Guardian FMS 65 Series, FMS 650, FMS 85 Series, smart851 Owner's Manual

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Owner’s Manual 65X and 85X
Document P/N 10-3
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OWNER’S MANUAL
CO Guardian LLC FMS 65X and 85X
“Carbon monoxide (CO) is a
colorless, odorless, and tasteless gas
that is ... toxic to humans ... when
encountered in higher
concentrations.” - Wikipedia
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CO Guardian LLC.
1951 E Airport Drive
Tucson, AZ 85756
Phone: 520-889-1177
8:00 am - 5:00 pm MST
http://www.guardianavionics.com
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Table of Contents
Record of Amendments ................................................................................................... 6
Foreword ......................................................................................................................... 7
Basic Functions ............................................................................................................... 8
System Description ......................................................................................................... 9
Pin Layout FMS 65X and 85X ....................................................................................... 15
...................................................................................................................................... 17
Installation of 2 Amp CB ................................................................................................ 17
Installation of FMS 65X and 85X (See Installation Drawing 10-2) ................................. 17
Maintenance Instructions .............................................................................................. 19
Emergency Procedures ................................................................................................. 21
Warranty ........................................................................................................................ 22
Supplement 1 – Aero-Medical Aspects ......................................................................... 24
Supplement 2 - Electrical Wiring Diagram FMS 65X and 85X ............................................. 27
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Record of Amendments

Revision No Page No. Date Description Approved by
A 1 - 26 11/7/18 Initial release Ash Vij
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Foreword

This owner’s manual is intended to be used by persons who, pursuant to current requirements, are qualified to install the FMS 65X and the 85X Series, cockpit carbon monoxide monitoring and warning system. Since different aircraft have differing cockpit layouts and have differing installment specifications, this document is not designed to be a type specific installation manual but a generic installation guideline.
In case you require any specific information about the FMS 65X and the 85X Series, please contact us at the address below -
Guardian Avionics
CO Guardian, LLC
1951 E. Airport Drive
Tucson, AZ 85756
(520) 889-1177
520-889-8249 (Fax)
http://www.guardianavionics.com
While every care has been taken in the preparation of this document, any errors, inconsistencies or suggestions may be forwarded to us at the address given above. Please refer to the document page number and name. List the details of the error and/ or inconsistency and suggested changes to the document.
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Basic Functions

Feature Description
Carbon Monoxide (CO) detection
The system generates an alarm when the CO level rises above 50 parts per million (PPM) and stays above this level for 3 min 30 seconds. The alarm operates without any delay in case the CO level rises above 400 PPM. Data is transmitted via an RS 232 port and a remote warning light is switched on in case of CO crossing threshold levels.
CO warning light
Cabin altitude warning light
Tone generator
Data transfer
Real time instrument data accessibility via Bluetooth
Remote reset
USB Power
This light will be switched on when the CO level is detected above the designated threshold.
This warning light will alert the pilot at preset cabin altitudes of 10,000 feet, 12500 feet and 14,000 feet AMSL.
FMS 65X and 85X generates a tone and sends it to the aircraft audio panel whenever an alarm condition exists.
FMS 65X and 85X unit interfaces with the RS 232 data bus and is able to access a large number of aircraft parameters. This data can be transferred via a Bluetooth connection (Not current available) to as many as six iOS devices simultaneously. These devices include iPhones and iPads.
Data transferred via Bluetooth (Not current available) can be viewed in real time over iPhones or iPads inside the aircraft.
The unit can be reset remotely either by a hard wire reset or via the RS232 data stream.
The unit has two USB ports. These can provide 2.5 Amp power each to two smart USB devices. In case the unit is connected to a non-smart switch, it will be able to provide 1 Ampere continuous power supply.
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System Description

1.0 General
Carbon Monoxide (CO) can be dangerous in an enclosed space such as an aircraft cockpit. The FMS 65X and the 85X series products are designed to be installed in the instrument panel of an aircraft. It is designed to detect the presence of CO concentrations before they reach life threatening levels. In addition, the FMS 65X/85X can connect to the RS232 data stream and provide real time engine and GPS data to occupants in the aircraft who may be using iPad(s) or iPhone(s). The data can later be uploaded to a secure cloud-based server.
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2.0 Physical Description (65X) Dimensions (all in inches)
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3.0 Physical Description (85X)
Page left Blank for illustration
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4.0 Leading Particulars
Parameter Value / Specification
Dimensions
650
850
Weight 8 oz
Cooling Passive
Temperature range
Non operational temperature range
Operational temperature range
Humidity range 5% to 95% (non condensing)
Power requirements
14 V DC Model
28 V DC Model
System start up and stabilization time Three minutes
7 (length) x 1.3 (height) x 1.8 (width) (in inches)
5.75” L x 1.3” H x 4.28” W
-55° C to +85° C
-20° C to +55° C
+14 V DC (nominally 9.0 V to 15.1 V DC)
+28 V DC (nominally 18.0 V to 30.3 V DC)
Power utilization (both 14 V and 28 V models)
USB charging
Both the ports are in Auto-Detect mode and their charging current is limited to 1 Amp. These ports can deliver up to 2.5 Amps when under firmware control.
On board storage
Connectivity
2 Watts without any device charging through the USB ports
25 Watts with two devices charging through both USB ports with firmware control
14 V @ 1.8 Amp
28 V @ 0.9 Amp
Up to 2 GB onboard storage on device is possible. Enabled via optional purchase through the App store.
Connectivity
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2 x RS232 serial outputs
5 x RS232 serial inputs
Bluetooth - Range 25 feet line of sight. Can connect up to two devices.
5.0 Scope
The FMS 65X and 85X family of Carbon Monoxide detectors is designed to carry out a number of functions that go on to make a flight safer, better managed and more interesting. The system performs the following functions –
• Maintaining a continuous watch over the levels of carbon monoxide in the cockpit
and generating timely alerts to warn pilots of elevated CO level. The system is capable of providing a warning on most cockpit multi-function displays (MFD).
• Monitoring the cabin altitude and alerting the pilot on reaching cabin altitudes of
10,000 feet, 12,500 feet and 14,000 feet
• Access all data that is available on the RS232 bus and display it on a special
FMS65X and 85X App that runs on the iPhone/ iPad
• Use the iPhone/ iPad to transfer aircraft performance data to cloud-based storage
(once the device has network connectivity)
• Store aircraft performance data on its internal 2 GB storage
• Provides a USB charger for up to two devices in flight
6.0 Carbon Monoxide level monitoring and warning
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higher concentrations of carbon monoxide. At 400 PPM, the alert is nearly instantaneous.
• The alert is displayed on the pilot’s instrument panel MFD. An audio warning is also
generated that is supplied to the pilot’s headset.
The alert will stay ‘ON’ on the pilot’s instrument panel MFD until the level of CO concentration drops below 50 PPM.
In addition to the warning being displayed on the MFD, the large, green lamp on the face of the FMS 650 will turn yellow within three and half minutes if the CO level is detected to be in the region of 50 to 100 PPM. If the level crosses 101 PPM, the lamp will turn red without any delay.
7.0 Cabin Altitude monitoring and warning
FMS65X and 85X has an in-built pressure sensor that monitors the cabin altitude of the cockpit. As the cabin altitude increases, the system becomes more sensitive to the presence of CO in the cockpit. Besides this, the system warns the pilot if the cabin altitude exceeds preset values. The indications are as given below –
The system monitors the carbon monoxide content in the air in the cockpit and generates an alert under the following conditions –
• If the carbon monoxide concentration reaches 50 parts per million (PPM) or more, an alert is generated within 3.5 minutes
• The alert delay is reduced at
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FMS Pinout
Comments
Pin
1
Power
14 or 28 VDC
2
Reset
Power Up Reset Button
3
Spare Ground
Standard airplane ground
4
CO Light (Relay 1)
CO Alert
5
Ground
System Ground
• On cabin altitude exceeding 10,000 feet, the warning lamp on the 65X comes on
for a short period to alert the pilot. On the 85X series will be on if the CO Alarm output is connected.
• On cabin altitude exceeding 12,500 feet, the warning lamp comes on continuously
after a time delay of 30 minutes.
• On cabin altitude exceeding 14,000 feet, the warning lamp comes on immediately.
These warnings will come on even if the carbon monoxide level in the cockpit is absolutely normal.
8.0 Service Facilities (all models)
The operator can service all other components of the installation at an FAA certified Repair Station or by an A&P mechanic. CO Detectors must me be returned to CO Guardian for repair, calibration or overhaul. The sensor life is approximate 7 years.
Note - The sensor requires special gases for testing. If any discrepancies are found with the unit during installation or during the operational service life, the unit must be returned to CO Guardian for repair or replacement. The CO Detector unit must be returned to the manufacturer for CO sensor replacement and re-calibration at the end of the service life as applicable to the specific unit in use.

Pin Layout FMS 65X and 85X

The pin layout of the FMS 65X and 85X is as under -
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6
Audio Tone
500 Ohms Output
7
RS232-Out1
See Installation Drawings
8
RS232-IN1
See installation Drawings
9
Relay 2
Cabin Altitude Light
10
RS232-IN2
JPI Engine Monitor
11
RS232-IN3
Not Used
format
13
RS232-IN5
SL30/40
14
RS232-Out2
SL30/40
15
Not Used
16
Not Used
17
Not Used
18
Not Used
19
Not Used
20
Not Used
21
Not Used
22
Not Used
23
Not Used
24
Not Used
25
Not Used
26
Not Used
12 RS232-IN4 GPS In-(Aviation Data 1 and 2)
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Installation of 2 Amp CB

A 2 Amp circuit breaker will need to be installed for the FMS 65X and 85X. A typical install is shown in the figure.
The CB should ideally be mounted on the Essential Bus that will not be automatically isolated in the event of a generator failure.
The CB must be properly annotated or labeled as shown in the figure. Ensure that the power and ground return wires are twisted together at 6 or more turns
per foot.
Connect Pin 1 of the FMS 65X and 85X unit to +14 V DC or +28 V DC as applicable to the aircraft and the type of FMS 65X and 85X voltage rating through the 2 Amp CB installed for the unit. Connect the ground return wire (Pin 5) to a suitable aircraft structure near the CB panel. The CB will provide power supply to three components – Pin 1 of FMS 65X and 85X, the CO warning light and the optional cabin altitude warning light. The circuit diagram is shown in detail in Supplement 2 to this manual (page 27).

Installation of FMS 65X and 85X (See Guardian Avionics Installation Drawing 10-2)

9.0 Basic Requirements
The following basic requirements have to be insured while installing FMS65X and 85X
• Choose a location on the instrument panel that can be accessed by both pilot and
co-pilot
• Ensure that the airflow to the unit is not restricted
• Ensure that the location selected for installation is not subjected to dust or dirt
• Ensure that the air intake on the front of the unit is not obstructed or blocked in
any manner
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• Ensure that the unit is not exposed to a strong airflow. The sensor performs better
if it is not subjected to strong airflow
• Ensure that the unit is used within the temperatures and humidity restrictions as
mentioned in the leading particulars (page 12).
10.0 Mounting FMS 65X and 85X
FMS 65X is mounted to the instrument panel and the FMS85X are mounted behind the instrument panel as shown In Drawing 10-2.
11.0 Post Installation Checks
(a) With the CO Detector disconnected from the aircraft harness, conduct a continuity check of the added aircraft wiring.
(b) Turn ON the aircraft Battery Switch. Close the CO DETECT circuit breaker and measure aircraft voltage between pins 1 and 5 of the CO Detector connector.
(c) Put aircraft Battery Switch OFF. Connect the CO Detector connector to the aircraft harness. Turn aircraft Battery Switch ON. Close CO DETECT circuit breaker.
(d) Verify the unit can be shut off with the CO DETECT circuit breaker.
(e) Determine the moment arm for the installed CO Detector location and record in aircraft weight and balance manual. CO Detector weight is 8 oz approximately.
(f) Download guardian Avionics imfd App from apple app store in search field “Guardian Avionics”.
(g) See Guardian Avionics Smart MFD App (10-1) user guide to learn basic features on using the app and programing the hardware to your specific needs.
(h) See www.youtube.com and search “Guardian Avionics channel” for help videos.
12.0 RS232 DATA BUS
The RS232 Data Bus option is currently available on numerous MFD units. The RS232 data buss output will couple FMS 65X and 85X status information to electronic display systems with RS232 input capability. If this is done, any warnings generated by FMS 65X and 85X will be displayed on the MFD (see the diagram on page 13). More detailed information on managing the RS232 interface and connecting other devices such as the FMS65X and 85X will be available in the installation manual of the MFD. In some cases, 65X and 85X can be be reset through the RS232 interface (if the MFD system in use supports this feature).
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13.0 Bluetooth Connectivity
FMS 65X and 85X incorporates a Bluetooth chip that can integrate with any electronic device that supports Bluetooth. Once paired with such a device such as an iPhone or the iPad, the unit will connect automatically everytime the unit is powerd up.
If the paired device has the optional Pilot FMS App loaded then data from the RS232 data buss can be displayed on the iPhone/ iPad and be transferred to the cloud for secure storage. Real time engine data, flight information, CO levels, GPS data and the pilot and airframe logbook can all be managed from the App.
If the unit is not being detected by the Bluetooth of your iPhone/iPad, go to Bluetooth setting on iPhone/iPad, select 'forget this device' and try to reconnect again.

Maintenance Instructions

The CO Detector unit has its own internal built in test mechanism and every time it is powered up, it conducts a self diagnostic test. In case the device fails the test, this is indicated by the warning lamp blinking red after the equipment is switched ON. If the equipment clears the built in test the warning lamp will stay green.
Field repairs are permissible on all components of the CO Detector except on the CO Detecting element and its indicator. In case these components are found faulty, the unit must be returned to CO Guardian, LLC for service / repair.
The aircraft wiring harness, circuit breaker, alert annunciation, and Test/Reset switch shall be included in the aircraft maintenance instructions for general visual inspections for system integrity, installation security, corrosion and chaffing.
14.0 Scheduled Maintenance
The following scheduled maintenance program tasks are to be added to the aircraft operator’s airplane maintenance program -
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Maintenance Task
Periodicity
Recommended Periodic Scheduled Servicing Tasks:
Recommended Periodic Scheduled Preventative
Maintenance test/checks to determine system condition
ft).
and/or latent failures:
Note:
Be sure the vent on the faceplate is free of obstructions.
Recommended Periodic Inspections: None required
None required
Each time the unit is turned ON
Recommended Periodic Structural Inspections
Required CO Sensor replacement and calibration.
None required
At the end of service life (7 years from date of first flight greater than 1000
The Unit must be returned to Guardian Avionics at the end of Service Life for replacement and calibration of the CO sensor to maintain airworthiness of the unit. The main reason for replacement of the sensor is the degradation of the sensor and dirt accumulation over the years. Field service or overhaul of models is NOT authorized.
15.0 Weight and Balance
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FMS 65X and 85X weighs 8 oz / 0.5 lbs. The moment arm for the equipment will need to be calculated from the aircraft weight and balance manual.
16.0 Limitations
FMS 65X and 85X is not designed to replace any existing instrument or indicator required by the type design or operating limits.
17.0 Self Test
When power is applied to the FMS 65X and 85X CO Detector, a self-test routine begins. The test checks for functionality of the critical components such as the CO sensor, temperature and pressure sensors, and the integrity of the total CO Detector system, including the Bluetooth system (No currently available). When all systems clear the self test, the warning lamp on the FMS65X and 85X instrument turns and stays green. In case any component fails the test, the warning lamp will turn red and blink.

Emergency Procedures

If the CO Detector ALERT annunciation activates in flight:
• Shut off the heater, air conditioning or any other opening to the engine
compartment.
• Open a fresh air source immediately.
• Don't smoke.
• Use 100% oxygen, if possible.
• Land as soon as conditions permit.
• Be sure the source of the contamination is corrected before further flight.
Note: the alert message on the MFD will stay ON till the CO level stays above 50 parts per million (PPM) by volume of carbon monoxide concentration.
DO NOT recycle the unit via the circuit breaker since FMS 65X and 85X will need at least two minutes for the CO sensor to stabilize after each power up.
18.0 Unit Failure
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A failure of the CO Sensor, Temperature Sensor, or the Micro-controller will result in the warning lamp coming on.
In case of failure indications, attempt to clear the failure by resetting FMS 65X and 85X via the CB. If the failure indication persists or recurs, remove the power supply to the unit by pulling the circuit breaker from the system.

Warranty

WARRANTY COVERAGE: CO GUARDIAN LLC. WARRANTS TO THE ORIGINAL CONSUMER PURCHASER, THAT THE FMS 65X and 85X CO DETECTOR WILL BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR FROM DATE OF PURCHASE. THE MANUFACTURER'S LIABILITY HEREUNDER IS LIMITED TO
REPLACEMENT OF THE PRODUCT, REPAIR OF THE PRODUCT OR REPLACEMENT OF THE PRODUCT WITH A REPAIRED PRODUCT AT THE DISCRETION OF THE MANUFACTURER. THIS WARRANTY IS VOID IF THE PRODUCT HAS BEEN DAMAGED BY
ACCIDENT, UNREASONABLE USE, NEGLECT, TAMPERING OR OTHER CAUSES NOT ARISING FROM DEFECTS IN MATERIAL OR WORKMANSHIP. THIS WARRANTY EXTENDS TO THE ORIGINAL CONSUMER PURCHASER OF THE PRODUCT ONLY.
Warranty Disclaimers: Any implied warranties arising out of this sale, including but not limited to the implied warranties of description, merchantability and fitness for a particular purpose, are limited in duration to the above warranty period. In no event shall the Manufacturer be liable for loss of use of this product or for any indirect, special, incidental or consequential damages, or costs, or expenses incurred by the consumer or any other user of this product, whether due to a breach of contract, negligence, strict liability in tort or otherwise. The manufacturer shall have no liability for any personal injury, property damage or any special, incidental, contingent or consequential damage of any kind resulting from gas leakage, fire or explosion.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
Some states do not allow the exclusion or limitation of consequential or incidental damages, so the above limitations or exclusions may not apply to you.
Legal Remedies: This warranty gives you specific legal rights and you may also have other rights that vary from state to state.
Warranty Performance: During the above warranty period, your product will be replaced with a comparable product if the defective product is returned, postage prepaid, to CO Guardian, Customer Service Department, 1951 East Airport Drive, Tucson, AZ 85756, together with proof of purchase date. Please include a note describing the problem when you return the unit. The
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replacement product will be in warranty for the remainder of the original warranty period or for six months whichever is longer. Other than the cost of postage, no charge will be made for replacement of the defective product.
Important: Do not attempt to open unit. If unit is opened, warranty will be void.
Your Carbon Monoxide Alarm is not a substitute for property, disability, life or other insurance of any kind. Appropriate insurance coverage is your responsibility. Consult your insurance agent.
NOTE
The warranty will be void if the unit is opened or tampered with.
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% COHb
Effect

Supplement 1 – Aero-Medical Aspects

19.0 Effects of Carbon Monoxide on the human body
Even small concentrations of CO in Hemoglobin (Hb) (the active component of red blood cells in the human blood) can have an impact on human health. The table below shows the impact of increasing concentrations of COHb.
10
15 Mild headache.
Symptoms vary widely based on exposure level, duration and the general health and age of an individual. The symptoms most significant in the recognition of carbon monoxide poisoning include: headache, dizziness and nausea. These 'flu like' symptoms are often mistaken for a real case of the flu and can result in delayed or misdiagnosed treatment. If you experience these symptoms and your CO detector alarm is sounding, a potentially serious buildup of carbon monoxide exists.
25
30
45 Unconsciousness
50+ Death
No symptoms. Heavy smokers can have as much as 9% COHb.
Nausea and serious headache. Fairly quick recovery after treatment with oxygen and/or fresh air.
Symptoms intensify. Potential for long term effects especially in the case of infants, children, the elderly, victims of heart disease and pregnant women.
20.0 Effect of Cabin Altitude on Individuals
“Hypoxia (also known as Hypoxiation or Anoxemia) is a condition in which the body or a region of the body is deprived of adequate oxygen supply”, Wikipedia.
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The effects of hypoxia1 on a given person cannot be accurately predicted. For example, a person may be relatively unaffected one day, but highly susceptible the next. It is difficult to detect hypoxia, because its victims are seldom able to judge how seriously they are affected, or if they are affected at all. The unpleasant sensations experienced in suffocation are absent in the case of hypoxia. Blurring of vision, slight shortness of breath, a vague, weak feeling, and a little dizziness are the only warnings. Even these may be absent or so slight as to go unnoticed. While still conscious, the aviator may lose all sense of time and spend his/her last moments of consciousness in some apparently meaningless activity. In such a condition, a person is a menace to the crew as well as to himself. Since the aviator understands that it is the reduced air pressure at higher altitudes that determines the effect on the body, dependence should be upon the altimeter rather than sensations or judgment to determine when oxygen is needed. The effects of hypoxia at various altitudes are discussed in the following paragraphs.
Below 10,000 Feet - At or below 10,000 feet, some effects of hypoxia may be present. Generally, the eye is the first part of the body to suffer effects of hypoxia. Even at a relatively low altitude of approximately 5,000 feet, where no other effect of hypoxia can be detected, night vision is appreciably reduced. At 10,000 feet, night operations may be seriously handicapped by poor night vision, which is due to mild oxygen starvation. Thus, the use of supplemental oxygen on night flights above 5,000 feet is required. Although hypoxia affects the eyes in the daytime as well as at night, the results during the day are usually not as noticeable below 10,000 feet.
Between 10,000 and 15,000 Feet- Although efficiency may be considerably impaired at 10,000 to 15,000 feet, death from oxygen starvation at these altitudes is virtually unknown. The greatest dangers are from errors in judgment or performance due to drowsiness or mental confusion. At these altitudes, long flights without oxygen produce persistent drowsiness and excessive fatigue for many hours afterward. Frequently, persistent headaches develop soon after completion of the flight. For these reasons, the use of oxygen on flights above 10,000 feet is required. Portable oxygen systems are available for aircraft that do not have oxygen equipment.
Between 15,000 and 20,000 Feet - Flights at 15,000 to 20,000 feet, even for short periods, must not be attempted without the use of oxygen. Collapse and unconsciousness are common. Failure to use oxygen could result in death, especially when the situation is complicated by loss of blood in combat or by shock due to pain or fear.
Between 20,000 and 25,000 Feet - During World War II, most military flying was done in unpressurized aircraft at altitudes of between 20,000 and 25,000 feet. Most of the resulting anoxia deaths occurred in this altitude range. The general symptoms of drowsiness, mental confusion, dim vision, and dizziness occur here, as at lower altitudes, but they come on much more quickly, allowing less opportunity for corrective action. Consequently, under no circumstances should
1
http://www.tpub.com/content/aviation/14020/css/14020_141.htm
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aircraft ascend to these altitudes, even for short periods, without the use of oxygen by all persons aboard. The movement of personnel in the aircraft requires the constant use of walkaround equipment.
21.0 Time of Useful Consciousness
“Time of useful consciousness (TUC) is defined as the amount of time an individual is able to perform flying duties efficiently in an environment of inadequate oxygen supply. It is the period of time from the interruption of the oxygen supply or exposure to an oxygen-poor environment to the time when useful function is lost, and the individual is no longer capable of taking proper corrective and protective action. It is not the time to total unconsciousness. The TUC has also been called Effective Performance Time (EPT).” – Wikipedia.
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The table below reflects various altitudes with the corresponding average TUC

Supplement 2 - Electrical Wiring Diagram FMS 65X and 85X

See Wiring Diagram 10-2 Rev. Orig or Later
For installation see latest installation drawing 10-2 @ www.guardianavionics.com under downloads
Flight Level Time of Useful Consciousness
FL 150 30 min or more
FL 180 20 to 30 min
FL 220 5-10 min
FL 250 3 to 6 min
FL 280 2.5 to 3 min
FL 300 1 to 3 min
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