Gullco GK-189-045 User Manual

®

ALL POSITION VARIABLE

SPEED TRAVEL CARRIAGE

MODEL GK-189-045

PARTS LIST

&

OPERATING INSTRUCTIONS

Website: www.gullco.com

Distributed by:

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Phone: [phone] Fax: [phone] e-mail: [e-mail]

Phone: [phone] Fax: [phone] e-mail: [e-mail]

Phone: [phone] Fax: [phone] e-mail: [e-mail]

Phone: [phone] Fax: [phone] e-mail: [e-mail]

GULLCO INTERNATIONAL LIMITED – CANADA
GULLCO INTERNATIONAL INC. – U.S.A.
GULLCO INTERNATIONAL [U.K.] LIMITED - EUROPE
GULLCO INTERNATIONAL PTY LIMITED - AUSTRALIA
GULLCO INTERNATIONAL LIMITED – INDIA
GULLCO INTERNATIONAL SHANGHAI – LIMITED

Phone: [phone] Fax: [phone] e-mail: [e-mail]

Revised: October 26, 2007 GD-026.doc

SAFETY INSTRUCTIONS

Although the “KAT II” carriage is manufactured for safe and dependable operation, it is impossible
to anticipate those combinations of circumstances which could result in an accident. An operator of
the “KAT II” carriage is cautioned to always practice “Safety First” during each phase of operation,
set-up and maintenance.

Read and understand the operation manual before operating or performing service of this
equipment. Become familiar with the machines operation, applications and limitations. Keep the
operation manual in a clean area and always at a readily available location.

This equipment is normally used to automate / semi-automate welding or cutting processes. These
processes usually have any combination of the following; bright and hot arcs, flying sparks, fumes,
ultra-violet and infra-red radiated energy, hot work-pieces, compressed gases, etc.. The onus is on
the operator of this equipment to know, understand and follow all the safety precautions associated
with the process being used.

A careless operator invites troubles, and failure to follow safety practices may cause serious injury
or even death. Important safety precautions are given in the following:

Electrical Shock Prevention:

• Do not use the “KAT II” carriage in damp or wet locations.

• Do not expose the “KAT II” carriage to rain.

• Never carry the “KAT II” carriage by the cord or pull the cord to disconnect from the
receptacle.

• Keep the cord from heat, oil and sharp edges.

• Inspect power cords periodically and replace if damaged.

• Inspect the security of cords periodically and repair if loose.

• Disconnect the power cord when not in use.

• Disconnect the power cord positively
the equipment.

Bodily Injury Prevention:

• Do not wear loose clothing, jewelry or loose, long hair which may get caught into automatic
systems or moving parts.

• Keep lifting handle dry, clean and free from oil and grease.

• Do not operate this equipment if ill or drowsy from medication or fatigue.

• Always keep the “KAT II” clean and in good working order.

• Report any unsafe condition for immediate correction.

Important:

Ensure that an adequate and well maintained weld return path is provided with good electrical
contact. Failure to do so may result in the welding current passing through the carriage and
damaging the wiring and electrical components.

to prevent electrical shock before repair and service of

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Safety Instructions Cont...

This label is attached to the “KAT II” carriage and its intent is to instruct all those concerned to read
the manual before turning the unit on and before performing service, as well as to positively
disconnect the unit from all power supplies before servicing.

ALL THE SAFE PRACTICES AND PRECAUTIONS MAY NOT BE GIVEN IN WRITING. SOME

ARE BASED ON COMMON SENSE, BUT OTHERS MAY REQUIRE TECHNICAL

BACKGROUND TO EXPLAIN.

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“KAT II” ALL POSITION

®

This parts list covers the operation and maintenance requirements of the Gullco All Position

Variable Speed Travel Carriage, model number: GK-189-045

VARIABLE SPEED TRAVEL CARRIAGE

SPECIFICATIONS

Speed Range: 1 - 46 in/min [2.5 - 116.8 cm/min] No Load Horizontal

1.5 - 36.5 in/min [2.5 - 92.7 cm/min] Full Load Vertical

Weight of ‘KAT II” Carriage: 13.2 lbs. [6 kg]
Vertical Load Capacity: 50 lbs. [23 kg]
Motor: 24 VDC permanent magnet gear motor
Supply Voltage: Either 42, 115 or 230 VAC, single phase, 50/60 Hz.
Complies with: CE Certification

GENERAL DIMENSIONS

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GENERAL DESCRIPTION

The Gullco “KAT II” variable speed travel carriage
is the major component of an automated torch
cutting system designed to improve cutting quality
and to reduce the cost of cutting operations.

Safety is greatly enhanced by the use of Gullco’s
low voltage (24 VDC), highly advanced
control/power supply system that is available in
three line voltage inputs...42, 115, and 230 VAC,
single phase, 50/60 Hz. The motor and control
are protected by slow-blow fuses.

The carriage consists of a 24 VDC permanent
magnet gear motor which engages the track
through a set of spur gears. A drive engagement

lever with its “Push to Turn” label is located on
the side of the carriage. This feature also permits free-wheeling of the carriage for rapid
positioning. The carriage is designed to run only on rigid, straight Kat track.

INSTALLATION

ELECTRICAL CONNECTION

WARNING: Ensure proper earth grounding of the “KAT II” and auxiliary equipment before applying

power. Failure to do so may invalidate the Gullco warranty.

WARNING: Before connecting the “KAT II” carriage to a power source (receptacle, outlet etc.) be

sure that the voltage supplied is the same as that specified on the nameplate of the
carriage. If in doubt, DO NOT PLUG IN THE “KAT II” CARRIAGE. Copies of the
possible nameplates are listed below:

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