Gullco KBM-18U User Manual

KBM®-18U
INVERTED PORTABLE PLATE
EDGE BEVELLING MACHINE
Adjustable bevel head produces
Supplied with angle bevel pins for
22.5º, 30º, 37.5º, 45º and 55º
Other bevel angle pins are available
upon request.
NOTE: Machine shipped with the 30º
bevel pin in place.
PARTS LIST
&
OPERATING INSTRUCTIONS
Website: www.gullco.com
Distributed by:
Phone: 905-953-4140 Fax: 905-953-4138 e-mail: sales@gullco.com
Phone: 440-439-8333 Fax: 440-439-3634 e-mail: ussales@gullco.com
Phone: +44 1257-253579 Fax: +44 1257-254629 e-mail: sales@gullco.co.uk
Phone: 61 (0) 7 5439-0701 Fax: 61 (0) 7 5439-0704 e-mail: ausales@gullco.com
Phone: 91-20-65260382 Fax: 91-20-26836656 e-mail: India.lo@gullco.com
GULLCO INTERNATIONAL LIMITED – CANADA GULLCO INTERNATIONAL INC. – U.S.A. GULLCO INTERNATIONAL [U.K.] LIMITED - EUROPE GULLCO INTERNATIONAL PTY LIMITED - AUSTRALIA GULLCO INTERNATIONAL LIMITED – INDIA GULLCO INTERNATIONAL SHANGHAI – LIMITED
Phone: +8621-50460341 Fax: +8621-50463554 e-mail: gsuntech@sh163.net
Revised: April 16, 2008 GD-053.doc
READ BEFORE USING THE KBM®-18U BEVELLER
Please refer to the KBM®-18 Portable Plate Edge Bevelling Machine Parts List & Operating Instructions document (GD-046) for all other information not contained within this supplemental manual, as it contains all of the major wear components used in the KBM®-18U machine along with similar principles of operational procedure, safety instruction, maintenance etc.
KBM®-18U PLATE EDGE BEVELLING MACHINE DETAILS
This manual (in combination with the KBM®-18 manual, GD-046) covers the operation instructions, maintenance requirements and provides parts lists for the Gullco Inverted Plate Edge Bevelling
Machine, part number: KBM DECLARATION OF CONFORMITY - CE - designed and manufactured in compliance with
-18U.
®
89/392EEC provisions and further amendments.
MACHINE SPECIFICATIONS
Maximum Bevel Width: 0.71" [18 mm] at standard 30° bevel angle on material with a
tensile strength of 64,000 lb/in² [45 Kg/mm²] (multiple passes)
Maximum Bevel Depth: 0.61" [15.6 mm] at standard 30° bevel angle on material with a
tensile strength of 64,000 lb/in² [45 Kg/mm²] (multiple passes)
Minimum Plate Thickness: 1/4" (6.3 mm) Maximum Plate Thickness: 1-1/2" (38.1 mm)
Bevel Speed: 13’ [4 m] per minute Motor: 2 H.p., 3 phase, available for 230, 460 and 575 V at 60 Hz. and
also 380 and 400/415 V at 50 Hz. supply
Gearbox Oil: 1.6 US Gallon (6.1 Litres) of Mobil SHC 630 (See section “Periodic
Inspection & Maintenance” for further details)
Weight: 332 lbs. [151 Kg.] including under carriage assembly
Top speed can vary depending on variations of bevel depth, voltage and frequency.
1
LIFTING (HOISTING)
The recommended method of lifting (hoisting) the Gullco KBM®-18U Inverted Portable Plate Edge Bevelling machine is to use two (2) equal length slings of sufficient capacity (350 lbs [160 Kg] minimum), fed through the machine as shown below. All lifting (hoisting) equipment must be suitably rated and clearly identified to be of adequate capacity. Never raise the machine any higher than necessary and never transport it over the top of people!
WARNING! Do not lift the machine by the wheel
adjusting handles, or any other such component(s) that could result in machine damage and/or bodily injury due to mechanical failure during the lifting (hoisting) process.
2
INSTALLATION
ELECTRICAL CONNECTION
WARNING! As shown in the accompanying drawing, the cutter rotation MUST be clockwise (as
viewed from the front). IT IS IMPORTANT THAT THIS ROTATION DIRECTION BE
CORRECT OTHERWISE DAMAGE TO THE MACHINE MAY OCCUR AND WARRANTY WILL BE VOID. Be certain to check the cutter rotation before
operating the machine. The plate should be fed in the direction shown if the machine is static and the material is being manually fed, alternatively, the bevelling machine should travel in the direction shown if the plate is static and the machine is running along the plate. If the cutter rotation is incorrect, it means that the 3 phase AC connection is incorrect and two out of the three Live wires must be swapped.
PLATE TRAVEL
MACHINE TRAVEL
CUTTER ROTATION
3
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