GSI PNEG-816 User Manual

Deluxe Vane Axial Heater
Vane Axial Heater
Deluxe
MODEL # VH __ - __ __ - __ __ - D (HIGH FIRE) MODEL # VL __ - __ __ - __ __ - D (LOW FIRE)
Owner's Manual
MANUAL # PNEG-816
1
VANE AXIAL HEATER CHECK LIST
!OK _____ 1. All wire connections _____ 2. Spark plug gap .125 _____ 3. Pipe train tightness and gas leaks _____ 4. Flame sensor tight _____ 5. Fuse in place, extra fuse provided _____ 6. Time delay reset _____ 7. Indicator light _____ 8. Pressure gauge
Deluxe Vane Axial Heater
_____ 9. Regulator adjusted _____ 10. Shut off valve operates correctly _____ 11. Vapor high limit _____ 12. Unit cycles on to off _____ 13. Heat rise even across transition _____ 14. Unit cycles hi to lo (hi-lo only) _____ 15. Mod valve holds temperature within 1 degree
(mod units only). _____ 16. All decals and serial number tag _____ 17. Aesthetic appearance _____ 18. Manual
Tester Signature___________________________________
Date_________________________
2
Deluxe Vane Axial Heater
Roof Warning, Operation & Safety..........................................................................4
Safety Alert Decals..................................................................................................6
Standard Vane Axial Heater Installation................................................................10
Fuel Connection...............................................................................................10
Heater Electrical Installation............................................................................11
Plenum Thermostat Mounting.........................................................................12
Transition Hi-Limit Installation.......................................................................12
Second Heater Installation...............................................................................13
Temperature Heater Specifications.................................................................14
Standard Vane Axial Heater Operation..................................................................15
Standard Heater Operation...............................................................................15
Hi-Lo Heater Operation...................................................................................15
BTU's Per Gauge Pressure (PSI) Propane Models (Approximate)..................16
BTU's Per Gauge Pressure (PSI) Natural Gas Models (Approximate)............17
Adjusting The Vaporizor..................................................................................18
Modulating Valve Operation............................................................................19
Wiring Schematic...................................................................................................20
Heater Parts............................................................................................................21
18" Gas Heater..................................................................................................21
24" & 26" Gas Heater.......................................................................................22
28" Gas Heater..................................................................................................23
Control Box......................................................................................................24
Axial Propane Vapor Pipetrain.........................................................................25
Axial Natural Gas Pipetrain.............................................................................26
Axial Propane Vapor Hi-Lo Pipetrain..............................................................27
Axial Natural Gas Hi-Lo Pipetrain...................................................................28
Axial LP Pipetrain.................................................................................................29
Warranty..................................................................................................................27
TABLE OF CONTENTS
3
WARNING AND DISCLAIMER
NECO DOES NOT WARRANT ANY ROOF DAMAGE CAUSED BY EXCESSIVE VACUUM OR INTERNAL PRESSURE FROM F ANS OR OTHER AIR MOVING SYS­TEMS. ADEQUATE VENTILATION AND/OR "MAKEUP AIR" DEVICES SHOULD BE PROVIDED FOR ALL POW­ERED AIR HANDLING SYSTEMS. NECO DOES NOT RECOMMEND THE USE OF DOWNWARD FLOW SYS­TEMS (SUCTION). SEVERE ROOF DAMAGE CAN RE­SUL T FROM ANY BLOCKAGE OF AIR P ASSAGES. RUN­NING FANS DURING HIGH HUMIDITY/COLD WEATHER CONDITIONS CAN CAUSE AIR EXHAUST OR INTAKE PORTS TO FREEZE.
Deluxe Vane Axial Heater
Heater Operation
Thank you for choosing a NECO product. It is designed to give excellent performance and ser­vice for many years.
This manual describes the operation of the NECO Deluxe Vane Axial Heater. Many models are available to accommodate low, medium or high temperature grain conditioning.
The principal concern of Neco is your safety and the safety of others associated with grain han­dling equipment. This manual is written to help you understand safe operating
Safety Alert Symbol
The symbol shown is used to call your attention to instructions con­cerning your personal safety. Watch for this symbol; it points out important safety precautions. It means "ATTENTION", "W ARNING", "CAUTION", and "DANGER". Read the message and be cautious to the possibility of personal injury or death.
procedures, and some of the problems that may be encountered by the operator or other personnel.
As owner and/or operator, it is your responsi­bility to know what requirements, hazards and precautions exist, and to inform all personnel as­sociated with the equipment, or who are in the heater area. Avoid any alterations to the equip­ment. Such alterations may produce a very dan­gerous situation, where serious injury or death may occur.
Warning! Be Alert!
Personnel operating or working around electric fans should read this manual. This manual must be delivered with the equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment.
4
Deluxe Vane Axial Heater
WARNING AND DISCLAIMER
Fuel Warning
Important! Do not use propane tanks which have previously been used for ammonia unless they have been purged according to proce­dures of the National L. P. Association. Be sure fuel supply system complies with all local codes for L.P Gas installations. DO NOT USE FLAME FOR LEAK TEST-
ING.
Power Warning
Be sure power is disconnected and locked out before installation! Failure to do so may cause serious injury or death. Important! Heater must be interlocked with fan for safe operation. Important! Thermostat must be installed for safe operation.
Proper Use of Product
This product is intended for the use of grain drying only! Any other use is a misuse of this product. This product has sharp edges! These sharp edges may cause serious injury. To avoid injury
5
SAFETY ALERT DECALS
Neco recommends contacting your local power company, and having a representative survey your installation so the wiring is compatible with their system, and adequate power is supplied to your unit.
Deluxe Vane Axial Heater
Safety decals should be read and understood by all people in the grain handling area. The bottom-right decal warns that the enclosure con­tains electrical devices carry­ing high voltages that will cause injury or death. Lockout power before servicing.
If a decal is damaged or is missing contact:
Neco
Box 12277, 9364 N. 45 St.
Omaha, Nebraska 68112
402-453-6912 A free replacement will be sent to you.
6
Deluxe Vane Axial Heater
SAFETY ALERT DECALS
Safety Alert Decals for Door
DANGER!
High voltage. Will cause serious injury or death. Lockout power before servicing.
DC-1224
7
SAFETY ALERT DECALS
Deluxe Vane Axial Heater
Safety Decals for Bin
DANGER!
High voltage. Will cause injury or death. Lockout power before servicing.
DC-889
8
Deluxe Vane Axial Heater
WARMER COLDER
VAPORIZER ADJUSTMENT
VAPORIZER COIL SHOULD BE ADJUSTED
SO VAPOR PIPE TRAIN IS WARM
(100-125 DEGREES F) TO THE TOUCH
SAFETY ALERT DECALS
DC-535
DANGER!
High voltage. Will cause injury or death. Lockout power before servicing.
DC-889
9
HEATER INSTALLATION
Important! Do not use propane tanks which have previ­ously been used for ammonia unless they have been purged according to procedures of the National L. P . Association. Be sure fuel supply system complies with all local codes for L. P. gas installations. DO NOT USE FLAME FOR LEAK TESTING.
Deluxe Vane Axial Heater
Fuel Connection
Liquid Propane Models
1. LP models are designed to run on liquid pro­pane, with liquid draw from the propane tank. A void using propane supply tanks that have been used for vapor draw for long periods of time. When using liquid draw systems any moisture that may be present in tank or lines may freeze when system is used in cold weather. To avoid this, the usual precaution is to purge the system with methanol.
2. Run proper size line (see specifications on page
14) to liquid pipe train on heater. Have a quali­fied gas service man inspect installation to be sure that everything is installed according to lo­cal codes and ordinances.
3. After installation is complete check all connec­tions for leaks with liquid detergent or compa­rable. Wear rubber gloves and eye protection. Avoid contact with liquid propane. DO NOT USE FLAME FOR LEAK TESTING.
2. Run proper size line (see specifications on page
14) to pipetrain on heater . Have a qualified gas service person inspect installation to be sure ev­erything is installed according to local codes and ordinances.
3. After installation is complete check all connec­tions for leaks. DO NOT USE FLAME FOR LEAK TESTING.
Natural Gas Models
1. Natural gas models are similar to vapor mod-
els, but have a larger orifice to accommodate lower pressure sometimes found with natu­ral gas.
2. Run proper size line (see specifications on page
14) to pipetrain on heater . Have a qualified gas service man inspect installation to be sure ev­erything is installed according to local codes and ordinances.
Propane Vapor Models
1. Propane vapor models are designed to run di­rectly off of supply tank or from a separate ex­ternal vaporizer.
10
3. After installation is complete check all connec­tions for leaks. DO NOT USE FLAME FOR LEAK TESTING.
Deluxe Vane Axial Heater
Heater Electrical Installation (230V Fans)
THESE INSTRUCTIONS ARE FOR HEATER INSTALLATION
ON FAN UNITS WITH 230V
MOTORS.
BE SURE POWER IS
DISCONNECTED AND
LOCKED OUT BEFORE
INSTALLATION! FAILURE TO DO SO MAY CAUSE SERIOUS INJURY
OR DEATH.
HEATER INSTALLATION
1. Connect power cord to fan control box.
2. Make field connection of wires in fan box as shown in Figure 2. 110V power supply or .5KVA 460V to 110V transformer must be used to supply power for heater. IM POR T ANT! HEA TER MUST BE INTERLOCKED WITH F AN FOR SAFE OPERATION.
3. Connect deluxe thermostat control (optional) as shown in Figure 2. IMPORTANT! THERMOSTAT MUST BE INSTALLED FOR SAFE OPERATION.
Figure 1: Illustration of deluxe vane axial heater wiring installation
on a fan unit.
Figure 2: Deluxe vane axial heater wiring to fan unit.
11
HEATER INSTALLATION
Plenum Thermostat
Mounting
The plenum thermostat is the 4 x 4 white box with knob that is preconnected to heater when heater is ordered with thermostat.
1. 24" to the right side of the transition, drill one 3/8" hole (high temp) or 1 1/2" hole (low temp) in the center of the ple­num in a valley (4.00" corru­gation) or hill (2.66" corruga­tion) on bin sidewall.
2. Insert the probe through the hole.
Deluxe Vane Axial Heater
Plenum thermostat mounting on bin wall.
3. Position the housing so that the tabs are vertical, and the cord exits the housing hori­zontally.
1. Mark location on transition one (1) foot up from the bot­tom (entrance collar) and cen­tered in the transition.
2. Drill or knock out 7/8" diam­eter hole on marked
location.
3. Install transition hi-limit us­ing supplied self drilling screws.
4. Use 4 self drilling screws to
5. Caulk between the housing mount the housing to the bin sidewall.
Transition Hi-Limit Installation
and the sidewall to seal.
12
Figure 2: The transition connecting the Vane Axial Heater to the bin with
the plenum sensor in place.
Deluxe Vane Axial Heater
SECOND HEATER INSTALLATION
For Units Using HF-7318 Control Board
2 Deluxe heaters may be connected to one grain drying system and wired so they cycle together. One of the heaters should have a thermostat connected to it as per the installation instructions. That heater will be referred to as the master. The other heater (without the thermostat) will be referred to as the slave.
Installation For
Standard Units
1. Install relay base (TD-100283) in master heater control box.
2. Connect wire between term 6 on circuit board and terminals 14 on relay base in master heater.
3. Connect wire between term 13 on relay base and terminals 8 on circuit board in master heater.
4. Run 2 wires (18 gage) between master and slave heaters.
5. Connect wires to terminal 5 and 9 (points A and B) on relay base in master heater.
6. Connect wire from terminal 9 in master to terminal 14 (point F) in slave unit.
7. Connect wire from terminal 5 in master to terminal 15 (point E) in slae unit.
8. Install relay (TD-100282) in relay base.
Additional Steps For
Hi-Lo Units
1. Run 2 wires (18 gage) between master and slave unit.
2. Connect wires to terminals 21 and 22 (points C and D) on circuit board in main heater.
3. Connect wire from terminal 21 in master to terminal 12 (point H) in slave unit.
4. Connect wire from terminal 22 in master to terminal 13 (point G) in slave unit.
5. Install relay (TD-100282) in relay base.
Figure 4: The HF-7318 control board.
13
HEATER INSTALLATION
High Temperature Heater Specifications
Deluxe Vane Axial Heater
All models
Liquid models
Vapor models
Natural gas
models
Inside diameter
Bolt circle diameter
Length
BTU rating
Weight
Maximum fuel flow (GPH)
Orifice
Modulating valve bypass orifice
Minimum operating pressure
Maximum operating pressure
Minimum line size
Maximum fuel flow (CFH)
Orifice
Modulating valve bypass orifice
Minimum operating pressure
Maximum operating pressure
Minimum line size
Maximum fuel flow (CFH)
Orifice
Modulating valve bypass orifice
Minimum operating pressure
Maximum operating pressure
Minimum line size
18"
18.5/16"
19.7/16" 22"
1400000
81
N/A N/A N/A N/A N/A N/A
585
5/32"
Green
2
20
1/2"
1473
1/4"
Blue
1 7
3/4"
24"
24.1/4"
25.3/4"
22.1/2"
2100000
110
23
3/16"
Blue
2
20
3/8" 877
3/16"
Blue
2
20
3/4"
2210 5/16"
Aluminum
1 7
1"
26"
26.5/16"
27.15/16"
22.1/4"
2700000
115
30
7/32"
Blue
2
20
3/8"
1128 7/32"
Blue
2
20
3/4"
2842
23/64"
Aluminum
1 7
1.1/4"
28"
28.1/8"
29.5/8"
25.1/4"
3000000
140
34
15/64"
Aluminum
2
20
3/8"
1253
15/64"
Aluminum
2
20
3/4"
3157
3/8"
Aluminum
1 7
1.1/4"
All models
Vapor models
Natural gas
models
Low Temperature Heater Specifications
18"
Inside diameter
Bolt circle diameter
Length
BTU rating
Weight
Maximum fuel flow (GPH)
Orifice
Modulating valve bypass orifice
Minimum operating pressure
Maximum operating pressure
Minimum line size
Maximum fuel flow (CFH)
Orifice
Modulating valve bypass orifice
Minimum operating pressure
Maximum operating pressure
Minimum line size
18.5/16"
19.7/16" 22"
400000
81
167
5/64"
Red
2
20
3/8"
421
9/64"
Yellow
1 7
1/2"
24.1/4"
25.3/4"
22.1/2"
500000
3/32"
Yellow
5/32"
Green
24"
110 292
2
20
3/8" 736
1 7
1/2"
26"
26.5/16"
27.15/16"
22.1/4"
500000
115 292
3/32"
Yellow
2
20
3/8" 736
5/32"
Green
1 7
1/2"
28"
28.1/8"
29.5/8"
25.1/4"
500000
140 292
3/32"
Yellow
2
20
3/8" 736
5/32"
Green
1 7
1/2"
14
Deluxe Vane Axial Heater
HEATER OPERATION
Standard Heater
Operation
1. Thermostat must be wired into heater control box for heater to operate.
2. Open all manual shutoff valves to heater unit.
3. Start fan. This will supply power to heater.
4. Turn thermostat dial to itshighest setting.
5. Turn toggle switch on.
6. Heater should now be lit. If not check to see that all gas is on.
7. Watch thermometer on plenum and when it reaches desired temperature turn thermostat back slowly until heater cycles off.
Hi-Lo Heater
Operation
1. Hi-limit and cycling thermostat must be wired into heater control box for heater to operate.
2. Open all manual shutoff valves to heater unit.
3. Start fan. This will supply power to heater.
4. Turn thermostat dial to itshighest setting.
5. Turn toggle switch on. Both red lights should light up indicating power to the control circuit.
6. Heater should now be lit. If not check to see
that all gas is on.
7. Open low-fire ball valve all the way.
8. Gas pressure should be adjusted so burner is on 75% of the time.
9. Watch plenum temperature as burner goes through a few cycles, to be sure that it is operat­ing properly.
8. Turn thermostat dial back slowly until heater cycles to low flame.
9. Adjust ball valve so that low-flame pressure is at desired setting.
10. Turn thermostat dial to desired setting and wait for bin plenum to come up to temperature.
Heater should cycle to low flame after a few minutes. If heater does not cycle to low flame increase hi-flame gas pres­sure.
11. Low-flame should be adjusted so that tempera­ture drops slowly until burner goes back to high flame.
12. Watch as burner goes through a few cycles, to be sure that it is operating properly .back to high flame.
15
HEATER OPERATION
BTU's Per Gauge Pressure (PSI) Propane Models (Approximate)
Deluxe Vane Axial Heater
High Temperature
Operating Pressure (PSI)
Diameter
18" 24" 26" 28"
Diameter
18"
24-28"
Fan Model
3HP-18"
7HP-24"
10HP-24"
15HP-26"
15HP-28"
2
416380 598250 816010 935660
4
588680
844730 1148640 1318540
6
720290 1036170 1409480 1617670
8
832760 1198890 1632030 1868930
10
930880 1340080 1825860 2091480
12
1019420 1464520 1995762 2309250
14
1107800 1581770 2153700 2467180
16
1174960 1689460 2302070 2649050
18
1244360 1787570 2436070 2792630
Low Temperature
Operating Pressure (PSI)
2
102900 148370
4
145970 210580
6
181870 258440
8
208190 299130
10
234510
335020
12
253660 366130
14
275200 394850
16
294340 421170
18
311090 447490
Gauge Pressure (PSI) Required to Maintain Temperature (Approximate)
(High Temp Units Only)
Static
Pressure
1" 2" 3" 1" 2" 3" 4" 1" 2" 3" 4" 1" 2" 3" 4" 5" 1" 2" 3" 4" 5"
60
2 1
low-temp
2
1 low-temp low-temp
4
3
2
1
2
2
1
1 low-temp
3
2
2
1 low-temp
80
3 1
low-temp
4
3 low-temp low-temp
6
5
3
2
4
4
3
3
1
4
4
3
2
1
Heat Rise Degrees F
100
4 2 1 6 4 1
low-temp
9 8 4 3 6 5 4 4 2 7 6 4 3 2
120
5 3 2 8 5 2
low-temp
13 10
6 4 8 7 5 5 3 9 8 5 4 3
140
6 4 2
10
7 3
1 18 14
8
5 11
9
7
7
3 12 11
8
6
3
160
8 5 3
14
9 3
2 22 18
9
6 14 13 10
9
4 16 14 10
8
4
20
1340080 1892860 2577260 2955360
20
335020 473810
180
9 6
3 17 11
4
3 26 22 11
8 18 16 13 11
5 20 18 13 10
5
16
Deluxe Vane Axial Heater
BTU's Per Gauge Pressure (PSI) Natural Gas Models (Approximate)
HEATER OPERATION
High Temperature
Operating Pressure (PSI)
Diameter
18" 24" 26" 28"
Diameter
18"
24-28"
Gauge Pressure (PSI) Required to Maintain Temperature (Approximate)
Fan Model
3HP-18"
7HP-24"
10HP-24"
15HP-26"
15HP-28"
1
454180 710450 938450
1022350
1
144100 177840
Static
Pressure
1" 2" 3" 1" 2" 3" 4" 1" 2" 3" 4" 1" 2" 3" 4" 5" 1" 2" 3" 4" 5"
644780 1006850 1331520 1450080
205200
251710
60
1 1
low-temp
1
1 low-temp low-temp
2
1
1 low-temp
1
1
1
1 low-temp
1
1
1
1 low-temp
2
2
3
787970 1231200 1627920 1772020
4
909260 1419980 1876896 2043790
Low Temperature
Operating Pressure (PSI)
3
250800 308260
(High Temp Units Only)
80
1 1
low-temp
2
1 low-temp low-temp
2
2
1
1
2
1
1
1 low-temp
2
2
1
1 low-temp
100
2 1 1 2 1 1
low-temp
4 3 1 1 2 2 2 1 1 3 2 2 1 1
4
289100 355680
Heat Rise Degrees F
120
2 1 1 3 2 1 1 5 3 2 1 3 3 2 1 1 4 3 2 1 1
5
1016880 1587790 2099420 2285470
5
322850 397632
140
3 2 1 4 2 1 1 6 4 2 1 4 3 3 2 1 5 4 3 2 1
6
1115380 1741920 2302800 2507090
6
353860 435936
160
3 2 1 5 3 1 1 7 6 3 2 5 4 3 2 1 7 5 4 2 2
7
1204750 1881456 2487940 2708640
7
383040 470590
180
4 3
31
6 4 2 1 8 7 4 2 7 5 4 3 2 8 6 5 3 2
17
HEATER OPERATION
Deluxe Vane Axial Heater
Adjusting the
Vaporizor
1. Vaporizer should be adjusted so the vapor pipetrain runs warm to the touch (100°­120°F).
2. Loosen 5/16" bolt on adjust­ment bracket.
3. Swivel vaporizer away from flame if running too hot, closer to flame if too cold.
4. Move vaporizer only 1" at a time and allow a few minutes for temperature to equalize.
5. Tighten 5/16" bolt and watch heater run for several minutes to verify adjustment.
Adjusting the vaporizer coil on a liquid propane model. The top photo
shows the setting in, and the bottom photo shows the coil out.
18
Deluxe Vane Axial Heater
LTD HEATER OPERA-
TION
Modulating Valve Operation
Your LTD heater is equipped with a modulating valve. The following material should be read thoroughly.
1. The modulating valve regulates gas flow through the heater based on sensing unit in the plenum, and maintains a constant drying air temperature.
2. The sensing bulb of the modulating valve should be mounted through the bin wall with the read­ing side top up. The bulb reacts to temperature. It changes the amount of gas (increase or de­crease), burning warmer or cooler depending on the position of the valve SET POINT . If the bulb is cooler than it was at the SET POINT , the bulb senses the cooler temperature and opens the valve further so more heat is applied to the dry­ing air. If the bulb is warmer than it was at the SET POINT , the valve closes further and reduces the temperature until the air is at the valve SET POINT.
3. It is important that the pressure regulator be set high enough to allow the modulating valve to deliver enough gas to maintain the plenum tem­perature necessary. The regulator is normally factory set at 15 psi. T o set the regulator, run the heater and turn the modulating valve T-handle in. This gets full line pressure to the burner . Then adjust regulator to read 15 psi (depending on the plenum temperature needed).
4. Turn the fan and heater on. To set the modulat­ing valve, turn the T-handle out (counterclockwise) until loose and wait a few minutes for the ple­num temperature to equalize. When the tempera­ture under the bin has equalized, gradually turn T-handle in (clockwise) about 1/2 turn. W ait until temperature under bin has equalized as before.
If temperature under bin is less than the desired temperature, continue turning T-handle in, in­creasing gas flow and waiting for plenum tem­perature to equalize until the desired tempera­ture is the stable temperature of the plenum. If temperature under bin is the same 10 minutes after you last made any adjustments to the T­handle you can be certain that the temperature under the bin is the SET POINT of the valve
turn of the T-handle equals approximately 7 degrees F of temperature.
5. The valve will now keep the plenum tempera­ture at the set point regardless of ambient condi­tions as long as humidistat or thermostat do not shut down the heater. A bypass orifice is used to maintain a small flame when outside tempera­ture is near or above the set point of the valve. The bypass insures steady application of heat at minimum gas flow operation.
6. The modulating valve may require minor adjust­ment periodically if a certain temperature rise over ambient (outside) temperature is desired.
7. To observe how the modulating valve increases the efficiency of bin drying, check the gas pres­sure of the unit in the morning and compare to the pressure read mid-afternoon. If the ambient (outside) temperature is significantly greater later in the day (as normal), the gas pressure will be less. Since less heat is required to maintain the same temperature in the plenum, the modu­lating valve will have reduced the amount of
gas used by the heater. This is preferred to cy­cling the application of heat as is com­monly done. The grain is not shocked and cooled quickly and then reheated, which is a waste of fuel in conven­tional bin drying systems.
. 1
19
DELUXE HEATER WIRING DIAGRAM
Deluxe Vane Axial Heater
20
Deluxe Vane Axial Heater
HEATER PARTS
21
HEATER PARTS
r
r
r
A
Key Part NumberDescription
1 HF-6785 18" Heater Housi n g 2 HH-3933 18" Burner Ca sting 3 HH-1180 18" Flame Spre ad er 3 HH-4410 18" Lo-Temp Flame Spreade 4 HF-7078 18" Flame Divert e 4 HF-7073 18" Lo-Temp Flame Diverte 5 HF-6062-18 18" Access Panel (Deluxe, Sr 2000) 5 HF-7381-18 18" Access Panel (Standard) 6 HF-7380 Plastic View Window 7 HF-7379 8 TFH-2046 Access Panel Latch
9 HF-983 18/24" B urn er Col le ct or 10 HF-978 18/24/26" Burner Collector Plate 11 HH-4416 Drum Grill Guard (LTD) 12 HH-4421 Stand-Off Bracket (LTD) 13 F-953 18" Grill Guard (LTD) 14 HH-1 650 Spark Plug
NS HF-1810 Spark Plug Nut NS HF-7260 18-28" Heater Spark Plug Wire NS HF-7262 18-28" Heater Flame Prob e Wi re
15 *THH-4179 Flame Sensor (Deluxe, Sr 2000) 15 HH-1097 Flame Probe (Standard) 16 CD-0187 Flame Sensor Bracket (Deluxe, Sr 2000) 16 HF-4485 Flame Probe Bracket (Standard)
Deluxe Vane Axial Heater
18" Gas Heater
ccess Panel Cover Plate
22
Deluxe Vane Axial Heater
HEATER PARTS
18" Gas Heater
*THH-4179 Flame sensor will not work in place of mechanical probes (HH-1097 and HH-3977). Use flame sensor update kit HF-7136.
23
HEATER PARTS
A
Key Part Number Description
1 HF-6175 24" Heater Housing 1 HF-6176 26" Heater Housing 2 HH-3934 24/26" Burner Casting 3 HH-1179 24/26" Flame Spreader 3 HF-6757 24/26/28" Lo-Temp Flame Spreader 4 HF-7103 24/26" Flame Diverter 4 HF-7107 24/26/28" Lo-Temp Flame Diverter 4 HF-7104 24/26" Diverter Collar 5 HF-6062-24 24" Access Panel (Deluxe, Sr 2000) 5 HF-7381-24 24" Access Panel (Standard) 5 HF-6062-26 26" Access Panel (Deluxe, Sr 2000) 5 HF-7381-26 26" Access Panel (Standard) 6 HF-7380 Plastic View Window 7 HF-7379 8 TFH-2046 Access Panel Latch 9 HF-983 18/24" Burner Collector
9 HF-986 26" Burner Collector 10 HF-978 18/24/26" Burner Collector Plate 11 HH-7016 Rubber Grommet 12 HF-7056 Pivot Bracket 13 HF-7057 Adjustment Bracket 14 HF-7060 Vaporizer Support Weldment 15 THF-3237 Vaporizer Cover 16 HH-1650 Spark Plug
NS HF-1810 Spark Plug Nut NS HF-7260 18-28" Heater Spark Plug Wire NS HF-7262 18-28" Heater Flame Probe Wire
17 *THH-4179 Flame Sensor (Deluxe, Sr 2000) 17 HH-1097 Flame Probe (Standard) 18 CD-0187 Flame Sensor Bracket (Deluxe, Sr 2000) 18 HF-4485 Flame Probe Bracket (Standard) 19 HH-7054 24-28" Burner Cone
Deluxe Vane Axial Heater
24" & 26" Gas Heater
ccess Panel Cover Plate
24
Deluxe Vane Axial Heater
HEATER PARTS
24" & 26" Gas Heater
*THH-4179 Flame sensor will not work in place of mechanical probes (HH-1097 and HH-3977). Use flame sensor update kit HF-7136.
25
HEATER PARTS
A
A
Key Part Numbe r Descr ip tion
1 HF-6060 28" Heater Housing 2 H H- 39 34 24/26" Burner Casting 2 THF-3141 28" Burner Casting 3 THF-3144 28" Flame Spreader 3 HF-6757 24/26/28" Lo-Temp Flame Spreader 4 HF-7105 28" Flame Diverter 4 HF-7107 24/26/28" Lo-Temp Flame Diverter 4 HF-7106 28" Diverter Collar 4 H F- 71 04 24/26" Diver ter Collar 5 HF-6062-28 28" Access Panel (Deluxe, Sr 2000) 5 HF-7381-28 28" Access Panel (Standard) 6 HF-7380 Plastic View Window 7 HF-7379 8TFH-2046 9 THF-3101 28" Burner Collector
9 HF-986 26" Burner Collector 10 HF-7 092 28 " Burner Collector Plate 10 HF-978 18/24/26" Burner Collector Plate 11 HH-7016 Rubber Grommet 12 HF-7056 Pivot Bracket 13 HF-7057 Adjustment Bracke t 14 HF-7060 Vaporizer Support Weldment 15 THF-3237 Vaporizer Cover 16 HH-1650 Spark Plug
NS HF-1810 Spark Plug Nut NS HF-7260 18-28" Heater Spark Plug Wire NS HF- 72 62 18-28" Heater Flam e Pro be Wi r e
17 *THH-4179 Flame Sensor (Deluxe , Sr 2000 ) 17 HH-1097 Flame Probe (Standard) 18 CD-0187 Flame Sensor Bracket (Deluxe, Sr 2000) 18 HF-4485 Flame Probe Bracket (Standard) 19 HH- 70 54 24-28" Bur ner Con e
Deluxe Vane Axial Heater
28" Gas Heater
ccess Panel Cover Plate ccess Panel Latch
26
Deluxe Vane Axial Heater
HEATER PARTS
28" Gas Heater
*THH-4179 Flame sensor will not work in place of mechanical probes (HH-1097 and HH-3977). Use flame sensor update kit HF-7136.
27
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HEATER PARTS
KeyPart Number Description
1 F-942 Control Box Lid 2 HH-1487 I 3 HF-7318 Circuit Board Assembl 4 HH-1092 High Limit Switch 180 Degree 5 FH-4429-1 Sprin 6 HH-7015 Snap trak 7 HF-7046 18" Control B ox Housi ng 7 HF-7047 24" Control B ox Housi ng 7 HF-7098 26" Control B ox Housi ng 7 HF-7051 28" Control B ox Housi ng 8 DC-1166 Decal Deluxe Heater Front Pa nel
9 TFH-2021 Red Light (110V) 10 HH-1442 To 11 HF-7455 Hi 12 HF-7439 Hi 13 HF-7454 Hi 14 HF-7414 Recess ed Plastic Plu 15 TD-100282 Optional Rela 15 FH-1310 Cord Connector
Deluxe Vane Axial Heater
Control Box Parts
niton Tr an sfo r m er
Latch
le Switch h Limit Switch Box Bottom h Limit Switch 250 Degree h Limit Switch Box Top
28
Deluxe Vane Axial Heater
HEATER PARTS
Control Box Parts
*When replacing a pre­1993 HF-7100 circuit board assembly (1) HF-7203 relay is required.
29
HEATER PARTS
Key Part Number Description
1 TFC-0023 1/2" 0-30 PSI Regulator (Deluxe, Sr 2000) 1 HH-1077 1/2" 0-30 PSI Regulator (Standard) 2 HH-3670 1/2" x 2 1/2" Nipple 3 TFC-0032 1/2" Solenoid (Deluxe, Sr 2000) 3 HH-1081 1/2" Solenoid (Standard) 4 HH-2029 1/2" x 1 1/2" Nipple 5 HH-2984 30 PSI gauge 6 S-3853 1/2" x 1/4" x 1/2" Tee 7 HH-1083 18/24/28" Orifice Pipe 7 HH-1107 26" Orifice Pipe 8 HF-7036 5/32" Orifice Plug (18" Standard) 8 CD-0149 5/64" Orifice Plug (18" Lo-Temp) 8 HF-7086 3/16" Orifice Plug (24" Standard) 8 HF-7084 3/32" Orifice Plug (24/26/28" Lo-Temp) 8 HF-7087 7/32" Orifice Plug (26" Standard) 8 HF-7088 15/64" Orifice Plug (28" Standard) 9 HH-2653 Modulating Valve (Optional)
10 HH-1251 1/2" Strainer
Deluxe Vane Axial Heater
Axial Propane Vapor Pipetrain
30
Deluxe Vane Axial Heater
HEATER PARTS
Axial Propane Vapor Pipetrain
31
HEATER PARTS
Key Part NumberDescription
1 TFC-0051 3/4" Ball Valve 2 THH-4136 3/4" x 3" Nipple 3 TFC-0081 3/4" Sol enoid (D eluxe, Sr 2000) 3 THH -4039 3/4 " S olenoid ( Standard) 4 THH -4121 3/4 " Close Ni pple 5 THH -4158 3/4 " x 1/4" x 3 /4" Tee 6 D08 -0022 15 PSI G auge 7 HH-7026 3/4" 18/24/2 8 " Orifice Pipe 7 HH-7027 3/4" 26" Orifice Pipe 8 HF-7123 1/4" Orifice Plug (18" Standard) 8 HF-7124 5/16" O rifice Plug (24" Standard) 8 HF-7125 23/64 " Orifice (26" Standar d) 8 HF-7126 3/8" O rifice (28" Standard) 9 D67 -0008 3/4" Strainer
10 HH-7064 3/4" Modulating Valve (Optional)
Deluxe Vane Axial Heater
Axial Natural Gas Pipetrain
32
Deluxe Vane Axial Heater
HEATER PARTS
Axial Natural Gas Pipetrain
33
HEATER PARTS
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KeyPart Number Description
1 TFC-0023 1/2" 0-30 PSI Re 1 HH-1077 1/2" 0-30 PSI Regulator (Standard 2 HH-3670 1/2" x 2 1/2" Nipple 3 TFC-0032 1/2" Solenoid (Deluxe, Sr 2000) 3 HH-1081 1/2" Sole noid 4 HH-2029 1/2" x 1 1/2" Nipple 5 HH-1453 1/2" x 1/2" x 1/2" Tee 6 THH-4067 1/2" Street Elbow 7 TFC-0030 1/2" Ball Valve 8 S-3853 1/2" x 1/4" x 1/2" Tee
9 HH -2984 30 PSI 10 HH-7019 1/2" Gas Hose 11 HH-1107 26" Orifice Pipe 11 HH-1083 18/24/28" Orifice Pipe 12 HF-7036 5/32" Orifice Plug (18" Standard) 12 HF-7086 3/16" Orifice Plug (24" Standard) 12 HF-7087 7/32" Orifice Plu 12 HF-7088 15/64" Orifice Plug (28" Standard 13 HH-1251 1/2" Strainer
Deluxe Vane Axial Heater
Axial Propane Vapor Hi-Lo Pipetrain
ulator (Deluxe, Sr 2000
Standard
e
26" Standard
34
Deluxe Vane Axial Heater
Axial Propane Vapor Hi-Lo Pipetrain
HEATER PARTS
35
HEATER PARTS
r
Key Part NumberDescription
1 TFC-0051 3/4" Ball Valve 2 THH-4136 3/4" x 3" Nipple 3 TFC-0081 3/4" Solenoid (Deluxe, Sr 20 00) 3 THH-4039 3/4" Solenoid (Standard) 4 THH-4121 3/4" Cl ose Nipple 5 THH-4174 3/4 " x 3/4" x 1/2" Tee 6 THH-4067 1/2" Street Elbow 7 TFC-0030 1/2" Ball Valve 8 S-3853 1/2" x 1/4" x 1/2" Tee
9 D08-0022 15 PSI Gauge 10 H H-7019 1/2" Gas Hos e 11 H H-7026 3/4" 18/24/28" Orifice Pipe 11 H H-7027 3/4" 26" Orifice Pi pe 12 HF-7123 1/4" Orifice Plug (18" Standard) 12 HF-7124 5/16" Orifice Plug (24" Standard) 12 HF-7125 23/64" Orif ice (26" Standard) 12 HF-7126 3/8" Orifice (28" Standard) 13 D18-0002 3/4" x 1/2" x 3/4" Tee 14 H H-3670 1/2" x 2 1/2" Ni pple 15 D67-0008 3/4" Straine
Deluxe Vane Axial Heater
Axial Natural Gas Hi-Lo Pipetrain
36
Deluxe Vane Axial Heater
Axial Natural Gas Hi-Lo Pipetrain
HEATER PARTS
37
HEATER PARTS
Key Part Number Description
1 HH-4845 1/4" Relief Valve 2 THH-4058 1/2" x 1/2" x 1/ 2" Tee Sh. 80 3 THH-4089 1/2" Male Union El bow Sh. 80 4 THH-4071 1/2" El bow Sh. 80 5 CD-0198 Vaporizer Coil 6 D67-0005 1/2" Coupling 7 D07-0009 5/16" x 24" LP Gas Hose 8 HH-7013 200 Degree Vapor High Limit
9 D07-0019 1/2" x 1 1/2" Nipple Sh. 80 10 TFC-0092 1/2" Solenoid Valve 300 P SI 11 TFC-0030 1/2" Ball Valve 12 HH-1251 1/2" Strainer 13 THH-4023 1/2" x 1/4" R educer Bushing
Deluxe Vane Axial Heater
Axial LP Pipetrain
38
Deluxe Vane Axial Heater
HEATER PARTS
Axial LP Pipetrain
39
NOTES
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Deluxe Vane Axial Heater
______________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _____________________________________________________________________________________________________ __________________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _____________________________________________________________________________________________________ __________________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ __________________________________________________________________________________________________________
40
Deluxe Vane Axial Heater
NECO WARRANTS ALL PRODUCTS MANUFACTURED BY NECO TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RET AIL SALE TO THE ORIGINAL END USER OF SUCH PRODUCTS. NECO'S ONLY OBLIGATION IS, AND PURCHASER'S SOLE REMEDY SHALL BE FOR NECO, TO REPAIR OR REPLACE, AT NECO'S OPTION AND EXPENSE, PRODUCTS THAT, IN NECO'S SOLE JUDG­MENT, CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP. ALL DELIV­ERY AND SHIPMENT CHARGES TO AND FROM NECO'S FACTORY WILL BE PURCHASER'S RE­SPONSIBILITY. EXPENSES INCURRED BY OR ON BEHALF OF THE PURCHASER WITHOUT PRIOR WRITTEN AUTHORIZA TION FROM AN AUTHORIZED EMPLOYEE OF NECO SHALL BE THE SOLE RESPONSIBILITY OF THE PURCHASER.
EXCEPT FOR THE ABOVE STATED EXPRESS LIMITED WARRANTIES, NECO MAKES NO WAR­RANTY OF ANY KIND, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WAR­RANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CON­NECTION WITH (i) PRODUCT MANUFACTURED OR SOLD BY NECO OR (ii) ANY ADVICE, IN­STRUCTION, RECOMMENDA TION OR SUGGESTION PROVIDED BY AN AGENT , REPRESENT A TIVE OR EMPLOYEE OF NECO REGARDING OR RELA TED T O THE CONFIGURATION, INSTALLATION, LA YOUT , SUIT ABILITY FOR A P AR TICULAR PURPOSE, OR DESIGN OF SUCH PRODUCT OR PROD­UCTS.
IN NO EVENT SHALL NECO BE LIABLE FOR ANY DIRECT, INDIRECT , INCIDENT AL OR CON­SEQUENTIAL DAMAGES, INCLUDING, WITHOUT LIMITATION, LOSS OF ANTICIPATED PROF­ITS OR BENEFITS. PURCHASER'S SOLE AND EXCLUSIVE REMEDY SHALL BE LIMITED TO THAT STATED ABOVE, WHICH SHALL NOT EXCEED THE AMOUNT PAID FOR THE PRODUCT PUR­CHASED. THIS WARRANTY IS NOT TRANSFERABLE AND APPLIES ONLY TO THE ORIGINAL PURCHASER. NECO SHALL HAVE NO OBLIGATION OR RESPONSIBILITY FOR ANY REPRESEN­TATIVE OR WARRANTIES MADE BY OR ON BEHALF OF ANY DEALER, AGENT OR DISTRIBU­TOR OF NECO.
NECO ASSUMES NO RESPONSIBILITY FOR FIELD MODIFICATIONS OR ERECTION DEFECTS WHICH CREATE STRUCTURAL OR STORAGE QUALITY PROBLEMS. MODIFICATIONS TO THE PRODUCT NOT SPECIFICALLY COVERED BY THE CONTENTS OF THIS MANUAL WILL NUL­LIFY ANY PRODUCT WARRANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE.
THE FOREGOING W ARRANTY SHALL NOT COVER PRODUCTS OR P AR TS WHICH HAVE BEEN DAMAGED BY NEGLIGENT USE, MISUSE, ALTERATION OR ACCIDENT. THIS WARRANTY COV­ERS ONLY PRODUCTS MANUFACTURED BY NECO. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED. NECO RESERVES THE RIGHT TO MAKE DESIGN OR SPECIFICATION CHANGES AT ANY TIME.
PRIOR TO INST ALLATION, PURCHASER HAS THE RESPONSIBILITY TO RESEARCH AND COM­PLY WITH ALL FEDERAL, STATE AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND INST ALLATION.
WARRANTY
41
Deluxe Vane Axial Heater
42
Neco
Box 12277, 9364 North
45th Street
Omaha, Nebraska 68112
December 1998
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