GW Instek GCM-403 Operating Manual

Resistance measurement (Ω) (See Figure 5)
Warning: Be sure to turn off circuit power and discharge residual charge from all capacitors before connecting a load.
•Set the dial: Turn the measurement function dial
to “ ”.
•To select key functions:The clamp meter defaults to Ω
•Connect the load.
•For best measurement
results separate the resistive element from the circuit. After all measurement operations, disconnect the probe and the measured circuit and then remove the probe from input end.
4. Diode measurement ( ) (See Figure 6)
Warning: Be sure to turn off circuit power and discharge residual charge from all capacitors before connecting a load.
•Set the dial. Turn the
measurement function dial to “ ”.
•Select functions: Select diode by pressing the SELECT key;
•Connect the load.
•For best measurement results
separate the diode from the circuit.
•After all measurement
operations, disconnect the probe from the measured circuit then remove the probe from the clamp inputs.
5. Continuity Test ( ) (See Figure 7)
Warning: Be sure to turn off circuit power and discharge residual charge from all capacitors before connecting the load.
•Set the dial. Turn the
measurement function dial to “ ”.
•Select continuity by pressing the SELECT key.
•Connect to the load.
•The Buzzer will beep if the
measured resistance is less
than10Ω. It will not beep if the
measured resistance exceeds
10Ω.
•After all measurement operations,
disconnect the probe from the measured circuit then remove the probe from the clamp inputs.
6. Capacitance measurement( )(See Figure 8)
Warning: Be sure to turn off circuit power and discharge residual charge from all capacitors before connecting the load.
•Set the dial. Turn the
measurement function dial to “ ”.
•Select capacitance by pressing the SELECT key.
•Connect the load.
Measurement notice:
1)Be sure to reset the unit by pressing the REL key before
measurement.
2)The instrument reading normally will be delayed by about 30 seconds when
measuring large capacitances.
•After all measurement operations, disconnect the
probe from the measured circuit then remove the probe from the clamp inputs.
7.Frequency measurement (Hz) (See Figure 9)
Warning: The clamp meter cannot be used for conductors which exceed AC/DC 600V.
•Set the dial. Turn the measurement function dial to “Hz”.
•Connect to the load.
•After all measurement
operations, disconnect the probe from the measured circuit then remove the probe from the clamp inputs.
VI. Display Symbols(See Figure 2)
1. Indicator for AC Measurement;
2. Indicates negative polarity;
3. Indicator for DC Measurement;
4. Low Battery Indicator;
5. Auto-Ranging Mode;
6. Indicator for Diode Test;
7. Indicator for Continuity Test;
8. Data Hold is Active;
9. Indicator for Relative Measurement;
10. Temperature Unit (ºC);
11. Resistance Units (Ω, kΩ and MΩ);
12. Frequency Units (Hz);
13. Capacitance Units (nF and µF);
14. Current Unit (A);
15. Voltage Units (mV and V);
VII. Key Functions and Automatic
Shutdown
1.HOLD
This function maintains the displayed reading on the LCD display. The displayed value will be locked on the display by pressing the key once. It can be pressed again to release locking state
and return to the common measurement state.
2.REL
Press down the key to use current reading as the reference value and reset the display to "0". This reference value is subtracted every time from measuring results until you press the key again
to exit the mode.
power and discharge all capacitors before measuring resistors, diodes or circuits.
Disconnect the probes and the measured
circuit, then remove the probes from clamp
meter inputs and lastly turn off the power after
measurement.
8. Replace the battery when“ ” shows on the LCD to ensure the measuring accuracy. Remove the battery if the clamp meter has not
been used for a long time.
9. Please do not alter the internal wiring of the
clamp meter randomly to avoid instrument damage and jepodise safety.
10.Do not store or use the clamp meter in an
environment with high-temperature,
high-humidity, flammables, explosives or strong
current magnetic fields.
11.Clean the instrument case with a soft cloth and neutral detergent during maintenance. Do not
use abrasives or solvents to avoid case
corrosion which may cause damage to the clamp meter or cause personal injury.
Note: When the REL function is turned on in ACV, Ω or DCV measurement modes, the meter locks
the range to the current measurement range.
Therefore, after turning off the REL function, you need to push the SELECT key or set the function dial to another position to manually restore the
auto-range function.
When the displayed reading shows “OL” in Ω, diode or continuity measurement modes, the REL function may not be turned on or off. To switch on
or off the REL function with these functions, first short the test leads or connect the test leads to a
DUT so as to prevent the “OL” state occuring.
3.SELECT
Used to switch between
Note: Automatic shutdown function will be
cancelled if the SELECT key is pressed to wake
up the meter from the sleep mode.
4.Automatic Shutdown
The clamp meter will “power off automatically” (under sleep mode) to save electric energy if the function key or the measurement function dial are
not used within 15 minutes during measurement.
The clamp meter will start up automatically (under working mode) by rotating the measure-
ment function dial under automatic shutdown
mode. (Please refer to Item 6 for valid key function
operations.)
Note: The automatic shutdown function will be cancelled by pressing the SELECT key to wake-up
the unit from the sleep mode.
5.Buzzer
The buzzer will beep when any effective function key is pressed under any measurement range. It will not beep if the key is invalid. The buzzer will issue 5 warning beeps continuously for about 1 minute before automatic shutdown. It will also
issue a long beep before power off.
6.Valid Key Functions Not all functions are valid under any range. As
indicated below, the corresponding functions or to
wake up the meter can be achieved only when the keys are valid.
VIII. Measurement Instructions
1. DC voltage measurement ( ) (See Figure 3)
Warning: The clamp meter cannot be used with conductors that exceed AC/DC 600V.
•Set the dial: Turn the measurement function dial
to “ ”.
•Select key functions: The clamp meter defaults to DC Voltage and auto-ranging
mode. Press REL to access the relative mode.
•Connect to the load.
•Disconnect the probe
from the measured circuit then remove the probe from the clamp inputs after all measurement operations.
2. AC voltage measurement ( ) (See Figure 4)
Warning: The clamp meter cannot be used for conductors which exceed AC/DC 600V.
•Set the dial: Turn the measurement function dial
to “ ”.
•To select key functions: Press the SELECT button to select AC voltage mode. It defaults
to auto-ranging. Press REL to access relative mode.
•Connect to the load.
•Disconnect the probe
from the measured circuit then remove the probe from the clamp inputs after all measurement operations.
Warning
I.Overview
IV.Electrical Symbols
Double Insulated AC Diode
Warning prompt AC or DC To meet European Union standard.
Grounding
DC
Low battery Indication
Buzzing ON/OFF
3
4
6 9
10
12
11
5
8
14
1
2
15
7
13
Figure 2
Figure 8
1 pc 1 pair 1 pc
1.
2. Test Probes
3. Temperature probe
Operating Manual
GCM-403
Please read this manual, the “Safety Information” and warnings carefully before using the meter.
The GCM-403 is a 4000-count AC/DC digital clamp
meter with stable performance and a high degree of
safety and reliability. It is designed with large-scale integrated circuits and dual integrating A/D converters as its core. It has overload protection for all ranges and a novel design, which makes it a superb tool for electricians. The meter can measure AC/DC voltage, AC/DC current, resistance, diodes, continuity, capacitance, frequency and temperature.
II. Unpacking Inspection
Please open the package box and take the instrument out. Please check if the following items
are missing or damaged.
Please contact your supplier straight away if any
item is missing or damaged.
III. Safety Information
The instrument is designed and manufactured in compliance with GB4793, IEC61010-1 and IEC 1010-2-032: Double Insulation, Overvoltage CAT 600V & CAT 300V and Pollution Degree 2.
A Warning identifies conditions and actions that
may pose hazards to the user, or cause damage to the meter or equipment under test. Please pay
attention to warnings and use the meter as
specified as below, otherwise you may impair the protection offered by the clamp meter.
1. Please inspect the clamp meter and test leads before use to avoid damage or abnormal use. Please do not use the clamp meter again if the test leads or case insulation is damaged, the
LCD display has failed or the clamp meter cannot operate normally.
2. It is strictly prohibited to use the clamp meter without covering the rear cover and/or the battery cell to avoid electric shock.
3. Fingers cannot exceed past the probe’s finger guard during measurement. To avoid electric shock, do not touch naked electric wires,
connectors, exosed inputs or circuits during measurement.
4. The measurement function dial must be in the correct position before measurement. Do not
change ranges during measurement to avoid damaging the clamp meter.
5. Do not exert more than 600V between the clamp
meter terminal and ground to avoid electric
shock or damage to the clamp meter.
6. To avoid electric shock, operate the instrument carefully under DC 60V or AC 30V.
7. Do not measure voltage or current which is
greater than the allowable input levels. Be sure to set the function range switch to the highest range possible if the magnitude of the measured
value is unknown. Be sure to turn off the circuit
Key
Hz
SELECT
N/A N/A
N/A
REL HOLD
V
Figure 3
V
~
~
Figure 4
Figure 5
Figure 6
Figure 7
V. The Meter Structure (See Figure 1)
1. Input end;
2. LCD digit display;
3. Functions key: To select basic functions;
4. Measurement Function dial: The grey function icons are the initial functions; The blue
function icons are selected after
pressing the blue SELECT key;
5. Clamp head trigger: Press the
trigger to open the clamp head.
The clamp head will close again if the trigger is released;
6. Hand protection: It prevents users from touching any dangerous areas.
7. Clamp head: It is a device to measure AC/DC
current and converts the current to voltage. A single conductor of the measured current must
pass perpendicularly through center of the clamp
head.
Figure 1
Hz
Figure 9
1
2
5
7
6
4
3
8.Temperature measurement (ºC) (See Figure
10)
•Set the dial. Turn the measurement function dial to”
ºC
”.
•Connect the load
1) The LCD will display “OL” if the temperature sensor is not inserted. The clamp meter will display the current indoor temperature after you insert the temperature sensor.
2) The protection for the temperature range is a 1KΩ resistor(R59). To avioid damage, any conductor with a voltage present shouldn’t be inserted into the input jack.
9. DC current measurement ( ) (See Figure
11)
•Set the dial. Turn the measurement function dial to “40A” or “600A”.
•Select functions. The meter defaults to DC Current Mode.
•Connect to the load. Please do not release the trigger suddenly. As a sensitive device, the Hall element is sensitive to heat and mechanical stress to different extents in addition to magnetic sensitivity. Collisions will cause short-term reading variations. Open the clamp head by pressing the trigger, then place the measured conductor into the clamp head and release the trigger slowly until the clamp is completely closed. Check to make sure that the measured conductor is in the middle of the clamp head. Additional errors may be caused if you do not place the conductor in the middle of the clamp head. The clamp meter should only be used to measure a single current conductor at a time. A measurement reading error may be caused if measuring two or more current conductors at the same time.
10. AC current measurement ( ) (See Figure
12)
•Set the dial. Turn the measurement function dial to “40A” or “600A”.
•Select functions. Press the SELECT key for AC current measurement.
•Connect to the load. Please do not release the trigger suddenly. As a sensitive device, the Hall element is sensitive to heat and mechanical stress to different extents in addition to magnetic sensitivity. Collisions will cause short-term reading variations. Open the clamp head by pressing the trigger. Then place the measured conductor into the clamp head and release the trigger slowly until the clamp is completely closed. Check to make sure that the measured conductor is in the middle of the clamp head. Additional errors may be caused if you do not place the conductor in the middle of the clamp head. The clamp meter should only be used to measure a single current conductor at a time. A measurement reading error may be caused if measuring two or more current conductors at the same time.
IX. Technical Indicators
1. General specification LCD display: 4000 counts; Polarity display: Automatic display; Overload display: Displays “OL” or “-OL” Low battery indication: shows that the battery voltage is less than the required working voltage. Sampling rate: 3 times/second; Sensor category: Hall affect sensor for DC/AC measurement; Error of testing position: ±1.0% of additional reading error may be caused if the measured source is not placed in the center of the clamp head during current measurement; Shock-resistant: Passed 1m drop test; Max.clamp opening: 28mm diameter; Max. tested conductor: 26mm diameter; Influence of electromagnetic fields: If the device is used near a electromagnetic field the display may be unstable or produce incorrect readings;
2. Environment limitation
Indoor use Altitude height: 2,000m Safety rules: ICE 1010-1 CAT.II 600V CAT.III300V Pollution degree: 2 Operation temperature & humidity: 0°C to 30°C (not more than 80%R.H.) 30°C to 40°C (not more than 75%R.H.) 40°C to 50°C (not more than 45%R.H.) Storage temperature & humidity: -20°C to +60°C (not more than 80%R.H.)
3.Electrical specification
Accuracy: ±(a% readings + b digits) Calibration period: 1 year Ambient temperature: 23°C ± 5°C Ambient humidity: Not more than 80% R.H. Temperature coefficient: 0.1*precision/1°C
Note: 0 ~ 10Ω is the minimum range specified for continuity, and as such the buzzer may also beep with resistances slightly higher than 10Ω.
A
Figure 11
Figure 12
Figure 10
Note:
1) There is no voltage protection for the tempera­ture ranges. Do not insert a live conductor into the input jack to avoid burnout of the 1k resistor;
2) K type thermocouple (Ni-Cr~Ni-Si) is only suitable for temperature measurement of less than 230ºC. A rod-type temperature sensor should be used for temperature measurement of more than 230ºC.
Note: The current measurement function must be operated between 0ºC and 40ºC. Current direction is from bottom to top for positive readings during DC current measurement. (As shown in Figure 11, the panel is on the top and the bottom cover is on the bottom.) Please do not release the trigger suddenly. As a sensitive device, the Hall element is sensitive to heat and mechanical stress to different extents in addition to magnetic sensitivity. Collisions will cause short-term reading variations. Better measurements can be performed by following these operation methods: Press the trigger and open the clamp head to put the measured conductor into the clamp head. Then release the trigger slowly until the clamp head is closed completely. Check to make sure that the measured conductor is in the middle of the clamp head. An additional reading error of ±1.0% may be caused if the conductor is not placed in the middle of clamp head; Remove the clamp head away from the current conductor; Press the REL key to reset the display; Repeat step ; Gain better readings by using the above measurement steps;
Note: Current measurement must be performed between 0ºC and 40ºC. Frequency response: 50Hz~60Hz; Unstable or incorrect inductive readings with less than 10 digits may be displayed in the AC current range and it will not influence the measurement result. Do not release the trigger suddenly. As a sensitive device, the Hall element is sensitive to heat and mechanical stress to different extents in addition to magnetic sensitivity. Collisions will cause short-term reading variations.
AC conversion type: The displayed reading is the calculated RMS value of a sinewave input. AVG response: RMS value for sinewave input.
(7) Frequency (Hz)
Range 10Hz 100Hz 1kHz 10kHz 100kHz 1MHz 10MHz
Resolution
0.001Hz
0.01Hz
0.1Hz 1Hz 10Hz 100Hz 1kHz
(Reading is only for reference.)
Accuracy
Overload protection
(0.5%+3)
600Vp
Sensitivity: 300mV rms if 100kHz;
600mV rms if 100kHz; 800mV rms if 1MHz;
(8) Temperature ( ºC )
Range
-40 ~ 1,000
Accuracy
Overload protection
-40 ~0
0 ~400
400 ~1,000
(8%+5) (2.5%+3) (3.0%+3)
Plug-in resistance of 1KΩ
(6) Capacitance ( )
Range
Resolution
Accuracy
Overload protection
600Vp
40nF 400nF 4µF 40µF
µ
F
0.01nF
0.1nF
0.001µF
0.01µF
0.1µF
(4.0%+3)
(5.0%+10
)
To measure under RELATIVE measurement mode;
100
(9) DC current ( )
Range
40.00A 600A
0.01A 1A
Accuracy
(2%+5)
Overload protection
600A DC/AC
Resolution
(10) AC current ( )
Range
40.00A
600A
0.01A 1A
Accuracy
Overload protection
600A DC/AC
Resolution
(2.5%+8) (2.5%+5)
Frequency response
50Hz~60Hz
X. Maintenance (See Figure 13)
Warning: Please remove any test leads before opening the bottom cover to avoid electric shock.
1. General maintenance. A. The clamp meter should only be repaired and serviced by qualified professional repair personnel or a GW Instek service center. B. Clean the case periodically with a dry cloth. Do not use detergent with abrasives or solvents.
2: Battery installation or replacement of the 16F22 9V battery. Install the battery using the following method: a. Please remove any test leads from the input terminals during shutdown. b. Place the unit front panel face down. Loosen the screws on the battery cover. Remove the battery cover. c. Remove the old battery from the battery compartment and install the new battery. Make sure the battery polarity is correct when installing the new battery. d. Use the same battery type. Do not install the battery improperly. e. Install the battery cover and tighten the screws after installing the new battery.
This manual contains proprietary information, which is protected by copyright. All rights are reserved. No part of this manual may be photocopied, reproduced or translated to another language without prior written consent of Good Will company. The information in this manual was correct at the time of printing. However, Good Will continues to improve products and reserves the rights to change specification, equipment, and maintenance procedures at any time without notice.
Good Will Instrument Co., Ltd. No. 7-1, Jhongsing Rd., Tucheng Dist., New Taipei City 236, Taiwan.
(1)DC voltage ( )
Range
400.0mV
4.000V
40.00V
400.0V 600V
Resolution
0.1mV 1mV 10mV 100mV 1V
Accuracy
(0.8%+3)
(0.8%+1)
(1%+3)
Overload protection
600V DC/AC
Input impedance: 10M Ω
(2)AC voltage ( )
Range
Resolution
Accuracy
Overload protection
4.000V
40.00V
400.0V 600V
1mV 10mV 100mV 1V
(1%+5)
(1.2%+5)
600V DC/AC
Input impedance: 10M //not less than 100pF
Frequency response: 40Hz~400Hz
AC conversion type: AVG response, RMS value for sinewave input.
(3) Resistance (
Range
400.0
4.000K
40.00K
400.0K
4.000M
40.00M
Resolution
100m 1 10 100 1K 10K
Accuracy
(1.2%+2)
(1%+2)
(1.2%+2) (1.5%+2)
Overload protection
600Vp
(4) Diode test ( )
Range
Resolution
Accuracy
Overload protection
1mV
600Vp
Displays approximate forward bias voltage. (open circuit voltage is about 1.48V.)
(5) Continuity test ( )
Range
Resolution
Accuracy
Overload protection
600Vp
The buzzer will sound if the resistance is less than or equal to 10 Ω (Open circuit V is about 0.45V)
0.1Ω
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