GSI PNEG-790 User Manual
Commercial Bin Well Control
Rod Kits & Rack & Pinion
Controls
Assembly Manual
PNEG-790
Date: 05-08-07
PNEG-790
Personnel operating or working around this equipment should read this manual. This
manual must be delivered with equipment to its owner. Failure to read this manual and
its safety instructions is a misuse of the equipment. Any misuse of the equipment may
void the warranty.
Control Rod Kits
24' - GCP24000 63' - GCP63000
27' - GCP27000 68' - 69' - GCP68000
30' - GCP30000 72' - GCP72000
33' - 34' - GCP33000 75' - GCP75000
36' - GCP36000 78' - GCP78000
37' - 39' - GCP38000 80' - GCP80000
40' - GCP40000 82' - GCP82000
42' - GCP42000 90' - GCP90000
48' - 49' - GCP48000 92' - GCP92000
54' - 55' - GCP54000 105' - GCP105000
60' - GCP60000 113' - GCP113000
120' - GCP120000
Rock & Pinion Control
8'' - GSA80110
10'' - GSA10110
12'' - GCA12110
2 Pneg - 790 Commercial Bin Well Control Rod Kits & Rack & Pinion Controls
Table of Contents
Contents
Chapter 1 Safety .................................................................................................................................. 5
Safety Guidelines ................................................................................................................ 5
Safety Instructions ............................................................................................................... 6
Operator Qualifications ....................................................................................................... 9
Chapter 2 Safety Decals ................................................................................................................... 10
Chapter 3 Assembly ......................................................................................................................... 11
Control Rod Handle Assembly Diagram. .......................................................................... 11
Commercial Bin Control Rod Kits. ..................................................................................... 12
Control Rod Assembly. ..................................................................................................... 13
Optional Commercial Bin Well Rack & Pinion Control. ..................................................... 14
Chapter 4 Warranty ........................................................................................................................... 17
Pneg - 790 Commercial Bin Well Control Rod Kits & Rack & Pinion Controls 3
st
SAFETY
We Replace missing guards and shields
FREE OF CHARGE!
Our equipment is built to provide many years of dependable service to our customers through
durable craftsmanship.
One of the most important aspects of our engineering is SAFETY 1
product lines. At our company -Safety is NO ACCIDENT!
That is why we have implementing its SAFETY 1
shields, safety decals or owner/operator manuals, simply contact us, or your local dealer, and
we will supply you with them FREE OF CHARGE!
While it is our main goal for our to be the world leader in auger manufacturing, it is always our
first priority to keep our customers safe.
If you need any of the above listed safety items or have safety questions, please contact the
manufacturer or your local dealer.
The GSI Group
PO Box 20
1004 E. illinois Street
Assumption, IL 62510
Ph: 1-217-226-4421
st
program. Should you ever need guards,
st
design throughout all
4 Pneg - 790 Commercial Bin Well Control Rod Kits & Rack & Pinion Controls
T
E
Y
.
1
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and
understand. This information relates to protecting personal safety and preventing equipment
problems. It is the responsibility of the owner/operator to inform anyone operating or working in
the area of this equipment of these safety guidelines. To help you recognize this information,
we use the symbols that are defined below. Please read the manual and pay attention to these
sections. Failure to read this manual and it’s safety instructions is a misuse of the equipment
and may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
F
S
A
DANGER
WARNING
CAUTION
CAUTION
NOTE
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
CAUTION used without the safety alert symbol indicates
a potentially hazardous situation which, if not avoided,
may result in property damage.
NOTE indicates information about the equipment that
you should pay special attention to.
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1. SAFETY
Safety Instructions
GSI’s principle concern is your safety and the safety of others associated with grain handling
equipment. We want to keep you as a customer. This manual is to help you understand safe
operating procedures and some problems which may be encountered by the operator and other
personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and
precautions exist, and to inform all personnel associated with the equipment or in the area.
Safety precautions may be required from the personnel. Avoid any alterations to the equipment.
Such alterations may produce a very dangerous situation, where SERIOUS INJURY or DEATH
may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should
be consulted before installations are made.
Operate Unload Equipment Properly
Make sure ALL equipment is locked in position before operating.
NEVER start equipment until ALL persons are clear of the work area.
Use caution not to hit the auger when positioning the load.
Be sure all operators are adequately rested and prepared to perform all functions of operating
this equipment.
Untrained operators subject themselves and others to SERIOUS INJURY or DEATH. NEVER
allow untrained personnel to operate this equipment.
Keep children and other unqualified personnel out of the working area at ALL times.
NEVER allow any person intoxicated or under the influence of alcohol or drugs to operate the
equipment.
NEVER work alone. Make sure someone is nearby who is aware of the proper shutdown
sequence in the event of an accident or emergency.
ALWAYS think before acting. NEVER act impulsively around the equipment.
NEVER allow anyone inside a bin, truck or wagon which is being unloaded by an auger or
conveyor. Flowing grain can trap and suffocate in seconds.
Use ample overhead lighting after sunset to light the work area.
Keep area around intake free of obstacles such as electrical cords, blocks, etc. that might trip
workers.
Operate Unload
Equipment Safely
NEVER drive, stand or walk under the equipment.
ALWAYS lockout ALL power to the equipment when finished unloading a bin.
Be aware of pinch points. A Pinch point is a narrow area between two surfaces that is likely to
trap or catch objects and so is a potential safety hazard.
6 Pneg - 790 Commercial Bin Well Control Rod Kits & Rack & Pinion Controls
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