GSI PNEG-897 User Manual

1999 Top Dry Wiring Diagrams1999 Top Dry Wiring Diagrams

1999 Top Dry Wiring Diagrams

1999 Top Dry Wiring Diagrams1999 Top Dry Wiring Diagrams

Wiring DiagramsWiring Diagrams

Wiring Diagrams

Wiring DiagramsWiring Diagrams

1999 Top Dry1999 Top Dry

1999 Top Dry

1999 Top Dry1999 Top Dry

PNEG-897

1999 Top Dry Wiring Diagrams1999 Top Dry Wiring Diagrams

1999 Top Dry Wiring Diagrams

1999 Top Dry Wiring Diagrams1999 Top Dry Wiring Diagrams

TABLE OF CONTENTSTABLE OF CONTENTS

TABLE OF CONTENTS

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Roof Damage and Disclaimer -------------------------------------------------------------- Page 4

Safety Decals ------------- ------------------------- ------------- ----------------------- ------- Page 5

Safety Precautions ---------------------- ----------------------- ------------- ----------------- Page 6

Safety Sign-Off Sheet ----------------------------------------------------------------------- Page 7

Electrical Power Supply -------------------------------------------------------------------- Page 8

Series 2000 Master Fan/Heater Wiring (Domestic & CGA Models)----------------- Page 9

Series 2000 Master Fan/Heater Wiring (European Models) --------------------------- Page 17

Series 2000 Slave Fan/Heater Wiring (All Models) ------------------------------------ Page 23

TABLE OF CONTENTSTABLE OF CONTENTS

Series 2000 Batch Control Box Wiring -------------------------------------------------- Page 29

Series 2000 Autoflow Control Box Wiring ---------------------------------------------- Page 35

Series 2000 Autoflow Actuator Wiring -------------------------------------------------- Page 41

Series 2000 Autoflow Fill System Control Box Wiring ------------------------------- Page 45

Warrant

------------------------------------------- ------------- ----------------------- ------- Page 57

SAFETY SAFETY

SAFETY

SAFETY SAFETY

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Roof Damage Warning and Disclaimer

GSI DOES NOT WARRANT ANY ROOF DAMAGE CAUSED BY EXCESSIVE V ACUUM OR INTERNAL PRESSURE FROM F ANS OR OTHER AIR MOVING SYSTEMS. ADEQUATE VENTILATION AND/OR "MAKEUP AIR" DEVICES SHOULD BE PROVIDED FOR ALL POWERED AIR HANDLING SYSTEMS. GSI DOES NOT RECOMMEND THE USE OF DOWNWARD FLOW SYSTEMS (SUCTION). SEVERE ROOF DAMAGE CAN RESULT FROM ANY BLOCKAGE OF AIR P ASSAGES. RUNNING FANS DURING HIGH HUMIDITY/COLD WEA THER CONDITIONS CAN CAUSE AIR EXHAUST OR INT AKE POR TS TO FREEZE.

Fan/Heater Installation & Operating Instructions

Thank you for choosing a T op Dry Series 2000 unit. It is designed to give excellent performance and service for many years.

This manual describes the wiring for all standard production Top Dry Series 2000 single fan, multi-fan and 2000 Series Heater Control units. Different models are available for liquid propane or natural gas fuel supply, with either single phase 230 volt, or three phase 208, 220, 380, 460 or 575 volt electrical power.

The principal concern of the GSI Group, Inc. ("GSI") is your safety and the safety of others associated with grain handling equipment. This manual is written to help you understand safe operating procedures, and some of the problems that may be en-countered by the operator or other personnel.

The symbol shown is used to call your attention to instructions concerning your personal safety. Watch for this symbol; it points out important safety precautions. It means "ATTENTION", "WARNING", "CAUTION", and "DANGER". Read the message and be cautious to the possibility of personal injury or death.

As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions exist, and to inform all personnel associated with the equipment, or who are in the fan area. A void any alterations to the equipment. Such alterations may produce a very dangerous situation, where serious injury or death may occur.

Safety Alert Symbol

WARNING! BE ALERT!

Personnel operating or working around electric fans should read this manual. This manual must be delivered with the equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment.

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Grain Systems, Inc. recommends contacting your local power company , and having a representative survey your installation so the wiring is compatible with their system, and adequate power is supplied to your unit.

Safety decals should be read and understood by all people in the grain handling area. The rotating blade, fire warning decals and voltage danger decal must be displayed on the fan can. The bottom right decal should be present on the inside bin door cover of the two ring door, 24" porthole door cover and the roof manway cover.

If a decal is damaged or is missing contact:

Grain Systems, Inc.

1004 E. Illinois St.

Assumption, IL 62510

217-226-4421 A free replacement will be sent to you.

SAFETYSAFETY

SAFETY

SAFETYSAFETY

SAFETY PRECAUTIONSSAFETY PRECAUTIONS

SAFETY PRECAUTIONS

SAFETY PRECAUTIONSSAFETY PRECAUTIONS

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READ THESE INSTRUCTIONS

BEFORE OPERA TION AND SERVICE

SAVE FOR FUTURE REFERENCE

1. Read and understand the operating manual before trying to operate the dryer.

2. Power supply should be OFF for service of electrical components. Use CAUTION in checking voltage or other procedures requiring power to be ON.

3. Check for gas leaks at all gas pipe connections. If any leaks are detected, do not operate the dryer. Shut down and repair before further operation.

4. Never attempt to operate the dryer by jumping or otherwise bypassing any safety devices on the unit.

5. Set pressure regulator to avoid excessive gas pressure applied to burner during ignition and when burner is in operation. Do not exceed maxi-

mum recommended drying temperature.

6. Keep the dryer clean. Do not allow fine material to accumulate in the plenum or drying chamber.

Use Caution in the

Operation of this

Equipment

The design and manufacture of this dryer is directed toward operator safety. However, the very nature of a grain dryer having a gas burner, high voltage electrical equipment and high speed rotating parts, does present a hazard to personnel, which can not be completely safeguarded against, without interfering with efficient operation and reasonable access to components. Use extreme caution in working around high speed fans, gas-fired heaters, augers and auxiliary conveyors, which may start without warning when the dryer is operating on automatic control.

7. Use CAUTION in working around high speed fans, gas burners, augers and auxiliary conveyors which START AUTOMATICALLY.

8. Do not operate in any area where combustible material will be drawn into the fan.

9. Before attempting to remove and reinstall any propellor, make certain to read the recommended procedure listed within the servicing section of the manual.

10. Clean grain is easier to dry. Fine material increases resistance to airflow and requires removal of extra moisture.

This product is intended for the use of grain handling only. Any other use is considered a misuse of the product. Some edges of the product components can be sharp. It is recommended that each component of this product be examined to determine if there are any safety considerations to be taken. Any and all necessary personal protective equipment should be worn at all tines when handling, assembling, installing and operation of the product and/or components. Guards are removed for illustration purpose only. All guardsmust be in place before/during operation.

KEEP THE DRYER CLEAN

DO NOT ALLOW FINE

MATERIAL TO ACCUMULATE

IN THE PLENUM CHAMBER

OR SURROUNDING THE OUT-

SIDE OF THE DRYER

Continued safe, dependable operation of automatic equipment depends, to a great degree, upon the owner. For a safe and dependable drying system, follow the recommendations within this manual, and make it a practice to regularly inspect the operation of the unit for any developing problems or unsafe conditions. Take special note of the safety precautions listed above before attempting to operate the dryer.

SAFETY SIGN-OFF SHEETSAFETY SIGN-OFF SHEET

SAFETY SIGN-OFF SHEET

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Date Employer’s Signature Employee

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SAFETY SIGN-OFF SHEETSAFETY SIGN-OFF SHEET

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ELECTRICAL POWER SUPPLYELECTRICAL POWER SUPPLY

ELECTRICAL POWER SUPPLY

ELECTRICAL POWER SUPPLYELECTRICAL POWER SUPPLY

Power Supply

An adequate power supply and proper wiring are important factors for maximum performance and long life of the dryer. Electrical service must be adequate enough to prevent low voltage damage to motors and control circuits (see Electrical Load Information).

Transformer and Wiring Voltage Drop

It is necessary to know the distance from the unit to the available transformer, and the horsepower of your fan unit. Advise the service representative of your local power supplier that an additional load will be placed on the line. Each fan motor should be wired through a fused or circuit breaker disconnect switch. Check on KVA rating of transformers, considering total horsepower load. The power supply wiring, main switch equipment and transformers must provide adequate motor starting and operating voltage. Voltage drop during motor starting should not exceed 14% of normal voltage, and after motor is running at full speed it should be within 8% of normal voltage. Check Electrical Load Information for HP ratings and maximum amp loads to properly size wire and fusing elements. Standard electrical safety practices and codes should be used. (Refer to National Electrical Code Standard Handbook by National Fire Protection Association).

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and the ignition system. The ground rod must be in accordance with local requirements.

Proper Installation of Ground Rod

It is not recommended that the rod be driven into dry ground. Follow these instructions for proper installation:

1. Dig a hole large enough to hold 1 to 2 gallons

of water.

2.Fill hole with water.

3.Insert rod through water and jab it into the ground.

4.Continue jabbing the rod up and down. The wa

ter will work its way down the hole, making

it possible to work the rod completely into

the ground. This method of installing the rod gives a good conductive bond with the sur rounding soil.

5.Connect the bare, copper ground wire to

the rod with the proper ground rod clamp. See Figure 8.

6. Connect the bare copper ground wire to the fan

control boxes with a grounding lug.

7. Ground wire must

not have any breaks or splices.

Machine to Earth Grounding

It is very important that a Machine To Ear th Ground Rod be installed at the fan. This is true even if there is

a ground at the pole 15 feet away. Place the ground rod that comes standard, within 8 feet of the dryer and attach it to the dryer control panel with at least a #6 solid, bare, copper ground wire and the clamp provided. The grounding rod located at the power pole will not provide adequate grounding for the dryer . The proper grounding will provide additional safety in case of any short and will ensure long life of all circuit boards,

Dig a hole large

enough to hold 1

or 2 gallons of

water . W ork the

ground rod into

the earth until it

is completely in

the ground.

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Series 2000 Master Fan/Heater Wiring

Domestic & CGA Models

SERIES 2000 DOMESTIC & CGASERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGASERIES 2000 DOMESTIC & CGA

Series 2000 Master Heater Board Input/Output

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Series 2000 Master 220v1ph & 220v3ph Internal Wiring

SERIES 2000 DOMESTIC & CGASERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGASERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGASERIES 2000 DOMESTIC & CGA

Series 2000 Master 460v3ph Internal Wiring

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Series 2000 Master 575v3ph Internal Wiring

SERIES 2000 DOMESTIC & CGASERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGASERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGASERIES 2000 DOMESTIC & CGA

Series 2000 Master External Wiring

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Series 2000 Master Ignitor/Probe Wiring

SERIES 2000 DOMESTIC & CGASERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGASERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGA

SERIES 2000 DOMESTIC & CGASERIES 2000 DOMESTIC & CGA

Series 2000 Master 15 Hp 220v1ph Capacitor Wiring

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Series 2000 Master Fan/Heater Wiring

European Models

SERIES 2000 EUROPEANSERIES 2000 EUROPEAN

SERIES 2000 EUROPEAN

SERIES 2000 EUROPEANSERIES 2000 EUROPEAN

Series 2000 Master Heater Board Input/Output

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+ 40 hidden pages

GSI PNEG-897 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual