Hach POLYMETRON 8810 User Manual

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DOC024.52.93057
POLYMETRON Model 8810 ISE Analyzer
User Manual
05/2015, Edition 19
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Table of Contents
Section 1 Specifications.................................................................................................................... 3
Section 2 General information......................................................................................................... 7
2.1 Safety information........................................................................................................................ 7
2.2 Use of hazard information............................................................................................................ 7
2.3 Precautionary labels ................................................................................................................... 7
2.4 EMC compliance statement (Korea)............................................................................................ 8
Section 3 Product overview.............................................................................................................. 9
3.2 Measurement chamber.............................................................................................................. 10
3.3 Features..................................................................................................................................... 10
Section 4 Installation........................................................................................................................ 11
4.2.1 Mounting the analyzer....................................................................................................... 11
4.2.1.1 Panel mounting........................................................................................................ 11
4.2.1.2 Wall mounting........................................................................................................... 11
4.5.1 Wiring procedures and cable preparation......................................................................... 12
4.5.1.1 Cable preparation..................................................................................................... 13
4.5.1.2 Connecting peripherals............................................................................................ 14
4.5.1.3 Electrode connections.............................................................................................. 16
4.5.2 Mains power supply...........................................................................................................17
4.5.3 Input/Output connections.................................................................................................. 18
4.5.3.1 Alarms...................................................................................................................... 20
4.5.3.2 Analog outputs......................................................................................................... 20
4.5.3.3 Sample level detector............................................................................................... 20
4.5.3.4 Reagent level detector............................................................................................. 20
4.5.3.5 RS232 connection.................................................................................................... 21
4.5.4 Additional accessories.......................................................................................................22
Section 5 User interface.................................................................................................................. 23
Section 6 Menu overview................................................................................................................ 25
6.1 System configuration (PM XXXX option)................................................................................... 25
6.2 Calibration (CALIBRATION option)............................................................................................ 26
6.2.1 Calibration in READING mode.......................................................................................... 26
6.2.2 Calibration in PROGRAMMING mode ............................................................................. 26
6.2.2.1 Manual calibration.................................................................................................... 26
6.2.2.2 Process calibration................................................................................................... 27
6.2.2.3 Automatic calibration................................................................................................ 27
6.2.3 Calibration results..............................................................................................................28
6.3 Analog outputs (ANALOG-OUT option) .................................................................................... 28
6.4 Set the alarms and thresholds (ALARM option)......................................................................... 29
6.5 Measurement mode (SEQUENCE option)................................................................................. 30
6.6 Test analyzer and accessories (SERVICE option)..................................................................... 30
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Section 7 Maintenance and Troubleshooting.............................................................................33
7.1 Maintenance............................................................................................................................... 33
7.1.1 General..............................................................................................................................33
7.1.2 Maintenance schedule...................................................................................................... 33
7.1.3 Software upgrade.............................................................................................................. 33
7.1.4 Cleaning and decontamination.......................................................................................... 33
7.1.5 Shutdown.......................................................................................................................... 34
7.2 Troubleshooting......................................................................................................................... 34
Section 8 Additional options.......................................................................................................... 37
8.1 Automatic calibration.................................................................................................................. 38
8.1.1 One point calibration with a volumetric pump....................................................................38
8.1.2 Two point calibration with a micro piston pump.................................................................39
8.1.3 Two point calibration with a pulse pump........................................................................... 39
8.2 Chemical cleaning...................................................................................................................... 39
8.3 Conditioning............................................................................................................................... 40
8.4 Dilution or decantation............................................................................................................... 40
8.5 External sample......................................................................................................................... 43
8.6 Heating system.......................................................................................................................... 44
8.7 Extra channel............................................................................................................................. 44
8.8 Reagent pumps.......................................................................................................................... 45
8.8.1 Peristaltic pump................................................................................................................. 46
8.8.2 Micro piston pump............................................................................................................. 47
8.8.3 Pulse pump....................................................................................................................... 48
8.9 Canister kit................................................................................................................................. 48
Section 9 Spare parts....................................................................................................................... 49
Section 10 User configuration....................................................................................................... 53
Table of Contents
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Section 1 Specifications
Specifications are subject to change without notice.
Specification Details
Ambient temperature 5 - 40 °C (41 - 104 °F)
Relative humidity 10 to 80%
Operating altitude From 0 to 2,000 m. (6,550 ft.) above sea level
Mains power supply 110/220/240 VAC, 50/60 Hz, ± 10%
Max. consumption 100 VA
Overvoltage category 2 (according to standard EN 61010-1)
EMC requirements EMC Directive 2004/108/EC; Low-voltage Directive 2006/95/EC; EN 61326-1
N O T I C E
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
European safety standards EN 61010-1
Compressed air 4 - 7 bar, filtered and dried
Rinse water pressure 0.5 - 6 bar
Reagents 10 liter storage canister (supplied)
Analog outputs Number: 2; 0 - 20 or 4 - 20 linear, logarithmic, or dual programmable
Alarms 2 x Relay (concentration); 1 x Warning or System alarm
Exchangeable sensors ISE, reference electrode, Pt100
Level control Sample; Reagents; Calibration solution; Chemical cleaning
Pumps Peristaltic, micro piston, pulse or volumetric pumps for calibration and conditioning reagents
Tubing Tygon®; Polyethylene
Reagent consumption Application specific
Cycle time Programmable up to 999 minutes
Accuracy < ± 2 to 4% (application specific)
Reproducibility < ± 2 to 4% (application specific)
Sample lines 1
Sample temperature 0 - 50 °C (32 - 122 °F)
Sample pressure 0.5 - 6 bar
Sample flow rate 40 - 300 liters/hour
Sample volume/cycle 200 - 1000 mL (adjustable)
Panel mount 743 x 482 x 122 mm (H x W x D); 25 kg
Cabinet (IP 54) 1900 x 600 x 400 mm (H x W x D); < 100 kg
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1.1 Dimensions
Figure 1 Panel dimensions (mm [inches])
Specifications
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Figure 2 Cabinet dimensions (mm [inches])
Specifications
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Specifications
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Section 2 General information
In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential damages resulting from any defect or omission in this manual. The manufacturer reserves the right to make changes in this manual and the products it describes at any time, without notice or obligation. Revised editions are found on the manufacturer’s website.
2.1 Safety information
N O T I C E
The manufacturer is not responsible for any damages due to misapplication or misuse of this product including, without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent permitted under applicable law. The user is solely responsible to identify critical application risks and install appropriate mechanisms to protect processes during a possible equipment malfunction.
Please read this entire manual before unpacking, setting up or operating this equipment. Pay attention to all danger and caution statements. Failure to do so could result in serious injury to the operator or damage to the equipment.
Make sure that the protection provided by this equipment is not impaired. Do not use or install this equipment in any manner other than that specified in this manual.
2.2 Use of hazard information
D A N G E R
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.
W A R N I N G
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious injury.
C A U T I O N
Indicates a potentially hazardous situation that may result in minor or moderate injury.
N O T I C E
Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special emphasis.
2.3 Precautionary labels
Read all labels and tags attached to the product. Personal injury or damage to the product could occur if not observed. A symbol on the instrument is referenced in the manual with a precautionary statement.
This symbol, when noted on a product, indicates a potential hazard which could cause serious personal injury and/or death. The user should reference this instruction manual for operation and/or safety information.
This symbol, when noted on a product enclosure or barrier, indicates that a risk of electrical shock and/or electrocution exists and indicates that only individuals qualified to work with hazardous voltages should open the enclosure or remove the barrier.
This symbol identifies the presence of a strong corrosive or other hazardous substance and a risk of chemical harm. Only individuals qualified and trained to work with chemicals should handle chemicals or perform maintenance on chemical delivery systems associated with the equipment.
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Products marked with this symbol indicates a risk of finger pinch.
This symbol, when noted on the product, indicates the presence of devices sensitive to electrostatic discharge and indicates that care must be taken to prevent damage to them.
This symbol, when noted on a product, indicates the instrument is connected to alternate current.
Electrical equipment marked with this symbol may not be disposed of in European public disposal systems. In conformity with European local and national regulations, European electrical equipment users must now return old or end-of-life equipment to the manufacturer for disposal at no charge to the user.
Note: For return for recycling, please contact the equipment producer or supplier for instructions on how to return end-of-life equipment, producer-supplied electrical accessories, and all auxiliary items for proper disposal.
Products marked with this symbol indicates that the product contains toxic or hazardous substances or elements. The number inside the symbol indicates the environmental protection use period in years.
Products marked with this symbol indicates that the product conforms to relevant South Korean EMC standards.
This symbol, if noted on the product, indicates the need for protective eye wear.
This symbol indicates the need for protective hand wear
2.4 EMC compliance statement (Korea)
Type of equipment Additional information
A 기기 ( 업무용 방송통신기자재 )
이 기기는 업무용 (A 급 ) 전자파적합기기로서 판매자 또는 사 용자는 이 점을 주의하시기 바라며, 가정외의 지역에서 사용하 는 것을 목적으로 합니다.
Class A equipment (Industrial Broadcasting and Communication Equipment)
This equipment meets Industrial (Class A) EMC requirements. This equipment is for use in industrial environments only.
General information
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Section 3 Product overview
3.1 Analyzer overview
Figure 3 Front and rear view (panel mount illustrated)
1 Electronic unit 7 Space for additional pump 13 Power supply connection
2 Measurement chamber (see
Figure 4 on page 10)
8 Input/Output connections 14 Rinse valve
3 19 inch panel 9 Reagent pump cover 15 Sample valve
4 Main switch 10 Compressed air valve 16 Reagent canister
5 Peristaltic pump 11 Electronic unit (rear) 17 Level detector
6 Micro piston pump 12 Power supply box 18 Tube weight
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3.2 Measurement chamber
Figure 4 Measurement chamber components
1 Stirrer motor 4 Electrode cable 7 Drain tubing
2 Measurement chamber cover 5 Siphon 8 Overflow pipe
3 Electrode 6 Drain valve 9 Threaded fittings
3.3 Features
The measurement chamber has mounting locations for:
Selective electrode: Measurement of potential.
Combined electrode: Single combined selective and reference electrode.
Reference electrode: Measurement of potential.
Pt 100: Temperature measurement.
Sprinkler: Uses rinse water to clean the measurement chamber between measurements.
Chemical cleaning (option): The cleaning can be improved with the addition of a chemical reagent to the rinse water.
Siphon: Used to ensure a constant and reproducible volume of sample in the measurement chamber.
Overflow pipe: To avoid any sample overflow from the measurement chamber.
Reagent additions: Reagents and calibration solutions are added to the measurement chamber by peristaltic or micro piston pumps.
Stirrer: Mixes the liquids present in the measuring cell.
Dilution system (option): Used to dilute samples of high concentration.
Heating system (option): Used to heat the sample to a defined temperature before measurement.
Product overview
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Section 4 Installation
D A N G E R
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the document. Mains power should only be connected once installation has been completed and checked.
4.1 Unpacking
Carefully remove the analyzer and its accessories from the box and packing material, referring to the packing list included to confirm that everything has been delivered. Please visually inspect the analyzer for shipping damage. If anything is missing or damaged, contact the manufacturer or your dealer immediately.
You may want to retain the box and other packing material in case later you need to ship the analyzer. Please dispose safely and ecologically of the box and packing material (if not stored for future use).
Please read through this manual thoroughly before carrying out the installation.
4.2 Mechanical installation
C A U T I O N
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the document.
4.2.1 Mounting the analyzer
N O T I C E
The analyzer should be mounted as near as possible to the sample inlet, and should be located in an easily accessible area to facilitate periodic checking of the sample flow rate, and for regular maintenance. Wherever the analyzer is to be mounted, it is important to note that it must be placed in an upright position with the electronic unit (No. 1 in Figure 3 on page 9) at the top. It is recommended to use a spirit level to ensure that the analyzer is correctly positioned and not leaning to one side or forward. This is essential to guarantee the accuracy of the analyzer.
4.2.1.1 Panel mounting
This model is designed as a 19 inch (48.26 cm) rack system. Delivery includes six M6 screws for mounting the panel onto a rack. All internal connections are factory prepared. Canisters for reagents can be fitted onto an optional storage tray.
4.2.1.2 Wall mounting
All internal connections are factory prepared. Cables and tubing are threaded through the cable glands located on the bottom right side of the cabinet. Canisters for reagents can be fitted onto an optional storage tray.
To open the cabinet, push the handle lid upwards, press the lock button, then open the door with a 45° left turn of the handle. To access the cabinet interior, remove the knurled screw on the right side of the panel and carefully turn the panel sideways to the left taking care not to squeeze any tubing.
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4.3 Hydraulic connections
D A N G E R
Chemical or biological hazards. If this instrument is used to monitor a treatment process and/or chemical feed system for which there are regulatory limits and monitoring requirements related to public health, public safety, food or beverage manufacture or processing, it is the responsibility of the user of this instrument to know and abide by any applicable regulation and to have sufficient and appropriate mechanisms in place for compliance with applicable regulations in the event of malfunction of the instrument.
Sample
The sample enters the analyzer through a 12/14 mm hose (No. 15 in Figure 3 on page 9). Flow rate should be between 40 and 300 liters/hour under a pressure of 0.5 to 6 bar.
Rinse water
The rinse water enters the analyzer through a 6/8 mm hose (No. 14 in Figure 3 on page 9). Water pressure must be between 1 and 6 bar.
Reagents
The reagent containers are connected to the pumps according to the instructions corresponding to the application.
Drain
The analyzed sample is drained at atmospheric pressure through a 12 mm hose (No. 7 in
Figure 4 on page 10) delivered with the analyzer for initial startup. Make sure that no
backflow occurs in this tube or the other two drainage tubes (overflow No. 8 in Figure 4 on page 10 and siphon No. 5 in Figure 4 on page 10).
Note: With the cabinet model, all three tubes drain into a receptacle with a 50 mm outlet.
4.4 Compressed air connection
The analyzer requires dry and filtered compressed air at a pressure of 4 to 7 bar. It should be supplied to the valve (No. 10 in Figure 3 on page 9) using a suitable plastic tube of 4/6 mm diameter.
4.5 Electrical installation
D A N G E R
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the document.
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before making electrical connections.
D A N G E R
Electrocution hazard. Protective Earth Ground (PE) connection is required.
4.5.1 Wiring procedures and cable preparation
The following procedure must be followed for all cables connecting peripherals (e.g. pumps, level detectors, alarms, etc.) with the electronic unit (No. 11 in Figure 3 on page 9). Some cables will be supplied ready for use. Other cables which are supplied locally by the user must be prepared according to the procedure explained in Cable
preparation on page 13 before connecting to the electronic unit.
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4.5.1.1 Cable preparation
W A R N I N G
To conform with security standards and to respect the EMC compliancy of the analyzer, this procedure must be followed for all user supplied cables before connecting them to the electronic unit of the analyzer.
Materials required:
Shielded cable (diameter minimum 4.5 mm - maximum 6 mm) with 2 or 3 wires
depending on function (RS232 = 3 wires, Alarm = 2 wires, etc.)
Metal cable gland
Grounding ferrule
2 or 3 protective plugs for the exposed wires
Clamp for the grounding ferrule
Crimping pliers for the protective plugs
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1. Place the nut and metal seal of the cable gland onto the shielded cable.
2. Remove 8 cm of the outer cabling to reveal the braided shielding.
3. Remove all but 12 mm of the shielding to reveal the interior wires, then roll the remainder of the shielding back over the cable.
4. Insert the grounding ferrule over the shielding.
5. Use the clamp to fix the ferrule securely to the cable.
6. Remove 5 mm of the external insulation of the wires.
7. Use the crimping pliers to attach the protective plugs to the wires.
8. Bring the metal shield up over the ferrule and lock the two together making sure the ferrule is not exposed at the cable end of the shield. Bring up the nut to cover the shield.
9. Pass the threaded part of the cable gland over the wires and screw into the nut on the cable. The cable is now ready to be connected following the procedure described in Connecting
peripherals on page 14.
4.5.1.2 Connecting peripherals
W A R N I N G
To conform with security standards and to respect the EMC compliancy of the analyzer, this procedure must be followed for connecting all peripherals to the electronic unit of the analyzer.
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1. Select an unused opening nearest to the cable connection on the electronic board. Remove the screw and nut combination and set aside the screw for later use.
2. Take the cable, unscrew the threaded part and remove it.
3. Screw the threaded part into the electronic unit opening selected in step 1 using the nut removed in step 1 to secure in place.
4. Pass the rest of the cable through the gland.
5. Pull the cable slightly with one hand until the inner shield comes into contact with the gland. Tighten the nut onto the gland with the other hand.
6. Tighten the nut with a wrench to secure in place. It may be necessary to use a second wrench to hold the top nut in place.
7. Connect the wires to the correct terminals.
8. Secure the wires with a cable tie.
9. Cut the cable tie as near as possible to the wires.
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4.5.1.3 Electrode connections
W A R N I N G
To conform with security standards and to respect the EMC compliancy of the analyzer, this procedure must be followed when connecting selective, reference, combined and temperature electrodes to the electronic unit of the analyzer.
Before being connected to the terminal block of the measurement board, electrode cables must pass through ferrite blocks to minimize the risk of outside interferences that could cause erroneous measurement data.
For the selective or combined electrode, install the cable gland and pass the cable of into the electronic unit in the same way as for all other cables (as described in Connecting
peripherals on page 14). Once both wires (measurement and shield) are in place, pass
them both through the ferrite block. Make a loop by passing them through a second time before connecting them to their respective inputs as illustrated in Figure 5.
Figure 5 Selective or combined electrode connection
For the reference electrode (not applicable in the case of a combined electrode) and the temperature sensor, install the cable glands and pass the cables into the electronic unit in the same way as for all other cables (as described in Connecting peripherals on page 14). Once the reference electrode wire and the two temperature sensor wires are in place, pass them all through the second ferrite block. Make a loop by passing them through a second time before connecting them to their respective inputs as illustrated in
Figure 6 (the temperature sensor has no polarity).
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Figure 6 Reference electrode and temperature sensor connections
4.5.2 Mains power supply
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before making electrical connections. The analyzer is factory configured to either 110, 220 or 240 VAC. Make sure to connect the correct power supply to the analyzer.
Open the power supply box (No. 12 in Figure 3 on page 9). Pass the power cable through the cable gland and connect the earth, neutral and live wires to terminals 1, 2 and 3 respectively as indicated in Figure 7.
Figure 7 Power supply box
1 Mains power cable gland 2 Connection terminals (1 = Earth, 2 = Neutral, 3 = Live)
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4.5.3 Input/Output connections
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before making any of the connections in this section.
W A R N I N G
To conform with security standards and to respect the EMC compliancy of the analyzer, follow the procedures defined in Wiring procedures and cable preparation on page 12 for all connections to the electronic unit of the analyzer.
The electronic unit (No. 11 in Figure 3 on page 9) must be opened from the rear to make these connections. Unscrew the four screws holding the unit rear panel and gently swing open from left to right. Refer to Figure 8 for terminal locations and the following tables for the functions.
Note: The terminal connectors diagram is also physically located on the rear of the electronic unit.
Figure 8 Terminal connectors
Table 1 Microprocessor board
Terminal Description
X1 - X4
Relay configurations K5 - K8
2-3: Dry contact relay
1-2 and 3-4: 24 VDC
X5
Serial interface
1-2: RS 232
2-3: RS 485
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Table 2 Level detector and external commands (J1 - J8)
Terminal Use
J1 Start / Standby
J2 External sample
J3 Not used
J4 Conditioning solution
J5 Titration solution
J6 Calibration solution
J7 Chemical cleaning
J8 Sample
Table 3 Analog outputs (J9)
Terminal Use
1-2 Analog output 1
3-4 Analog output 2
5-6 Analog output 3
7-8 Analog output 4
9-10 Analog output 5
11-12 Analog output 6
13-14 Analog output 7
15-16 Analog output 8
Table 4 Serial interface (J10)
Terminal Use
1 TXD
RS 232 user configured with X5 2 RXD
3 GND
4, 5, 6, 7, 8 Not used
Table 5 Accessories 1 (J13)
Terminal Use
1-11 Heating system
2-3 Mixer
4-5 Rinse valve
6-7 Flush valve
8-9 Sample valve
12-13 Alarm 2
14-15 Alarm 1
16-17-18 System alarm (16-17 for NO or 16-18 for NC)
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Table 6 Accessories 2 (J14)
Terminal Use
1-11 (8-10) Automatic calibration or external sample pump (connect 8 and 10 and set jumper X4 at 2-3)
2-3 Extra channel
4-5 Chemical cleaning valve
6-7 Dilution valve
8-9 Not used
10-11 Pump 4
12-13 Pump 3 (X3 set at 1-2 and 3-4)
14-15 Pump 2 (X2 set at 1-2 and 3-4)
16-17 Pump 1 (X1 set at 1-2 and 3-4) / Automatic calibration
Table 7 Pump functions 1 - 4
Pump 1 Pump 2 Pump 3 Pump 4
Automatic calibration Conditioning solution 1 Conditioning solution 2 External sample
X1 - X3 set at 1-2 and 3-4
X4 set at 2-3 and connect 8 and 10 of J14
4.5.3.1 Alarms
Refer also to Figure 8 on page 18 and Table 5 on page 19. Alarm threshold relays (K2 and K3) are set to normally open (NO). The system alarm relay (K1) can be set to normally open (terminals 16 and 17) or normally closed (terminals 16 and 18).
4.5.3.2 Analog outputs
Refer also to Figure 8 on page 18 and Table 3 on page 19. The analog outputs 0-20 mA or 4-20 mA are galvanically insulated. The following table shows the allocation of the different outputs:
1 channel analyzer 2 channel analyzer
I out 1 Terminal 1-2 of J9 Channel 1
I out 2 Terminal 3-4 of J9 Measurement potential
I out 3 Terminal 5-6 of J9 Not used Channel 2
4.5.3.3 Sample level detector
Refer also to Figure 8 on page 18 and Table 2 on page 19. The reactor is equipped with a sample level detector. Wire the connection to J8 as follows:
J8 Terminal number Color
1 Brown
2 Green
3 Yellow
4 White
4.5.3.4 Reagent level detector
Refer also to Figure 8 on page 18 and Table 2 on page 19. Each reagent canister is equipped with a level detector. For each reagent, wire the connections to J4, J5, J6 and J7 as follows:
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J4, J5, J6 and J7 Terminal number Color
1 Not used
2 Not used
3 Brown
4 White
4.5.3.5 RS232 connection
Refer also to Figure 8 on page 18 and Table 4 on page 19. Wire the connection to J10 as follows:
J10 Terminal number DB9 Plug DB25 Plug
1 (TXD) RXD: 2 RXD: 2
2 (RXD TXD: 3 TXD: 3
3 (GND) COM: 5 COM: 7
The 8810 configuration is:
Speed: 9600 baud
Data: 8 bits
Stop bit: 2
Parity: none
On startup the analyzer sends the name and software version:
ANALYZER 8810 : 00 : 00 : 00 :
ISE X.XX : 00 : 00 : 00 :
In measurement mode, the analyzer sends the following data:
Measure HH : MM : SS
M1 XXXXEXX XX.X°C XXX
Where:
MX = M1 for channel 1 or M2 for channel 2
XXXXEXX = concentration measurement value
XX.X°C = temperature
XXX = value of the potential
Where appropriate, the analyzer also sends the following messages with a time stamp (HH : MM : SS):
ACTIONS
Cleaning Chemical cleaning
Stopped Analyzer stopped
Fix-time Time between two cycles
Standby Analyzer in standby
AUTO SYS CAL Automatic calibration
PROCESS SYS CAL Process calibration
MANUAL SYS CAL Manual calibration
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SYSTEM ERRORS
LEVEL SAMPLE Sample missing from measuring cell
OVER TITR TIME Titration time is too long
ERROR CALIB Automatic calibration error
WARNINGS
LEVEL REAGENT Titration reagent missing
LEVEL COND Conditioning reagent missing
LEVEL CALIB Calibration solution missing
LEVEL CLEANING Cleaning solution missing
RETURN PROCESS After an external sample measurement, this message indicates a return to process measurement
SLOPE CALIB 1/2 Automatic calibration error
4.5.4 Additional accessories
Any accessories that have been purchased but that have not been factory installed, can be installed now. Instructions for the installation and wiring are given in the section entitled Additional options on page 37. Once everything has been installed, check the following in the measurement chamber:
Nothing is in contact with the stirrer
The upper part of the overflow pipe is about 2 cm above the siphon
The level detector is about 1 cm below the bottom of the siphon inlet
If not connected, connect the measuring electrode to the thicker cable and the reference electrode to the thinner cable.
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Section 5 User interface
5.1 Front panel description
The interface is via a 4-key keyboard, a 4-digit numeric display and an alphanumeric display of 2-lines of 16 characters.
Figure 9 Front panel
1 Numeric display 4 Scroll up key
2 Select key 5 Enter key
3 Alphanumeric display 6 Scroll down key
5.2 Function keys
Enter: Invoke functions or confirm parameters.
Select: Select menu options, adjust parameters, exit submenus, and switch between
command and operating mode.
Scroll down: Adjust variables, scroll through displays in operating mode and
submenus in command mode.
Scroll up: Same as scroll down but in reverse order, and cancel the system alarm.
5.3 Analyzer modes
The analyzer functions in Operating mode or Command mode. In Operating mode the analyzer performs standard actions such as measurement, calibration, etc. A limited number of parameters can also be displayed using the scroll keys. In Command mode the analyzer can be programmed, parameters displayed and analyzer functions tested. By default, the analyzer is in Command mode when first switched on.
To enter Operating mode from Command mode, select START from the MAIN MENU.
To enter Command mode from Operating mode, press Select to display the STOP command, then
if you only wish to display currently defined parameters, from the STOP command
use the scroll keys to select READING and press Enter for approximately 3 seconds.
if you wish to program the analyzer or test analyzer functions, from the STOP
command press Enter and then Enter again to confirm. Then use the scroll keys to select PROGRAMMING and press Enter for approximately 3 seconds.
5.4 Displays
Numeric display: This display shows concentration (default), potential or temperature
measurements.
Alphanumeric display: This display provides messages on status and programming. Messages are different according to the mode:
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Operating mode: The top line indicates units, measurement type and any activated alarms. The bottom line indicates the analyzer status, e.g. calibration, titration, etc.
Command mode: The top line indicates the main menu. The bottom line indicates submenus and data settings.
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Section 6 Menu overview
MAIN MENU
The main menu gives access to the following functions:
STOP - Pressing Enter causes the measurement process to stop immediately
START - Pressing Enter initiates the measurement process
STAND-BY - Pressing Enter puts the analyzer in standby
PROGRAMMING - Program the analyzer (Command mode only)
READING - View parameters (Operating mode only)
In PROGRAMMING or READING mode the following options can be selected using the scroll keys:
CALIBRATION - Calibrate the analyzer
ANALOG-OUT - Analog output parameters
ALARM - Alarm limit parameters
SEQUENCE - Measurement mode
SERVICE - Check the analyzer and accessory operations
CLEANING - Chemical cleaning parameters
SAMPLE COND. - Sample conditioning parameters
CAL PARAMETER - View the primary and last calibration details
TIMING - Titration cycle parameters
PM XXXX - System configuration (only available in PROGRAMMING mode and
requires a valid password)
Note: Some of the above options are only available if the relevant accessory has been installed.
6.1 System configuration (PM XXXX option)
Refer also to any Installation Procedure documents delivered with the analyzer for application specific information.
1. Select PM XXXX with the scrolling keys and press Enter. Using the Select key to
move from one digit to the next, enter the special code and press Enter.
Option Description
ELECTRODE Define the electrode parameters:
Name
Slope
(Uiso) Isothermal point potential
(E) Reference point potential adjusted to 25°C
(C) Reference point concentration adjusted to 25°C
The E and C parameters are used to calculate the standard potential (E
025
= E - S.logC)
UNIT Select the unit of concentration from the list available. Selecting USER
allows you to define your own, and requires a 5 character description.
Adjust ADC This option is reserved for Hach Lange service technicians.
CAL TEMPERATURE
Two-point temperature calibration. Use a temperature simulator for each of the two points. Wait until the measurement stabilizes before accepting each calibration point.
Adjust Iout Select the output type (0-20mA or 4-20mA). Place a multimeter in
series with the analog output and make any small adjustments to the signal as required.
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Option Description
OPTION From the list available, select YES for those additional options that have
been installed and NO for those not installed. For correct operation of the analyzer, any hardware installations must have been completed before setting the option to YES.
1. AUTOMAT.CAL - Automatic calibration. Define if the automatic calibration is a 1 point or 2 point calibration. If set to 1 point, no further input is required. For 2 points, set PULSE PUMP to YES if a pulse pump has been installed or NO if a micro piston pump has been installed and define the flow rate for the type of pump selected. Next define the volume of the measurement cell and if the calibration solution (STD ADDITION) is of known concentration (YES or NO).
2. CLEANING - Chemical cleaning
3. SAMPLE COND. - Sample conditioning
4. MANUAL - External sample. Set the injection time (in seconds) of
the external sample
5. HEATING - Sample heating before measurement. Set the sample temperature required
6. DILUTION - Sample dilution before measurement
7. 2 CHANNELS - Additional sample channel. If this option is
installed, measurements are taken alternatively on each channel but calibrations are always made on channel 1
DATE and TIME Set the analyzer date and time parameters.
6.2 Calibration (CALIBRATION option)
6.2.1 Calibration in READING mode
The CALIBRATION option is available for viewing the calibration parameters. Scroll through the list of parameters as they are displayed.
6.2.2 Calibration in PROGRAMMING mode
1. From the PROGRAMMING menu, select CALIBRATION with the scrolling keys and press Enter.
Option Description
MANUAL CAL This calibration requires two laboratory prepared calibration solutions with
known concentration.
PROCESS CAL This calibration uses the process solution, with known concentration, as
the calibration solution.
AUTOMAT. CAL This is only available if this option has been installed.
6.2.2.1 Manual calibration
1. Select MANUAL CAL and press Enter. The measurement chamber is then cleaned
in preparation for a calibration.
2. FILL BUFFER 1 is displayed. Pour the first calibration solution into the measurement chamber and press Enter.
3. CONC 1 XX.XXEXX is displayed. Enter the calibration solution concentration and press Enter. The solution is then measured before the measurement chamber is cleaned in preparation for the second calibration solution.
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4. FILL BUFFER 2 is displayed. Pour the second calibration solution into the
measurement chamber and press Enter.
5. CONC 2 XX.XXEXX is displayed. Enter the calibration solution concentration and
press Enter. The solution is then measured before the measurement chamber is then cleaned.
6.2.2.2 Process calibration
1. Select PROCESS CAL and press Enter.
2. Slope: XXX.XX is displayed. Enter the slope value of the process solution. Press
Enter to confirm.
3. After measurement the concentration of the process solution is displayed CONC
1/2 XX.XXEXX. This value can be adjusted if necessary. Press Enter to confirm.
6.2.2.3 Automatic calibration
This is only available if the analyzer has this option installed. It allows for an automatic calibration at pre-programmed intervals, using a calibration solution of known concentration.
1. Select AUTOMAT. CAL and press Enter.
2. FREQUENCY is displayed. This defines the number of measurements that are made
before an automatic calibration takes place. Enter the number and confirm with
Enter.
3. If the AUTOMAT CAL1 PT option has been selected:
Option Description
INJ. TIME Enter the injection time of the calibration solution in seconds and confirm with
Enter.
CONC Enter the concentration of the calibration solution and press Enter.
IMMEDIATE Select YES or NO followed by Enter. If YES is selected an automatic
calibration will start immediately. No more input is required.
4. If the AUTOMAT CAL 2PTS option has been selected, select CAL PUMP YES to
start a pump calibration (pulse or micro system), CAL PUMP NO if no calibration is required or Use Default Parameters to use the parameters defined in PMXXX-
OPTION-AUTOMAT.CAL and press Enter.
5. If the CAL PUMP YES option has been selected:
Option Description
INJ.TIME or INJECT
Enter the injection time (micro system pump) in seconds or the number of pulses (pulse pump) and press Enter.
ADD C Enter the concentration of the addition and press Enter. The pump
calibration starts.
Fill C. PUMP SOL Press Enter for the introduction of the solution with known
concentration. The concentration of the solution in the measurement chamber is then measured, followed by an injection of the calibration solution, followed by another measurement of the solution in the measurement chamber.
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Option Description
C. Ini Adjust the concentration of the solution before the addition if necessary.
C. End Adjust the concentration of the solution after the addition if necessary.
6. If the CAL PUMP NO or the Use Default Parameters option has been selected:
Option Description
ADD C Enter the concentration of the addition and press Enter. The pump
calibration starts.
INJ.TIME1 or INJECT1
Enter the injection time (micro system pump) in seconds or the number of pulses (pulse pump) for the first calibration solution and press Enter.
INJ.TIME2 or INJECT2
Enter the injection time (micro system pump) in seconds or the number of pulses (pulse pump) for the second calibration solution and press
Enter.
IMMEDIATE Select YES or NO followed by Enter. If YES is selected an automatic
calibration will start immediately. No more input is required.
6.2.3 Calibration results
The following tolerances are defined for calibrations:
Zone 1: The new calibration parameters are between 70% and 130% of the current calibration parameters
Zone 2: The new calibration parameters are between 50% and 70% or 130% and 150% of the current calibration parameters
Zone 3: The new calibration parameters are between <50% and >150% of the current calibration parameters
If the new calibration parameters are in Zone 1, the calibration is considered successful and the new parameters are used for all future measurements.
If the new calibration parameters are in Zone 2, it is necessary to CONFIRM the new parameters. If YES is selected the new parameters are used for all future measurements. If NO is selected the new parameters are rejected and the previous values are used for all future measurements.
If the new calibration parameters are in Zone 3, the message ERROR CALIBRAT. is displayed. Press Enter to continue then select RETRY to repeat the calibration or ABORT to abort the calibration.
These messages only appear for a manual calibration, a process calibration, or if IMMEDIATE YES was selected for an automatic calibration.
In a standard automatic calibration, or when IMMEDIATE NO was selected, the analyzer will not ask for confirmation. If the calibration parameters are within Zone 1 the calibration is considered successful and the new parameters are used for all future measurements. If the calibration parameters are within Zone 2 an error message SLOPE CALIB appears on the display and the new calibration parameters are rejected. f the calibration parameters are within Zone 3 an error message ERROR CALIB appears on the display and the new calibration parameters are rejected.
6.3 Analog outputs (ANALOG-OUT option)
The analyser has two analog outputs which are allocated according to the application:
One connected to the concentration
The other connected to the potential electrode line
For logarithmic and bilinear outputs, the minimum range is 1/100 of the maximum range. The minimum range cannot be adjusted.
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1. Select ANALOG-OUT with the scrolling keys and press Enter. Select the type of
analog output:
Option Description
LINEAR Linear output
LOGARITHMIC Logarithmic output
DUAL RANGE Bilinear output
2. If linear output is selected:
Option Description
START XX.XXEXX Define the concentration corresponding to the 0 or 4 mA current for the
start of output scale 1.
END XX.XXEXX Define the concentration corresponding to the 20 mA current for the end
of output scale 1.
START XXX.XmV Define the potential corresponding to the 0 or 4 mA current for the start
of output scale 2.
END XXX.XmV Define the potential corresponding to the 20 mA current for the end of
output scale 2.
The choice between 0 and 4mA is available in the PMXXXX, Adjust Iout menu option.
3. Define the output:
Option Description
OUT: Conc Output corresponds to the last measured values.
OUT: Full Output is set to 20 mA.
OUT: Zero Output is set to 0 or 4 mA.
Note: You can only exit this menu when the option Conc is displayed.
6.4 Set the alarms and thresholds (ALARM option)
The analyzer has three alarms which are allocated according to the definition of
WARNING/R1:
WARNING/R1 set to NO WARNING/R1 set to YES
System alarm System and warning alarm System alarm only
Alarm 1 Alarm 1 Warning alarm
Alarm 2 Alarm 2 Alarm 1 and 2
The alarms are allocated to the channel depending on the number of channels in operation:
2 Channels = NO 2 Channels = YES
Alarm 1
Channel 1
Channel 1
Alarm 2 Channel 2
1. Select ALARM with the scrolling keys and press Enter.
Option Description
SYS.ALARM ON/OFF Activate or deactivate the system alarm.
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Option Description
WARNING/R1 YES/NO Define the alarm allocation (see table above).
ALARM 1/2 ON/OFF Activate or deactivate alarms 1 and 2.
ALARM 1/2 HIGH/LOW If activated, define if the trigger is a high or low measurement value.
ALARM 1/2 XXX Enter the threshold value. If the alarm is set to HIGH any measured
value above this threshold will trigger the alarm, or if the alarm is set to LOW any measured value below this threshold will trigger the alarm.
6.5 Measurement mode (SEQUENCE option)
Define the measurement mode.
1. Select SEQUENCE with the scrolling keys and press Enter. Use the scrolling keys to select the required mode.
Option Description
FIX TIME A fixed interval between measurements. The interval is defined in Measurement
cycle parameters (TIMING option) on page 31.
LOOP Continuous measurement. No further input is required.
2. If FIX TIME is selected:
Option Description
Inj. Time PX: YYs Adjust the pump action time:
X: pump number 1 to 4
YY: time in seconds. Adjustable between 0 and 99 seconds.
6.6 Test analyzer and accessories (SERVICE option)
Check various physical options (e.g. pumps) are working correctly. The option to view the version number of the latest installed software is also available from the list.
1. Select SERVICE with the scrolling keys and press Enter.
2. Select the option to test from the list available and set to ON to start it, check it functions correctly, and then set back to OFF to stop it.
6.7 Chemical cleaning (CLEANING option)
This option is displayed only if the CLEANING option has been activated. Define the parameters required for a chemical cleaning of the system.
1. Select CLEANING with the scrolling keys and press Enter.
Option Description
FREQUENCY Enter the number of measurements between each chemical cleaning.
SPRINKLER Define the duration (in seconds) for rinsing the measurement chamber.
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Option Description
REAG. INJ Define the duration (in seconds) that the cleaning solution is injected into the
measurement chamber.
RESIDENC. Define the duration (in seconds) that the cleaning solution remains in the
measurement chamber.
6.8 Sample conditioning (SAMPLE COND option)
This option is displayed only if the SAMPLE COND option has been activated. Define the parameters required for conditioning the sample prior to measurement. It is possible to define 1 or 2 conditioning reagents.
1. Select SAMPLE COND with the scrolling keys and press Enter.
Option Description
REAGENT 1/2 OFF/ON Set to ON if the conditioning is made using this reagent.
INJ. REAG. 1/2 Define the duration (in seconds) that the reagent is injected into the
measurement chamber.
TIME REAG. 1/2 Define the duration (in seconds) that the reagent remains in the
sample before measurement.
6.9 View calibration details (CAL PARAMETER option)
This option lets you view the details of the primary and last calibrations made by the analyzer.
1. Select CAL PARAMETER with the scrolling keys and press Enter.
2. Use the scroll keys to select LAST CAL or PRIMARY CAL, then scroll through the
details by pressing Enter.
6.10 Measurement cycle parameters (TIMING option)
Define the parameters for each measurement.
1. Select TIMING with the scrolling keys and press Enter.
Option Description
SAMPLE TIME Define the time (in seconds) the sample is injected into the measuring
chamber.
SPRINKLER N Define the number of rinses required.
SPRINKLER t Define the duration (in seconds) of each rinse.
CYCLE TIME Define the duration (in minutes) of the measurement cycle.
DELAY t Define the time (in seconds) between each injection.
DEVIATION Define the electrode potential.
MEASURE t Define the measurement time. The final measurement is the average of all
measurements taken during this time.
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Menu overview
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Section 7 Maintenance and Troubleshooting
7.1 Maintenance
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before carrying out any maintenance on the analyzer.
7.1.1 General
For periodic maintenance, all the elements are freely accessible on the front panel.
For installation of accessories and specialized service work the analyzer is easily accessible from all sides with some simple manipulations. The electronic control and analytical units can be accessed and removed after opening the front of the analyzer with the special key provided.
7.1.2 Maintenance schedule
The schedule is dependent on the type of application. In general we can say that a monthly maintenance is required to perform the following tasks:
Check all reagent and chemical containers. Refill if necessary
Disconnect the tubing and replace the other way round
Every 2 months replace all the tubing
Check the measurement chamber and electrodes for any deposits. Clean if visibly
contaminated
Check all tube connections for any leaks
Check the system is running smoothly. Calibrate if necessary
7.1.3 Software upgrade
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before upgrading the software.
If a new software version is made available it should be installed as follows:
1. Open the electronic unit from the rear and disconnect the data cable from terminal
J1 on the measurement board.
2. Unscrew the three screws on the metal shielding plate (on which the measurement
board is attached) and lift out. Do not remove the measurement board from the shielding plate.
3. Remove the old EEPROM (referenced 8810 ISE XXX.X) from position IC19.
4. Install the new EEPROM with the latest software in the same position IC19.
5. Replace the metal shielding plate and screw back the three screws.
6. Reconnect the data cable to terminal J1 on the measurement board.
7. Close the electron unit.
8. Reconnect power to the analyzer.
9. Switch the analyzer on using the red switch on the front, while simultaneously
pressing on the Select and Enter keys to load the new software with default values.
10. Program the analyzer with the your parameters noted on User configuration
on page 53 to reflect your user configuration.
7.1.4 Cleaning and decontamination
The analyzer does not normally require any cleaning or decontamination.
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If needed, clean the exterior of the instrument with a moist cloth and a mild soap solution. Never use cleaning agents such as turpentine, acetone or similar products to clean the instrument, including the display and any accessories.
7.1.5 Shutdown
Stopping the measurement cycle
Select STOP in the main menu and press Enter. The message stopped is displayed.
Short shutdown (e.g. weekend)
Select STAND BY in the main menu and press Enter to put the system in a defined standby condition. The measurement chamber is drained, rinsed, and refilled with rinse water.
Prolonged shutdown
If the system is shut down for a long period of time the electrodes must be cleaned and the measurement chamber rinsed. It is preferable to then remove the electrodes and store them in a buffer solution until the system is restarted. Under no condition must the electrodes be left in an empty measurement chamber as this will cause them to dry out and become damaged. Finally, turn the power off.
7.2 Troubleshooting
Malfunction Possible cause Corrective action
High fluctuation of results
Irregular sample volume in the measurement cell
Siphon working intermittently because of erratic sample flow (rinse water when diluting)
Check sample flow > 40 L/minute
Check air pressure 4 - 7 bars
Make sure the siphon drain tubing is as short, direct and as vertical as possible
Make sure the top of the overflow is higher than the top of the siphon by about 2 cm
Volume of sample is too low Check the sample time parameters
Drain valve
Check for leaks and dirt on the valve seal
Regular sample volume in the measurement cell
Drainage Check the drainage is free flowing
Air bubbles in the reagent tubing
Check the tube connections
Sample conditioning
Regular maintenance
Check all the tubing
Check the sample conditioning parameters
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Malfunction Possible cause Corrective action
No analysis results
Sample flow or no sample flow in the measurement cell
Check sample flow > 40 L/minute
Check air pressure 4 - 7 bars
Check the valves are working
Electrode connections Check all electrode connections
Programming
Check measurement cycle parameters
Check the sample conditioning parameters
Check measurement sequence parameters
Analog outputs Check the analog outputs
Results drift
Measurement cell dirty
Chemical cleaning
Check the level and quality of the chemical cleaning solution
Check all the sample conditioning solution tubes
Check the cleaning parameters
Check valves are not leaking
Check all tubing for any constriction
Sample conditioning
Check the quality of the sample conditioning solution
Check the sample conditioning parameters
Measurement cell clean
Conditioning reagents
Check the quality of the sample conditioning solution
Automatic calibration
Increase the frequency of calibrations
Stable results with incorrect values
Automatic calibration
Check the automatic calibration system for air bubbles, tube connections, etc.
Calibrate the system
Check the automatic calibration parameters
Analog outputs Check analog output parameters
No display on the screen Mains power
Check or change the fuse: 220/240 V - 630 mA
110 V - 1.25 A
Maintenance and Troubleshooting
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Maintenance and Troubleshooting
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Section 8 Additional options
The following options can be added to the analyzer to increase performance:
Reagent pump - 2 point automatic calibration
Reagent pump - 1 point automatic calibration
Reagent pump - Sample conditioning 1
Reagent pump - Sample conditioning 2
Chemical cleaning
Dilution system
External sample measurement or automatic calibration
Heating system
Extra channel
Reagent canister kit
Figure 10 Option locations on rear panel
1 Reagent pump 4 External sample pump or automatic
calibration (1 point version)
7 Chemical cleaning
2 Reagent pump or automatic
calibration (2 point version)
5 Control valve for the dilution system
3 Reagent pump or automatic
calibration (2 point version)
6 Extra channel
Installation instructions for these additional options are described in the following sections.
N O T I C E
A cable gland is provided for each option that must be connected inside the analyzer. The cable glands are designed so that the cable shields attach directly to the analyzer housing as a ground.
W A R N I N G
To conform with security standards and to respect the EMC compliancy of the analyzer, follow the procedures defined in Wiring procedures and cable preparation on page 12 for all connections to the electronic unit of the analyzer.
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8.1 Automatic calibration
This option allows the analyzer to perform an automatic calibration at programmed intervals and with a known calibration solution. Three different kits are available, each including a 10 liter canister equipped with level detector and strainer:
1. 1 point calibration with a volumetric pump.
2. 2 point calibration with a micro piston pump.
3. 2 point calibration with a pulse pump.
For information regarding the programming and use of this option, refer to the section entitled Calibration (CALIBRATION option) on page 26.
8.1.1 One point calibration with a volumetric pump
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before installing this option.
Figure 11 Automatic calibration option
1 Pump 3 Polyethylene tubing 5 Input block (already installed on the
analyzer)
2 Elbow fitting 4 Connection to attach to top of input
block
6 Electric cable
Install the pump as follows (the numbers in brackets refer to Figure 11):
1. Mount the pump (1) in position 4 on the rear of the panel (see Figure 10 on page 37).
2. Connect the tubing (3) between the pump (2) and the input block (5) installed on the
measurement cell cover using the fitting (4).
3. Connect the cable (6) to terminals 1 and 11 of J14 in the electronic unit, and make sure that jumper X4 is installed between terminals 2 and 3 and a strap placed between terminals 8 and 10 of J14 (refer also to Figure 8 on page 18 and Table 6 on page 20).
To install the 10 liter canister, refer to Canister kit on page 48.
Additional options
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8.1.2 Two point calibration with a micro piston pump
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before installing this option.
To install the pump, refer to Micro piston pump on page 47.
To install the 10 liter canister, refer to Canister kit on page 48.
8.1.3 Two point calibration with a pulse pump
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before installing this option.
To install the pump, refer to Pulse pump on page 48.
To install the 10 liter canister, refer to Canister kit on page 48.
8.2 Chemical cleaning
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before installing this option.
This option allows the addition of a chemical cleaning solution during rinsing. The kit includes a pump and a 10 liter canister equipped with a level detector and strainer.
Figure 12 Chemical cleaning option
1 Tygon® tubing 3 Plastic nipple 5 Electric cable
2 Measurement cell cover 4 Tygon® tubing
Install the option as follows (the numbers in brackets refer to Figure 12):
1. Install the pump on the rear of the panel (position 7 in Figure 10 on page 37).
2. Dismount the transparent cell from its cover.
3. Insert the Tygon® tubing (1) into one of the 5 holes in the measurement cell cover (2).
4. Insert the plastic nipple (3) into the end of the tube under the cell cover.
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5. Connect the other end of the Tygon® tubing to the connector marked OUT on the pump box.
6. Remount the transparent cell to its cover.
7. Connect Tygon® tubing (4) between the connector marked IN on the pump box and
the canister of cleaning solution.
8. Connect the cable (5) to terminals 4 and 5 of J14 in the electronic unit (refer also to
Figure 8 on page 18 and Table 6 on page 20).
Note: Make sure that the Tygon® tubing (1) does not come into contact with the sample in the measurement cell.
Reconnect power to the analyzer and proceed as follows:
1. From the PROGRAMMING menu select SERVICE.
2. Select the CLEANING option and select ON to start it.
3. Check the pump functions correctly and then select OFF to stop it.
4. From the PROGRAMMING menu select CLEANING and set the parameters as
required (see Chemical cleaning (CLEANING option) on page 30).
8.3 Conditioning
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before installing this option.
This option allows for the addition of one or two reagents to prepare the sample before measurement. The kit includes one or two reagent pumps (peristaltic or micro piston) and one or two 10 liter canisters equipped with level detector and strainer.
To install the pump(s), refer to Reagent pumps on page 45.
To install the 10 liter canister(s), refer to Canister kit on page 48.
Reconnect power to the analyzer and proceed as follows:
1. From the PROGRAMMING menu select SERVICE.
2. Select the PUMP 2 option and select ON to start it.
3. Check the pump functions correctly and then select OFF to stop it.
4. Select the PUMP 3 (if installed) option and select ON to start it.
5. Check the pump functions correctly and then select OFF to stop it.
6. From the PROGRAMMING menu select SAMPLE COND and set the parameters as
required (see Sample conditioning (SAMPLE COND option) on page 31).
8.4 Dilution or decantation
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before installing this option.
This option is used for the measurement of high concentration samples. The sample is diluted using water from the rinser, which must be free of any compound being analyzed in order to avoid any interference. The kit includes one dilution assembly and one rinsing assembly.
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Figure 13 Rinsing and dilution assembly
In the above illustration the rinsing system is shown on the left and the dilution system on the right.
1 Input block (already installed on the
analyzer)
8 PE tubing 4/6 15 PE tubing 3.2/6.4
2 Sample valve (already installed on
the analyzer)
9 Outlet tubing 3/5 16 Electric cable
3 Flow block 10 Barbed elbow fitting, sample inlet
(already installed on the analyzer)
17 Flow rate adjustment screw
4 Male/male fitting G3/8 11 Barbed elbow fitting, rinse water
inlet (already installed on the analyzer)
18 Compressed air inlet
5 PE tubing 10/12 (already installed on
the analyzer)
12 Control valve 19 Compressed air outlet to (20)
6 PE tubing 6/8 (already installed on
the analyzer)
13 Dilution assembly 20 Compressed air inlet from (19)
7 PE tubing 3/5 14 PE tubing 3.2/6.4 21 Rinse valve (already installed on
the analyzer)
Install the rinsing assembly as follows (the numbers in brackets refer to Figure 13):
1. Remove the rinse valve (21).
2. Unscrew the sample valve (2) from the panel.
3. Install the sample valve (2) on the flow block (3) using the supplied fitting (4).
4. Screw the new assembly (2 and 3) back on the panel using the two screws from the
sample valve.
5. Install the rinse valve (21) on the flow block (3) using the supplied fitting.
6. Install the PE tubing 10/12 (5) between the flow block (3) and the input block (1).
7. Install the PE tubing 6/8 (6) between the flow block (3) and the sprinkler.
8. Install the PE tubing 3/5 (7) between the flow block (3) and the input block (1) for
rinsing, using the supplied fitting.
9. Install the PE tubing 4/6 (8) on the flow block (3) for sample drainage.
10. Install the PE tubing 3/5 (9) on the flow block (3) for rinse water drainage.
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Note: For optimal performance, the minimum rinse water pressure should be 2.5 bar.
Install the dilution assembly as follows (the numbers in brackets refer to Figure 13):
1. Install the control valve on the panel (position 4 in Figure 10 on page 37).
2. Remove the overflow pipe (position 8 in Figure 4 on page 10) and install the dilution
assembly (13) in its place in the measurement cell using the Teflon washer and O­ring.
3. Install the PE tubing 3.2/6.4 (14) between the control valve (12) and output A of the dilution reservoir.
4. Install the PE tubing 3.2/6.4 (15) between the control valve (12) and output B of the dilution reservoir.
5. Connect the cable (16) to terminals 6 and 7 of J14 in the electronic unit (refer also to
Figure 8 on page 18 and Table 6 on page 20).
6. Connect the compressed air between the outlet (19) and inlet (20) connections.
7. Adjust the opening and closing pressures of the system using the adjustment screw
(17). The system should close as slowly as possible.
8. Connect the sample to the input (10) with 12 mm internal diameter tubing (pressure
0.5 - 6 bar)
9. Connect the rinse water to the input (11) with 6 mm internal diameter tubing (pressure
2.5 - 6 bar)
10. Connect input P on the T connection (18) to the compressed air supply (pressure 4 ­7 bar)
Dilution reservoir
Figure 14 Dilution reservoir
1 Elbow fitting 5 Locking hole 9 Gasket
2 Reservoir stopper 6 Plunger 10 O-ring
3 Hydraulic plunger 7 Reservoir 11 O-ring
4 Connector opening 8 Gasket
Disassemble the reservoir as follows (the numbers in brackets refer to Figure 14):
1. Remove the connector (1) by unscrewing it from the reservoir.
2. Remove the stopper (2).
3. Pull and turn the plunger (3) until you see the locking hole (5) through the connector
opening (4).
4. Block the plunger (6) through the openings (4) and (5).
5. Unscrew the plunger (3).
6. Remove the plunger (6) by pushing on it.
7. Clean the two plungers (3) and (6).
8. Clean the inside of the reservoir (7) using a soft non-abrasive cloth.
9. Lubricate the gaskets (8) and (9) or change them if necessary.
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8.5 External sample
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before installing this option.
This option allows the analyzer to measure an external sample without modifying the process parameters. The external sample is taken from a beaker (user supplied) instead of the process sample. A switch is supplied to switch between sample measurement and external sample measurement.
Figure 15 External sample option
1 Pump 3 Polyethylene tubing 5 Input block (already installed on the
analyzer)
2 Elbow fitting 4 Connection to attach to top of input
block
6 Electric cable
Install the option as follows (the numbers in brackets refer to Figure 15):
1. Mount the pump (1) in position 4 on the rear of the panel (see Figure 10 on page 37).
2. Connect the tubing (3) between the pump (2) and the input block (5) installed on the
measurement cell cover using the fitting (4).
3. Connect the cable (6) to terminals 1 and 11 of J14 in the electronic unit, and make
sure that jumper X4 is installed between terminals 2 and 3 and a strap placed between terminals 8 and 10 of J14 (refer also to Figure 8 on page 18 and Table 6 on page 20).
4. Install the beaker holder (mounted externally).
5. Connect the switch to terminals 3 and 4 of J2 in the electronic unit (refer also to
Figure 8 on page 18 and Table 2 on page 19).
Reconnect power to the analyzer and proceed as follows:
1. From the PROGRAMMING menu, select PM XXXX and enter the special code.
2. Select the OPTION menu.
3. Select the MANUAL option and select YES to turn this option on.
4. It is recommended to verify the time it takes to fill the measuring cell with sample from
the beaker (usually between 10 and 20 seconds). This time should then be entered into the system using the option SAMPLE TIME XXXs from the menu above.
Additional options
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To invoke the external sample measurement, use the switch provided. At the end of the measurement, if the switch has not been reset to its initial status, a warning message is displayed.
8.6 Heating system
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before installing this option.
The analyzer can be programmed to heat the sample prior to measurement, to make sure measurements are made at a constant and regular temperature.
Install the option as follows:
1. Insert the heating cartridge into an empty threaded location in the top of the measurement chamber (No. 2 in Figure 3 on page 9) and screw in finger tight. For optimal operation of the heater system, the sample in the measurement chamber should cover at least 3 cm of the heating cartridge.
2. Connect the cable to terminals 1 and 11 of J13 in the electronic unit (refer also to
Figure 8 on page 18 and Table 5 on page 19).
Reconnect power to the analyzer and proceed as follows:
1. From the PROGRAMMING menu, select PM XXXX and enter the special code.
2. Select the OPTION menu.
3. Select the HEATING option and select YES to turn this option on.
4. Adjust the temperature to between 0 and 70°C as required.
8.7 Extra channel
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before installing this option.
This option allows the analyzer to measure two different samples.
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Figure 16 Extra channel option
1 First sample input 4 Second sample valve 7 Tubing to link the two channels
2 First sample valve (already mounted
on the analyzer)
5 Second sample input 8 Electric cable for second sample
valve
3 T-bar connection for both sample
outlets
6 Compressed air inlet connector 9 Electric cable for first sample valve
Install the option as follows (the numbers in brackets refer to Figure 16):
1. Remove the existing sample valve (2) by unscrewing the 2 screws on the front panel.
2. Disconnect the 10 x 12 PE tubing from the valve and remove the output connector.
3. Mount the second sample valve (4) on the existing valve using the T-bar connector
(3). Check the assembly is watertight.
4. Make the pneumatic link between the two valves using the 4 x 6 PE tubing (7).
5. Install the assembly on the rear of the panel using the 4 screws.
6. Connect the 10 x 12 PE tubing to the output connection of the two valves (3).
7. Connect the new cable (8) to terminals 2 and 3 of J14 in the electronic unit (refer also
to Figure 8 on page 18 and Table 6 on page 20).
Reconnect power to the analyzer and proceed as follows:
1. From the PROGRAMMING menu, select PM XXXX and enter the special code.
2. Select the OPTION menu.
3. Select the 2 CHANNELS option and select YES to turn this option on.
8.8 Reagent pumps
There are three types of reagent pumps which can be used:
Peristaltic
Micro piston
Pulse
The installation of these pumps are described in the following sections.
Each kit includes a pump and a 10 liter canister equipped with a level detector and strainer. To install the canister, refer to Canister kit on page 48.
Additional options
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8.8.1 Peristaltic pump
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before installing this option.
The peristaltic pump is a compact tubular pump with a constant output. The flow rate is determined by the diameter of the tube being used (see Table 8). It is constructed in a manner that ensures a constant and accurate flow rate, ideal for tasks requiring an accurate dosing of reagent.
Cassette
The Delrin® cassette can be easily raised and adapted to the size of the tubing. The bottom is equipped with 2 lateral ridges to prevent any excessive crushing of the pump tubes. The cassette is not resistant to acids or high concentration reagents. In the event of leakage, remove and rinse thoroughly with water.
Figure 17 Peristaltic pump cassette
Tubing
The Tygon® tubing has been specially designed for use with this cassette. The smaller diameter tubes have fittings on the ends for easy connection to larger tubes. The tubing is supplied with 3 fixations in order to secure the tubing in the cassette and prevent it from twisting. The tube diameter is color coded:
Table 8 Clamp tubing sizes
Color code Interior diameter (mm) Flow rate (mL/minute)
Grey-Grey 1.3 1.90
Green-Green 1.85 3.80
Violet-Violet 2.06 4.40
Install the pump as follows:
Additional options
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1. Remove the pump cover.
2. Mount the pump on the front of the panel in one of the available slots (see Figure 10
on page 37) using the 2 screws.
3. Replace the cover on the back of the panel using the 4 screws.
4. Mount the clamp with the Tygon® tubing relevant to the application (see also
Figure 17).
5. Connect the Tygon® tubing to the measuring cell.
6. Connect the Tygon® tubing to the reagent canister.
7. Connect the pump cable to the electronic unit according to the pump function (refer to
Table 6 on page 20 and Table 7 on page 20).
Tube replacement
D A N G E R
Multiple hazards. Always make sure the analyzer is turned off and power is disconnected before replacing the tubes.
1. Separate the pump tubing and the fixations by pulling apart.
2. Free the cassette from the pump by pressing laterally on the catch (see also
Figure 17).
3. Remove the pump tubing.
4. Install new tubing into the cassette.
5. Attach the color-coded label to the new tubing.
6. Install the cassette on the pump and press until the catch engages.
7. Submerge the free end of the tubing into the reagent canister.
8. Reconnect power to the analyzer.
8.8.2 Micro piston pump
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before installing this option.
The micro piston pump has a better accuracy than the peristaltic pump and does not require any specific maintenance. The flow rate is adjustable between 0 and 3 mL/minute.
Figure 18 Micro piston pump
Install the pump as follows:
1. Remove the pump cover.
2. Mount the pump on the front of the panel in one of the available slots (see Figure 10
on page 37) using the 2 screws.
3. Replace the cover on the back of the panel using the 4 screws.
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4. Connect Tygon® tubing from the pump (2) to the measuring cell.
5. Connect Tygon® tubing from the pump (1) to the reagent canister.
6. Connect the pump cable (4) to the electronic unit according to the pump function
(refer to Table 6 on page 20 and Table 7 on page 20).
7. Reconnect power to the analyzer.
8. Adjust the flow rate as required (3).
8.8.3 Pulse pump
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before installing this option.
Figure 19 Pulse pump
Install the pump as follows:
1. Install the pump on the front of the panel in one of the available slots (see Figure 10 on page 37) using the 2 screws.
2. Connect the pump cable (3) to the electronic unit according to the pump function (refer to Table 6 on page 20 and Table 7 on page 20).
3. Replace the cover on the back of the panel using the 4 screws.
4. Connect the outlet OUT (1) to the tube (4) using Tygon® 1.6 x 3.2 tubing and insert
into one of the five slots in the measurement chamber cover.
5. Connect the inlet IN (2) to the reagent canister using Tygon® 1.6 x 3.2 tubing.
8.9 Canister kit
D A N G E R
Electrocution hazard. Always make sure the analyzer is turned off and power is disconnected before installing this option.
The reagent pumps, automatic calibration and the chemical cleaning options can all be delivered with a 10 liter canister equipped with a level detector, strainer, and tubing for connection to the pumps.
Refer to Reagent level detector on page 20 for information on wiring the level detector to the analyzer.
Additional options
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Section 9 Spare parts
Note: Where mentioned in the following tables, Version 1 refers to any 8810 analyzer delivered before June 2012 and Version 2 to any 8810 analyzer delivered after 1st June 2012.
Controller
Description Item no.
Version 1 complete controller 359110,30000
Version 2 complete controller (110V) 359110,50000
Version 2 complete controller (220V) 359110,50001
Version 2 complete controller (240V) 359110,50002
Display board 08810=A=7000
ORP EPROM board 08810=A=1001
pH EPROM board 08810=A=2001
ISE EPROM board 08810=A=3001
Indigo EPROM board 08810=A=2501
Complete power supply board for 8810 Version 1 analyzer and 8811 sequencer, order fuse P/N 295=100=123 separately
Z_359110,20000
Complete power supply board for 8810 Version 2 analyzer and 8811 sequencer (110V) Z_359110,40000
Complete power supply board for 8810 Version 2 analyzer and 8811 sequencer (220V) Z_359110,40001
Complete power supply board for 8810 Version 2 analyzer and 8811 sequencer (240V) Z_359110,40002
Measurement board 08810=A=4000
Version 1 user connection box in plastic Z_08810=A=4500
Version 2 user connection box in metal Z_08810=A=4600
Kit of 30 metallic caps and counter-nuts Z_427=010=070
Measurement chamber
Description Item no.
Vessel 359110,01300
Siphon 359110,01400
Overflow tube 359110,01500
Sample level detector 359110,02400
Reagent / calibration solution level sensor 08810=A=6250
Complete stirrer 359110,01650
Complete sprinkler 359110,01810
Reagent pumps
Description Item no.
24 VAC 50 Hz peristaltic pump equipped (batch, level detector, reagent tubing) 368810,70050
24 VAC 60 Hz peristaltic pump equipped (batch, level detector, reagent tubing) 368810,70060
24 VAC 50 Hz peristaltic pump only 08810=A=7050
24 VAC 60 Hz peristaltic pump only 08810=A=7060
Tube cassette 359090,80000
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Reagent pumps (continued)
Description Item no.
Grey pump tubing 359090,70015
Green pump tubing 359090,70020
Violet pump tubing 359090,70021
24 VAC 50 Hz micro pump equipped (batch, level detector, reagent tubing) 368810,71050
24 VAC 60 Hz micro pump equipped (batch, level detector, reagent tubing) 368810,71060
24 VAC 50 Hz micro pump only 08810=A=7150
24 VAC 60 Hz micro pump only 08810=A=7160
Cables
Description Item no.
Electrode cable, AS7 connector, reference electrode Z_359016,10102
Electrode cable, AS9 connector, working or combination electrodes Z_359016,10103
Cable ending kit for version 2 Z_427=010=060
Valves
Description Item no.
2/2 way solenoid valve 610 NW 12 G 3/8 PP (sample) 359110,02000
3/2 way solenoid valve M 311 NW 2 G 1/8 (sample-air valve) 359110,02100
2/2 way solenoid valve 24 VDC INOX (sprinkler water) 689=112=031
2/2 way solenoid valve 333 PVDF (drain) 359110,02200
4/2 way solenoid valve (dilution-air) 599990,04300
Tubing
Description Item no.
Tygon® tubing 1.6 x 3.2 151399,90002
Polyethylene tubing 10/12 151400,22390
Polyethylene tubing 6/8 151400,22387
Polyethylene tubing 4/6 151575,00006
Propylene ethylene fluoride tubing 1.65 x 3.17 359110,04110
Silicone tubing 12/17 359110,52012
Canister equipped (canister, level detector, tubing) 368810,75000
10 ltr container 148645,10000
Connections
Description Item no.
Fitting X210-6 359500,12106
Viton O-Ring 4 x 0.6 356094,00406
E-fitting G1/8 4/6 359103,10070
Spare parts
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Connections (continued)
Description Item no.
E-fitting G3/8 6/8 359103,10050
E-fitting 1:8 NPT 6/8 359103,10132
Screw in socket G3/8 PP 359110,02300
Fitting 359500,11106
E-fitting G3/8 10/12 359103,10077
Teflon tape 502614,66121
Complete tubing level detector 359110,05000
Electrodes
Description Item no.
Pt 100 for temperature measurement, fixed cable Z_368495,10000
Reference electrode 368421,00000
Nitrate reference electrode 08421=A=0000
pH electrode 368404,00000
Platinum ORP electrode 368430,00000
Silver ORP electrode 125=010=003
Copper electrode 125=000=004
Calcium electrode 125=000=002
Low concentration cyanide electrode 368474,00000
Fluoride electrode 368470,00000
Sulphide electrode 368490,00000
Nitrate electrode 125=000=001
Ammonia electrode 125=000=003
Tubing and connection kit (368810,95000)
Description Quantity Item no.
Teflon tubing complete 2 359110,04200
Tygon® tubing 1.6 x 3.2 2 meters 151399,90002
FEP tubing 1.65 x 3.17 0.35 meters 359110,04110
Slotted fitting 5 359500,11106
Threaded sleeve PG 13.5 red 3 359015,20035
Viton O-ring 2.62 x 10.77 3 356099,20107
Teflon washer 3 359012,00070
Spacer 1 08810=C=5000
Spare parts
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2 Years spare parts kit (368810,9X00X)
Description Quantity Item no.
Complete stirrer 1 359110,01650
Tubing holder cassette 2 359090,80000
Siphon 1 359110,01400
Flow tubing 1 359110,01500
Threaded sleeve PG 13.5 red 3 359015,20035
Viton O-ring 11 x 4 2 429=110=040
Teflon tubing 2 359012,00070
Fitting 1/4 DN 6/8 1 587=008=002
E-fitting G 1/4 DN 6 1 587=108=002
E-fitting G 1/8 DN 4/6 1 359103,10070
E-Fitting G 3/8 DN 10/12 1 359103,10077
Slotted fitting G 3/8 DN 12 1 587=114=003
Slotted fitting DN 1/16" 10 359500,11106
Fitting NPT 1/8 DN 6/8 1 359103,10132
Barbed nipple 1 359110,02300
Tygon® pump tubing (12) grey 4 359090,70015
Tygon® tubing 1.6 x 3.1 lg 2000 3 meters 151399,90002
Teflon tubing complete 3 159399,04200
FEP tubing 1.65 x 3.17 lg 350 3 meters 359110,04110
Options
Description Item no.
Wall-mounted cabinet complete 368810,40000
Storage canister holder 368810,00100
Free-standing cabinet complete 368810,45000
Automatic dilution 08810=A=5060
Automatic dilution without valve or tubing 08810=A=5300
Chemical cleaning for pump 368810,56000
Heating system 368810,76000
pH/ORP automatic calibration 368810,60000
ISE automatic calibration 368810,71050
ISE automatic calibration pulse pump complete Z_368810,72000
Container kit with level detector and filter 368810,75000
Tubing + opaque canister equipment 368810,84000
External sample equipment 368810,65000
Spare parts
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Section 10 User configuration
User configuration
Default value User value Date
ELECTRODE
NAME Name GLASS
Slope Slope +059.16
Uiso Isothermal potential +0000.0 mV
E Reference potential +0000.0 mV
C Reference concentration 10E-8
OPTION
AUTOMAT. CAL YES/NO Automatic calibration NO
AUTO. CAL 1PT/2PTS Type of automatic calibration 2 PTS
With sample / With rinse water Calibration with sample or rinse water With sample
PULSE PUMP YES/NO Calibration with pulse pump NO
Flow: XX.X ml/mn or l/puls Flowrate of the pump 2 ml/minute
Cell Vol.: XXX.X ml Volume of the cell 100 ml
STD ADDITION Measurement with a known addition NO
CLEANING YES/NO Chemical cleaning NO
SAMPLE COND YES/NO Chemical conditioning NO
MANUAL YES/NO External sample measurement NO
SAMPLE TIME Sample injection time 10 seconds
HEATING YES/NO Regulation in temperature NO
Tc Temperature value 25°C
DILUTION YES/NO Dilution NO
2CHANNELS YES/NO Measurement of 2 different samples NO
ADJUST Iout
OUT 4-20/0-20 mA Output current 0-20 mA
Minimum value corresponding to 0 mA 0
Value 4 mA 795
Value 20 mA 3896
UNIT
ppb/ppm/USER Unit ppb
CLEANING: chemical cleaning
CLEAN. FREQ: XXX Number of measurements between cleaning
cycles
5
SPRINKLER t: XXXs Duration of the cleaning water sprinkler 5 seconds
REAG. INJ. t: XXXs Duration of cleaning solution injection 5 seconds
RESIDENC. t: XXXs Length of time the cleaning solution remains in
the reactor
5 seconds
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User configuration
Default value User value Date
SAMPLE COND: sample conditioning
REAGENT 1: XXX Conditioning activated by reagent 1 OFF
REAGENT 2: XXX Conditioning activated by reagent 2 OFF
INJ. REAG. 1: XXXs Duration of reagent 1 injection 10 seconds
INJ. REAG. 2: XXXs Duration of reagent 2 injection 10 seconds
TIME REAG. 1: XXXs Length of time reagent 1 remains in the reactor 20 seconds
TIME REAG. 2: XXXs Length of time reagent 2 remains in the reactor 20 seconds
TIMING
SAMPLE TIME Injection sample time 001 seconds
SPRINKLER N Rinse number 3
SPRINKLER t Rinse time 2 seconds
CYCLE TIME Cycle time 15 minutes
DELAY TIME Stabilization time before measurement 001 seconds
MEASURE t Measurement time 001 seconds
SEQUENCE
FIX TIME/LOOP Measurement sequence LOOP
ALARM
SYS.ALARM ON/OFF System alarm OFF
WARNING/R1 YES/NO Warning alarm on alarm relay 1 NO
ALARM 1 ON/OFF Alarm 1 activation OFF
ALARM 1 HIGH/LOW High or low alarm HIGH
ALARM 1 XXX Threshold value 0
ALARM 2 ON/OFF Alarm 2 activation OFF
ALARM 2 HIGH/LOW High or low alarm HIGH
ALARM 2 XXX Threshold value 0
ANALOG OUT
OUT LINEAR/LOGARITHMIC/DUAL Output current type LINEAR
START XX.XXEXX Beginning of concentration range 00.E00
END XX.XXEXX End of concentration range 10.00E01
START XXX.XmV Beginning of potential range 000.0 mV
END XXX.XmV End of potential range 100 mV
User configuration
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HACH LANGE GMBH
Willstätterstraße 11 D-40549 Düsseldorf, Germany Tel. +49 (0) 2 11 52 88-320 Fax +49 (0) 2 11 52 88-210 info@de.hach.com www.de.hach.com
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