GW Instek PEL-3021, PEL-3000 Series, PEL-3211, PEL-3041, PEL-3111 User Manual
DC Electronic Load
PEL-3000 Series
USER MANUAL
VERSION: 2.00
ISO-9001 CERTIFIED MANUFACTURER
This manual contains proprietary information, which is protected by
copyright. All rights are reserved. No part of this manual may be
photocopied, reproduced or translated to another language without
prior written consent of Good Will company.
The information in this manual was correct at the time of printing.
However, Good Will continues to improve products and reserves the
rights to change specification, equipment, and maintenance
procedures at any time without notice.
Good Will Instrument Co., Ltd.
No. 7-1, Jhongsing Rd., Tucheng Dist., New Taipei City 236, Taiwan.
Table of Contents
1
Table of Contents
SAFETY INSTRUCTIONS .................................................. 3
GETTING STARTED .......................................................... 8
PEL-3000 Series Introduction ............... 10
Accessories .......................................... 12
Appearance .......................................... 15
First Time Use Instructions ................. 24
OPERATION .................................................................. 50
Basic Operation ................................... 52
Basic Configuration ............................. 65
Advanced Configuration Settings ......... 72
Step Resolution Configuration ............. 79
Protection Settings .............................. 82
System Settings ................................... 90
Go-NoGo ............................................. 94
Save Recall ........................................... 97
FUNCTION MENU ........................................................ 111
Function Menu Overview ................... 112
Program ............................................. 118
Sequence ........................................... 126
OCP Test Automation ........................ 145
OPP Test Automation ......................... 151
BATT Test Automation ....................... 157
EXTERNAL CONTROL ................................................... 165
Analog Control ................................... 166
Parallel Operation .............................. 184
REMOTE CONTROL ...................................................... 191
PEL-3000 User Manual
2
Interface Configuration ...................... 192
FAQ .............................................................................. 203
APPENDIX .................................................................... 205
Replacing the Dust Filter ................... 207
Replace the Clock Battery ................... 208
GPIB Installation ............................... 209
PEL-3000 Default Settings .................. 210
Frame Control Connector Contacts .... 213
Operating Mode Description .............. 218
Operating Area .................................. 223
PEL-3000 Specifications ..................... 227
PEL-3000 Dimensions ........................ 239
Declaration of Conformity .................. 242
INDEX .......................................................................... 243
SAFETY INSTRUCTIONS
3
SAFETY INSTRUCTIONS
This chapter contains important safety
instructions that you must follow during
operation and storage. Read the following before
any operation to insure your safety and to keep
the instrument in the best possible condition.
Safety Symbols
These safety symbols may appear in this manual or on the
instrument.
WARNING
Warning: Identifies conditions or practices that
could result in injury or loss of life.
CAUTION
Caution: Identifies conditions or practices that
could result in damage to the instrument or to
other properties.
DANGER High Voltage
Attention Refer to the Manual
Earth (ground) Terminal
Frame or Chassis Terminal
Do not dispose electronic equipment as unsorted
municipal waste. Please use a separate collection
facility or contact the supplier from which this
instrument was purchased.
PEL-3000 User Manual
4
Safety Guidelines
General
Guideline
CAUTION
Do not place any heavy object on the
instrument. Note: Only 2 units can be stacked
vertically.
Avoid severe impact or rough handling that
leads to damaging the instrument.
Do not discharge static electricity to the
instrument.
Use only crimped wires, not bare wires, for the
terminals.
Do not block the cooling fan opening.
Do not disassemble the instrument unless you
are qualified.
The equipment is not for measurements
performed for CAT II, III and IV.
(Measurement categories) EN 61010-1:2010 specifies the
measurement categories and their requirements as follows. The
instrument falls under category II.
Measurement category IV is for measurement
performed at the source of low-voltage
installation.
Measurement category III is for measurement
performed in the building installation.
Measurement category II is for measurement
performed on the circuits directly connected to
the low voltage installation.
0 is for measurements performed on circuits not
directly connected to Mains.
SAFETY INSTRUCTIONS
5
Power Supply
WARNING
AC Input voltage range: 100-120VAC/200-
240VAC
(90-132VAC/180-250VAC)
Frequency: 47-63Hz
Power:
PEL-3021: 90VA Max
PEL-3041: 110VA Max
PEL-3111: 190VA Max
PEL-3211: 230VA Max
To avoid electrical shock connect the protective
grounding conductor of the AC power cord to
an earth ground.
Cleaning
Disconnect the power cord before cleaning.
Use a soft cloth dampened in a solution of mild
detergent and water. Do not spray any liquid.
Do not use chemicals containing harsh material
such as benzene, toluene, xylene, and acetone.
Operation
Environment
Location: Indoor, no direct sunlight, dust free,
almost non-conductive pollution (Note below)
Temperature: 0°C to 40°C
Humidity: 0 to 85% RH
Altitude: <2000m
PEL-3000 User Manual
6
(Pollution Degree) EN 61010-1:2010 specifies the pollution degrees
and their requirements as follows. The instrument falls under
degree 2.
Pollution refers to “addition of foreign matter, solid, liquid, or
gaseous (ionized gases), that may produce a reduction of dielectric
strength or surface resistivity”.
Pollution degree 1: No pollution or only dry,
non-conductive pollution occurs. The pollution
has no influence.
Pollution degree 2: Normally only non-
conductive pollution occurs. Occasionally,
however, a temporary conductivity caused by
condensation must be expected.
Pollution degree 3: Conductive pollution occurs,
or dry, non-conductive pollution occurs which
becomes conductive due to condensation which
is expected. In such conditions, equipment is
normally protected against exposure to direct
sunlight, precipitation, and full wind pressure,
but neither temperature nor humidity is
controlled.
Storage
environment
Location: Indoor
Temperature: -20°C to 70°C
Humidity: <90% RH
Disposal
Do not dispose this instrument as unsorted
municipal waste. Please use a separate collection
facility or contact the supplier from which this
instrument was purchased. Please make sure
discarded electrical waste is properly recycled to
reduce environmental impact.
SAFETY INSTRUCTIONS
7
Power cord for the United Kingdom
When using the instrument in the United Kingdom, make sure the
power cord meets the following safety instructions.
NOTE: This lead/appliance must only be wired by competent persons
WARNING: THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in this lead are coloured in accordance with the
following code:
Green/ Yellow:
Earth
Blue:
Neutral
Brown:
Live (Phase)
As the colours of the wires in main leads may not correspond with
the coloured marking identified in your plug/appliance, proceed
as follows:
The wire which is coloured Green & Yellow must be connected to
the Earth terminal marked with either the letter E, the earth symbol
or coloured Green/Green & Yellow.
The wire which is coloured Blue must be connected to the terminal
which is marked with the letter N or coloured Blue or Black.
The wire which is coloured Brown must be connected to the
terminal marked with the letter L or P or coloured Brown or Red.
If in doubt, consult the instructions provided with the equipment
or contact the supplier.
This cable/appliance should be protected by a suitably rated and
approved HBC mains fuse: refer to the rating information on the
equipment and/or user instructions for details. As a guide, a cable
of 0.75mm2 should be protected by a 3A or 5A fuse. Larger
conductors would normally require 13A types, depending on the
connection method used.
Any exposed wiring from a cable, plug or connection that is
engaged in a live socket is extremely hazardous. If a cable or plug is
deemed hazardous, turn off the mains power and remove the cable,
any fuses and fuse assemblies. All hazardous wiring must be
immediately destroyed and replaced in accordance to the above
standard.
PEL-3000 User Manual
8
GETTING STARTED
This chapter provides a brief overview of the
PEL-3000, the package contents, instructions for
first time use and an introduction to the front
panel, rear panel and GUI.
PEL-3000 Series Introduction ................................... 10
Model Line Up ................................................................................. 10
Main Features ................................................................................... 11
Accessories .............................................................. 12
Package Contents ............................................................................. 14
Appearance .............................................................. 15
PEL-3000 Front Panel .................................................................... 15
(PEL-3021/PEL-3041)............................................................. 15
(PEL-3111) ................................................................................. 15
(PEL-3211 Booster Pack) ........................................................ 16
Rear Panel .......................................................................................... 20
PEL-3021 / PEL-3041 ............................................................. 20
(PEL-3111) ................................................................................. 20
(PEL-3211 Booster Pack) ........................................................ 21
Display ............................................................................................... 23
First Time Use Instructions ..................................... 24
GETTING STARTED
9
Rack Mount Kits .............................................................................. 24
Power Up and Self Test .................................................................. 27
Load Default Settings ...................................................................... 28
Setting the Date and Time.............................................................. 28
Load Wiring ...................................................................................... 29
Load Wire Connections .................................................................. 32
Using the Front Panel Input Terminals ....................................... 33
Using the Rear Panel Input Terminals ......................................... 34
Using the Terminal Cover .............................................................. 35
Using the Terminal Cover (PEL-013) .......................................... 38
Remote Sense ................................................................................... 40
Firmware Update ............................................................................. 41
Conventions ...................................................................................... 43
Help Menu ........................................................................................ 49
PEL-3000 User Manual
10
PEL-3000 Series Introduction
The PEL-3000 Series is a family of high performance DC electronic
loads positioned to test a wide range of different power sources.
The DC electronic loads are fully programmable to simulate
anything from basic static loads to complex dynamic loads. With
the ability to operate independently or in parallel, the PEL-3000
Series is extremely robust and capable of molding to any test
environment.
Please note that throughout this manual the term “PEL-3000” refers
to any one of the models in the series lineup, unless specifically
stated otherwise.
Model Line Up
There are a total of 3 DC electronic load models and 1 booster pack
model.
Model
Operating Voltage (DC)
Current
Power
PEL-3021
1.5V-150V
35A
175W
PEL-3041
1.5V-150V
70A
350W
PEL-3111
1.5V-150V
210A
1050W
Booster Model
Operating Voltage (DC)
Current
Power
PEL-3211
1.5V-150V
420A
2100W
GETTING STARTED
11
Main Features
Performance
High slew rates of up to 16A/μS(PEL-3111) for a
fast response speed
High capacity when used in parallel:
5250W, 1050A (PEL-3111 x 5)/
9450W, 1890A (PEL-3111 + PEL-3211 x 4)
High resolution – 16 bit
Features
7 operating modes: CC, CV, CR, CP, CC+CV,
CR+CV, CP+CV
Independent and parallel operation
Fully programmable with normal and fast
sequences
Soft start
Dynamic mode
OCP, OVP and other protection features
Remote sense
Integrated meter
Rack-mountable
Load booster
Interface
USB, RS232 and GPIB
External voltage or resistance control
Front panel trigger out BNC
Front panel current monitoring BNC
Analog external control
PEL-3000 User Manual
12
Accessories
Standard
Accessories
Part number
Description
Quick Start Guide
User / Programming manual
CD
Region dependant
Power cord
PEL-011
Load input terminal Cover
M3
screw
PEL-012
Terminal fittings: 2 sets of
bolts/nuts/springs/washers
(type: M8)
M8 x 20
Spring washer
Flat washer
M8 nut
PEL-013
Flexible terminal cover: 2x
rubber sheeting, 4x Velcro
fasteners.
(For PEL-3211 only)
Velcro
fasteners x4
Rubber
sheeting x2
PEL-014
J1/J2 Protection plug x2
GETTING STARTED
13
61SF-062104N1
Front terminal washers
Spring washer (M6) x2
Optional
Accessories
Part number
Description
3813-030D0501
CR123A 3V lithium battery for
clock.
GRA-413
Rack mount bracket for
booster PEL-3211 (EIA + JIS)
GRA-414-E
Rack mount frame for PEL3021, PEL-3041, PEL-3111/EIA
GRA-414-J
Rack mount frame for PEL3021, PEL-3041, PEL-3111/JIS
GTL-255
300mm Frame Link Cable (for
linking units that are stacked)
Standard for the PEL-3111/
3211.
GTL-248
GPIB cable, 2.0m
GTL-246
USB cable, Type A - Type B
PEL-010
Dust Filter
Options
Part number
Description
PEL-004
GPIB option
PEL-005
Connect Cu Plate
PEL-006
Connect Cu Plate
PEL-007
Connect Cu Plate
PEL-008
Connect Cu Plate
PEL-009
Connect Cu Plate
PEL-3000 User Manual
14
Package Contents
Check the contents before using the instrument.
Opening the box
Contents
(single unit)
Main unit
Quick Start manual
User / Programming
manual CD
Terminal fittings
Power cord x1 (region
dependent)
Calibration certificate
GETTING STARTED
15
Appearance
PEL-3000 Front Panel
(PEL-3021/PEL-3041)
I MON OUT TRIG OUT
1.5 - 150V
175W
0 - 35A
P0
P1
P4
P7
CAL.
P2
P5
P8
Lock
P3
P6
P9
Utility
Local
File
0
1
4
7
2
5
8
3
6
9
EnterClear
Shift
Preset
Load
On/
Off
Main
Help
FUNC
Short
Air inlet LCD Display Power key
FUNC/File
Help/Utility
Short
Load On/Off
USB Port, Preset
and Shift keys
Number pad, Clear/
Lock and Enter keys
Main/Local
Scroll wheel
Function keys
Input
terminals
I MON OUT,
TRIG OUT
(PEL-3111)
P0
P1
P4
P7
CAL.
P2
P5
P8
Lock
P3
P6
P9
Utility
Local
File
0
1
4
7
2
5
8
3
6
9
EnterClear
Shift
Preset
Load
On/
Off
Main
Help
FUNC
Short
TRIG
OUT
I MON
OUT
1.5 - 150V
1050W
0 - 70A
PEL-3000 User Manual
16
(PEL-3211 Booster Pack)
LINK STBY
Air Inlet
The air inlet has a removable dust filter
LCD display
3.5 inch LCD display
Function keys
The function keys directly correspond to the soft
menu keys at the bottom of the display.
ON/STBY
Turns the unit on or puts the unit
into standby mode. Use the power
switch on the rear panel to turn
the unit off.
Main/Local
Main
Main: Sets the operating mode:
CC, CV, CR, CP mode.
Local
Main
Shift
Local (Shift + Main): Puts
the instrument back into
local mode from remote
mode.
FUNC/File
FUNC
FUNC: Sets the program function,
sequence function or other special
functions.
GETTING STARTED
17
File
FUNC
Shift
File (Shift + FUNC):
Accesses the file system.
Help/Utility
Help
Help: Access the help menu.
Utility
Help
Shift
Utility (Shift + Help):
Access the utility menu.
Short
Short
Pressing the Short key will
simulate shorting the input
terminals.
The Short key will be lit when
active.
Load on/off
Load
On/
Off
Turns the load on or off.
The Load On/Off key will be lit
when active.
Scroll wheel
Use the scroll wheel to navigate
the menu system or to edit
parameters. See page 43 for usage
details.
Enter
Enter
Press the Enter key to select
highlighted menu items.
PEL-3000 User Manual
18
Number pad
P0
P1
P4
P7
CAL.
P2
P5
P8
Lock
P3
P6
P9
0
1
4
7
2
5
8
3
6
9
Clear
Number pad: Used to enter numerical values.
P0-P9 (Preset + Number keys): Loads one of 10
preset settings.
Clear/Lock
Lock
Clear
Clear: Clears the current
parameter values.
Lock (Shift + Clear): Locks the
front panel keys and selector knob.
Shift
Shift
Shift: Used in conjunction with
other keys to select secondary
functions.
Preset
Preset
Used in conjunction with the
number pad to save or load preset
settings P0 to P9.
USB Port
USB A port. Used for save and
recall functions.
GETTING STARTED
19
Front panel input
terminals
1.5 - 150V
175W
0 - 35A
Negative terminal.
Positive terminal.
IMON Out
I MON OUT
Current monitor BNC terminal:
Output connector used to monitor
the current by outputting a
voltage. An output voltage of 1V
corresponds to the full scale
current for the H and L ranges.
0.1V corresponds to the full scale
current in the M range.
TRIG OUT
TRIG OUT
Trigger out BNC terminal:
Outputs a pulse signal during
sequence or dynamic operation.
The trigger signal has a 5V output
with a pulse width of a least 2us
and an impedance of 500Ω.
PEL-3000 User Manual
20
Rear Panel
PEL-3021 / PEL-3041
47 - 63 Hz
90 VA MAX.
AC
100 - 120 VAC
200 - 240 VAC
FRAME CONT
J 1
J 2
SER. NO. LB
RS232C
GPIB
WARNING
TO AVOID ELECTRIC SHOCK THE POWER CORD
DO NOT REMOVE COVERS.
NO OPERATOR SERVICEABLE COMPONENTS INSIDE.
PROTECTIVE GROUNDING CONDUCTOR MUST BE
REFER SERVICING TO QUALIFIED PERSONNEL.
CONNECTED TO GROUND.
Remote sense
inputs
Frame control ports,
J1, J2
RS232C port
USB port
USB device port
Exhaust fanGPIB Power socket
Rear panel
inputs
(PEL-3111)
P0
P1
P4
P7
CAL.
P2
P5
P8
Lock
P3
P6
P9
Utility
Local
File
0
1
4
7
2
5
8
3
6
9
EnterClear
Shift
Preset
Load
On/
Off
Main
Help
FUNC
Short
TRIG
OUT
I MON
OUT
1.5 - 150V
1050W
0 - 70A
GETTING STARTED
21
(PEL-3211 Booster Pack)
RS232C Port
GPIB
USB B
The USB B, RS232C and GPIB port are used for
remote control.
USB B port
RS232C 9 pin
DSUB port.
GPIB 24 pin
female.
Frame control
ports, J1, J2
FRAME CONT
J 1
J 2
J1: The J1 connector is assigned to external control.
J2: The J2 connector is used for parallel operation
control.
PEL-3000 User Manual
22
Exhaust fan
The exhaust fan is used to expel the heat from the
unit. Please ensure there is at least 20cm distance
between any object and the fan.
Rear Panel Input
terminals
Rear Panel Input Terminals. Electrically connected
to the front panel input terminals. Accepts M8
bolts or M4/M3 sized screws. See page 34 for
connection details.
Remote Sensing
Terminals
Sensing terminals for remote sense. See page 35.
Accepts M3 sized screws.
Power Socket
Power Socket:
100-120V, 200-240V
47-63Hz.
Power Switch
Turns the unit on/off.
USB A
USB A Slave port. USB 1.1/2.0
GETTING STARTED
23
Display
ModeCVI Range
H 35A
V Range
L 15V
Function
Static
Configure
0.000
V
0.000
A
0.00
w
SlewRate 2500.00
CC B Value 0.000
CC A Value 0.000
LOADRS232
A Value
Fine
03/Sep/2012
mA/us
A
A
Date
Setting area
Operation
status panel
Measurement
area
Mainframe status panel
Softkeys
Setting area
The setting area is used to display and edit the
settings for the current mode/function.
Measurement
area
Displays the voltage, current and power values.
Date
Displays the date.
Mainframe status
panel
The mainframe status panel displays the status of
the load, remote control and short function.
When an icon is green it indicates that the function
is off. When the icon is orange, the function is on.
Operation Status
Panel
This status panel is used to display the status of
the current mode.
Soft-keys
The soft-key menus are used to select different
functions or parameters.
PEL-3000 User Manual
24
First Time Use Instructions
Use the procedures below when first using the PEL-3000 to install
the rack mount kit, power up the instrument, set the internal clock,
restore the factory default settings and check the firmware version.
Lastly, the Conventions section will introduce you to the basic
operating conventions used throughout the user manual.
Rack Mount Kits
Description
The PEL-3000 has a number of rack mount
options for installation. The GRA-413 rack
mounts are suitable for the PEL-3211 booster
pack. The GRA-414 rack mounts are capable of
holding 1x PEL-3111 or
2x PEL-3021/3041 units.
For installation details, please see the GRA-413
and GRA-414 Rack Mount Assembly Manual.
Please see your distributor for which rack
mount is suitable for your application.
GETTING STARTED
25
GRA-413
(EIA standard)
128
532
.
5
482
.
6
GRA-413
(JIS standard)
149
532
.
5
482
.
6
PEL-3000 User Manual
26
GRA-414-E
(EIA standard)
132
382
.
5
477
.
6
GRA-414-J
(JIS standard)
149
382
.
5
477
.
6
GETTING STARTED
27
Power Up and Self Test
Steps
1. Insert the AC power cord into the power
socket.
2. Turn the external
power switch on.
(O → —)
3. If the unit doesn’t turn on, press the
On/Standby key.
The ON/STBY key will go from standby (red)
to on (green).
4. The unit will show the splash screen and then
load the settings from when the unit was last
powered down.
Note
If the PEL-3000 fails to start up properly or does
not turn on, please see you local distributor.
PEL-3000 User Manual
28
Load Default Settings
Description
When first using the PEL-3000, recall the
factory default settings to ensure the unit is in a
known state. See page 210 for a list of the
default settings.
Operation
1. Press
Shift
+
File
FUNC
.
Select Media/Default[F1].
Select Factory Default[F2].
Media
Default
Factory
Default
Save Recall
LOADRS232
A Value
03/Sep/2012
Load Default Setup
CC
35A
15V
Static
Recall the Default Settings!
Pressing F2 Again Will
Warning!!
Setting the Date and Time
Description
The date and time settings are used to timestamp files when saving files.
The date is shown on top of the display.
Operation
1. Press
Shift
+
Utility
Help
> Time Set[F4] to set
the date and time.
Settings:
Month, Day, Year, Hour, Minute
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