GYS S39 Instruction Manual

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INSTRUCTION MANUAL

COMBI AUTO

72165

GYS S39

Mise à jour

: 31/08/04

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Congratulations for the selection of this products which has been designed with great care ; Before installing and using the product, please
read carefully the following recommendations of safety in order to avoid accidents to the users and damages of the welding process.

GYS can’t be responsible for the damages occurred to persons or things, which derive from the use of the machine in following
circumstances:

- Modification or neutralization of safety elements,

- Non respect of the recommendations written in the manual instruction,

-Modification of the characteristics on the product,

-Use of the accessories, which are different from the ones delivered by GYS,

- Non-respect of the regulating and particular dispositions where the machine is settled.

I / PRESENTATION

This product has been designed to carry out the following operations in car body workshop :

- Spot welding machine on sheet metals with gun,

- Welding of nails, rivets, discs and pins,

- Suppression of bumps and impacts (impacts of hails with the option « quick repair »).

- Soudage semi-automatique des diverses tôles de carrosserie.

II / SAFETY STANDARDS AND GENERAL PRECAUTIONS

GENERALITIES

1. Before disassembling the product’s body, plug out the lead cable.

2. The operators must have the appropriate qualification.

3. The operations of servicing can only be controlled by qualified technicians.

4. The operator is responsible for respect of car manufacturer’s recommendations concerning the protection of electrical and
electronic procedure (car computer, car radio, alarm, air bag, etc…)

5. The electrodes, arms, and the other secondary conductors can reach a very high temperature and remain hot very long after
having stopped the machine. Be careful : high risk of burns.

6. It is necessary to make a regular preventive maintenance.

ELECTRICITY

1. Check that the unit must be connected to the earth coupler and that the connection to the earth is in good condition.

2. Check that the work bench is connected to the earth coupler.

3. Make sure that the operator has no contact with the metal parts to be welded without any protection or with wet clothes.

4. Avoid to be in contact with the welding part.

5. Don’t make spot welding operations in very wet areas or on a wet floor.

6. Don’t weld with worn out cables. Check that there is no default with the isolation with stripped cables or with loose

connections.

7. Switch off the unit before replacing the electrodes.

8. Before controlling or repairing, please disconnect the unit directly to the level of the plug.

PROTECTION OF EYES AND BODY

1. During the welding process, the process must be protected from the eventual flashes of the electrical arc with protection clothes like leather
gloves, welding aprons, safety shoes, welding hammering, the operator must protect his eyes

2. Don’t keep rings, watches, or jewellery, which are current lead and can create burns.

3. All the protection board must be in good condition and maintained in place.

Never look at an arc of welding without any protection of your eyes.

Protect the environment near the product against projections and reflections.

SMOKES AND GAZ

Welding operations can cause the emission of toxic smokes and harmful metallic dusts. Use the device in sheltered place
equipped with smokes aspirators.
The operator must wear an anti smoke mask.
The welding material must be degreased and cleaned in order to limit the toxic gas during the welding process.

FIRE

1. Check that the sparks don’t cause fire especially near inflammable material.

2. Check that fire extinguishers are not too far from the operator.

3. Leave the product in a place with air movers.

4. Don’t weld neither on containers of combustibles and lubricants, even empty, nor on containers with inflammable material.

5. Don’t weld in an atmosphere full with inflammable gas or fuel steam.

ELECTRO-MAGNETIC COMPATIBILTY

Near the spot-welding, check :

- there is neither no other power supply able nor control lines, nor phone cables, nor radio or TV reception appliances, nor watches, nor

mobile phones, nor magnetic cards, nor computers or any other electronic appliance.

- there is in the surroundings (minimum 3 meters of each point of the product) no persons using active medical appliances (pacemakers,
acoustic prosthetics).
Make supplementary protections if other products are used in the same environment.