 Panel Mount Cut-out Dimensions
75 mm 2.955 inches
(ref only)
144 mm 5.67 inches
(ref only)
144 mm
5.67 inches
(ref only)
72 mm
2.835 inches
(ref only)
66.67 mm 2.625 inches
Figure 6 Conduit Hole Dimensions
75.07 mm 2.955 inches
28.57 mm 1.125 inches
135 mm
5.31 inches
67.4 mm
2.65 inches
133 mm 5.25 inches
144 mm 5.67 inches
68.96 mm 2.715 inches
28.57 mm 1.125 inches
10
150 mm
5.91 inches
99.31 mm
3.91 inches
50.8 mm
2.00 inches
6.35 mm 0.25 inch
15.24 mm 0.60 inch
25.4 mm 1.00 inches25.4 mm 1.00 inches
5.00 inches
(ref only)
127 mm
3.1.2 Using the Optional Sun Shield
The optional sun shield was designed to increase the readability of the display
by screening it from direct sunlight. See Replacement Parts and Accessories on
page 55 for ordering information.
Figure 7 Sun Shield Kit Components
Installation
12
3
4
6
5
7
8
1. Sun shield 5. Pipe mounting brackets (2), includes items 6 and 7,
Cat. No. 9H1079
5
2. Pan head screws, M6 x 1.0 x 12 mm (6),
Cat. No. 200-1025
3. Lock washers, ¼-inch I.D. (2), Cat. No. 8H1336 7. Square nut,
4. Hex nuts, M6 x 1.0 (2), Cat. No. 5867300 8. Uni-strut, 27 cm (10.5 inch) length, Cat. No. 276F1227
6. Hex/slotted head screw,
number 5)
5
/16-inch (supplied with item number 5)
/16-inch x 1.0-inch (supplied with item
Figure 8 Mounting the Controller in the Sun Shield
1
2
3
5
2
6
1. Sun shield 4. Hole pattern for mounting controller 7. Slide mounting brackets into the
2. Uni-strut (rotate 90° as required) 5. Pipe (vertical or horizontal as required)
3. Pan head screw, lock washer (2 each) 6. Hex/slotted head screw and square nut
4
7
uni-strut as shown. Place the
mounting brackets around the
pipe and fasten the hardware.
11
Installation
3.1.3 Mounting the Controller
Attach the controller to a rail or wall or mount it in a panel. Supplied mounting
hardware is shown in Figure 9, Figure 10, and Figure 11.
Figure 9 Vertical or Horizontal Pipe Mounting the Controller
1
1. Controller 4. Flat washer, ¼-inch I.D. (4), Cat. No. 8H1346
2. Pipe (vertical or horizontal) 5. Hex nut, M6 (4), Cat. No. 5867300
3. Bracket, pipe mounting, Cat. No. 1000C4F3217-101 6. Pan head screw, M6 x 1.0 x 100 mm (4), Cat. No. 5867400
2
3
4
5
6
Figure 10 Wall Mounting the Controller
1
2
3
4
5
1. Controller 4. Pan head screw, M6 x 1.0 x 20 mm (4), Cat. No. 5867400
2. Bracket, Cat. No. 1000C4F3217-101 5. Customer-supplied hardware for wall mounting
3. Lock washer, ¼-inch I.D., Cat. No. 8H1336
12
Figure 11 Panel Mounting the Controller
Installation
1
8
2
9
8
3
4
5
6
7
11
1. Controller 7. Lock washer, ¼-inch I.D., (4) Cat. No. 8H1336
2. Gasket, rubber, panel mount, Cat. No. 1000A4F3249-101 8. Hex nut (4), Cat. No. 5867300
3. Panel (maximum thickness is 9.5 mm (3/8 inch)) 9. Flat washer (4), Cat. No. 8H1346
4. Mounting Foot (2), Cat. No. 1000B4F3222 10. Pan head screw, M6 x 1.0 x 150 mm (4), Cat. No. 5867600
5. Mounting bracket, controller, Cat. No. 1000C4F3217-101 11. It may be necessary to remove the sensor connectors. See
6. Pan head screw (4), Cat. No. 5867400
procedure below.
10
To remove the sensor connectors before inserting the controller enclosure into the
panel cut-out:
1. Disconnect power to the controller.
1. Disconnect the wires at terminal block J5, see Figure 21 on page 21.
2. Loosen and remove the nut securing the sensor connector inside the
enclosure. Remove the sensor connector and wires. Repeat step 1 and 2 for
the other sensor connector.
3. After the controller is in place in the panel, reinstall the sensor connectors and
reconnect the wiring to terminal J5 as shown in Figure 21 on page 21.
13
Installation
+
DATA
+
OUT 2
+
V
+
OUT 1
PCB
CONNECTOR
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
1
1
+
DATA+DATA
+
OUT 2+OUT 2
– DATA
– OUT 2
SERVICE REQUEST
SHIELD/CHASSIS GND
+V+
V
+
OUT 1+OUT 1
GND
– OUT 1
2
2
3
3
4
4
5
5
6
PROBES
ANALOG OUTPUTS
PCB
CONNECTOR
PCB
CONNECTOR
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
J1
J2
J4
NETWORK
INTERFACE
CARD
J3
J5
J6
U5
U9
S1
3.2 Electrical Installation
DANGER
The instrument must be installed
by qualified technical personnel
for adherence to all applicable
electrical codes. The 1720E/sc100
High-voltage wiring for the controller is conducted behind the high voltage
barrier in the controller enclosure. The barrier must remain in place unless a
qualified installation technician is installing wiring for power, alarms, or relays.
See Figure 12 for barrier removal information.
product configuration is not
intended for installation in
hazardous locations.
3.2.1 Installation in Conduit
In hard-wired electrical applications, the power and safety ground service drops
for the instrument must be 18 to 12 AWG. See Figure 13 on page 15 for strain
relief and conduit opening sealing plug information. See section 3.2.3 on page 15
for wiring information.
3.2.2 Installation Using a Power Cord
DANGER
Use of power cords is not
permitted in hazardous locations.
Where permitted by local electrical codes, a sealing-type strain relief to
maintain the NEMA 4X/IP66 environmental rating and a power cord less than
3 meters (10 feet) in length with three 18-gauge conductors (including a safety
ground wire) can be used, see Replacement Parts and Accessories on page 55.
See Figure 13 on page 15 for strain relief and conduit opening sealing plug
assembly. See section 3.2.3 on page 15 for wiring information.
Figure 12 Removing Voltage Barrier
J1
S1
J4
NETWORK
INTERFACE
1. High voltage barrier 2. Unsnap the barrier latch then pull out to remove the barrier.
J2
U5
U9
CARD
J3
1
+
DATA
– DATA
2
SERVICE REQUEST
3
4
+
PROBES
J5
PCB
CONNECTOR
J6
ANALOG OUTPUTS
V
5
GND
6
1
+
OUT 2
– OUT 2
2
SHIELD/CHASSIS GND
3
4
+
OUT 1
5
– OUT 1
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
1
2
14
Figure 13 Using the Optional Strain Relief and Conduit Plug
Installation
2
1. Power cord strain relief 2. Conduit strain relief 3. Conduit opening sealing plug
3
Figure 14 Proper Wire Preparation and Insertion
1
2
1. Strip ¼-inch of insulation. 2. Seat insulation against connector with no bare wire exposed.
3.2.3 Wiring for Power at the Controller
Wire the instrument for line power by hard-wiring in conduit or by wiring to a power
cord if local code allows. Regardless of the type of wire used, the connections are
made at the same terminal. A local disconnect designed to meet local electrical
code is required and must be identified for all types of installation. See Figure 16
and Figure 17 on page 17 for suggested local disconnect configurations.
1. Obtain appropriate fittings with NEMA 4X/IP66 environmental rating.
2. Loosen the screws using a phillips-head screwdriver and open the hinged
controller cover.
3. Remove the high-voltage barrier (see Figure 12 on page 14).
4. Insert the wires through the strain relief fitting or conduit hub located in the
right-rear access hole in the bottom of the enclosure. Tighten the strain relief if
used, to secure the cord.
5. Properly prepare each wire (Figure 14) and insert each wire into the terminal
according to Table 4. Tug gently after each insertion to ensure the connection
is secure.
6. Seal any unused openings in the controller box with conduit opening sealing
plugs, see Replacement Parts and Accessories on page 55.
7. Reinstall the high-voltage barrier and latch to secure.
15
Installation
Table 4 Power Wiring Information
Terminal Number Terminal Description Wire Color Code for North America Wire Color Code for Europe
1 Hot (L1) Black Brown
2 Neutral (N) White Blue
3 Protective Earth (PE) Green Green w/yellow tracer
Figure 15 Wiring Connections
312
45
J1
J3
14
S1
J2
CARD
U5
U9
11 10
F1
J5
NONO
J6
F2
NCNCNC
NO
COMCOMCOM
RELAYCRELAYBRELAYA
89
13
12
J4
NETWORK
INTERFACE
1. J1—Network connector 8. Sensor connector
2. J2—Header for optional network interface card 9. Sensor connector
3. J5—Relay A connector 10. J6—Analog output (4–20 mA) connector
4. J6—Relay B connector 11. J5—Sensor connector for hard-wiring
5. J7—Relay C connector 12. Position for network interface card
6. Fuses (F1, F2) 13. Service port
7. J8—ac Power connections 14. Sensor terminator selector/service port configuration
6
7
16
Figure 16 Local Disconnect for Power Cord
RELAYC
J1
S1
J2
J3
Installation
1
CARD
U5
U9
J5
RELAYBRELAYA
J6
F1
NCNCNC
NONO
NO
COMCOMCOM
RELAYC
J4
NETWORK
INTERFACE
1. Power terminal 2. Power cord strain relief
Figure 17 Local Disconnect for Hard-wired Line Power
J1
S1
J2
J3
F2
2
1
J4
NETWORK
INTERFACE
U5
U9
CARD
1. Power terminal 2. Conduit strain relief
F1
J5
F2
2
NCNCNC
NONO
NO
COMCOMCOM
RELAYCRELAYBRELAYA
J6
17
Installation
NCNCNC
COMCOMCOM
NO
F1
F2
NONO
RELAYCRELAYBRELAYA
J1
J2
J4
S1
NETWORK
INTERFACE
CARD
J3
J5
J6
U5
U9
J5J5
3.3 Alarms and Relays
The controller is equipped with three unpowered relays rated 100–230 V ac,
50/60 Hz, 5 amp resistive maximum.
3.3.1 Connecting the Relays
The relay connector accepts 18–12 AWG wire (as determined by load
application). Wire gauge less than 18 AWG is not recommended.
Danger: Relay loads must be
resistive. User must externally
limit current to the relays to
5 Amps by use of a fuse or
breaker.
Danger: ac power terminals are
designed for single wires. Do not
use more than one wire in each
terminal.
The controller contains three relays designed for use with high voltage
(greater than 30V-RMS and 42.2V-PEAK or 60 V dc). Refer to Figure 18 for
connection information. The wiring is not designed for low voltage connections.
Relay must not be powered from the same wiring used to power the controller.
See section 4.6 on page 34 for relay setup details.
The Normally Open (NO) and Common (COM) relay contacts will be connected
when an alarm or other condition is active. The Normally Closed (NC) and
Common relay contacts will be connected when an alarm or other condition
is inactive or when power is removed from the controller.
Figure 18 Alarm and Relay Connections
J1
S1
J4
NETWORK
INTERFACE
J2
U5
U9
CARD
J3
J5J5
J5
J5 J6 J7
3
2
1
RELAY A RELAY B RELAY C
F1
F2
NCNCNC
NONO
NO
COMCOMCOM
RELAYCRELAYBRELAYA
3.3.2 Connecting the Analog Outputs
18
J6
Disconnect
Power
Two isolated analog outputs (1 and 2) are provided, see Figure 19. Each output
can be set to 0–20 or 4–20 mA, and can be assigned to represent the measured
parameter or secondary measurement such as temperature. Make connections
with twisted-pair shielded wire and connect the shield at the controlled component
end or at the control loop end. Do not connect the shield at both ends of the cable.
Use of non-shielded cable may result in radio frequency emission or susceptibility
levels higher than allowed. Maximum loop resistance is 500 ohm. Refer to
section 4.5 on page 32 for output software setup.
Make wiring connections at the analyzer end as shown in Figure 19.
RELAYC
RELAYA
+
DATA
+
OUT 2
+
V
+
OUT 1
ANALOG OUTPUTS
PCB
CONNECTOR
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
NCNCNC
COMCOMCOM
NO
F1
F2
NONO
RELAYCRELAYCRELAYBRELAYARELAY A
J1
J2
J4
S1
NETWORK
INTERFACE
CARD
J3
J5
J6
U5
U9
1
1
+
DATA+DATA
+
OUT 2+OUT 2
– DATA
– OUT 2
SERVICE REQUEST
SHIELD/CHASSIS GND
+V+
V
+
OUT 1+OUT 1
GND
– OUT 1
2
2
3
3
4
4
5
5
6
PROBES
ANALOG OUTPUTSANALOG OUTPUTS
PCB
CONNECTOR
PCB
CONNECTOR
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
J5J5
Table 5 Output Connections at Terminal Block J6
Recorder Wires Circuit Board Position
Output 2 + 1
Output 2 – 2
Shield 3
Output 1 + 4
Output 1 – 5
Figure 19 Analog Output Connections
J1
S1
J2
J3
Installation
CARD
U5
J5J5
U9
J5
J4
NETWORK
INTERFACE
J6
1
2
3
4
5
J6
3.4 Connecting/Wiring the Sensor Cable
The sensor cable is supplied with a keyed quick-connect fitting for easy
attachment to the controller, see Figure 20. Retain the connector cap to seal the
connector opening in case the sensor must be removed.
The 1720E sensor cable may be extended by a maximum of 7.62 m (25 ft),
see Replacement Parts and Accessories on page 55.
Modify the controller for sensor hard-wiring as follows:
1. Remove all power to the controller.
2. Open the controller cover.
PCB
CONNECTOR
PROBES
ANALOG OUTPUTS
RELAYBRELAYA
1
2
3
4
5
6
1
2
3
4
5
NCNCNC
NONO
COMCOMCOM
RELAYC
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
+
DATA
– DATA
SERVICE REQUEST
+
V
GND
F1
+
OUT 2
– OUT 2
SHIELD/CHASSIS GND
+
OUT 1
– OUT 1
NO
F2
19
Installation
RELAYA
+
DATA
+
OUT 2
+
V
+
OUT 1
PCB
CONNECTOR
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
3. Disconnect and remove the existing wires between the quick connect and
terminal block J5, see Figure 21 on page 21.
4. Remove the quick connect fitting and wires and install the threaded plug on
the opening to maintain the environmental rating.
Table 6 Wiring the Sensor at Terminal Block J5
Terminal Number Terminal Designation Wire Color
1 Data (+) Blue
2 Data (–) White
3 Service Request No Connection
4 +12 V dc Brown
5 Circuit Common Black
6 Shield Shield (grey wire in existing quick disconnect fitting)
Figure 20 Attaching the Sensor using the Quick-connect Fitting
S1
J4
From Probe
NETWORK
INTERFACE
CARD
J1
J2
U5
U9
J3
1
+
DATA
– DATA
2
SERVICE REQUEST
3
4
+
5
6
1
2
3
4
5
NCNCNC
NONO
COMCOMCOM
RELAYCRELAYBRELAYA
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
V
GND
F1
+
OUT 2
– OUT 2
SHIELD/CHASSIS GND
+
OUT 1
– OUT 1
NO
F2
PROBES
J5J5
J5
PCB
CONNECTOR
J6
5. Cut the connector from the sensor cable.
6. Reinstall the plug on the sensor access opening to maintain the
environmental rating.
7. Strip the insulation on the cable back 1-inch. Strip ¼-inch of each individual
ANALOG OUTPUTS
wire end.
20
8. Wire as shown in Table 6 .
9. Pass the cable through conduit and a conduit hub or a strain relief fitting and
+
DATA
+
OUT 2
+
V
+
OUT 1
PCB
CONNECTOR
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
NCNCNC
COMCOMCOM
NO
F1
F2
NONO
RELAY3RELAY 2RELAY1
1
1
+
DATA+DATA
+
OUT 2+OUT 2
– DATA
– OUT 2
SERVICE REQUEST
SHIELD/CHASSIS GND
+V+
V
+
OUT 1+OUT 1
GND
– OUT 1
2
2
3
3
4
4
5
5
6
PROBES
ANALOG OUTPUTS
PCB
CONNECTOR
PCB
CONNECTOR
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
J1
J2
J4
NETWORK
INTERFACE
CARD
J3
J6
U5
U9
S1
J5
10. Close and secure the cover.
Figure 21 Hard-wiring the Sensor
J1
S1
J2
U5
J4
U9
NETWORK
INTERFACE
CARD
J3
J5J5
J5
J6
Installation
an available access hole in the controller enclosure. Tighten the fitting.
1
+
DATA
– DATA
2
SERVICE REQUEST
3
4
+
5
6
1
2
3
4
5
NCNCNC
NONO
COMCOMCOM
RELAY3RELAY 2RELAY1
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
V
GND
F1
+
OUT 2
– OUT 2
SHIELD/CHASSIS GND
+
OUT 1
– OUT 1
NO
F2
PCB
CONNECTOR
PROBES
ANALOG OUTPUTS
3.5 Connecting the Optional Digital Output
At this time, the manufacturer supports ModBUS RS485 and ModBUS RS232
communication protocols. The optional digital output card is installed in the
location indicated in Figure 22 on page 22. Terminal block J1 provides user
connection to the optional network card. The terminal connection is based on the
selected network card. Refer to the instructions supplied with the network card for
more details.
Table 7 Network Connections at Terminal Block J1
Terminal Number ModBUS RS485 ModBUS RS232
1In + —
2In – —
3Out + —
4Out – —
5 Common Common
6 No connection No connection
7 Shield Shield
21
Installation
+
DATA
+
OUT 2
+
V
+
OUT 1
PCB
CONNECTOR
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
NCNCNC
COMCOMCOM
NO
F1
F2
NONO
RELAYCRELAYBRELAYA
J1
J2
J4
S1
NETWORK
INTERFACE
CARD
J3
J5
J6
U5
U9
1
1
+
DATA+DATA
+
OUT 2+OUT 2
– DATA
– OUT 2
SERVICE REQUEST
SHIELD/CHASSIS GND
+V+
V
+
OUT 1+OUT 1
GND
– OUT 1
2
2
3
3
4
4
5
5
6
PROBES
ANALOG OUTPUTS
PCB
CONNECTOR
PCB
CONNECTOR
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
Figure 22 Network Card Position in the Controller
4
J1
S1
J2
U5
J4
U9
NETWORK
INTERFACE
CARD
J3
J5
J6
PCB
CONNECTOR
PROBES
ANALOG OUTPUTS
1
2
3
4
5
6
1
2
3
4
5
NCNCNC
NONO
COMCOMCOM
RELAYCRELAYBRELAYA
FIELD WIRING
INSULATION MUST
BE RATED TO
80° C MINIMUM
+
DATA
– DATA
SERVICE REQUEST
+
V
GND
F1
+
OUT 2
– OUT 2
SHIELD/CHASSIS GND
+
OUT 1
– OUT 1
NO
F2
1
2
3
1. J2—Network card header 2. Mounting hole (3) 3. Network card placement 4. J1 Terminal
22
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