GW-INSTEK ASR-2100 EU OPT2 User guide

Programmable AC/DC Power Source
ASR-2000 Series
USER MANUAL
ISO-9001 CERTIFIED MANUFACTURER
This manual contains proprietary information, which is protected by copyright. All rights are reserved. No part of this manual may be photocopied, reproduced or translated to another language without prior written consent of Good Will company.
The information in this manual was correct at the time of printing. However, Good Will continues to improve products and reserves the rights to change specification, equipment, and maintenance procedures at any time without notice.
Good Will Instrument Co., Ltd. No. 7-1, Jhongsing Rd., Tucheng Dist., New Taipei City 236, Taiwan.
Table of Contents
Table of Contents
SAFETY INSTRUCTIONS .................................................. 5
GETTING STARTED .......................................................... 9
ASR-2000 Series Overview ................... 10
Appearance .......................................... 15
Theory of Operation ............................. 24
OPERATION .................................................................. 32
Set Up .................................................. 34
Menu Tree ............................................ 55
Basic Operation ................................... 60
Advanced Settings ............................... 97
EXTERNAL CONTROL ................................................... 105
Using External Control I/O ................ 106
Using External Signal Input Function . 107 Compiling Arbitrary Waveform Input .. 110
MISCELLANEOUS ......................................................... 115
T Ipeak, hold ...................................... 116
Ipkh CLR ............................................ 118
Power ON .......................................... 119
Buzzer ............................................... 120
Remote Sense .................................... 121
Slew Rate Mode ................................. 123
Output Relay ...................................... 124
THD Format ....................................... 125
External Control I/O........................... 127
TEST MODE FUNCTION ............................................... 128
Sequence Mode ................................. 129
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ASR-2000 Series User Manual
Simulate Mode ................................... 145
COMMUNICATION INTERFACE .................................... 159
Interface Configuration ...................... 160
FAQ .............................................................................. 180
APPENDIX .................................................................... 181
Firmware Update ............................... 181
Factory Default Settings ..................... 183
Error Messages & Messages .............. 187
Specifications .................................... 193
Information of Name Order ............... 201
ASR-2000 Dimensions ........................ 202
Declaration of Conformity .................. 206
Maintenance & Regular Inspection .... 207
INDEX .......................................................................... 209
4
SAFETY INSTRUCTIONS
WARNING
Warning: Identifies conditions or practices that could result in injury or loss of life.
CAUTION
Caution: Identifies conditions or practices that could result in damage to the ASR-2000 or to other properties.
DANGER High Voltage
Attention Refer to the Manual
Protective Conductor Terminal
Earth (ground) Terminal
SAFETY INSTRUCTIONS
This chapter contains important safety instructions that you must follow during operation and storage. Read the following before any operation to ensure your safety and to keep the instrument in the best possible condition.
Safety Symbols
These safety symbols may appear in this manual or on the instrument.
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ASR-2000 Series User Manual
Do not dispose electronic equipment as unsorted municipal waste. Please use a separate collection facility or contact the supplier from which this instrument was purchased.
General Guideline
CAUTION
Do not place any heavy object on the ASR-2000. Avoid severe impact or rough handling that
leads to damaging the ASR-2000.
Do not discharge static electricity to the ASR-
2000.
Use only mating connectors, not bare wires, for
the terminals.
Do not block the cooling fan opening. Do not disassemble the ASR-2000 unless you are
qualified.
If the equipment is used in a manner not
specified by the manufacturer, the protection provided by the equipment may be impaired.
(Measurement categories) EN 61010-1:2010 specifies the measurement categories and their requirements as follows. The ASR-2000 doesn’t fall under category II, III or IV.
Measurement category IV is for measurement performed at the
source of low-voltage installation.
Measurement category III is for measurement performed in the
building installation.
Measurement category II is for measurement performed on the
circuits directly connected to the low voltage installation.
0 is for measurements performed on circuits not directly
connected to Mains.
Safety Guidelines
6
SAFETY INSTRUCTIONS
Power Supply
WARNING
AC Input voltage range:
100 ~ 240 Vac
Frequency: 47 ~ 63 Hz To avoid electrical shock connect the protective
grounding conductor of the AC power cord to an earth ground.
The power switch that is included in the
instrument is not considered a disconnecting device.
The power cord set is used as the disconnecting
device and shall remain readily operable.
Do not position the equipment so that it is
difficult to operate the disconnecting device.
Do not replace the power supply cord with an
improperly rated cord. A certified power supply cord should not lighter than light PVC sheathed flexible cord according to IEC 60227, designation H05VV-F, and be rated for at least 3G 0.75 mm² (for rated current up to 10 A) or 3G
1.0mm² (for rated current over 10 A up to 16 A) wire or larger, and the length of the cord that does not exceed 2 m must be used.
Cleaning the ASR­2000
Disconnect the power cord before cleaning. Use a soft cloth dampened in a solution of mild
detergent and water. Do not spray any liquid.
Do not use chemicals containing harsh material
such as benzene, toluene, xylene, and acetone.
Operation Environment
Location: Indoor, no direct sunlight, dust free,
almost non-conductive pollution (Note below)
Relative Humidity: 20%~ 80%, no condensation Altitude: < 2000m Temperature: 0°C to 40°C
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ASR-2000 Series User Manual
(Pollution Degree) EN 61010-1:2010 specifies the pollution degrees and their requirements as follows. The ASR-2000 falls under degree
2.
Pollution refers to “addition of foreign matter, solid, liquid, or
gaseous (ionized gases), that may produce a reduction of dielectric strength or surface resistivity”.
Pollution degree 1: No pollution or only dry, non-conductive
pollution occurs. The pollution has no influence.
Pollution degree 2: Normally only non-conductive pollution
occurs. Occasionally, however, a temporary conductivity caused by condensation must be expected.
Pollution degree 3: Conductive pollution occurs, or dry, non-
conductive pollution occurs which becomes conductive due to condensation which is expected. In such conditions, equipment is normally protected against exposure to direct sunlight, precipitation, and full wind pressure, but neither temperature nor humidity is controlled.
Storage environment
Location: Indoor Temperature: -10°C to 70°C
Relative Humidity: 90%, no condensation
Disposal
Do not dispose this instrument as unsorted municipal waste. Please use a separate collection facility or contact the supplier from which this instrument was purchased. Please make sure discarded electrical waste is properly recycled to reduce environmental impact.
8
GETTING STARTED
ASR-2000
ASR-2000R
ASR-2000 Series Overview ...................................... 10
Series lineup ...................................................................................... 10
Operating Area ................................................................................. 10
Main Features ................................................................................... 12
Accessories ........................................................................................ 13
Appearance ............................................................ 15
Front Panel ........................................................................................ 15
Rear Panel .......................................................................................... 20
Status Bar Icons ............................................................................... 23
Theory of Operation ............................................... 24
Description of ASR-2000 System ................................................. 24
Glossary ............................................................................................. 25
Alarms ................................................................................................ 27
Considerations .................................................................................. 29
Grounding ......................................................................................... 31
GETTING STARTED
This chapter describes the ASR-2000 power supply in a nutshell, including its main features and front / rear panel introduction.
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ASR-2000 Series User Manual
Model Name
Power Rating
Max. Output Current
Max. Output Voltage
ASR-2050
500 VA
5 / 2.5 A
350 Vrms / 500 Vdc
ASR-2100
1000 VA
10 / 5 A
350 Vrms / 500 Vdc
ASR-2050R
500 VA
5 / 2.5 A
350 Vrms / 500 Vdc
ASR-2100R
1000 VA
10 / 5 A
350 Vrms / 500 Vdc
ASR-2000 Series Overview
Series lineup
The ASR-2000 series consists of 4 models, the ASR-2050, ASR-2100, ASR-2050R and ASR-2100R, differing only in capacity and front panel output. Note that throughout the user manual, the term “ASR-2000” refers to any of the models, unless stated otherwise.
Operating Area
10
GETTING STARTED
11
Main Features
Performance
Maximum AC output voltage is 350 Vrms Maximum DC output voltage is 500 Vdc Maximum output frequency is 999.9 Hz in AC
mode
Supported AC+DC waveform application DC full capacity output ability Output voltage total harmonic distortion is less
than 0.5% at all frequency
Crest factor reached 4 times high
ASR-2000 Series User Manual
12
GETTING STARTED
Features
Include sine, square, triangle, arbitrary and DC
output waveforms
Variable voltage, frequency and current limiter Harmonic voltage and current analysis ability Excellent and feature-rich measurement
capacity
Sequence and simulate function External input amplification AC line synchronized output Preset memory function USB memory support Remote sense OCP, OPP and OTP protection function
Interface
Built-in LAN, USB host and USB device
interface
External control I/O External signal input Factory option RS232 and GPIB interface
Standard Accessories
Part number
Description
CD ROM
User manual, programming manual
82GW1SAFE0M*1
Safety guide
Region dependent
Power cord
63SC-XF101601 x 1
Mains terminal cover set
63SC-XF101701 x 1
Remote sensing cover set
Accessories
Before using the ASR-2000 power source unit, check the package contents to make sure all the standard accessories are included.
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ASR-2000 Series User Manual
GTL-123
Test leads: 1x red, 1x black
GTL-246
USB CABLE (USB 2.0 Type A- Type B Cable, Approx.
1.2M)
Factory Installed Options
Part number
Description
Optional 1
RS232 + GPIB interface
Optional 2
European Output Socket
Optional Accessories
Part number
Description
GET-003
Universal extended terminal box (ASR-2000R only)
GET-004
EURO extended terminal box (ASR-2000R only)
GRA-439-E
Rack mount adapter (EIA)
GRA-439-J
Rack mount adapter (JIS)
GTL-232
RS232C cable, approx. 2M
GTL-258
An approximately 2M in length GPIB Cable including 25 pins Micro-D connector
ASR-001
Air inlet filter
Download
Name
Description
gw_asr.inf
USB driver
14
GETTING STARTED
M 1
6
2 B
F GCH
D E
J
I
5
4A97 8K 3
L
Item Index
Description
1
Power switch button
2
USB interface connector (A Type)
3
LCD screen
4
Display mode select key
5
Function keys (blue zone)
6
Lock/Unlock button
7
V/V-Limit button
8
F/F-Limit button
9
Irms/IPK-Limit button
A
Range key/Output mode key
Appearance
Front Panel
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ASR-2000 Series User Manual
B
Menu key/On phase key
C
Shift key
D
Test key/Output waveform key
E
Enter key
F
Preset key/Local mode key
G
Cancel key/ALM CLR key
H
Output key
I
Scroll wheel
J
Arrow keys
K
Air inlet
L
Hardcopy key
M
Output socket (ASR-2100/2050 only)
16
GETTING STARTED
Item
Description
Power Switch
Turn on the mains power
USB A Port
The USB port is used for data transfers and upgrading software. Also, it is available for screenshot hardcopy in association with the Hardcopy key.
LCD Screen
Displays the setting and measured values or menu system
Display Mode Select Key
Selects between standard, simple and harmonic analysis mode
Function Keys
Assigned to the functions displayed on the right side of the screen
Lock/Unlock Key
Used to lock or unlock the front panel keys except output key. Simply press to lock, whilst long press to unlock.
Shift Key
Turns on the shift state, which enables shortcut operations with an icon indicated on the top status bar. The shift state, which allows continuous shortcut operations, is kept until another press on shift key again.
Note
When performing shortcut operations, press shift key followed by another shortcut function key. Do Not press both shift key and shortcut function key simultaneously.
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ASR-2000 Series User Manual
V Used for setting the output voltage
V-Limit
+
Used for setting the output voltage limit value
F Used for setting the output frequency (DC mode N/A)
F-Limit
+
Used for setting the output frequency limit value (DC mode N/A)
Irms
Used for setting the maximum output current
IPK-Limit
+
Used to set the peak output current limit value
Range Key
Switches between the 100V, 200V and AUTO ranges
Output Mode
+
Selects between the AC+DC-INT, AC-INT, DC-INT, AC+DC-EXT, AC-EXT, AC+DC­ADD, AC-ADD, AC+DC-Sync and AC-Sync modes
Menu Key
Enters the Main menu or goes back to one of the display modes.
On Phase
+
Sets the on phase for the output voltage
Test Key
Puts the instrument into the Sequence and Simulation control mode.
Output Waveform
+
Selects between the Sine, Square, Triangle and ARB 1~16 waveforms (not available for DC-INT, AC+DC-EXT and AC-EXT)
18
GETTING STARTED
Enter Key
Confirms selections and settings
Preset Key
Puts the instrument into Preset mode
Local Mode
+
Switches operation back to local mode from remote mode
Cancel Key
Used to cancel function setting menus or dialogs.
ALM CLR
+
Clears alarms
Hardcopy Key
Used to take a screenshot by simply one press on the key. Make sure an USB flash disk in well inserted before the action.
Output Key
Turns the output on or off.
Scroll Wheel
Used to navigate menu items or for increment/decrement values one step at a time.
Arrow Keys
The arrow keys are used to select the digit power of a value that is being edited
Air Inlet
Air inlet for cooling the inside of the ASR­2000 series
Output Socket
Output voltage socket, which has 2 versions in accordance with different regions: Universal and European types, in front panel. (only available for ASR­2100/2050)
19
Rear Panel
3
47
8
9
5
2 1
6
Item Index
Description
1
Line input
2
Output terminal
3
Remote sensing input terminal
4
Exhaust fan
5
External I/O connector
6
External signal input/ External synchronized signal input
7
USB interface connector (B Type)
8
Ethernet (LAN) connector
9
Optional 1 interfaces (RS232C & GPIB connectors)
ASR-2000 Series User Manual
20
GETTING STARTED
Item
Description
Line Input
AC inlet
Output Terminal
Output voltage terminal (M3 screw type, 10 ~ 18 AWG)
Remote Sensing Input Terminal
Compensation of load wire voltage drop. Only +S and –S are available for compensation. N.C. terminals are N/A. Refer to page 98 for details.
Exhaust Fan
The exhaust fan is used to expel the heat from the unit. Please ensure there is at least 20 cm distance between any object and the fan.
External Control I/O Connector
Used to control ASR-2000 externally by using the logic signal and monitor Sequence function status
External Signal Input Connector
Synchronizing the output frequency with this external input signal for SYNC or outputting the amplified external signal with this external input signal for EXT and ADD.
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ASR-2000 Series User Manual
USB
USB port for controlling the ASR-2000 remotely
Ethernet Port
The Ethernet port is used for remote control
RS232C Connector
The optional RS232C connector for controlling the ASR-2000 remotely (Factory Installed Optional 1)
GPIB Connector
The optional GPIB connector for controlling the ASR-2000 remotely (Factory Installed Optional 1)
22
GETTING STARTED
Status bar
Status bar
/
Indicates if the output is ON or OFF.
Indicates the output power as a percentage of full scale.
Indicates if the output range is 100V, 200V or AUTO.
Indicates if the output waveform is Sine, Square, Triangle or ARB 1 - 16.
The alarm icon will appear on the status bar when one of the protection functions is tripped.
Indicates the shift key is pressed which enables shortcut operations with each key.
Indicates that the ASR-2000 is under remote mode.
Indicates that the Remote Sense function is active.
Indicates that a USB flash drive is detected in the front panel host port.
Indicates that the LAN interface is activated.
Indicates that the front panel lock is active.
Status Bar Icons
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ASR-2000 Series User Manual
Input EMI Filter
and PFC Circuit
A two stage π filter and a passive PFC circuit that convert AC power to DC power.
Auxiliary Power
It converts AC power line input to +24Vdc power for the PWM ICs, fan, among other devices.
Isolation DC to
DC Converter
The isolation DC to DC converter is able to convert high DC level to lower that not only offers inverter a stable DC source but separates primary and secondary side efficiently.
Output Power
Stage (inverter)
Two inverter power stages are in parallel or in series that provide, in addition to AC and DC output, sinusoid, square as well as triangle output waveforms.
Digital
Processor and Close Loop Control Circuit
Composition of the C2000 DSP device and the closed-loop control circuit that execute inverter action, output measurement and all of the relevant protection functions.
Communication
Interface and Data Transmission
DSP, FPGA and LCD controller that are collectively responsible for interface communication, data transmission, LED panel control as well as remote control.
Keypad and
Display
CPLD that controls keys action and communicates with DSP for data transmission.
Theory of Operation
The theory of operation chapter describes the basic principles of operation, protection modes and important considerations that must be taken into account before use.
Description of ASR-2000 System
System block are composed of the parts described below.
24
Glossary
Rate Output Maximum Power Capacity
The maximum value of the output power capacity will be provided consecutively when the following situations exist:
Output voltage is 100 to 175 V within the 100 V range.
Output voltage is 200 to 350 V within the 200 V range.
Output frequency is 40 to 999.9 Hz in AC mode.
Output frequency is 1 to 999.9 Hz in AC+DC mode.
Output voltage is 100 to 250 V within the 100 V range in DC mode.
Output voltage is 200 to 500 V within the 200 V range in DC mode.
Rate Maximum Current
The maximum value of the output current (rms value) will be provided consecutively when the following situations exist:
Output voltage is 100 V within the 100 V range.
Output voltage is 200 V within the 200 V range.
Output frequency is 40 to 999.9 Hz in AC mode.
Output frequency is 1 to 999.9 Hz in AC+DC mode.
Output voltage is 100 V within the 100 V range in DC mode.
Output voltage is 200 V within the 200 V range in DC mode.
Note
The maximum capacity and current in DC mode is equal to AC+ DC and AC mode.
GETTING STARTED
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ASR-2000 Series User Manual
Equation:
Maximum Peak Current (AC-INT mode only)
The maximum value of the output current (peak value) will be provided consecutively to a capacitor input-type rectifying load when the following situations exist:
Output voltage is 100 to 175 V within the 100 V range.
Output voltage is 200 to 350 V within the 200 V range.
Output frequency is 40 to 999.9 Hz in AC mode, and 1 to 999.9 Hz in AC+DC mode.
Note
Rated maximum current (rms value) x 4 is equal to maximum peak current
Power Factor (PF)
The power factor, which stands for a ratio of the active power correlated to the apparent power, indicates degradation level within efficiency that results from the phase difference between AC current and AC voltage.
Equation:
26
GETTING STARTED
Crest Factor (CF)
The crest factor stands for a ratio of the rms value correlated to the peak value (crest value) of the waveform.
Equation:
Note
The crest factor is 1.41 of sine wave.
Inrush Current Capacity
It indicates the current, which is able to be supplied to a load, exceeds the rating for a short period and the duration.
Output Power Ratio
It indicates the output power of a percentage where the rated maximum output power is 100%.
Abnormal Output
This alarm is activated and output will be disabled immediately when output overvoltage or overcurrent is detected.
Abnormal Power Source Block
This alarm is activated and output will be disabled immediately when internal power source abnormality is detected. Beware that all operations will be disabled except for the power shutdown operation if an error occurs.
Alarms
The ASR-2000 series have a number of protection features. When one of the protection alarms is tripped, the ALM icon on the display will be lit and the type of alarm that has been tripped will be shown on the display. When an alarm has been tripped the output will be automatically turned off. For details on how to clear an alarm or to set the protection modes, please see page 187.
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ASR-2000 Series User Manual
Abnormal Internal Control
This alarm is activated and output will be disabled immediately when internal control abnormality is detected. Beware that all operations will be disabled except for the power shutdown operation if an error occurs.
V-Limit
Voltage limit protection prevents a high voltage from damaging the DUT. This alarm can be set by the user.
F-Limit
Frequency limit protection prevents a high frequency from damaging the DUT. This alarm can be set by the user.
OCP
Over current protection prevents high current from damaging the DUT. This alarm can be set by the user.
OTP
Over temperature protection for power stage board. OTP is a hardware protection function. Only when the unit has cooled can the over temperature protection alarms be cleared.
Remote Sense Error
Sense alarm. This alarm will detect if the sense wires have been connected to the wrong polarity.
AC Fail
AC failure. This alarm function is activated when a low AC input is detected.
FAN Fail
Fan failure. This alarm function is activated when the fan RPMs drop to an abnormally low level.
28
GETTING STARTED
Inrush Current
When the power supply switch is first turned on, an inrush current is generated. Ensure there is enough power available for the power supply when first turned on, especially if a number of units are turned on at the same time.
Capacitive Load
When the power supply connects to a capacitive load, e.g., capacitor, the load is being charged consecutively and the larger the voltage change, the more the current grow. Also, the overshoot will be possibly generated within the currents output, therefore leading to output turned off thanks to overcurrent protection from the power supply.
It is suggested to lower down the set voltage output from power supply so that the voltage of capacitive load decreases per certain unit time. In addition, a block diode is necessary to keep current from flowing back to the output terminal of power supply. Refer to the figure below where a block diode connects with the capacitive load in series to efficiently prevent current from flowing back to the power supply.
L
N
Capacitive Load
Block Diode
ASR-2000
Considerations
The following situations should be taken into consideration when using the power supply.
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ASR-2000 Series User Manual
Inductive Load
When the power supply connects to an inductive load, e.g., inductor, which generates a back EMF (Electromotive Force) when output current is accidentally turned off, a backflow diode is necessary for absorbing the back EMF, which may cause irreversible damage to the power supply. Refer to the following figure where a backflow diode connects with the inductive load in parallel to effectively absorb the possible back EMF.
L
N
Inductive Load
Backflow Diode
ASR-2000
CAUTION
Ensure the connected diode meets the following specifications between the load, either capacitor or inductor, and the ASR-2000 series power supplies.
Maximum reverse voltage: 600 V or higher Maximum forward current: 15 A or more for
100V range, and 7.5 A or more for 200V range
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