Chapter 5 Control Boxes ..................................................................................................................................54
The fan/heater end of the dryer is considered by GSI as the front end of the dryer (the foreground
of this photograph is the front end. Right and left sides are labeled above).
4a
1
3
5
3
5
3
3
5
5
2
4
1a
Frame Assembly
Figure 1A Frame Assembly (View from Fan/Heater End with Hitch Weldment Removed)
NOTE: The parts pointed out on this page are listed on Page 6.
4PNEG-545 100 Series Portable Dryer
Frame Assembly (Continued)
4a
NOTE: The right front corner is shown in the photo. For left front corner all parts are the same
except for the hitch bracket (use 1a for the left side) and the frame rail (use 4a for the left side).
1
1a
2
4
3
NOTE: The left rear corner is shown in the photo. For right rear corner all parts are the same except
for the frame rail (use 4 for the right side).
2
3
5
4
4a
1. Main Structure Assembly
Figure 1B Right Front Corner of Frame
PNEG-545 100 Series Portable Dryer 5
Figure 1C Left Rear Corner of Frame
1. Main Structure Assembly
5
4a
4
3
2
Frame Assembly (Continued)
Figure 1D Center Cross Ties
Frame Assembly Parts List (See Figure 1A, 1B, 1C and 1D)
REF #PART #DESCRIPTION
1D01-0012HITCH BRACKET RIGHT11111111
1aD01-0011HITCH BRACKET LEFT11111111
2D01-0008FRONT AND REAR FRAME TIE CHANNEL24444466
3D01-0007CORNER LEG PORTABLE DRYER46666688
4D11-0005FRAME RAIL, 8' RIGHT1
4aD11-0004FRAME RAIL, 8' LEFT1
4D51-0002FRAME RAIL, 12' RIGHT1
4aD51-0001FRAME RAIL, 12' LEFT1
4D21-0011FRAME RAIL, 14' RIGHT1
4aD21-0010FRAME RAIL, 14' LEFT1
4D01-0538FRAME RAIL, 16' RIGHT1
4aD01-0537FRAME RAIL, 16' LEFT1
4D31-0044FRAME RAIL, 18' RIGHT1
4aD31-0043FRAME RAIL, 18' LEFT1
4D61-0002FRAME RAIL, 20' RIGHT1
4aD61-0001FRAME RAIL, 20' LEFT1
4D101-0002FRAME RAIL, 22' RIGHT1
4aD101-0001FRAME RAIL, 22' LEFT1
4D71-0001FRAME RAIL, 26' RIGHT1
4aD71-0002FRAME RAIL, 26' LEFT1
5D01-0005SIDE LEG PORTABLE DRYER68101214161620
108T112114116118120122126
QTY
6PNEG-545 100 Series Portable Dryer
1. Main Structure Assembly
Dryer frame and lower basket assembly (view from the
front end of the dryer looking down the left side.)
NOTE: The hole pattern of the plenum closure door angles. This will
distinguish between L.H. and R.H.
11
5
9
4
6
8
6
10
9
7
6
5
3
4
2
1
Frame, Auger Trough, Hopper Bulkheads and Metering Rolls
Frame, Auger Trough and Hopper Bulkheads
Figure 1E
NOTE: The parts pointed out on this page are listed on Page 10.
PNEG-545 100 Series Portable Dryer 7
1. Main Structure Assembly
3
9
Wooden meter roll support bearing.
The meter roll sections are spliced
together with a meter roll splice shaft
(part # D31-0046) that passes through
the support bearing assembly.
Center hanger bearing
support and cross channel
seal plate
6
Discharge bearing plate
Dryer frame and lower basket assembly (view from the rear end
of the dryer looking up the right side.)
16
19
20
21
17
18
6
4
3
4
3
15
14
12
13
12
9
6
12
5
11a
12
6
9
Frame, Auger Trough and Hopper Bulkheads (Continued)
Figure 1F
NOTE: The parts pointed out on this page are listed on Page 10.
8PNEG-545 100 Series Portable Dryer
Metering Rolls and their Placement in the Dryer
Meter roll bearing
Ref # 16,17 and 18
on page 10.
This end is the front (fan/heater) end of the dryer.
NOTE: Ref # 22 at the rear of dryer is a
front section meter roll that is used as a
rear section on 16 and 20 foot dryers only.
Meter roll bearing
Ref # 16,17 and 18
on page 10.
Meter roll bearing
Ref # 16,17 and 18
on page 10.
22
24
23
23
23
23
22
22
1. Main Structure Assembly
PNEG-545 100 Series Portable Dryer 9
Figure 1G
1. Main Structure Assembly
Frame, Auger Trough, Hopper Bulkheads and Metering
12D01-0048TROUGH PANEL812141618202226
13D01-1512PLATE, CROSS CHANNEL SEAL W/TABSN/A1111122
14D01-1291HANGER BEARING “C” CHANNELN/A1111122
15D01-1290HANGER BEARING “J” PLATEN/A2222244
16D02-0028CLEVIS PIN 5/16" x 1-3/4"1624323240404856
17D31-0148METER ROLL WASHER812161620202428
18D02-0061METER ROLL SUPPORT BEARING2466881012
19D01-0177SUPPORT STRAP46789101113
20D01-1511PLATE, END CHANNEL SEAL W/TAB22222222
21D01-2434DISCHARGE PLATE11111111
22D31-0031METER ROLL, FRONT44242422
23D31-0030METER ROLL, INTERMEDIATE24466810
24D31-0029METER ROLL, REAR2222
108T112114116118 120 122126
QTY
The part number list above covers all parts pointed out on Pages 7, 8 and 9.
10PNEG-545 100 Series Portable Dryer
1. Main Structure Assembly
19
20a
Plenum closure door. There are two different plenum closure doors.
The door shown in the photograph is the rear plenum closure door
and is the rear most plenum closure door, Ref # 20 (just inside the
rear access door), all others are Ref # 20a. NOTE: Ref # 22 is th e
plenum closure door rear frame angle.
This photograph was taken before the front plenum end panel and
outer screens were installed in order to get a good view of the inside
screens and bulkheads.
16
7
15
9
10
12
18
14
13
11
10
8
6
5
3A
4
3B
2
1
5
7
20
21
22
Plenum (Inside) Screens and Meter Roll Upper Shield
Plenum (Inside) Screens and Plenum Closure Doors
Figure 1H Plenum Screens and Bulkheads (View from Front End)
PNEG-545 100 Series Portable Dryer 11
1. Main Structure Assembly
16
19
17
18
17
19
18
Meter Roll Upper Shield Assembly
Figure 1I Close Up of Meter Roll Upper Shield Assembly
Plenum (Inside) Screens and Meter Roll Upper Shield Parts List
11D01-0012HITCH BRACKET RIGHT1111111
12D01-0011HITCH BRACKET LEFT1111111
13D01-0008FRONT AND REAR FRAME TIE CHANNEL2444446
14D01-2435BOTTOM AUGER BEARING PLATE1111111
15D01-0005SIDE LEG PORTABLE DRYER681012141616
16D01-0109HOPPER BULKHEAD6101214161820
17D01-0050CONNECTOR SHEET8121416182022
*18 AND 19 D01-1180METER ROLL UPPER SHIELD ASSEMBLY8121416182022
18D01-0431METER ROLL STRIKE OFF PLATE1 PER ASSEMB LY
19D01-1226METER ROLL SHIELD 1995 STYLE1 PER ASSEMBLY
* Ref # 18 and 19 together make up the meter roll upper shield assembly.
108T112114116118120122
QTY
126
24
24
1
26
26
26
28
1
1
8
1
1
6
1
20
24
26
26
12PNEG-545 100 Series Portable Dryer
Outer Screens and Meter Roll Access Door
13
*
*
See Figure 1K on Page 14
NOTE: Ref # 3 is pointing to the top edge angle gusset. There are two types of gusset on the dryer. The photo above will
help distinguish the difference between the two. The arrows are pointing to a tab on the gusset that makes them
different (tabs are “bent” up in photo). Ref # 3a is used in two places only; 1) front right of dryer; 2) rear left of dryer, all
others are Ref # 3.
3a
3
4
1B
9
10
14
12
11
10
9
8
7
5
4
3
2
3a
2
3
*
6
1A
Outer Screens
1. Main Structure Assembly
Figure 1J Outer Screens (View from Front End)
PNEG-545 100 Series Portable Dryer 13
1. Main Structure Assembly
1719
15
16
20
18
Meter Roll Access Door
Outer Screens and Meter Roll Access Door Parts List (See Figure 1J and 1K)
Figure 1K
REF #PART #DESCRIPTION
1AD01-2466COLUMN END PANEL FRONT RIGHT11111111
1BD01-2467COLUMN END PANEL FRONT LEFT11111111
11D01-0012HITCH BRACKET RIGHT11111111
12D01-0011HITCH BRACKET LEFT11111111
13D01-0008FRONT AND REAR FRAME TIE CHANNEL24444466
14D01-2435BOTTOM AUGER BEARING PLATE11111111
15D01-0050CONNECTOR SHEET812141618202226
16D01-0045ACCESS DOOR812141618202226
17D01-0039DOOR LATCH1624283236404452
18S-6552PIN, HAIR CLIP 3/32"1624283236404452
19DC-1229DECAL, WARNING METER ROLL ROT.812141618202226
20D01-0048TROUGH PANEL WELDMENT812141618202226
108T1 12114116118 120 122126
QTY
14PNEG-545 100 Series Portable Dryer
Clean-Out Doors
Front and rear handle mechanisms (rear shown in photo)
1
9
11
3a
4
3
5
2
NOTE: Ref # 9, 10 and 11 together create the clean-out door
assembly. There are three different clean-out door
assemblies that are used on GSI Network dryers:
1) 3-column clean-out door assembly (D51-0077). Ref # 8a
on the part # listing (Page 16).
2) 4-column clean-out door assembly (D11-0032). Ref # 8b
on the part # listing (Page 16).
3) 5-column clean-out door assembly (D01-0349). Ref # 8c
on the part # listing (Page 16).
A 5-column clean-out door assembly (D01-0349) is shown in
the photograph above.
4
2
13
3
7
5
12
11
10
9
13
10
11
11
6
Clean-out door hinge
Clean-out door handle mechanism
1. Main Structure Assembly
PNEG-545 100 Series Portable Dryer 15
Figure 1L
1. Main Structure Assembly
5
11
3a
14
2
3a
14
14
4
1a
Clean-Out Doors (Continued)
Figure 1M Center Handle Mechanisms (This Handle Mechanism Straddles the Center Cross Channels)
Clean-Out Doors Parts List
QTY
REF #PART #DESCRIPTION
1D01-0264PIVOT ROD 25.188"22222222
1aD31-0162PIVOT ROD 49.625"1111122
2D01-0296LINKAGE BAR WELDMENT24444466
3D01-0261LINKAGE BAR, 37" LONG22222222
3aD01-0293LINKAGE BAR, 30" LONG2222244
4D01-0294CLEAN-OUT DOOR HANDLE24444466
5S-4378PLASTIC GRIP24444466
6S-248WASHER, FLAT 3/8 USS ZN4888881212
7S-7241COTTER PIN, 1/8 x 1-1/44888881212
8aD51-0077CLEAN-OUT DOOR ASSEMBLY 3-COLUMN211
9D21-0005CLEAN-OUT DOOR, 67"1 PER ASSEMBLY
10D21-0012SUPPORT CHANNEL, CLEAN-OUT DOOR1 PER ASSEMBLY
11D01-0308CLEAN-OUT DOOR HINGE2 PER ASSEMBLY
8bD11-0032CLEAN-OUT DOOR ASSEMBLY 4-COLUMN112122
9D31-0021CLEAN-OUT DOOR, 91"1 PER ASSEMBLY
10D31-0130SUPPORT CHANNEL, CLEAN-OUT DOOR1 PER ASSEMBLY
11D01-0308CLEAN-OUT DOOR HINGE2 PER ASSEMBLY
8cD01-0349CLEAN-OUT DOOR ASSEMBLY 5-COLUMN121
9D01-0180CLEAN-OUT DOOR, 115"1 PER ASSEMBLY
10D01-0307SUPPORT CHANNEL, CLEAN-OUT DOOR1 PER ASSEMBLY
11D01-0308CLEAN-OUT DOOR HINGE3 PER ASSEMBLY
12D01-0175HINGE BRACKET24455667
13D01-0181CLEAN-OUT EXTENSION, 119.75"242
13D31-0023CLEAN-OUT EXTENSION, 90.75"224244
13D21-0006CLEAN-OUT EXTENSION, 66.75"422
14D01-0299PIVOT ROD BRACKET3333366
108T112114116 118 120122 126
16PNEG-545 100 Series Portable Dryer
1. Main Structure Assembly
Aspirator end cap
Front end panels and support arms
1C
1D
2
3
1B
3
4
1A
5
6
7
8
11
12
3
9
10
Rear end panels
Front and Rear Plenum End Panels and Rear Access Doors
Front and Rear Plenum End Panels
PNEG-545 100 Series Portable Dryer 17
Figure 1N
1. Main Structure Assembly
Rear access door
Rear access door (Inside)
15
17
15
19
2017
18
16
16
16
13
21
20
14
16
Rear Access Doors
Figure 1O
Front and Rear Plenum End Panels and Rear Access Doors Parts List (See Figure 1N and 1O)
REF #PART #DESCRIPTION
1AD01-2466COLUMN END PANELS FRONT RIGHT11111111
1BD01-2467COLUMN END PANELS FRONT LEFT11111111
1CD01-2476COLUMN END PANELS REAR RIGHT11111111
1DD01-2477COLUMN END PANELS REAR LEFT11111111
2D01-1780-YREAR END PANEL 1-29" DOOR11111111
3325-1688-2TOP ANGLE BRACKET FRONT AND REAR3 3333333
4D51-0004FRONT END PANEL 1-36"11
4D01-1459FRONT END PANEL 1-40"11
4D51-0131FRONT END PANEL 1-42"1111
5D51-0022SUPPORT, CONTROL PANEL33333333
6D01-0663FRONT FAN SUPPORT 1-28"1
6D51-0007FRONT FAN SUPPORT 1-36"1
6D01-1458FRONT FAN SUPPORT 1-40"11
6D51-0132FRONT FAN SUPPORT 1-42"1111
7D51-0021STIFFENER, FRONT FAN SUPPORT22222222
8D01-0062FRONT DIAGONAL SUPPORT CHANNEL22222222
9D31-0129DIAGONAL SUPPORT ANGLE22222222
10D01-0481-MSREAR DISCHARGE BOX ASSEMBLY11111111
11D01-1510ASPIRATOR END CAP11111111
12DC-974DECAL, DANGER FOOT IN AUGER1 1111111
13D03-0512DOOR HANDLE LOCKING11111111
14DC-973DECAL, DANGER FIRE HAZARD1 1111111
15D01-1783-YASSIST HANDLE, 29" SQUARE DOOR22222222
16D01-1782-BLKFRAME ANGLE, 29" SQUARE DOOR44444444
17D01-1781-YDOOR, 29" SQUARE11111111
18D01-1792LATCH BAR11111111
19D01-0397LATCH BRACKET11111111
20401-4669-8REAR ACC. DOOR HINGE, DOOR HALF2 2222222
21401-4630-0HINGE BRACKET22222222
QTY
108T 112114116118120122126
18PNEG-545 100 Series Portable Dryer
Ladder and Step Assemblies
1
4
3
2
6
5
8
7
Fan Access Step
1. Main Structure Assembly
Figure 1P
Fan Access Step Parts List
REF #PART #DESCRIPTION
108T112114116118120122126
1-4D01-1198FAN ACCESS STEP KIT11111111
1D01-1168FAN ACCESS STEP L.H. MOUNT1/KIT
2D01-1166FAN ACCESS STEP1/KIT
3D51-0022SUPPORT, CONTROL PANEL1/KIT
4D01-1167FAN ACCESS STEP R.H. MOUNT1/KIT
5
6
7
8D51-0021STIFFENER, FRONT FAN SUPPORT22222222
SEE REF # 5 ON PAGE 20.
SEE REF # 6 ON PAGE 20.
SEE REF # 7 ON PAGE 20.
QTY
PNEG-545 100 Series Portable Dryer 19
1. Main Structure Assembly
Front and rear ladder assembly
1
2
3
4
1
5
1
1
7
6
3
3
Ladder and Fan Assemblies
Figure 1Q
Ladder and Fan Assemblies Parts List
REF #PART #DESCRIPTION
1-4D31-0293LADDER ASSEMBLY, TALL PROFILE11222222
1D01-1012LADDER BRACKET4 PER ASSEMBLY
2D31-0020LADDER RAIL2 PER ASSEMBLY
3D01-0112LADDER RUNG10 PER ASSEMBLY
4D01-0114LADDER LOWER BRACKET1 PER ASSEMBLY
5CD-0544GRILL GUARD: 36"11
5CD-0547GRILL GUARD: 40 AND 42"111111
6CD-0543-YVENTURI: 36" OCHRE11
6CD-0545-YVENTURI: 40" OCHRE11
6CD-0546-YVENTURI: 42" OCHRE1111
7D51-0007FRONT FAN SUPPORT 1-36"11
7D01-1458FRONT FAN SUPPORT 1-40"11
7D51-0132FRONT FAN SUPPORT 1-42"1111
108T112114116118120122126
QTY
20PNEG-545 100 Series Portable Dryer
Bottom Auger
Bottom auger (view from center of dryer
to the forward end.)
Bottom auger (view from center of
dryer to the rear end.)
Bottom auger center bearing and su pport
Bottom auger rear bearing
6
7
8
7
5
2
1
3
2
4
2
1. Main Structure Assembly
Figure 1R
PNEG-545 100 Series Portable Dryer 21
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