GSI PNEG-591 User Manual

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Series 2000 Downwind Heater

Downwind Series 2000

Centrifugal Heater

Installation And

Operating Instructions

MODEL # CH__ - __ __ - __ __ - 2 __ (HIGH) MODEL # CL__ - __ __ - __ __ - 2 __ (LOW)

Owner's Manual

PNEG-591

Series 2000 Downwind Heater

Safety ..........................................................................................................................4

Series 2000 Heater Installation.........................................................................................6

High T emperature Heater Specifications................................................................6

Low T emperature Heater Specifications................................................................6

Air Pressure Switch and T emperature Sensor Box......................................................7

Transition Hi-Limit Installation................................................................................7

Bin Configuration/Operating T emperature T able...................................................8

Heater Unit Wiring..................................................................................................9

Secondary Heater Unit Wiring................................................................................9

Machine T o Earth Ground.....................................................................................10

Proper Installation Of The Ground Rod.................................................................10

Previously Installed Units......................................................................................10

Fuel Connection For Liquid Propane Models.........................................................11

Fuel Connection For Propane V apor Models........................................................1 1

Fuel Connection For Natural Gas Models............................................................11

Installing Optional Humidity Sensor ....................................................................12

Series 2000 Operating Procedure....................................................................................13

Power Up..............................................................................................................13

Normal Operating Displays With Heater Not Running..........................................14

Starting The Dryer.................................................................................................15

Setting Gas Pressure ............................................................................................15

BTU's Per Gauge Pressure (PSI) 10-15 hp Models (Approximate)......................17

BTU's Per Gauge Pressure (PSI) 20-40 hp Models (Approximate).....................18

BTU's Per Gauge Pressure (PSI) Lo-temp Models (Approximate).....................20

Adjusting the Air Pressure Switch.......................................................................21

Adjusting The V aporizor ........................................................................................22

Running The Dryer...............................................................................................22

Programming Set Points.......................................................................................23

Programming Hours T o Shutdown.......................................................................24

Drying Grain In The Hours T o Shutdown Mode...................................................24

Run Hours Display ...............................................................................................24

Multiple Heater Notes............................................................................................24

Modulating V alve Operation.................................................................................25

Factory Configuration..................................................................................................26

Configuration Dip Switches (Normally Done At GSI)............................................26

Error Conditions..........................................................................................................27

Limit Switches......................................................................................................27

Multiple Heater Error Conditions...........................................................................27

Misc Error Numbers..............................................................................................27

Series 2000 Heater Service..........................................................................................28

Series 2000 Wiring Diagram.........................................................................................29

Series 2000 Heater Parts............................................................................................30

10-15hp DW High T emp Heater ...............................................................................30

10-15hp DW Low T emp Heater................................................................................31

20-30hp DW High T emp Heater................................................................................32

20-30hp DW Low T emp Heater ...........................................................................33

40hp DW High Temp Heater...............................................................................34

40hp DW Low T emp Heater................................................................................35

DW Heater Control Box......................................................................................36

Air Switch T emperature Sensor Box.....................................................................37

DW Propane Vapor Pipetrain..............................................................................38

DW Natural Gas Pipetrain...................................................................................39

DW Propane Vapor Hi-Lo Pipetrain....................................................................40

DW Natural Gas Hi-Lo Pipetrain........................................................................41

DW LP Pipetrain.................................................................................................42

Warranty .......................................................................................................................44

TABLE OF CONTENTS

SAFETY

SAFETY FIRST

General Safety Statements

The GSI Group Inc’s Principal concern is your safety and the safety of others associated with grain handling equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel.

Series 2000 Downwind Heater

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, ma y result in minor or moder ate injury .

As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions exist and inform all personnel associated with, or in the area of the product. Safety precautions may be required from the personnel. This product is ideal for the conditioning of corn, soy beans or other select grains. A void any alteration to the equipment, such alterations may produce a very dangerous situation, where serious injury or death may occur.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, ma y result in property damage.

If a decal is damaged or missing contact:

The GSI Group Inc. 1004 E. Illinois St. Assumption, IL 62510 217-226-4421

A free replacement will be sent to you.

BE ALERT!

Danger!

Personnel operating or working around electrical

equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment.

WARNING

WARNING indicates a potentially hazardous situation which , if not avoided, could result in death or serious injury .

The GSI Group Inc. recommends that you contact your local power company and have a representative review your installation so your wiring will be compatible with their system and so that you will have adequate power supplied to your unit.

Series 2000 Downwind Heater

Roof Damage Warning And Disclaimer

SAFETY

GSI DOES NOT WARRANT ANY ROOF DAMAGE CAUSED BY EXCESSIVE VACUUM OR INTERNAL PRESSURE FROM FANS OR OTHER AIR MOVING SYSTEMS. ADEQUA TE VENTILATION AND/OR "MAKEUP AIR" DEVICES SHOULD BE PROVIDED FOR ALL POWERED AIR HANDLING SYSTEMS. GSI DOES NOT RECOMMEND THE USE OF DOWNW ARD FLOW SYSTEMS (SUCTION). SEVERE ROOF DAMAGE CAN RESULT FROM ANY BLOCKAGE OF AIR PASSAGES. RUNNING FANS DURING HIGH HUMIDITY/COLD WEATHER CONDITIONS CAN CAUSE AIR EXHAUST OR INTAKE PORTS

SPECIFICATIONS

Series 2000 Downwind Heater

Centrifugal Heater Specifications

Hi-Temp Hi-Temp Lo-Temp Model

10-15HP 20-40HP All un its

All Models BTU Rating 2225000 4500000 500000

Weight 145 145 135

Liquid Models Maximum Fuel flow (GPH) 24 49 N/A

Orifice siz e 0.2188 0.3125 N/A

Mod Valve Bypass Orifice Blue Aluminum Yellow Minimum operating pressure 1 1 N/A Maximum operating pressure 15 15 N/A

Minimum lin e si ze 3/8" 3/8" N/A

Va por Models Maximum Fuel flow (CFH) 931 1898 210

Ori f i ce si ze 0.2188 0.3125 0.109

Mod Valve Bypass Orifice Blue Aluminum Yellow Minimum operating pressure 1 1 1 Maximum operating pressure 15 15 15

Minimum line size 3/8" 3/8" 1/2"

Natural Gas Maximum Fuel flow (CFH) 2496 4643 500

Models Or ifice size 0. 3438 0.4688 0.156

Mod Valve Bypass Orifice Aluminum Aluminum Green Minimum operating pressure 0.5 0.5 1 Maximum operating pressure 7 7 7

Minimum line size 1. 1/4" 1.1/4" 1"

Heater Dimensional Specifications

Heater Size

Inside Height

Inside Width

Inside length

10-15

30.1/4"

19.1/2"

24"

20-30

33.1/4"

21.3/4"

24"

33.1/4"

23.11/16"

24"

Series 2000 Downwind Heater

Air Pressure Switch and

Temperature Sensor Box

Installation

1. Using air switch box as a guide, mark 2 holes on plenum side wall appproximately 24" to right of transition centered up and down in plenum.

2. Drill air switch filter hole 5/8" diameter for snug fit. Drill temperature sensor hole 5/8" or larger to accommodate mounting nut.

3. Mount Box to Bin using (4) self drilling screws

HEATER INSTALLATION

4. Caulk between housing and sidewall to seal.

1. Mark location on transition one (1) foot up from the bottom (entrance collar) and centered in the transition.

2. Drill or knock out 7/8" diameter hole on marked location.

3. Install transition hi-limit using supplied self drilling screws.

Air Switch Box Assembly

Transition Hi-limit Installation

Figure 1: The transition connecting the Series 2000 Heater to the bin with

the sensor in place.

HEATER INSTALLATION

Bin Configuration

Series 2000 Downwind Heater

IMPORTANT! When mounting (2) heaters on a bin it is imperative that they be situated as illustrated in this drawing. Plenum thermostat must be to the right of master heater and master heater must be to the right of slave heater .

THIS TABLE IS NOT INTENDED AS A DRYING GUIDE.

IT SHOULD BE USED AS A REFERENCE FOR SETTING MAXIMUM PLENUM

TEMPERATURE FOR SAFE OPERATION.

Operating Temperature Table

PMET-OL

HCTAB

02-5

NROC

ECIR

SNAEB

TAEHW

EVOBA

TNEIBMA

PMET

01-5

EVOBA

TNEIBMA

PMET

02-5

EVOBA

TNEIBMA

PMET

-HGIH

PMET

YRDHCTAB

GNIRRITSON

021

001

011

-HGIH

PMET

HTIW

GNIRRITS

041

SUOUNITNOC

WOLF

)GNITALUCRICER(

061

IMPORTANT!

DO NOT EXCEED

PLENUM

TEMPERATURES

001

021

TON

DEDNEMMOCER

TON

DEDNEMMOCER

LISTED IN TABLE

Series 2000 Downwind Heater

HEATER INSTALLATION

Heater Unit

1. Be sure fan unit is installed and

wired to meet local codes. Be

sure equipment is well grounded

(see page 10).

2. A separate neutral is required

for 120 volt heater circuit in 220

volt 1PH and 3PH fan units. For

460 volt fan units a separate 120

volt power supply or transformer

is required.

3. Run 5-wire black cord from

heater unit to fan unit and se-

cure to fan.

4. Orange and red wires should be

connected in series with coil in

fan. When contacts in heater be-

tween these wires open fan

Wiring

Figure 2: Wiring diagram for the fan and heater unit.

shuts down. Recommended wiring is shown in Figure 2.

5. Black and white wires should be connected to a fused 120V

power supply as shown. Green wire should be connected to

ground in fan. Heater should have power, even with fan off.

Figure 3: Secondary heater wiring diagram.

SECONDARY HEATER UNIT

1. Secondary heater unit runs as a slave of heater

unit #1 and requires no plenum temperature

sensor.

2. Run (2) 20 gauge (minimum) wires from sec-

ondary heater unit (slave) to heater unit #1

(master).

Connect wires as shown in Figure 3.

4. Third heater unit may also be added to system.

If adding third unit, run connections to master

unit #1 and connect them in parallel with sec

ondary heater unit.

HEATER INSTALLATION

Machine To Earth

Ground

It is very important that a machine to earth ground rod be installed at the fan. This is true even if there is a ground at the pole 15 feet away. This ground needs to be as close to the fan as possible, but no more than 8 feet away. The ground rod should be connected to the fan control panel with at least a #6 solid bare copper ground wire, or in accordance with local requirements. The machine to earth ground provides additional safety if there is a short. It also provides the grounding necessary for long life and operation of the solid state circuit boards used on control circuits and the electronic ignition systems.

(Ground rods and wires are not supplied by Airstream). It is recommended that the rod not be driven into dry ground. The following steps ensure proper ground rod installation:

1. Dig a hole large enough to hold 1 to 2 gallons of water.

2. Fill hole with water.

Series 2000 Downwind Heater

Figure 4: Use a

#6 or approved

size bare copper

ground wire.

Install a 5/8"

diameter 8' long

copper-clad

ground rod, 2'

away from the

foundation and 1'

below the surface

of the ground or

in accordance

with local

requirements.

Proper Installation Of The Ground Rod

Dig a hole large enough to hold 1

or 2 gallons of water. Work the

ground rod into the earth until it is

completely in the ground.

3. Insert rod through water and jab it into the ground.

4. Continue jabbing the rod up and down, the water will work its way down the hole, making it possible to work the rod completely into the ground. This method of installing the rod gives a good

conductive bond with the surrounding soil.

5. Connect the bare copper ground wire to the rod with the proper ground rod clamp.

6. Connect the bare ground wire to the fan control boxes with a grounding lug. See figure 4.

7. Ground wire must not have any breaks or splices. Insulated wire is not recommended for grounding.

Previously Installed Units

It is recommended that previously installed units be checked to see that a machine to earth ground has been installed by an electrician.

Series 2000 Downwind Heater

HEATER INSTALLATION

Standard electrical safety practices and codes should be used when working with a heater. Refer to the National Electric Code Standard Handbook by the National Fire Protection Association. A qualified elec-

trician should make all wiring installations.

ALWAYS DISCONNECT

AND LOCK OUT

BEFORE WORKING ON

OR AROUND HEATER

Fuel Connection

Liquid Propane Models

1. L.P. models are designed to run on liquid pro pane with liquid draw from the propane tank. A void using propane supply tanks that have been used for vapor draw for long periods of time. When using liquid draw systems any moisture that may be present in tank or lines may freeze when system is used in cold weather. To avoid this situation, purge the system with methanol.

2. Run proper size line (see specification on page

7) to liquid pipetrain on heater. Have a qualified gas service person inspect installation to be sure that everything is installed according to local codes and ordinances.

POWER

2. Run proper size line (see specifications on page

3. After installation is complete check all connec-

1. Natural gas models are designed to run directly

IMPORTANT! Do not use propane tanks that have previously been used for ammonia unless they have been purged according to procedures of the National L.P. Association.

Fuel supply system must comply with local codes for L.P . gas installation.

external vaporizer.

7) to pipetrain on heater. Have a qualified gas service person inspect installation to be sure that everything is installed according to local codes and ordinances.

tions for leaks. DO NOT USE FLAME FOR LEAK TESTING.

Natural Gas Models

off of a supply tank or from a separate external vaporizer.

3. After installation is complete check all connections for leaks with liquid detergent or comparable. Wear rubber gloves and eye protection. Avoid contact with liquid propane. DO NOT USE FLAME FOR LEAK TESTING.

Propane Vapor Models

1. Propane vapor models are designed to run directly off of a supply tank or from a separate

2. Run proper size line (see specification on page 7) to pipetrain on heater. Have a qualified gas service person inspect installation to be sure everything is installed according to local codes and ordinances.

3. After installation is complete check all connections for leaks. DO NOT USE FLAME FOR LEAK TESTING.

HEATER INSTALLATION

Figure A

Series 2000 Downwind Heater

Installing Optional Humidity Sensor

1. Humidity sensor should be mounted 6-8" right of the airswitch/temperature sensor box. See Figure A.

2. Using sensor as a guide drill or knock-out 7/8" diameter hole in the center of the plenum on the bin sidewall. If you are using sensor to sense drying air humidity.

3. Insert pipe nipple from sensor housing throughhole in side wall and use selfdrilling screws to mount to sidewall. Figure B

4. Do not caulk sensor box openings on side of box, they are for air escape.

Figure B

Series 2000 Downwind Heater

OPERATING PROCEDURE

The control panel display showing initial start up.

Standard electrical safety practices and codes should be used when working with a heater. Refer to the National Electric Code Standard Handbook by the National Fire Protection Association. A quali-

fied electrician should make all wiring installations.

ALWAYS DISCONNECT

AND LOCK OUT POWER

BEFORE WORKING ON

OR AROUND HEATER

Power Up

All safety and high limit switches are checked upon power up. If a safety or limit is open, the control displays it. The control cannot operate with a safety switch error, and the fan cannot turn on with an error condi-

tion. There is no way to bypass an error condition. It must be fixed. (See errors on page 21)

The air switch is also checked on power up. The air switch must indicate no airflow. This is necessary to check the function of the air switch. However, if the operator for gets and turns the fan on before the controller has been powered up,

The controller locks up with the main display alternating between a "FAN" and "ON" message. This may be bypassed by depressing and holding the "FAN BYPASS" switch (lower right switch). Normal operating procedure should be to power up the controller with the fan off.

If multiple heaters are tied together, and the master detects that the slave fan is on (the air switch stuck?), the master will lock up displaying "SLA ERROR". This condition may be bypassed with the "FAN BYPASS" switch.

OPERATING PROCEDURE

Normal Operating Displays With Heater Not Running

Series 2000 Downwind Heater

The main display shows the plenum temperature. If the dryer has not been running, the display should show outside temperature. The control is preset at the factory to display temperature in centigrade or fahrenheit.

"AIRFLOW" or "NO AIRFLOW" is displayed if air is flowing or not flowing. "RX TX" (receive, transmit) is displayed if multiple heaters are connected.

All safeties or high limits are continuously checked during the off mode. A limit switch open,

or any other error condition will cause the display to show the limit or error condition.

When drying is not occurring, and the limit or error condition is corrected, the display returns to its normal output. This is not the case with an error or limit condition during the drying operation. This causes the display to lock up in the error display mode. This is to keep the display locked up with the condition illuminated. ( see section on "Running the Dryer" for mode explanation on page 17).

The heater display with fan on (airflow).

Series 2000 Downwind Heater

Starting The Dryer

After heater power is turned on, the fan must be turned on. Attempting to start the dryer without the air switch indicating there is airflow will cause an airflow alarm to go off when the start switch is depressed. The airflow alarm is simply the entire display going blank, and the "NO AIRFLOW" message flashing for a few seconds. The display must show "AIRFLOW" before the dryer can be started.

T o start the dryer, just push the "ST AR T" switch. The first message to come up will be the "PURGE" message--the drying process begins with a 10 second purge.

When multiple heaters are connected together, drying may be started from any heater control.

OPERATING PROCEDURE

Programming the temperature differential.

7. Press the "PROGRAM TEMPERATURE" but ton to continue to set the "TEMPERATURE DIFFERENTIAL".

8. Use the increase or decrease buttons to set the "TEMPERATURE DIFFERENTIAL" to 10°*.

Setting Gas Pressure

1. At heater turn toggle switch to "ON" position.

2. Press the "PROGRAM TEMPERATURE" button.

3. Use the increase or decrease button to set the "PLENUM HIGH LIMIT SET POINT" to desired setting (100°-160°*).

4. Press the "PROGRAM TEMPERATURE" button to continue to set the "CYCLE SETPOINT". (hi-lo units only)

5. Use the increase or decrease buttons to set the "CYCLE SET POINT" to desired setting (90°150°*) (hi-lo units only).

9. Press "progam temperature" button to continue to set "relative humidity differential". Use arrow keys to adjust to 5%. ( Hudidity sensor units only).

10. Open all manual gas shut off valves, on and to the heater unit.

11 Start the fan unit.

12. Make sure that the blade is spinning in the right direction. If not place the toggle switch in the "OFF" position and correct the problem.

13. After the fan reaches full speed the display should read "AIRFLOW" in the upper right hand corner. If not adjust air switch. (See page 19)

14. Press the start button on the heater control.

6. Press "programs temperature" button to continue to set the desired "relative humidity" setting, lower setting will run heater longer. (humidity sensor units only) Use arrow keys to set.

15. After 10 seconds the burner should ignite. If not, turn "OFF" the toggle switch and then back "ON". Repeat 12-15.

*Temperatures are fahrenheit.

OPERATING PROCEDURE

Series 2000 Downwind Heater

16. When the burner ignites the display should read "HI-FLAME " at the left of the display . Loosen the nut on the main regulator and turn screw in, to increase pressure and out to decrease pressure. The pressure gauges should be set at 10-15 lbs. for LP units, or 4-6 lbs.. for natural gas units. (use the charts on the following pages to set pressure)

17. Press the "PROGRAM TEMPERA TURE" but-

ton to change the high limit set point. Press it again to change the "CYCLE SET POINT". (hilo units only)

18. Decrease the "CYCLE SET POINT TEM

PERATURE" until the heater cycles to low flame. (hi-lo units only)

19. Open or close the low cycle ball valve until the gas pressure is 3-5 lbs. for LP, or 1-2 lbs. for natural gas. (hi-lo units only)

20. Increase the cycle set point toreturn to high flame. (hi-lo units only)

21. Watch heater run several minutes to make sure it cycles between hi and lo flame or on andoff properly.

22. Hi-flame pressure should be adjusted so plenum reaches cycling temperature easily.

23. Adjust pressure on on/off units so that unit is on approximately 75% of the time.

Series 2000 Downwind Heater

(°F)

)

(°F)

)

BTUs Per Gauge Pressure (psi) PROPANE MODELS (Approximate

2 4 6 8 10 12 14 15

ALL MODELS

816,013 1,148,640 1,409,477 1,632,026 1,825,859 1,995,762 2,153,700 2,227,883

Gau

e Pressure (psi) Required to Maintain Temperature (Approximate)

(10-15 hp High Temperature Propane Units Only)

OPERATING PROCEDURE

10-15 hp Units

h Temperature 10-15hp 7/32" (0.219") Orifice

OPERATING PRESSURE (psi)

Fan Static

Model Pressure 60 80 100 120 140 160 180

2"24681013

10 hp4"135681114

6"11356810 2" 3 6 9 12 15

15 hp 4" 3 5 7 10 13

6"235691114

Heat Rise

10-15 hp Units

BTUs Per Gauge Pressure (psi) NATURAL GAS MODELS (Approximate

High Temperature 10-15hp 11/32" (0.344") Orifice

OPERATING PRESSURE (psi)

1234567

ALL MODELS

859,104 1,218,432 1,489,296 1,718,208 1,921,584 2,107,632 2,276,352

e Pressure (psi) Required to Maintain Temperature (Approximate)

Gau

(10-15 hp High Temperature Natural Gas Units Only)

Heat Rise

Fan Static

Model Pressure 60 80 100 120 140 160 180

2" 1 1.75 2.5 3.5 4.75 6

10 hp 4" 0.75 1.25 2 2.75 3.75 4.75 6

6" 0.5 1 1.5 2 2.75 3.5 4.25 2" 1.5 2.5 3.75 5.5

15 hp 4" 1.25 2 3 4.25 5.75

6" 0.75 1.25 2 2.75 3.75 5 6

OPERATING PROCEDURE

(°F)

)

BTUs Per Gauge Pressure (psi) PROPANE MODELS (Approximate

h Temperature 20-40hp 5/16" (0.313") Orifice

OPERATING PRESSURE (psi)

2 4 6 8 10 12 14 15

ALL MODELS

1,663,135 2,345,140 2,878,779 3,328,663 3,721,115 4,068,100 4,393,548 4,541,914

e Pressure (psi) Required to Maintain Temperature (Approximate)

Gau

(20-40 hp High Temperature Propane Units Only)

Series 2000 Downwind Heater

20-40 hp Units

Fan Static

Model Pressure 60 80 100 120 140 160 180

2"22457810

20 hp 4" 1 2 3 4 5 7 8

6"1234567 2" 2 3 5 7 9 12 15

25 hp 4" 2 3 4 6 8 10 13

6"22456810 2"24681115

30 hp 4" 2 4 5 7 10 13

6" 2 3 4 6 8 10 13 2" 3 6 8 12

40 hp 4" 3 5 7 11 14

6"347912

Heat Rise

Series 2000 Downwind Heater

(°F)

)

BTUs Per Gauge Pressure (psi) NATURAL GAS MODELS (Approximate

High Temperature 20-40hp 15/32" (0.469") Orifice

OPERATING PRESSURE (psi)

1234567

ALL MODELS

1,597,824 2,266,320 2,770,656 3,195,648 3,573,216 3,919,776 4,234,416

Gau

e Pressure (psi) Required to Maintain Temperature (Approximate)

(20-40 hp High Temperature Natural Gas Units Only)

OPERATING PROCEDURE

20-40 hp Units

Fan Static

Model Pressure 60 80 100 120 140 160 180

2" 0.75 1.25 1.75 2.5 3.25 4.25 5.5

20 hp 4" 0.5 1 1.5 2 2.75 3.5 4.5

6" 0.5 0.75 1.25 1.75 2.25 3 3.75 2" 1 1.75 2.25 3.5 4.75 6.25

25 hp 4" 0.75 1.5 2.25 3.25 4 5.25 6.25

6" 0.5 1.25 1.75 2.5 3.25 4.25 5.5 2" 1.25 2 3 4.5 6

30 hp 4" 1 1.75 2.75 3.75 5 7

6" 0.75 1.5 2.25 3 4 5.25 7 2" 1.75 3 4.5 6.25

40 hp 4" 1.5 2.5 4 5.5

6" 1.25 2.25 3.5 4.75 6.75

Heat Rise

OPERATING PROCEDURE

)

(App

)

(

)

(App

)

Lo-Temp Units

BTUs Per Gauge Pressure (psi

PROPANE MODELS

Series 2000 Downwind Heater

roximate

ALL MODELS

Low Temperature All hp 7/64"

OPERATING PRESSURE (psi)

2 4 6 8 10 12 14 15

203,405 287,160 351,771 409,203 457,063 497,744 538,425 555,176

0.109") Orifice

Lo-Temp Units

BTUs Per Gau

NATURAL GAS MODELS

e Pressure (psi

roximate

ALL MODELS

Low Temperature All hp 5/32" (0.156") Orifice

OPERATING PRESSURE (psi)

1234567

177,840 251,712 308,256 355,680 397,632 435,936 470,592

Series 2000 Downwind Heater

Adjusting the Air Pressure Switch

AIR PRESSURE SWITCH

1. Air pressure switch must be adjusted so that it will activate with lowest level of grain that will be dryed in bin.

2. Put grain in bin to level desired (low).

3. With heater on and fan off display on heater should read "no airflow".

4. Start fan. Heater display should now read

"airflow".

5. If display does not read "airflow" remove cap from adjustment port and slowly turn screw counter clockwise until display does read "Airflow". Figure C

6. Shut fan off display should read "no air flow" when fan gets to half speed. If not repeat step 5.

Figure C

OPERATING PROCEDURE

Series 2000 Downwind Heater

Adjusting The Vaporizor

1. V aporizer should be adjusted so

the vapor pipetrain runs warm to the touch (100°-120°F).

2. Loosen 5/16" bolt on adjust-

ment bracket.

3. Swivel vaporizer away from

flame if running too hot, closer to flame if too cold.

4. Move vaporizer only 1" at a time

and allow a few minutes for temperature to equalize.

Adjusting the vaporizer coil on a liquid propane model. The top photo

shows the setting in, and the bottom photo shows the coil out.

5. Tighten 5/16" bolt and watch

heater run for several minutes to verify adjustment.

Running The Dryer

The display will indicate "FLAME" when flame is sensed. If no flame is sensed, the "FLAME" message will be off. The display indicates what part of the cycle it is in. If the unit is a hi-lo dryer, the display will indicate whether it is in the "HIFLAME" or "LO-FLAME" part of the cycle. (See "programming set points" page 21 for setting the hi-lo flame temperature). If the temperature is above the high temperature setting, the flame will be off, the "FLAME" message will be out and the display will be flashing "OFFCYCLE".

If the flame is shut off because of the humidity sensor (humidistat), the display flashes "OFF-CYCLE HUMIDISTAT".

Series 2000 Downwind Heater

OPERATING PROCEDURE

The limits are continuously checked during the drying operation. A limit switch open or any other error condition will cause the dryer to shutdown, and the fan will be shutdown. If a limit opens, or an er-

ror condition occurs during drying, the control will lockup in the error display mode. Power must be shut off and back on to the control to clear the error condition-even if the error or limit that caused the shutdown has been corrected. This is to keep the dis-

play locked up with the condition that caused the error, allowing the operator time to determine what caused the shutdown.

Multiple heaters may be done at any heater control console. The information programmed is automatically transmitted to all other heaters when the programming is complete.

Hi Limit Set Point--The upper left cursor is flashing indicating the

mode. If the plenum temperature increases above this point, the flame is shut off--"OFF-CYCLE" is displayed on screen.

Cycle Set Point--The upper 2nd from left cursor is flashing indicating

the mode. If the dryer is not a hi-lo dryer, this function is skipped. If the plenum temperature increases above this point, the flame reduces to "LO-FLAME".

Humidity Set Point--The upper 2nd from right cursor is flashing indi-

cating the mode. If the humidity is above this point the dryer operates normally--flame on and off at the high limit and cycle set points. If the humidity is below this point the dryer goes into the "OFF-CYCLE" mode.

Temperature Differential--The upper right cursor is flashing indicating

the mode. If the flame shuts off because the temperature is greater than the high limit set point, the temperature must fall below the (Set Point minus T emperature Differential) for the flame to come back on.

Programming Set Points

Depressing the "PROGRAM" switch (lower left) causes the display to enter the program mode. Each item below is programmed by using the up and down arrow switches. Holding down these up and down arrow switches for about 2 seconds will cause the numbers to increase/decrease rapidly until the switch is released. When finished programming an item, depressing the "PROGRAM" switch again will cause the new setting to be entered into memory, and the display will advance to the next function to be programmed.

Programming may be done at anytime (unless an error condition exists) even while the dryer is in operation.

Programming a system with

Programming the high-limit set point.

OPERATING PROCEDURE

Series 2000 Downwind Heater

On hi-lo units when the unit reaches cycle set point, the flame will switch to lo-flame and unit will not cycle back to hi-flame until (Set Point minus Temperature Differential) is reached.

T emperature differential would normally be set for 10-15 degrees F for high temp units, and 2-5 degrees F for lo-temp units.

Humidity Differential--The upper right cursor is flashing indicating the mode. If the flame shuts off because the humidity set point, the humidity must rise above the ( Set Point plus Humidity Differential) for the flame to come back on. (Normally set to 5%)

Programming Hours To Shutdown

To change the hours to shutdown, depress and hold the "SHUTDOWN HOURS" switch. While holding in on the switch, depress the up and

down arrow switches to alter the hours. Setting range is 0 to 200 hours.

Drying Grain In The

Hours To Shutdown

Mode

While drying grain, depress and hold the "SHUTDOWN HOURS" switch. While holding in on that switch, depress the "START" switch. After depressing the start switch one time, the heater is in the shutdown mode. Then, the fan and heater shutdown when the time expires. This is indicated by the lower left cursor flashing.

Depressing the start switch again (while holding in on the "SHUTDOWN HOURS" switch) will cause only the heater to shut off. This leaves the fan on when the time expires. This is indicated by the 2nd from lower left cursor flashing. Depressing the start switch one more time returns the heater into the continuous--non-shutdown mode.

Setting the cycle set point.

Run Hours Display

Run hours are recorded when the controller detects that the fan is on (airflow). The hours may be viewed by depressing the "HOURS" to get hours and "HOURS X 1000" to get the number of 1000 hours accumulated.

Multiple Heater Notes

When multiple heaters are connected together, the temperature and humidity sensors must be connected to the master.

Series 2000 Downwind Heater

Modulating Valve Operation

OPERATING PROCEDURE

1. The modulating valve regulates gas flow through the heater based on sensing unit in the plenum, and maintains a constant drying air temperature.

2. The sensing bulb of the modulating valve should be mounted through the bin wall with the side reading "top" up. The bulb reacts to temperature. It changes the amount of gas (increase or decrease), burning warmer or cooler depending on the position of the valve SET POINT. If the bulb is cooler than it was at the SET POINT , the bulb senses the cooler temperature and opens the valve further so more heat is applied to the drying air. If the bulb is warmer than it was at the SET POINT , the valve closes further and reduces the temperature until the air is at the valve SET POINT .

3. It is important that the pressure regulator be set high enough to allow the modulating valve to deliver enough gas to maintain the plenum temperature necessary . The regulator is normally factory set at 15 psi (propane units). To set the regulator, run the heater and turn the modulat ing valve T-handle in. This gets full line pressure to the burner. Then adjust regulator to read 15 psi (depending on the plenum temperature needed).

4. Turn the fan and heater on. T o set the modulating valve, turn the T-handle out (counterclockwise) until loose and wait a few minutes for the plenum temperature to equalize. When the temperature under the bin has equalized, gradually turn T-handle in (clockwise) about 1/2 turn at a time.

W ait until temperature under bin has equalized as before. If temperature under bin is less than the desired temperature, continue turning T-handle in, increasing gas flow and waiting for plenum temperature to equalize until the desired temperature is the stable temperature of the ple num. If temperature under bin is the same 10 minutes after you last made any adjustments to the T-handle you can be certain that the temperature under the bin is the SET POINT of the valve. 1 turn of the T-handle equals

approximately 7 degrees F of temperature.

5. The valve will now keep the plenum temperature at the set point regardless of ambient conditions as long as humidistat or thermostat do not shut down the heater. A bypass orifice is used to maintain a small flame when outside temperature is near or above the set point of the valve. The bypass insures steady application of heat at minimum gas flow operation. Bypass orifice will only operate correctly if pressure regulator is set correctly .

6. To observe how the modulating valve increases the efficiency of bin drying, check the gas pressure of the unit in the morning and compare to the pressure read mid-afternoon. If the ambient (outside) temperature is significantly greater later in the day (as normal), the gas pres sure will be less. Since less heat is required to maintain the same temperature in the plenum, the modulating valve will have reduced the amount of gas used by the heater.

FACTORY CONFIGURATION

Series 2000 Downwind Heater

Configuration Dip

Switches (Normally Done

At GSI)

These switches are used to configure the heater control for various types of heaters.

Stand alone heater with no slaves, all dip switches in the off state.

Multiple heaters connected together through the serial link.

Master with one slave-dip switch 7 on/all others off.

Master with two slaves-dip switch 8 on/all others off.

Slave #1-dip switch one and three on/all others off.

Slave #2-dip switch two and three on/all others off.

Master with 3 slaves-dip switch 7 & 8 on/all others off.

Slave #3-dip switch one, two and three on/all others off.

The backside of the control board, showing the dip switch placement.

Series 2000 Downwind Heater

Limit Switches

ERROR CONDITIONS

The following limit switch errors light up individually on the heaters LCD screen: PLENUM, HOUSING, VAPOR, TEMP HI LIMIT.

Note: When a shutdown does occur due to an error condition, the amount of time elapsed since the shutdown can be viewed by pressing the down arrow switch (up to 218 Hours).

"SLA" on the main display and the "RX" "TX" symbols will be flashing.

If a limit switch error or one of the error numbers 1 through 8 occurs, that error is displayed on

Multiple Heater Error Conditions

If two or more heaters are connected together through the serial link, and the master cannot communicate with a slave controller, the master will display

the slave where the error originates. The master displays "SLA ERROR".

Misc Error Numbers

1 2 3 4 5 6

Temperature

probe 1 open.

Temperature

probe 1 short.

8 9 10 11 12

Temperature

probe 2 open.

Temperature

probe 2 short.

Airflow open.

Airflow short.

Illegal flame

sense.

Error 7 is

most likely

caused by stuck

open solenoid.

Error 7 will not

shutdown fan

until loss of

flame is detected

by control.

+11 volt DC

shorted to

ground.

The heater

control display

showing error

#7.

Flame probe

short error.

000

This indicates

that one of the

other on screen

errors (vapor,

plenum or

housing temp hi-

limit or flame out

or no airflow has

occurred).

Slave #1 incon-

sistent with mas-

ter with either

the drying grain

flag or the LP

main solenoid or

cycle solenoid.

Most likely

the slave got re-

set powering up

with the sole-

noids off.

(Errors 9 through 11 are displayed only if multiple heaters

are tied together through serial link).

Note: Temperature sensor connection-the temperature

sensor (bolt) must always be connected to the master.

Slave #2

inconsistent.

Same as

error 9 for slave

#1.

Slave #3

inconsistent.

Same as

error 9 for slave

#1.

Wrong voltage.

Dip switch

#5 is the voltage

selector switch.

If dip switch #5

in "ON" that se-

lects 240 VAC.

If the unit has

only 120 VAC

applied, error 12

will show up. If

dip switch #5 is

"OFF" that se-

lects 120 VAC. If

the unit has 240

VAC applied er-

ror 12 will show

up.

This is im-

portant because

if the fan heater

is set up at GSI

for 120 VAC and

the customer

connects to 240

VAC the heater

control will work,

but if allowed to

operate the so-

lenoids will have

240 VAC applied

to them which

will damage so-

lenoids.

HEATER SERVICE

Series 2000 Downwind Heater

All Airstream heaters are constructed of durable weather-resistant materials, so a minimum amount of service should be required; however before the unit is started for the first time each season there are a few items that need to be checked out. All damaged parts should be repaired or replaced.

1. Disconnect and lock out power to fan and heater. Open control box lid and inspect all components for moisture, vibration or rodent damage.

Inspect and tighten all loose terminal connections. Replace any damaged wiring.

2. Remove burner orifice tube and inspect for dirt or foreign material. Clean out if necessary.

3. Inspect burner for wear or foreign material in any of the ports. Clean or replace parts if necessary.

4. Inspect the spark plug and flame probe for cor rosion and damage. Clean or replace if necessary.

The Series 2000 control box.

Series 2000 Downwind Heater

WIRING DIAGRAM

HEATER PARTS

Series 2000 Downwind Heater

10-15 Dw High Temp Heater Parts

1 HF-7076 10-15 HP Housing Assembly 2 HF-7288 Access Side Cover 3 HF-7380 Plastic View Window 4 HF-7379 Access Panel Cover Plate 5 HF-7287 Access Panel Holders 6 HF-7063 10-15 Diverter Plate 7 CD-0238 Ignitor (2 Required) 8 HF-7201 Ignitor Clamp Half (2 Required)

9 HF-7204 Ignitor Bracket 10 HF-7101 10-15 Diverter Angle 11 CD-0187 Flame Sensor Bracket (Deluxe, Sr 2000) 12 *THH-4179 Flame Sensor (Deluxe, Sr 2000) 13 HF-7290 10-15 Burner Brace 14 HH-7035 1 1/4" Coupling 15 HF-7083 1/4" Orifice (Propane) 15 HF-7034 3/8" Orifice (Natural Gas) 16 HF-7027 Orifice Tube Weldment 17 THH-4071 1/2" Elbow 18 HH-3854 1/2" x 6" Nipple 19 HH-3670 1/2" x 2.1/2" Nipple 20 S-7259 5/16" U-Bolt 21 HF-7079 Diverter Angle Cover 22 HF-7020 Vaporizer Support Weldment 23 HF-7297 Burner Support Plate 24 HF-7032 Vapor Cover Plate 25 HF-7023 HI-Fire Burner Assembly

NS HF-7261 10-40HP Spark Plug Wire NS HF-7263 10-40HP Flame Probe Wire

Series 2000 Downwind Heater

10-15 Dw Low Temp Heater Parts

HEATER PARTS

9 HF-7204 Ignitor Bracket 10 HF-7101 10-15 Diverter Angle 11 CD-0187 Flame Sensor Bracket (Deluxe, Sr 2000) 12 *THH-4179 Flame Sensor (Deluxe, Sr 2000) 13 HF-7290 10-15 Burner Brace 14 HF-7072 LO-Fire Diverter Spacer 15 HF-7071 LO-Fire Diverter 16 HF-7070 LO-Fire Burner Assembly 17 HF-7035 7/64" Orifice (Propane) 17 HF-7036 5/32" Orifice (Natural Gas) 18 HF-7069 LO-fire Orifice Weldment 19 THH-4071 1/2" Elbow 20 HH-3854 1/2" x 6" Nipple 21 HH-3670 1/2" x 2.1/2" Nipple 22 S-7259 5/16" U-Bolt 23 HF-7079 Diverter Angle Cover 24 HF-7297 Burner Support Plate 25 HF-7032 Vapor Cover Plate

NS HF-7261 10-40HP Spark Plug Wire NS HF-7263 10-40HP Flame Probe Wire

HEATER PARTS

Series 2000 Downwind Heater

20-30 Dw High Temp Heater Parts

1 HF-7077 20-30 HP Housing Assembly 2 HF-7288 Access Side Cover 3 HF-7380 Plastic View Window 4 HF-7379 Access Panel Cover Plate 5 HF-7287 Access Panel Holders 6 HF-7064 20-30 Diverter Plate 7 CD-0238 Ignitor (2 Required) 8 HF-7201 Ignitor Clamp Half (2 Required)

9 HF-7204 Ignitor Bracket 10 HF-7102 20-30 Diverter Angle 11 CD-0187 Flame Sensor Bracket (Deluxe, Sr 2000) 12 *THH-4179 Flame Sensor (Deluxe, Sr 2000) 13 HF-7300 20-30 Burner Brace 14 HH-7035 1 1/4" Coupling 15 HF-7083 1/4" Orifice (Propane) 15 HF-7034 3/8" Orifice (Natural Gas) 16 HF-7027 Orifice Tube Weldment 17 THH-4071 1/2" Elbow 18 HH-3854 1/2" x 6" Nipple 19 HH-3670 1/2" x 2.1/2" Nipple 20 S-7259 5/16" U-Bolt 21 HF-7079 Diverter Angle Cover 22 HF-7020 Vaporizer Support Weldment 23 HF-7297 Burner Support Plate 24 HF-7032 Vapor Cover Plate 25 HF-7023 HI-Fire Burner Assembly

NS HF-7261 10-40HP Spark Plug Wire NS HF-7263 10-40HP Flame Probe Wire

Series 2000 Downwind Heater

20-30 Dw Low Temp Heater Parts

HEATER PARTS

1 HF-7077 20-30 HP Housing Assembly 2 HF-7288 Access Side Cover 3 HH-2020 Plastic View Window 4 HF-6914 Access Cover Plate 5 HF-7287 Access Panel Holders 6 HF-7064 20-30 Diverter Plate 7 CD-0238 Ignitor (2 Required) 8 HF-7201 Ignitor Clamp Half (2 Required)

9 HF-7204 Ignitor Bracket 10 HF-7102 20-30 Diverter Angle 11 CD-0187 Flame Sensor Bracket (Deluxe, Sr 2000) 12 *THH-4179 Flame Sensor (Deluxe, Sr 2000) 13 HF-7300 20-30 Burner Brace 14 HF-7072 LO-Fire Diverter Spacer 15 HF-7071 LO-Fire Diverter 16 HF-7070 LO-Fire Burner Assembly 17 HF-7035 7/64" Orifice (Propane) 17 HF-7036 5/32" Orifice (Natural Gas) 18 HF-7069 LO-fire Orifice Weldment 19 THH-4071 1/2" Elbow 20 HH-3854 1/2" x 6" Nipple 21 HH-3670 1/2" x 2.1/2" Nipple 22 S-7259 5/16" U-Bolt 23 HF-7079 Diverter Angle Cover 24 HF-7297 Burner Support Plate 25 HF-7032 Vapor Cover Plate

NS HF-7261 10-40HP Spark Plug Wire NS HF-7263 10-40HP Flame Probe Wire

HEATER PARTS

Series 2000 Downwind Heater

40hp Dw High Temp Heater Parts

1 HF-7472 40 HP Housing Assembly 2 HF-7288 Access Side Cover 3 HF-7380 Plastic View Window 4 HF-7379 Access Panel Cover Plate 5 HF-7287 Access Panel Holders 6 HF-7140 40 HP Diverter Plate 7 CD-0238 Ignitor (2 Required) 8 HF-7201 Ignitor Clamp Half (2 Required)

9 HF-7204 Ignitor Bracket 10 HF-7102 20-40 Diverter Angle 11 CD-0187 Flame Sensor Bracket (Deluxe, Sr 2000) 12 *THH-4179 Flame Sensor (Deluxe, Sr 2000) 13 HF-7304 40 Burner Brace 14 HH-7035 1 1/4" Coupling 15 HF-7083 1/4" Orifice (Propane) 15 HF-7034 3/8" Orifice (Natural Gas) 16 HF-7027 Orifice Tube Weldment 17 THH-4071 1/2" Elbow 18 HH-3854 1/2" x 6" Nipple 19 HH-3670 1/2" x 2.1/2" Nipple 20 S-7259 5/16" U-Bolt 21 HF-7079 Diverter Angle Cover 22 HF-7020 Vaporizer Support Weldment 23 HF-7297 Burner Support Plate 24 HF-7032 Vapor Cover Plate 25 HF-7023 HI-Fire Burner Assembly

NS HF-7261 10-40HP Spark Plug Wire NS HF-7263 10-40HP Flame Probe Wire

Series 2000 Downwind Heater

40hp Dw Low Temp Heater Parts

HEATER PARTS

1 HF-7472 40 HP Housing Assembly 2 HF-7288 Access Side Cover 3 HH-2020 Plastic View Window 4 HF-6914 Access Cover Plate 5 HF-7287 Access Panel Holders 6 HF-7140 40 Diverter Plate 7 CD-0238 Ignitor (2 Required) 8 HF-7201 Ignitor Clamp Half (2 Required)

9 HF-7204 Ignitor Bracket 10 HF-7102 20-40 Diverter Angle 11 CD-0187 Flame Sensor Bracket (Deluxe, Sr 2000) 12 *THH-4179 Flame Sensor (Deluxe, Sr 2000) 13 HF-7304 40 Burner Brace 14 HF-7072 LO-Fire Diverter Spacer 15 HF-7071 LO-Fire Diverter 16 HF-7070 LO-Fire Burner Assembly 17 HF-7035 7/64" Orifice (Propane) 17 HF-7036 5/32" Orifice (Natural Gas) 18 HF-7069 LO-fire Orifice Weldment 19 THH-4071 1/2" Elbow 20 HH-3854 1/2" x 6" Nipple 21 HH-3670 1/2" x 2.1/2" Nipple 22 S-7259 5/16" U-Bolt 23 HF-7079 Diverter Angle Cover 24 HF-7297 Burner Support Plate 25 HF-7032 Vapor Cover Plate

NS HF-7261 10-40HP Spark Plug Wire NS HF-7263 10-40HP Flame Probe Wire

HEATER PARTS

Series 2000 DW Gas Heater Control Box Parts

Series 2000 Downwind Heater

Key Part Number Description

1 HF-7316 Control Box Housing (Series 2000) 2 *HF-7276RH *Series 2000 rebuilt board assembly (w/decal) 2 HF-7276H Series 2000 board assembly (w/decal) 3 HH-1442 Toggle Switch 4 HF-7277 Switch Boot 5 HF-7255 Ballast Resistor 6 HH-1093 Transformer 2 pole 7 F-942 Control Box Lid 8 HH-1092 High Limit Switch 180 Degree

9 FH-1310 Cord Connector 10 HF-7414 Recessed Plastic Plug 11 HF-7454 High Limit Switch Box Top 12 HF-7439 High Limit Switch 250 Degree 13 HF-7455 High Limit Switch Box Bottom 14 DC-821 Front Panel Decal

Series 2000 Downwind Heater

Air Switch Temperature Sensor Box

HEATER PARTS

Key Part Number Description LBS. KGS.

1 HF-7414 Recessed Plastic Plug 0.10 0.05 $0.05 2 DC-1103 Adjustment Decal 0.02 0.01 $1.10 3 HF-7461 Box Lid 0.88 0.40 $2.10 4 HH-7063 Air Pressure Switch 1.00 0.45 $36.00 5 HF-7236 Thermistor Temp Sensor 0.10 0.05 $26.00 6 HF-7460 Switch Mounting Bracket 1.00 0.45 $3.90 7 HF-7458 Box Half (Requires 2) 1.23 0.56 $4.25

8 HF-7459 Bin Mounting Plate 0.89 0.40 $2.10 NS D03-0322 Filter 0.10 0.05 $4.26 NS HF-7462 Air Switch Assembly w/ Temp Sensor 6.00 2.72 $129.00 NS HF-7471 Air Switch Assembly w/o Temp Sensor 5.80 2.63 $102.00

HEATER PARTS

Series 2000 Downwind Heater

Dw Propane Vapor Pipetrain Parts

1 TFC-0023 1/2" 0-30 PSI Regulator (Deluxe, Sr 2000) 2 HH-3670 1/2" x 2 1/2" Nipple 3 TFC-0032 1/2" Solenoid (Deluxe, Sr. 2000) 4 HH-2029 1/2" x 1 1/2" Nipple 5 S-3853 1/2" x 1/4" x 1/2" Tee 6 HH-2984 30 PSI gauge 7 HH-2653 Modulating Valve 8 HH-1251 1/2" Strainer 9 HH-2028 1/2" Female Union

Series 2000 Downwind Heater

Dw Natural Gas Vapor Pipetrain Parts

HEATER PARTS

1 TFC-0051 3/4" Ball Valve 2 THH-4136 3/4" x 3" Nipple 3 TFC-0081 3/4" Solenoid (Deluxe, Sr 2000) 4 THH-4121 3/4" Close Nipple 5 THH-4158 3/4" x 1/4" x 3/4" Tee 6 D08-0022 15 PSI Gauge 7 D67-0008 3/4" Strainer 8 HF-7230 3/4" Female Union 9 HH-7064 3/4" Modulating Valve (Optional)

HEATER PARTS

Dw Propane Vapor Hi-lo Pipetrain Parts

Series 2000 Downwind Heater

1 TFC-0023 1/2" 0-30 PSI Regulator (Deluxe, Sr 2000) 2 HH-3670 1/2" x 2 1/2" Nipple 3 TFC-0032 1/2" Solenoid (Deluxe, Sr 2000) 4 HH-2029 1/2" x 1 1/2" Nipple 5 HH-1453 1/2" x 1/2" x 1/2" Tee 6 THH-4067 1/2" Street Elbow 7 THH-4127 1/2" Cross 8 THH-4032 1/2" x 1/4" Reducer Bushing

9 HH-2984 30 PSI gauge 10 TFC-0030 1/2" Ball Valve 11 HH-7019 1/2" Gas Hose 12 HH-1251 1/2" Strainer 13 HH-2028 1/2" Female Union

Series 2000 Downwind Heater

Dw Natural Gas Hi-lo Pipetrain Parts

HEATER PARTS

1 TFC-0051 3/4" Ball Valve 2 THH-4136 3/4" x 3" Nipple 3 TFC-0081 3/4" Solenoid (Deluxe, Sr 2000) 4 THH-4121 3/4" Close Nipple 5 THH-4174 3/4" x 3/4" x 1/2" Tee 6 THH-4066 3/4" Street Elbow 7 THH-4068 3/4" Cross 8 THH-4042 3/4" x 1/4" Reducer Bushing

9 D08-0022 15 PSI Gauge 10 D07-0028 3/4" x 1/2" Reducer Bushing 11 HH-2029 1/2" x 1 1/2" Nipple 12 TFC-0030 1/2" Ball Valve 13 THH-4067 1/2" Street Elbow 14 HH-7019 1/2" Gas Hose 15 D67-0008 3/4" Strainer 16 HF-7230 3/4" Female Union 17 THH-4125 3/4" x 2" Nipple

HEATER PARTS

Series 2000 Downwind Heater

Dw Lp Pipetrain Parts

1 HH-1251 1/2" Strainer 2 D07-0019 1/2" x 1 1/2" Nipple Sh. 80 3 TFC-0030 1/2" Ball Valve 4 HH-4845 1/4" Relief Valve 5 TFC-0092 1/2" Solenoid Valve 300 PSI 6 THH-4023 1/2" x 1/4" Reducer Bushing 7 THH-4058 1/2" x 1/2" x 1/2" Tee Sh. 80 8 CD-0197 Vaporizer Coil 9 HH-7013 200 Degree Vapor High Limit

10 D07-0009 5/16" x 24" LP Gas Hose

Series 2000 Downwind Heater

NOTES

____________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _____________________________________________________________________________________________________ __________________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ _____________________________________________________________________________________________________ __________________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ __________________________________________________________________________________________________________

WARRANTY

THE GSI GROUP , INC. ("GSI") WARRANTS ALL PRODUCTS MANUF ACTURED BY GSI TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 36 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER OF SUCH PRODUCTS. GSI'S ONLY OBLIGATION IS, AND PURCHASER'S SOLE REMEDY SHALL BE FOR GSI, TO REP AIR OR REPLACE, AT GSI'S OPTION AND EXPENSE, PRODUCTS THA T , IN GSI'S SOLE JUDGMENT, CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP. ALL DELIVERY AND SHIPMENT CHARGES TO AND FROM GSI'S FACTORY WILL BE PURCHASER'S RESPONSIBILITY. EXPENSES INCURRED BY OR ON BEHALF OF THE PURCHASER WITHOUT PRIOR WRITTEN AUTHORIZATION FROM AN AUTHORIZED EMPLOYEE OF GSI SHALL BE THE SOLE RESPONSIBILITY OF THE PURCHASER.

EXCEPT FOR THE ABOVE ST A TED EXPRESS LIMITED WARRANTIES, GSI MAKES NO W ARRANTY OF ANY KIND, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PA RTICULAR PURPOSE OR USE IN CONNECTION WITH (i) PRODUCT MANUFACTURED OR SOLD BY GSI OR (ii) ANY ADVICE, INSTRUCTION, RECOMMENDA TION O R SUGGESTION PROVIDED BY AN AGENT , REPRESENT A TIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCT OR PRODUCTS.

Series 2000 Downwind Heater

IN NO EVENT SHALL GSI BE LIABLE FOR ANY DIRECT , INDIRECT , INCIDENT AL OR CONSEQUENTIAL DAMAGES, INCLUDING, WITHOUT LIMITATION, LOSS OF ANTICIPATED PROFITS OR BENEFITS. PURCHASER'S SOLE AND EXCLUSIVE REMEDY SHALL BE LIMITED TO THAT STATED ABOVE, WHICH SHALL NOT EXCEED THE AMOUNT PAID FOR THE PRODUCT PURCHASED. THIS WARRANTY IS NOT TRANSFERABLE AND APPLIES ONLY TO THE ORIGINAL PURCHASER. GSI SHALL HAVE NO OBLIGA TION OR RESPONSIBILITY FOR ANY REPRESENTATIVE OR WARRANTIES MADE BY OR ON BEHALF OF ANY DEALER, AGENT OR DISTRIBUTOR OF GSI.

GSI ASSUMES NO RESPONSIBILITY FOR FIELD MODIFICATIONS OR ERECTION DEFECTS WHICH CREATE STRUCTURAL OR STORAGE QUALITY PROBLEMS. MODIFICATIONS TO THE PRODUCT NOT SPECIFICALLY COVERED BY THE CONTENTS OF THIS MANUAL WILL NULLIFY ANY PRODUCT WARRANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE.

THE FOREGOING W ARRANTY SHALL NOT COVER PRODUCTS OR P AR TS WHICH HAVE BEEN DAMAGED BY NEGLIGENT USE, MISUSE, AL TERATION OR ACCIDENT. THIS WARRANTY COVERS ONL Y PRODUCTS MANUF ACTURED BY GSI. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED. GSI RESERVES THE RIGHT TO MAKE DESIGN OR SPECIFICATION CHANGES A T ANY TIME.

PRIOR TO INST ALLATION, PURCHASER HAS THE RESPONSIBILITY TO RESEARCH AND COMPLY WITH ALL FEDERAL, STATE AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND INST ALLATION.

Series 2000 Downwind Heater

1004 E. Illinois St.

Assumption, IL 62510

Phone 217-226-4421

Fax 217-226-4498

August 1999

GSI PNEG-591 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual