Guardian EXT-401 Installation & Operation Manual

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Explosion Proof Telephone
Model EXT-401
Installation & Operation
Ph: 403.258.3100 \ email:info@guardiantelecom.com \ www.guardiantelecom.com
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Guardian Telecom Inc. Installation and Operation
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Table of Contents
Table of Figures
(1) EXT-401 Telephone
(1) Installation & Operation Manual
Model EXT-401
Package Contents ...........................................................................................2
Overview .........................................................................................................3
Features ..........................................................................................................3
Warnings .........................................................................................................5
General Requirements ....................................................................................5
EXT 401 Models ..............................................................................................6
Options ............................................................................................................6
Installing the EXT-401 .....................................................................................6
Wiring For Tip & Ring ......................................................................................8
Wiring For Peripheral Signaling Device ...........................................................9
Wiring of Tip & Ring with Optional Disconnect Switch ................................... 11
Installation of Peripheral Signaling Device with Power Disconnect Switch .... 12
Fuse Replacement ........................................................................................ 13
Replacement of Telephone Handset Assembly ............................................. 14
Replacement of ISH1125 Headset ................................................................ 15
Operating Instructions ................................................................................... 16
Engineering Specifications ............................................................................ 17
Replacement Parts ........................................................................................ 18
Warranty ........................................................................................................ 20
Disclaimer ..................................................................................................... 20
Warning ......................................................................................................... 20
Service Telephone Number ........................................................................... 20
Feedback ...................................................................................................... 20
Guardian Product Return ............................................................................... 21
APPENDIX A - Hazardous Location Classification ........................................ 22
APPENDIX B - Applications ........................................................................... 23
Figure 1 - Features ..........................................................................................4
Figure 2 - Dimensions .....................................................................................4
Figure 3 - Typical Installation ...........................................................................7
Figure 4 - Lower Junction Box Wiring ..............................................................8
Figure 5 - Upper Junction Box Wiring ..............................................................9
Figure 6 - Typical Installation With Disconnect Switches ............................... 10
Figure 7 - Optional Telephone Line Disconnect Switch Wiring ....................... 11
Figure 8 - Power Disconnect Switch Wiring ................................................... 12
Figure 9 - Fuse Replacement ........................................................................ 13
Figure 10 - Handset Replacement ................................................................. 14
Figure 11 - Headset Replacement ................................................................. 15
Figure 12 - Headset Hook Switch Operation .................................................. 16
Figure 13 - I.D. and Compliance .................................................................... 18

Package Contents

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Model EXT-401 Explosion Proof Telephone
This explosion proof telephone provides safe and reliable communication in hazardous locations, up
required. The signaling device may be actuated by an optional internal or external ring detect relay.
Enclosure
Internal Sealed Cavities
Keypad
Circuitry Coating
Magnetic Reed Hook Switch
telephone cradle.
Tone (DTMF)/Pulse Operation
Factory set to operate to tone (DTMF) exchanges unless pulse specified.
Intrinsically Safe Handset Operation
Field Replaceable Handset and Headset
Field Replaceable Fuse
Hearing-Aid Compatibility
Receiver Volume Control
Model EXT-401

Overview

to and including Class I Division 1, (see Figure 13 - I.D. and Compliance). Only standard wiring and fittings are required to connect the telephone to the system; no barrier is necessary. Since the heavy duty cast aluminum enclosure is basically soundproof, an external device to signal incoming calls is

Features

Cast copper free aluminum with powder coat finish.
Completely seal the unit.
Standard configuration with an additional row of buttons for Last Number Redial,
Link/Flash to access PABX features and Line Release to duplicate hanging up the handset (Link and Redial buttons may be replaced by Volume Up and Volume Down).
One inch diameter buttons for gloves-on operation.
Circuit boards have a UV cured epoxy coating which provides protection from
corrosive agents such as H
S, SO2, and NH
2
and environments with high humidity.
3,
No moving parts, activates when the handset is removed from or placed in the
The output from the telephone to the handset passes through an intrinsically safe
barrier ensuring a high degree of safety.
The handset cord is attached to the telephone by a connector for ease of replacement.
The cord is designed for industrial applications and is available in 10’ (3m), 20’ (6m) coiled and 22" armored lengths. An optional headset is available.
A fitting in the bottom of the enclosure provides access to the fuse.
The handset is compatible with inductively coupled hearing-aid devices.
Selected models provide 13.5dB of range.
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Model EXT-401
Figure 1 - Features

Figure 2 - Dimensions

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Model EXT-401

Warnings

In no case should this telephone apparatus or wiring be installed in a location where acetylene may be present in the atmosphere.
Two back cover retaining bolts on the model EXT-401 are factory sealed. Damage to the seals voids the warranty and safety approvals, and may compromise unit safety.
It is the responsibility of the installer to advise a supervisor if any telephone equipment or wiring in a hazardous location may not comply with regulations and standards applicable to that location.
Avoid creating a spark by striking tools or metal objects together, against concrete, stone, or any similar substance.
Test equipment capable of producing an electric spark must not be used in an explosive atmosphere.
All apparatus should be completely assembled and properly sealed before reconnecting power.

General Requirements

An EXT-401 telephone should only be installed with proper authorization. It is necessary for the customer and the telephone company to have a definite agreement regarding the location of the telephone unit, auxiliary apparatus, and protector (i.e. lightning arrestor at the demarcation block).
NOTE:
To maintain maximum protection, broken or worn parts must be replaced immediately. Any abnormal conditions should be immediately corrected. Periodic inspections are recommended.
Unless otherwise specified, the customer must provide and install explosion-proof conduit and fittings approved by the Canadian Standards Association (CSA) or listed by Underwriters Laboratories (UL). The customer is also responsible for having the system inspected and approved by the appropriate electrical inspector in accordance with local legal requirements and National Electrical Code Standards.
EXT-401 telephone sets and associated external bells and control relays are designed to provide security against ignition of the surrounding atmosphere. All parts of the apparatus which might produce an electrical spark are completely enclosed. All passages to the outside are made such that any spark or flame will be cooled to a temperature below the ignition threshold before reaching the outside atmosphere.
If the handset or cord is damaged, it must be replaced with part 301SC or 301SCPB handset assembly. Handsets and cords are not covered under warranty other than to be free of defects at time of installation.
If the telephone is found to be defective or in need of repair, it must be returned to the manufacturer. No field repair is possible other than replacement of the handset and fuse.
Telephones in good condition may be moved from one location to another.
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PAR T NO.
DESCRIPTION
No Volume Control – Has LINK & REDIAL Buttons
P4011
No enhancements
P1011
Backplate & CE20 Line Powered Ringer
P4021
Ring Detect Relay
P1021
Ring Detect Relay, Backplate & CE20 Line Powered Ringer
P4022
Ring Detect Relay & Headset
P4023
Headset
P4036
Ring Detect Relay, Headset, Backplate & CE20 Line Powered Ringer
P4038
Headset, Backplate & CE20 Line Powered Ringer
Volume Control Buttons Replace LINK & REDIAL
P4012
No enhancements
P4030
Backplate & CE20 Line Powered Ringer
P4031
Ring Detect Relay
P4032
Ring Detect Relay, Backplate & CE20 Line Powered Ringer
P4033
Headset
P4034
Headset, Backplate & CE20 Line Powered Ringer
P4035
Ring Detect Relay & Headset
P4037
Ring Detect Relay, Headset, Backplate & CE20 Line Powered Ringer
installation or electrical wiring.
Installation.
peripheral equipment.
Model EXT-401

EXT 401 Models

Options

20C - Twenty foot handset cord. 22AC - 22" armored cord.
HS - Headset with thirty foot cord.

Installing the EXT-401

Declassify the hazardous location before proceeding with any
Follow all appropriate electrical codes and use only approved electrical
fittings for the installation.
Choose a wall location that is free of obstructions and permits space for ½” NPT conduit runs
Ensure mounting can support 16.5lbs. (7.5kg), plus the weight of any
Ensure that none of the electrical connection circuits are live.
Use the template provided to locate and drill holes for mounting screws.
Use ¼” bolts or screws to mount the unit.
Secure the unit to the wall:
Attach lower conduit nipples to the telephone and ensure a minimum five
thread engagement.
Mount an approved explosion proof junction box within 45.7 cm (18") of the telephone’s lower sealing cavity and bring telephone wires into this box. Fittings compatible with 1/2 inch NPT nipples, conduit, or 1/2 inch explosion-proof flexible couplings not exceeding 45.7 mm (18 inches) may be fitted directly.
Caution: Installation or electrical wiring in a hazardous location could result in serious injury to personnel or damage to property.
Figure 3 - Typical
See:
See: Figure 2 -
Dimensions. Tip: Use ¼” bolts or
screws to secure the unit to the wall.
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Model EXT-401

Figure 3 - Typical Installation

Note: Models without volume control are not approved by the FCC and Industry Canada; they must therefore not be connected directly to a Central Office line.
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dialing was specified. Switching in the field is not possible.
green wires and attach these wires to the ground screw in the junction box.
Model EXT-401

Wiring For Tip & Ring

After mounting the telephone follow these steps.
NOTE: The ExT-401 is factory set for tone (DTMF) dialing unless pulse
Run tip, ring and ground wires from the local exchange into the lower junction box. The tip and ring wires must not be connected to the local exchange until installation is completed. A sealing fitting must be installed within 45.7 cm (18") on the exchange side of the lower junction box.
Attach the tip and ring wires to the orange and blue wires from telephone using twist on wire connectors. Attach #10 ring lugs to the end of the three
Check the wiring and close the junction box.
TO 401
GROUND
GREEN
TIP & RING
BLUE & ORANGE
( NOT POLARITY SENSITIVE)
See: Figure 4 - Lower Junction Box Wiring

Figure 4 - Lower Junction Box Wiring

FROM EXCHANGE
TIP
RING
GROUND
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of the telephone.
power lead. Attach wires by the use of twist-on wire connectors.
Model EXT-401

Wiring For Peripheral Signaling Device

Mount the upper junction box within 45.7 cm (18”) from the top of the telephone. Install conduit and signaling device wires to the upper junction box
See: Figure 3 - Typical Installation
In the upper junction box, connect the incoming power hot lead to one of the white wires from the EXT-401 internal ring detect relay. Connect the other wire from the EXT-401 relay to one of the wires from the auxiliary signal device. Connect the other wire from the auxiliary signal device to the neutral
Secure the ground wire to the junction box ground screw.
Check wiring and close the junction box.
See: Figure 5 - Upper Junction Box Wiring

Figure 5 - Upper Junction Box Wiring

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maximum
Model EXT-401

Figure 6 - Typical Installation With Disconnect Switches

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complete and ready for use.
Model EXT-401

Wiring of Tip & Ring with Optional Disconnect Switch

NOTE: The ExT-401 is factory set for tone (DTMF) dialing unless pulse
dialing was specified. Switching in the field is not possible.
Mount an approved explosion proof disconnect switch within 45.7 cm (18") of the lower junction box and install a flexible coupling or conduit with a sealing fitting between the two.
Ensure the disconnect switch is in the OFF position until the installation is
See: Figure 7 - Optional Telephone Line Disconnect Switch Wiring
Pull the tip, ring, and ground wires (18ga) from the disconnect switch to the lower junction box of telephone. Fill the sealing fitting with sealing compound as described in the instructions supplied by the manufacturer.
Attach the tip and ring wires to the orange and blue wires from the telephone using twist on wire connectors. Attach #10 ring lugs to the end of the three green wires and attach these wires to the junction box ground screw.
Inside the disconnect switch box attach the tip, ring and ground wires according to wiring diagram for the disconnect switch. Do not connect the tip and ring wires at the local exchange until installation is complete.
Check wiring of junction box and power disconnect switch box before closing.
See: Figure 4 - Lower Junction Box Wiring
See: Figure 7 - Optional Telephone Line Disconnect Switch Wiring

Figure 7 - Optional Telephone Line Disconn ect Switch Wiring

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Hot Lead
Hot Lead
Neutral Lead
Neutral Lead
Ground
Ground
On
Off
Ground Screw
To Upper
Junction Box
From Power Source
Model EXT-401

Installation of Peripheral Signaling Device with Power Disconnect Switch

Mount the auxiliary signaling device in the desired location above the telephone. Run conduit and signaling device wires to the upper junction box.
Mount an approved power disconnect switch within 45.7 cm (18") of the upper junction box and install a flexible coupling or conduit with a sealing fitting between the two. Pull three wires (18ga) from disconnect switch to upper junction box. Fill the fitting with sealing compound as shown in the manufacturer's instructions.
In the upper junction box, connect the incoming power hot lead to one of the wires from the EXT-401 internal ring detect relay. Connect the other wire from the EXT-401 relay to one of the wires from the auxiliary signaling device. Connect the other wire from the auxiliary signaling device to the neutral power lead. Attach wires using a twist-on wire connector.
Secure the ground wire from the power disconnect switch to the junction box ground screw.
Ensure the disconnect switch is in the OFF position until installation is complete and the unit is ready for use. In the power disconnect switch box, attach the hot wire, neutral wire, and ground wires according to wiring diagram for the power disconnect switch box.
Check the power disconnect switch and upper junction box before closing.
See: Figure 8 - Power Disconnect Switch Wiring
See: Figure 5 - Upper Junction Box Wiring

Figure 8 - Power Disconnect Switch Wiring

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Model EXT-401

Fuse Replacement

Disconnect the telephone from tip and ring power supplied by the PABX or central office before attempting to replace the fuse.
Remove the 1/2” NPT close up plug (item A) with a 1/4” Allen key.
Remove fuse holder cap (item B) with a flat blade screwdriver. Rotate fuse
holder cap 1/4 turn counterclockwise (to the left) to remove.
Remove fuse (item C) from the cap and insert replacement fuse.
See: Figure 7 - Optional Telephone Line Disconnect Switch Wiring
See: Figure 9 - Fuse Replacement
WARNING!
Replace only with a 0.25 amp 2AG fast blow fuse. Failure to do so will void safety approval and warranties and may create an explosion hazard.
With fuse mounted in the cap, re-install in the fuse holder with a flat blade screwdriver and rotate 1/4 turn clockwise (to the right) to lock in position.
Screw the 1/2” NPT close-up plug into housing with a minimum of five full threads of engagement.
ATTENTION!
CSA & UL standards require five full threads of engagement for the close-up plug.
NOTES
A field replaceable fuse is available on EXT-401 models manufactured after Jan. 1, 1997.
If, on reconnecting power, the fuse fails, check the telephone system wiring. The fuse protects the tip and ring line from the telephone system. It is usually powered at 48 volts DC and should not be connected to 120 volts AC.
See: Product Specifications

Figure 9 - Fuse Replacement

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PRIOR
use a wrench.
Model EXT-401

Replacement of Telephone Handset Assembly

Note: The standard handset assembly for the EXT-401 telephone has a 3.0 m
(10 ft) coiled cord. A 6.0m (20 ft) long coiled cord and a 22" armored cord are available as options. These assemblies are designed specifically for use with the EXT-401 telephone. If damaged the assembly may be replaced in the field. Only a 301SC, 301SCPB (push to talk) or 22AC-401 armored cord handset assembly may be used with the EXT-401 telephone. Alternatively an ISH1125 headset assembly may be used in place of a handset.
Completely unscrew the upper knurled collar.
Pull the old plug straight down.
Inspect the inside of the socket and the threads for dirt or damage; clean as
necessary.
For safe installation, the new handset MUST be placed firmly in the cradle
to engaging the plug in socket.
Bring the new plug up to the socket and rotate the plug until the slot in the shell lines up with the key in the socket. Insert plug into socket.
Screw the upper knurled collar onto the socket. Hand tighten only, Do Not
Call back and forth to another set to check functionality.
Hang up firmly between each call.
NOTE: If the handset is being replaced because of an apparent telephone
malfunction, and the replacement fails to restore normal operations, contact the manufacturer to arrange return of the unit for repair.
See: Figure 10 ­Handset Replacement

Figure 10 - Handset Replacement

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Model EXT-401

Replacement of ISH1125 Headset

Note: The headset cord is a 9.1 m (30 ft) long coiled cable designed specifically for use with the EXT-401 telephone. If damaged, the assembly may be replaced in the field. Only an ISH1125 headset assembly or a 301SC or 301SCPB (push to talk) handset assembly may be connected to the EXT­401 explosion proof telephone.
Completely unscrew the upper knurled collar.
Pull the old plug straight down.
Inspect the inside of the socket and the threads for dirt or damage; clean as
necessary.
For safe installation, the new headset MUST be placed on the headset arm PRIOR to engaging the plug in socket.
Bring the new plug up to the socket and rotate the plug until the slot in the shell lines up with the key in the socket. Insert plug into socket.
Screw the upper knurled collar onto the socket. Hand tighten only, Do not use a wrench.
Call back and forth to another set to check functionality.
Hang the headset onto the hook switch arm between each call.
NOTE: If the headset is being replaced because of an apparent telephone
malfunction, and the replacement fails to restore normal operations, contact the manufacturer to arrange return of the unit for repair.
See: Figure 11 ­Headset Replacement

Figure 11 - Headset Replacement

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See:
Model EXT-401

Operating Instructions

EXT-401 TELEPHONE WITH HANDSET OR HEADSET
Handset
Remove handset from cradle.
Listen for a dial tone and then dial the appropriate digits for the feature
desired.
Upon completing a call hang up by returning the handset to the cradle.
Calls are answered by lifting the handset from the cradle.
To make another call without returning the handset to the cradle, press the
RLS (release) button.
Headset
Remove the headset and place it over the head; raise the hook switch arm to the off hook (vertical) position.
Listen for a dial tone and then dial the appropriate digits for the feature desired.
Ensure that the belt hook TALK/MUTE switch is in the TALK position. This switch does not affect voice reception or control on-hook/off-hook operation of the telephone.
Upon completing a call, return hook switch arm to the on-hook (horizontal position).
Calls are answered by lifting the hook switch arm.
To make another call without returning the headset to the hook switch arm
press the RLS (release) button.
Figure 1 - Features
See: Figure 12 ­Headset Hook Switch Operation
See: Figure 11 ­Headset Replacement

Figure 12 - Headset Hook Switch Operation

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Electrical Performance
DETECT RELAY INSTALLED
Electrical Requirements
Environmental
Mechanical
TEMPERATURE POLYURETHANE JACKET
T
Model EXT-401

Product Specifications

AUDIBLE RANGE FREQUENCY RESPONSE 300 3400 HZ DIALING METHOD DTMF OR 40/60 PULSE, 10 PPS TRANSMIT OBJECTIVE LOUDNESS RATING (TOLR) -38 +/- 4 dB RECEIVE OBJECTIVE LOUDNESS RATING (ROLR) TYPICAL 52 +/- 4 dB SIDE TONE OBJECTIVE LOUDNESS RATING (SOLR) TYPICAL 20 +/- 3 DB RINGER OUTPUT N/A FCC RINGER EQUIVALENCE WITH OPTIONAL RING
0.9 A, 1.9B
RING DETECT RELAY RATINGS (OPTIONAL) 10 AMPS AT 250VAC FLASH 600 MSEC TIMED DISCONNECT REDIAL 13 DIGITS MAXIMUM MAXIMUM LOOP 15 KFT OF 22 AWG COPPER
LINE VOLTAGE 24 56 VDC LOOP CURRENT 20 - 120 MA RINGER DETECT RELAY SENSITIVITY (OPTIONAL) 40 100 V, 16 25 HZ CONNECTION METHOD FACTORY SEALED WIRING THROUGH ½” CONDUIT ENTRY FUSE 2AG 0.25 AMP 250 VOLT
WEATHERPROOF & WATERTIGHT ENCLOSURE NEMA 4 TEMPERATURE -40
O
TO +60
O
C (-40
O
TO 140
O
F) HUMIDITY 0 TO 95% RH NON CONDENSING DUSTPROOF ¾” FLAT FLANGE DUSTPROOF JOINTS
HOOK SWITCH (CRADLE SWITCH) LIFE >1 000 000 OPERATIONS BODY CONSTRUCTION COPPER FREE CAST ALUMINUM WITH POWDER COAT
DIMENSIONS 325 X 173 X 122 MM (12.8 X 6.8 X 4.8 INCHES) NET WEIGHT 7.95 KG (17.5 LBS.) HANDSET MATERIAL HIGH IMPACT ABS HANDSET CORD 3.0 M (10 FT) FIELD REPLACEABLE WITH LOW
HANDSET CORD (OPTIONAL) 6.0 M (20 FT) FIELD REPLACEABLE WITH LOW
MICROPHONE DYNAMIC
FINISH
EMPERATURE POLYURETHANE JACKET
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Compliances
CLASS II, DIVISION 1, GROUPS E, F & G
Part No.
Description
P007130
Push-to-Talk Handset Assembly C/W 10 foot Curly Cord
Model EXT-401
RECEIVER HEARING AID COMPATIBLE DIAL PAD OVERSIZED ALUMINUM BUTTONS ON 1.125” GRID STANDARD MOUNTING VERTICAL WALL CONNECTION FITTINGS ½” NPT CONDUIT ENTRY
INDUSTRY CANADA 1012 4339 A
FCC HQHCAN-65560-TE-E CSA LR65547-18 UL 13X8, & E117495 WEATHERPROOF & WATERTIGHT ENCLOSURE NEMA 4 HAZARDOUS LOCATION APPROVALS CLASS I, DIVISION 1. GROUPS B, C & D
ENVIRONMENTAL SURVIVABILITY MIL-STD-810E
ONLY MODELS WITH VOLUME CONTROL SEE EXT 401 MODELS

Figure 13 - I.D. and Compliance

P007111 Standard Handset Ass embly C/W 10 foot Curly Cord P007121 Standard Handset Assembly C/W 20 foot Curly Cord P005574 Standard Handset Assembly C/W 22" Armored Cord
P007131 Push-to-Talk Handset Assembly C/W 20 foot Curly Cord P007221 Headset Assembly C/W 30 foot Curly Cord P004022 Fuse – 2AG 0.25 Amp 250 Volt Fast Blow

Replacement Parts

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Model EXT-401

Government Certification

Attached to the tel ephone are labels for Industry Canada and t he United States Federal Communications Commission. These identify equipment certifications indicating the 60 and 70 series telephones meet c ertain telecommuni cations network protective, operational and safety requirements. These agencies do not guarantee t he equipment will operate to the user's satisfaction.
Before install ing this telephone equi pment, users shoul d ensure it is perm issible to connect t he equipment to facilities of the local telecommunicat ions company.
Equipment must be i nstalled using acceptable connection methods. In some cases, the telephone users inside wiring, associated with a single line ser vice, may be extended by a certified connector assembly (tel ephone extension cord). The customer should be aware that in some situations compliance with the above conditions may not prevent degradation of service.
Repairs to certified equipment should be made by a supplier designated authorized maintenance fac ility. For their own protection users should ensure the electri cal ground connections of the power utilit y, telephone lines and i nternal
metallic water pipe systems, if present, are connected. This precaution may be particularly i m portant in rural ar eas. CAUTION: Users should not attempt to make ground connections, but should contact the appropriate electrical inspection authority
or electrici an.
Load Number (LN)
The Load Number (LN) assigned to each terminal device denotes the percentage of the total load to be connect ed to a telephone loop used by the device. Termination on a loop may c onsist of any combination of devices s ubject only to the requirem ent that the total of the Load Numbers of all the devices does not exceed 100.
Notification to Telephone Co m pany
Upon request, the customer must notify the telephone company of the particul ar line to which the connection will be made and provide the Industry Canada or FCC registrat ion number. The local telephone company may r equest disconnec tion of the telephone where alterations or m alfunctions affect the telephone’s performance.
United States Federal Communications Commis sion
This equipment gen erates, uses and can r adiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the li mits for Class A computing devic e pursuant to Subpart J of Part 15 of FCC rules, which are designed to pr ovide reasonable protection against such interference when operated in a commercial environment. O peration of this equipment in a residential area is likely to cause interference i n w hich case the user, at his own expense, will be required to take whatever measures may be required to correct the interference.
Interference
There is no guarantee that interferenc e w ill not occur in a par ticular installation. If interf erence to radio or television reception from this equipment is suspected, proceed as f ollows:
1. Unplug the set, check for the interfer ence.
2. Re-orient the receiving antenna.
3. Relocate the set with respect to the receiver.
4. Move the set away fr om the receiver. If necessary, consult the supplier or an experienced radio/television tec hnician for additional suggestions.
FCC Rules and Ringer Equivalence Number
This equipment c om plies with Part 68 of the FCC Rules. On the s ide of this equipment is a label that contains, among other information, t he F CC registration number and ringer equivalence number (REN) for this equipment. If requested, this information must be provided to the telephone company.
The REN is used to determine the quantity of devices which may be connected to the telephone line. Excessive RENs on the telephone line may result in the devices not ringing in response to an incoming call. In most, but not all areas, the sum of the R EN s should not exceed five. To be certain of t he num ber of devices that m ay be connected to the line, as determined by the total RENs, contact the tel ephone company to determ ine the maximum REN f or the calling area.
Service changes and L imitations
The telephone company may make changes in its facilities, equipment, operations, or procedures that could affect the operation of the equipment. If this happens, the telepho ne company will provide advance notice i n order for you to make the necessary modifications in order to maintai n uninterrupted service.
This equipment cannot be used on public coin telephone service as provided by your telephone company. Connection to party l ine service is subject to state tariffs (contact the state publ ic utility commission, public servi ce commission or corporate commissi on for information.)
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Guardian Telecom warrants your product to be free of defects in material and workmanship for a period
This warranty is null and void if any non-authorized modifications have been made to this product, or if
responsible for costs incurred for on-site service calls, freight, or brokerage.
A return authorization must be obtained prior to warranty claims or repairs.
The products covered by this manual are designed for use in Industrial Environments and/or Hazardous
consequential damages.
Guardian’s Model EXT-401 Explosion Proof telephone must NOT be opened by the user, doing so
Guardian Telecom provides a customer service telephone number which is toll-free within North
with your return address and the name of the person to contact.
www.guardiantelecom.com
Guardian Telecom continually strives to make reliable, durable, and easy to use products. If you, as an or documents, including this manual, we would appreciate hearing from you.
Model EXT-401

Warranty

of one year. Guardian Telecom will repair or replace any defective unit that is under warranty free of charge.
it has been subjected to misuse, neglect, or accident. This warranty covers bench repairs only; such repairs must be made at Guardian Telecom or an authorized service depot. Guardian Telecom is not

Disclaimer

Locations. Due to the range of possible applications for these instruments the manufacturer will not be responsible for damages or losses of any kind suffered as a result of the use of this product, including

Warning

voids the warranty and safety approvals. The EXT-401 handset and fuse are externally accessible
parts which may be safely serviced by the user following procedures described in the manual.

Service Telephone Number

1-800-363-8010

America. If you need assistance when installing or operating this product, please call the toll-free telephone number between regular business hours (8:00AM-5:00PM), Mountain Standard Time. If you are calling outside of regular business hours, please leave a detailed message, and a membe r of Guardian Telecom’s Service Department will return your call as soon as possible. If your product requires service, Guardian personnel will supply you with an RMA (return materials authorization) number over the telephone or through our web site product return page. This number must be included
Guardian Telecom Inc.
Toll-free 1-800-363-8010
Ph. (403) 258-3100
Fax. (403) 253-4967

Feedback

installer or user of our equipment, have any suggestions for improvements to this or any of our products
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Guardian products have been quality tested and are in full working order when shipped from unit. In the unlikely event of a malfunction, Guardian follows the three step procedure below.
product.
Model EXT-401

Guardian Product Return

the factory, given the rugged nature of these products shipping is not expected to damage a

Step I - On-Site Correction

The most common source of difficulties with a new product is improper installation in one of
two ways: incorrect wiring connect ions or conn ectio n to an incorr ect power source.
Product wiring needs to be properly connected to the on-s ite wirin g. Correc t wiri ng
instructions are shown in the user manual included with the product.
Connecting a telephone to a standard power source, rather than tip & ring, will blow the
telephone’s internal, user-replaceable fuse. In the event of fuse burn-out, disconnect the telephone from the power source, replace the fuse, and reconnect following the wiring diagrams provided with the product.

Step II - Return Materials Authorizat ion (RMA)

When a product has been installed following user manual instructions, and the unit fails to
operate, the user must contact Guardian Telecom to obtain authorization to return the product. This can be done by completing a RMA form online at www.guardiantelecom.com, or by calling the service telephone number given in this manual.
After providing information on the product, the owner and the nature of the problem,
Guardian will issue a RMA number, to be shown on documentation returned with the
In addition to the RMA number, shipping documents should include name, address and
telephone number of the owner along with contact information for the person responsible for the repair and/or the user who identified the malfunction.
(Where a product is being returned for repair from outside of Canada, customs
documentation must show the product’s serial number, date of export [date of purchase], and a notation that the equipment is: “Canadian goods returning.”)

Step III - Factory Authorized Service

Once received, each product is carefully inspected and tested. If the product is under
warranty, repairs are completed and the product returned to the owner, generally within five working days of receipt by the factory.
A product that has been subjected to misuse, neglect or accident or is beyond the warranty
period will be evaluated. The service department will provide the owner’s representative with a repair cost estimate. Once approved, repairs are completed and the product returned, generally within five working days.
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Guardian Telecom Inc. Installation and Operation
Page 22
Model EXT-401

APPENDIX A - Hazardous Location Classification

CLASS I, DIVISION 1 & 2, GROUP B acrolein formaldehyde(gas) propyl nitrate butadiene hydrogen ethylene oxide manufactured gases containing more than 30% hydrogen(by volume) proplene oxide
CLASS I, DIVISION 1 & 2, GROUP C acetaldehyde epichlorohydrin methyl formal allyl alcohol ethylene methyl mercaptan butyl mercaptan ethylenimine monomethyl hydrazine n-butyraldehyde ethyl mercaptan morpholine carbon monoxide n-ethyl morpholine nitroethane crotonaldehyde hydrogen cyanide nitromethane dicyclopentadiene hydrogen selenide 2-nitropropane diethyl ether hydrogen sulfide propionaldehyde diethylamine isobutyraldehyde n-propyl ether di-isopropylamine Isopropyl glycidyl ether tetrahydrofuran dimethylamine methylacetylene triethylamine 1,4-dioxane methylacetylene-propadiene unsymet rical dimethyl hydrazine di-n-propylamine methyl ether valeraldehyde
CLASS I, DIVISION 1 & 2, GROUP D acetic acid ethyl benzene methyl isocyanate acetone ethyl chloride methyl methacrylate acetonitrile ethylenediamine 2-methyl-1-propanol acrylonitrile ethylene dichloride 2-methyl-2-propanol allyl chloride ethyl glycol monomethyl ether naptha ammonia (3) ethyl formate nonane n-amyl acetate gasoline nonene sec-amyl acetate heptane octane benzene heptene octene butane hexane pentane 1-butanol (butyl alcohol) 2-hexanone 1-pentanol 2-butanol (secondary butyl alcohol) hexenes 2-pentanone n-butyl acetate isoamyl acetate 1-pentene sec-butyl acetate isoamyl alcohol petroleum naptha butylamine isobutyl acrylate propane butylene isoprene 1-propanol chlorobenzene isopropyl acetate 2-propanol chloroprene isopropylamine n-propyl acetat e cyclohexane isopropyl ether propylene cyclohexene liquefied petroleum gas propylene dichloride cyclopropane mesityl oxide pr op ylene ox ide 1,1-dichloroethane methane pyridine 1,2-dichloroethylene methanol styrene 1,3-dichloropropene methyl acetate toluene di-isobutylene methyl acrylate tripropylamine ethane methylamine turpentine ethanol methylcyclohexane vinyl acetate ethyl acetate methyl ethyl ketone vinyl chloride ethyl acrylate methyl formate vinylidene chloride ethylamine methyl isobutyl ketone xylenes
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Guardian Telecom Inc. Installation and Operation
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The EXT-401 Explosion Proof Telephone has been approved by Canadian Standards Association (CSA) and listed by Underwriters' Laboratories (UL) for use in explosive atmospheres.
Locations that may require explosion-proof equipment include:
gas plants
tankers and tanker depots
Model EXT-401
APPENDIX A (cont.)
CLASS II, DIVISION 1 & 2, GROUP E Atmospheres containing combustible metal dusts regardless of resistivity, or other combustible dusts of
similarly hazardous characteristics having resistivity of less than 105 ohm-centimeter CLASS II, DIVISION 1 & 2, GROUP F Atmospheres containing carbon black, charcoal, coal or coke dusts which have more than eight percent
total volatile material (carbon black per ASTM D1620; charcoal, coal and coke dusts per ASTM D271) or atmospheres containing these dusts sensitized by other materials so that they present an explosion
hazard, and having resistivity greater than 100 ohm-centimeter but equal to or less than 108 ohm centimeter.
CLASS II, DIVISION 1 & 2, GROUP G Atmospheres containing combustible dusts having resistivity of 100000 ohm-centimeter or greater.
NOTE: This appendix is a summary of information contained in the National Electrical Code. Please refer to local applicable Electrical Codes for details and latest update.
chemical plants
petrochemical plants
offshore drilling r ig s
land-based drilling rigs
oil & gas metering facilities
refineries
fueling stations
breweries and distilleries

APPENDIX B - Applications

defense installations
munitions storage depots
missile silos
liquefied natural gas terminals
paint and varnish manufacturing plants
grain processing and similar industries
bulk loading stations
fertilizer plants
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Guardian Telecom Inc.
Toll-free 1-800-363-8010
Phone (403) 258-3100
Fax. (403) 253-4967
www.guardiantelecom.com
E-mail: sales@guardiantelecom.com
(Click to open message box)
CONNECTED. PROTECTED.
© Guardian Telecom Inc. 2015
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