GSI PNEG-545 User Manual

PNEG-545

100 Series Portable Dryer

Parts Manual

PNEG-545

Date: 09-22-10

2 PNEG-545 100 Series Portable Dryer

Table of Contents

1. Main Structure Assembly

Right side

Left side

The fan/heater end of the dryer is considered by GSI as the front end of the dryer (the foreground

of this photograph is the front end. Right and left sides are labeled above).

4a

1

3

5

3

5

3

5

2

4

1a

Frame Assembly

Figure 1A Frame Assembly (View from Fan/Heater End with Hitch Weldment Removed)

NOTE: The parts pointed out on this page are listed on Page 6.

4 PNEG-545 100 Series Portable Dryer

Frame Assembly (Continued)

4a

NOTE: The right front corner is shown in the photo. For left front corner all parts are the same except for the hitch bracket (use 1a for the left side) and the frame rail (use 4a for the left side).

1

1a

2

4

3

NOTE: The left rear corner is shown in the photo. For right rear corner all parts are the same except for the frame rail (use 4 for the right side).

2

3

5

4

4a

1. Main Structure Assembly

Figure 1B Right Front Corner of Frame

PNEG-545 100 Series Portable Dryer 5

Figure 1C Left Rear Corner of Frame

1. Main Structure Assembly

5

4a

4

3

2

Frame Assembly (Continued)

Figure 1D Center Cross Ties

Frame Assembly Parts List (See Figure 1A, 1B, 1C and 1D)

REF # PART # DESCRIPTION

1 D01-0012 HITCH BRACKET RIGHT 1 1 1 1 1 1 1 1

1aD01-0011HITCH BRACKET LEFT 11111111

2 D01-0008 FRONT AND REAR FRAME TIE CHANNEL 2 4 4 4 4 4 6 6 3D01-0007CORNER LEG PORTABLE DRYER 46666688 4 D11-0005 FRAME RAIL, 8' RIGHT 1

4a D11-0004 FRAME RAIL, 8' LEFT 1

4 D51-0002 FRAME RAIL, 12' RIGHT 1

4a D51-0001 FRAME RAIL, 12' LEFT 1

4 D21-0011 FRAME RAIL, 14' RIGHT 1

4a D21-0010 FRAME RAIL, 14' LEFT 1

4 D01-0538 FRAME RAIL, 16' RIGHT 1

4a D01-0537 FRAME RAIL, 16' LEFT 1

4 D31-0044 FRAME RAIL, 18' RIGHT 1

4a D31-0043 FRAME RAIL, 18' LEFT 1

4 D61-0002 FRAME RAIL, 20' RIGHT 1

4a D61-0001 FRAME RAIL, 20' LEFT 1

4 D101-0002 FRAME RAIL, 22' RIGHT 1

4a D101-0001 FRAME RAIL, 22' LEFT 1

4 D71-0001 FRAME RAIL, 26' RIGHT 1

4a D71-0002 FRAME RAIL, 26' LEFT 1

5 D01-0005 SIDE LEG PORTABLE DRYER 6 8 10 12 14 16 16 20

108T 112 114 116 118 120 122 126

QTY

6 PNEG-545 100 Series Portable Dryer

1. Main Structure Assembly

Dryer frame and lower basket assembly (view from the

front end of the dryer looking down the left side.)

NOTE: The hole pattern of the plenum closure door angles. This will

distinguish between L.H. and R.H.

11

5

9

4

6

8

6

10

9

7

6

5

3

4

2

1

Frame, Auger Trough, Hopper Bulkheads and Metering Rolls

Frame, Auger Trough and Hopper Bulkheads

Figure 1E

NOTE: The parts pointed out on this page are listed on Page 10.

PNEG-545 100 Series Portable Dryer 7

1. Main Structure Assembly

3

9

Wooden meter roll support bearing.

The meter roll sections are spliced

together with a meter roll splice shaft

(part # D31-0046) that passes through

the support bearing assembly.

Center hanger bearing

support and cross channel

seal plate

6

Discharge bearing plate

Dryer frame and lower basket assembly (view from the rear end

of the dryer looking up the right side.)

16

19

20

21

17

18

6

4

3

4

3

15

14

12

13

12

9

6

12

5

11a 12

6

9

Frame, Auger Trough and Hopper Bulkheads (Continued)

Figure 1F

NOTE: The parts pointed out on this page are listed on Page 10.

8 PNEG-545 100 Series Portable Dryer

Metering Rolls and their Placement in the Dryer

Meter roll bearing

Ref # 16,17 and 18 on page 10.

This end is the front (fan/heater) end of the dryer.

NOTE: Ref # 22 at the rear of dryer is a

front section meter roll that is used as a rear section on 16 and 20 foot dryers only.

Meter roll bearing

Ref # 16,17 and 18 on page 10.

Meter roll bearing

Ref # 16,17 and 18 on page 10.

22 24

23

22

1. Main Structure Assembly

PNEG-545 100 Series Portable Dryer 9

Figure 1G

1. Main Structure Assembly

Frame, Auger Trough, Hopper Bulkheads and Metering

Rolls Parts List (See Figure 1E, 1F and 1G)

REF # PART # DESCRIPTION

1 D01-1136Y PLENUM CLOSURE DOOR ANGLE, R.H. 3 5 6 7 8 9 10 12 2 D01-1136X PLENUM CLOSURE DOOR ANGLE, L.H. 4 6 7 8 9 10 11 13 3 D01-0109 HOPPER BULKHEAD 6 10 12 14 16 18 20 24 4 D01-0004 GUSSET PLATE 10 14 16 18 20 22 24 28 5 D01-0005 SIDE LEG 6 8 10 12 14 16 16 20 6 D01-0007 CORNER LEG 4 6 6 6 6 6 8 8 7 D01-0011 HITCH BRACKET, L.H. 1 1 1 1 1 1 1 1 8 D01-0012 HITCH BRACKET, R.H. 1 1 1 1 1 1 1 1

9 D01-0008 FRONT AND REAR FRAME TIE CHANNEL 2 4 4 4 4 4 6 6 10 D01-2435 BOTTOM AUGER BEARING PLATE 1 1 1 1 1 1 1 1 11 D11-0005 FRAME RAIL, 8' RIGHT 1 11 D51-0002 FRAME RAIL, 12' RIGHT 1 11 D21-0011 FRAME RAIL, 14' RIGHT 1 11 D01-0538 FRAME RAIL, 16' RIGHT 1 11 D31-0044 FRAME RAIL, 18' RIGHT 1 11 D61-0002 FRAME RAIL, 20' RIGHT 1 11 D101-0002 FRAME RAIL, 22' RIGHT 1 11 D71-0001 FRAME RAIL, 26' RIGHT 1

11a D11-0004 FRAME RAIL, 8' LEFT 1 11a D51-0001 FRAME RAIL, 12' LEFT 1 11a D21-0010 FRAME RAIL, 14' LEFT 1 11a D01-0537 FRAME RAIL, 16' LEFT 1 11a D31-0043 FRAME RAIL, 18' LEFT 1 11a D61-0001 FRAME RAIL, 20' LEFT 1 11a D101-0001 FRAME RAIL, 22' LEFT 1 11a D71-0002 FRAME RAIL, 26' LEFT 1

12 D01-0048 TROUGH PANEL 8 12 14 16 18 20 22 26 13 D01-1512 PLATE, CROSS CHANNEL SEAL W/TABS N/A 1 1 1 1 1 2 2 14 D01-1291 HANGER BEARING “C” CHANNEL N/A 1 1 1 1 1 2 2 15 D01-1290 HANGER BEARING “J” PLATE N/A 2 2 2 2 2 4 4 16 D02-0028 CLEVIS PIN 5/16" x 1-3/4" 16 24 32 32 40 40 48 56 17 D31-0148 METER ROLL WASHER 8 12 16 16 20 20 24 28 18 D02-0061 METER ROLL SUPPORT BEARING 2 4 6 6 8 8 10 12 19 D01-0177 SUPPORT STRAP 4 6 7 8 9 10 11 13 20 D01-1511 PLATE, END CHANNEL SEAL W/TAB 2 2 2 2 2 2 2 2 21 D01-2434 DISCHARGE PLATE 1 1 1 1 1 1 1 1 22 D31-0031 METER ROLL, FRONT 4 4 2 4 2 4 2 2 23 D31-0030 METER ROLL, INTERMEDIATE 2 4 4 6 6 8 10 24 D31-0029 METER ROLL, REAR 2 2 2 2

108T 112 114 116 118 120 122 126

QTY

The part number list above covers all parts pointed out on Pages 7, 8 and 9.

10 PNEG-545 100 Series Portable Dryer

1. Main Structure Assembly

19

20a

Plenum closure door. There are two different plenum closure doors. The door shown in the photograph is the rear plenum closure door and is the rear most plenum closure door, Ref # 20 (just inside the rear access door), all others are Ref # 20a. NOTE: Ref # 22 is th e

plenum closure door rear frame angle.

This photograph was taken before the front plenum end panel and outer screens were installed in order to get a good view of the inside screens and bulkheads.

16

7

15

9

10

12

18

14

13

11

10

8

6

5

3A

4

3B

2

1

5

7

20

21

22

Plenum (Inside) Screens and Meter Roll Upper Shield

Plenum (Inside) Screens and Plenum Closure Doors

Figure 1H Plenum Screens and Bulkheads (View from Front End)

PNEG-545 100 Series Portable Dryer 11

1. Main Structure Assembly

16

19

17

18

17

19

18

Meter Roll Upper Shield Assembly

Figure 1I Close Up of Meter Roll Upper Shield Assembly

Plenum (Inside) Screens and Meter Roll Upper Shield Parts List

REF # PART # DESCRIPTION

1 D31-0055 COLUMN BULKHEAD 6 10 12 14 16 18 20 2 D01-0101 GARNER BULKHEAD 6 10 12 14 16 18 20

3A D01-2466 COLUMN END PANEL FRONT RIGHT 1 1 1 1 1 1 1

3B D01-2467 COLUMN END PANEL FRONT LEFT 1 1 1 1 1 1 1 1

4 D01-0126 SCREEN, PLENUM TOP, GA, 094 8 12 14 16 18 20 22 5 D31-0012 SCREEN, PLENUM WALL, GA, 094 8 12 14 16 18 20 22 6 D01-1225 SCREEN, PLENUM BOTTOM, GA, 094 8 12 14 16 18 20 22 7 D01-0004 GUSSET PLATE 10 14 16 18 20 22 24 8 D11-0005 FRAME RAIL, 8' RIGHT 1 8 D51-0002 FRAME RAIL, 12' RIGHT 1 8 D21-0011 FRAME RAIL, 14' RIGHT 1 8 D01-0538 FRAME RAIL, 16' RIGHT 1 8 D31-0044 FRAME RAIL, 18' RIGHT 1 8 D61-0002 FRAME RAIL, 20' RIGHT 1 8 D101-0002 FRAME RAIL, 22' RIGHT 1 8 D71-0001 FRAME RAIL, 26' RIGHT 9 D11-0004 FRAME RAIL, 8' LEFT 1 9 D51-0001 FRAME RAIL, 12' LEFT 1 9 D21-0010 FRAME RAIL, 14' LEFT 1 9 D01-0537 FRAME RAIL, 16' LEFT 1 9 D31-0043 FRAME RAIL, 18' LEFT 1 9 D61-0001 FRAME RAIL, 20' LEFT 1 9 D101-0001 FRAME RAIL, 22' LEFT 1 9 D71-0002 FRAME RAIL, 26' LEFT

10 D01-0007 CORNER LEG PORTABLE DRYER 4 6 6 6 6 6 8

11 D01-0012 HITCH BRACKET RIGHT 1 1 1 1 1 1 1 12 D01-0011 HITCH BRACKET LEFT 1 1 1 1 1 1 1 13 D01-0008 FRONT AND REAR FRAME TIE CHANNEL 2 4 4 4 4 4 6 14 D01-2435 BOTTOM AUGER BEARING PLATE 1 1 1 1 1 1 1 15 D01-0005 SIDE LEG PORTABLE DRYER 6 8 10 12 14 16 16 16 D01-0109 HOPPER BULKHEAD 6 10 12 14 16 18 20 17 D01-0050 CONNECTOR SHEET 8 12 14 16 18 20 22

*18 AND 19 D01-1180 METER ROLL UPPER SHIELD ASSEMBLY 8 12 14 16 18 20 22

18 D01-0431 METER ROLL STRIKE OFF PLATE 1 PER ASSEMB LY 19 D01-1226 METER ROLL SHIELD 1995 STYLE 1 PER ASSEMBLY

* Ref # 18 and 19 together make up the meter roll upper shield assembly.

108T 112 114 116 118 120 122

QTY

126

24 24

1

26 26 26 28

1

1 8 1 1 6

1 20 24 26 26

12 PNEG-545 100 Series Portable Dryer

Outer Screens and Meter Roll Access Door

13

*

See Figure 1K on Page 14

NOTE: Ref # 3 is pointing to the top edge angle gusset. There are two types of gusset on the dryer. The photo above will help distinguish the difference between the two. The arrows are pointing to a tab on the gusset that makes them different (tabs are “bent” up in photo). Ref # 3a is used in two places only; 1) front right of dryer; 2) rear left of dryer, all others are Ref # 3.

3a

3

4

1B

9

10

14

12

11

10

9

8

7

5

4

3

2

3a

2

3

*

6

1A

Outer Screens

1. Main Structure Assembly

Figure 1J Outer Screens (View from Front End)

PNEG-545 100 Series Portable Dryer 13

1. Main Structure Assembly

17 19

15

16

20

18

Meter Roll Access Door

Outer Screens and Meter Roll Access Door Parts List (See Figure 1J and 1K)

Figure 1K

REF # PART # DESCRIPTION

1A D01-2466 COLUMN END PANEL FRONT RIGHT 1 1 1 1 1 1 1 1 1B D01-2467 COLUMN END PANEL FRONT LEFT 1 1 1 1 1 1 1 1

2 D01-0113 WALK RAIL MOUNTING BRACKET 10 16 18 20 22 24 28 32 3 D01-0152 TOP EDGE ANGLE GUSSET - L.H. 8 12 14 16 18 20 22 26

3a D01-0153 TOP EDGE ANGLE GUSSET - R.H. 2 2 2 2 2 2 2 2

4 D01-0127 SCREEN, ROOF SHEET 8 12 14 16 18 20 22 26 5 D31-0013 SCREEN, OUTSIDE WALL SHEET 8 12 14 16 18 20 22 26 6 D01-0128 SCREEN, HOPPER SHEET 8 12 14 16 18 20 22 26 7 D11-0005 FRAME RAIL, 8' RIGHT 1 7 D51-0002 FRAME RAIL, 12' RIGHT 1 7 D21-0011 FRAME RAIL, 14' RIGHT 1 7 D01-0538 FRAME RAIL, 16' RIGHT 1 7 D31-0044 FRAME RAIL, 18' RIGHT 1 7 D61-0002 FRAME RAIL, 20' RIGHT 1 7 D101-0002 FRAME RAIL, 22' RIGHT 1 7 D71-0001 FRAME RAIL, 26' RIGHT 1 8 D01-0005 SIDE LEG PORTABLE DRYER 6 8 10 12 14 16 16 20 9 D01-0004 GUSSET PLATE 10 14 16 18 20 22 24 28

10 D01-0007 CORNER LEG PORTABLE DRYER 4 6 6 6 6 6 8 8

11 D01-0012 HITCH BRACKET RIGHT 1 1 1 1 1 1 1 1 12 D01-0011 HITCH BRACKET LEFT 1 1 1 1 1 1 1 1 13 D01-0008 FRONT AND REAR FRAME TIE CHANNEL 2 4 4 4 4 4 6 6 14 D01-2435 BOTTOM AUGER BEARING PLATE 1 1 1 1 1 1 1 1 15 D01-0050 CONNECTOR SHEET 8 12 14 16 18 20 22 26 16 D01-0045 ACCESS DOOR 8 12 14 16 18 20 22 26 17 D01-0039 DOOR LATCH 16 24 28 32 36 40 44 52 18 S-6552 PIN, HAIR CLIP 3/32" 16 24 28 32 36 40 44 52 19 DC-1229 DECAL, WARNING METER ROLL ROT. 8 12 14 16 18 20 22 26 20 D01-0048 TROUGH PANEL WELDMENT 8 12 14 16 18 20 22 26

108T 1 12 114 116 118 120 122 126

QTY

14 PNEG-545 100 Series Portable Dryer

Clean-Out Doors

Front and rear handle mechanisms (rear shown in photo)

1

9

11

3a

4

3

5

2

NOTE: Ref # 9, 10 and 11 together create the clean-out door assembly. There are three different clean-out door assemblies that are used on GSI Network dryers:

1) 3-column clean-out door assembly (D51-0077). Ref # 8a on the part # listing (Page 16).

2) 4-column clean-out door assembly (D11-0032). Ref # 8b on the part # listing (Page 16).

3) 5-column clean-out door assembly (D01-0349). Ref # 8c on the part # listing (Page 16).

A 5-column clean-out door assembly (D01-0349) is shown in the photograph above.

4

2

13

3

7

5

12

11

10

9

13

10

11

6

Clean-out door hinge

Clean-out door handle mechanism

1. Main Structure Assembly

PNEG-545 100 Series Portable Dryer 15

Figure 1L

1. Main Structure Assembly

5

11

3a

14

2

3a

14

4

1a

Clean-Out Doors (Continued)

Figure 1M Center Handle Mechanisms (This Handle Mechanism Straddles the Center Cross Channels)

Clean-Out Doors Parts List

QTY

REF # PART # DESCRIPTION

1 D01-0264 PIVOT ROD 25.188" 2 2 2 2 2 2 2 2

1a D31-0162 PIVOT ROD 49.625" 1 1 1 1 1 2 2

2 D01-0296 LINKAGE BAR WELDMENT 2 4 4 4 4 4 6 6 3 D01-0261 LINKAGE BAR, 37" LONG 2 2 2 2 2 2 2 2

3a D01-0293 LINKAGE BAR, 30" LONG 2 2 2 2 2 4 4

4 D01-0294 CLEAN-OUT DOOR HANDLE 2 4 4 4 4 4 6 6 5 S-4378 PLASTIC GRIP 2 4 4 4 4 4 6 6 6 S-248 WASHER, FLAT 3/8 USS ZN 4 8 8 8 8 8 12 12 7 S-7241 COTTER PIN, 1/8 x 1-1/4 4 8 8 8 8 8 12 12

8a D51-0077 CLEAN-OUT DOOR ASSEMBLY 3-COLUMN 2 1 1

9 D21-0005 CLEAN-OUT DOOR, 67" 1 PER ASSEMBLY 10 D21-0012 SUPPORT CHANNEL, CLEAN-OUT DOOR 1 PER ASSEMBLY 11 D01-0308 CLEAN-OUT DOOR HINGE 2 PER ASSEMBLY 8b D11-0032 CLEAN-OUT DOOR ASSEMBLY 4-COLUMN 1 1 2 1 2 2

9 D31-0021 CLEAN-OUT DOOR, 91" 1 PER ASSEMBLY 10 D31-0130 SUPPORT CHANNEL, CLEAN-OUT DOOR 1 PER ASSEMBLY 11 D01-0308 CLEAN-OUT DOOR HINGE 2 PER ASSEMBLY 8c D01-0349 CLEAN-OUT DOOR ASSEMBLY 5-COLUMN 1 2 1

9 D01-0180 CLEAN-OUT DOOR, 115" 1 PER ASSEMBLY 10 D01-0307 SUPPORT CHANNEL, CLEAN-OUT DOOR 1 PER ASSEMBLY 11 D01-0308 CLEAN-OUT DOOR HINGE 3 PER ASSEMBLY 12 D01-0175 HINGE BRACKET 2 4 4 5 5 6 6 7 13 D01-0181 CLEAN-OUT EXTENSION, 119.75" 2 4 2 13 D31-0023 CLEAN-OUT EXTENSION, 90.75" 2 2 4 2 4 4 13 D21-0006 CLEAN-OUT EXTENSION, 66.75" 4 2 2 14 D01-0299 PIVOT ROD BRACKET 3 3 3 3 3 6 6

108T 112 114 116 118 120 122 126

16 PNEG-545 100 Series Portable Dryer

1. Main Structure Assembly

Aspirator end cap

Front end panels and support arms

1C

1D

2

3

1B

3

4

1A

5

6

7

8

11

12

3

9

10

Rear end panels

Front and Rear Plenum End Panels and Rear Access Doors

Front and Rear Plenum End Panels

PNEG-545 100 Series Portable Dryer 17

Figure 1N

1. Main Structure Assembly

Rear access door

Rear access door (Inside)

15

17

15

19

20 17

18

16

13

21

20

14

16

Rear Access Doors

Figure 1O

Front and Rear Plenum End Panels and Rear Access Doors Parts List (See Figure 1N and 1O)

REF # PART # DESCRIPTION

1A D01-2466 COLUMN END PANELS FRONT RIGHT 1 1 1 1 1 1 1 1 1B D01-2467 COLUMN END PANELS FRONT LEFT 1 1111111 1C D01-2476 COLUMN END PANELS REAR RIGHT 1 1 1 1 1 1 1 1 1D D01-2477 COLUMN END PANELS REAR LEFT 1 1111111

2 D01-1780-Y REAR END PANEL 1-29" DOOR 1 1 1 1 1 1 1 1 3325-1688-2 TOP ANGLE BRACKET FRONT AND REAR 3 3333333 4 D51-0004 FRONT END PANEL 1-36" 1 1 4 D01-1459 FRONT END PANEL 1-40" 1 1 4 D51-0131 FRONT END PANEL 1-42" 1 1 1 1 5 D51-0022 SUPPORT, CONTROL PANEL 3 3333333 6 D01-0663 FRONT FAN SUPPORT 1-28" 1 6 D51-0007 FRONT FAN SUPPORT 1-36" 1 6 D01-1458 FRONT FAN SUPPORT 1-40" 1 1 6 D51-0132 FRONT FAN SUPPORT 1-42" 1 1 1 1 7 D51-0021 STIFFENER, FRONT FAN SUPPORT 2 2 2 2 2 2 2 2 8 D01-0062 FRONT DIAGONAL SUPPORT CHANNEL 2 2222222

9 D31-0129 DIAGONAL SUPPORT ANGLE 2 2 2 2 2 2 2 2 10 D01-0481-MS REAR DISCHARGE BOX ASSEMBLY 1 1111111 11 D01-1510 ASPIRATOR END CAP 1 1 1 1 1 1 1 1 12DC-974 DECAL, DANGER FOOT IN AUGER 1 1111111 13 D03-0512 DOOR HANDLE LOCKING 1 1 1 1 1 1 1 1 14DC-973 DECAL, DANGER FIRE HAZARD 1 1111111 15 D01-1783-Y ASSIST HANDLE, 29" SQUARE DOOR 2 2 2 2 2 2 2 2 16 D01-1782-BLK FRAME ANGLE, 29" SQUARE DOOR 4 4444444 17 D01-1781-Y DOOR, 29" SQUARE 1 1 1 1 1 1 1 1 18 D01-1792 LATCH BAR 1 1111111 19 D01-0397 LATCH BRACKET 1 1 1 1 1 1 1 1 20401-4669-8 REAR ACC. DOOR HINGE, DOOR HALF 2 2222222 21 401-4630-0 HINGE BRACKET 2 2 2 2 2 2 2 2

QTY

108T 112 114 116 118 120 122 126

18 PNEG-545 100 Series Portable Dryer

Ladder and Step Assemblies

1

4

3

2

6

5

8

7

Fan Access Step

1. Main Structure Assembly

Figure 1P

Fan Access Step Parts List

REF # PART # DESCRIPTION

108T 112 114 116 118 120 122 126

1-4 D01-1198 FAN ACCESS STEP KIT 1 1 1 1 1 1 1 1

1 D01-1168 FAN ACCESS STEP L.H. MOUNT 1/KIT 2 D01-1166 FAN ACCESS STEP 1/KIT 3 D51-0022 SUPPORT, CONTROL PANEL 1/KIT 4 D01-1167 FAN ACCESS STEP R.H. MOUNT 1/KIT 5 6 7 8 D51-0021 STIFFENER, FRONT FAN SUPPORT 2 2 2 2 2 2 2 2

SEE REF # 5 ON PAGE 20. SEE REF # 6 ON PAGE 20. SEE REF # 7 ON PAGE 20.

QTY

PNEG-545 100 Series Portable Dryer 19

1. Main Structure Assembly

Front and rear ladder assembly

1

2

3

4

1

5

1

7

6

3

Ladder and Fan Assemblies

Figure 1Q

Ladder and Fan Assemblies Parts List

REF # PART # DESCRIPTION

1-4 D31-0293 LADDER ASSEMBLY, TALL PROFILE 1 1 2 2 2 2 2 2

1 D01-1012 LADDER BRACKET 4 PER ASSEMBLY 2 D31-0020 LADDER RAIL 2 PER ASSEMBLY 3 D01-0112 LADDER RUNG 10 PER ASSEMBLY 4 D01-0114 LADDER LOWER BRACKET 1 PER ASSEMBLY 5 CD-0544 GRILL GUARD: 36" 1 1 5 CD-0547 GRILL GUARD: 40 AND 42" 1 1 1 1 1 1 6 CD-0543-Y VENTURI: 36" OCHRE 1 1 6 CD-0545-Y VENTURI: 40" OCHRE 1 1 6 CD-0546-Y VENTURI: 42" OCHRE 1 1 1 1 7 D51-0007 FRONT FAN SUPPORT 1-36" 1 1 7 D01-1458 FRONT FAN SUPPORT 1-40" 1 1 7 D51-0132 FRONT FAN SUPPORT 1-42" 1 1 1 1

108T 112 114 116 118 120 122 126

QTY

20 PNEG-545 100 Series Portable Dryer

Bottom Auger

Bottom auger (view from center of dryer to the forward end.)

Bottom auger (view from center of dryer to the rear end.)

Bottom auger center bearing and su pport

Bottom auger rear bearing

6

7

8

7

5

2

1

3

2

4

2

1. Main Structure Assembly

Figure 1R

PNEG-545 100 Series Portable Dryer 21

1. Main Structure Assembly

19

Auger bearing

Rear discharge box

9

10

11

18

17

16

15

14

13

12

20

21

Bottom Auger (Continued)

Figure 1S

Bottom Auger Parts List (See Figure 1R and 1S)

REF # PART # DESCRIPTION

1 D01-1214 PLENUM CLOSURE DOOR, REAR 1 1 1 1 1 1 1 1 2D01-1134 PLENUM CLOSURE DOOR 3 567891012 3 D01-1819 BOTTOM AUGER 8' 1 3 D21-0017 AUGER BTM FRONT 1 1 1 3 D01-0607 AUGER BTM FRONT 1 3 D31-0092 AUGER BTM FRONT 1 1 3 D31-0092 AUGER BTM FRONT (116-3/8" LONG) 1 4 D01-0801 AUGER BTM REAR 12' 1 4 D31-0267 AUGER BTM REAR 1 1 1 2 2 4 D61-0184 AUGER BTM REAR (117-7/8" LONG) 1 5 D01-1290 HANGER BEARING BOTTOM J-PLATE 2 2 2 2 2 4 4 6 D01-1291 HANGER BEARING BOTTOM C-CHANNEL 1111122 7 D01-1246 HANGER BEARING ASSEMBLY (SHORT) 2 2 2 2 2 3 3 8 D31-0076 SHAFT, AUGER SPLICE 2222233

9-19 D01-0481-MS DISCHARGE BOX ASSEMBLY 1 1 1 1 1 1 1 1

9 D01-1884 DISCHARGE WELDMENT 1/ASSEMBLY 10 D01-1886 MOISTURE SAMPLER TUBE COVER PLATE 1/ASSEMBLY 11 D01-0405 GRAIN SAMPLER ASSEMBLY 1/ASSEMBLY 12 D01-1752 DISCHARGE SIDE COVER 1/ASSEMBLY 13 D01-1751 DISCHARGE SIDE PANEL MC 1/ASSEMBLY 14 D31-0298 DISCHARGE SIDE PANEL 1/ASSEMBLY 15 D01-1885 MOISTURE SAMPLER COVER PLATE 1/ASSEMBLY 16 D01-1650 REAR AUGER BEARING SHIELD 1/ASSEMBLY 17 D31-0299 DISCHARGE BOX BEARING PLATE 1/ASSEMBLY 18 D01-0466 DISCHARGE TOP PANEL 1/ASSEMBLY 19 D01-0467 DISCHARGE TOP FLAPPER 1/ASSEMBLY 20 D32-0001 FLANGETTE BEARING 1 1 1 1 1 1 1 1 21 D31-0005 SHAFT, TOP AND BOT AUGER STUB 1 1111111

* D31-0079 DISCHARGE AUGER WELDMENT 1 1 1 1 1 1 1 1

* NOT SHOWN

108T 112 114 116 118 120 122 126

QTY

22 PNEG-545 100 Series Portable Dryer

Top Auger with Wet Bin Assembly

Top auger with wet bin (switch paddle end)

12

Top auger (fill end)

2

1

3

9

14a

5

11

9

14

13

4

1

10

7

8

1

8a

6

1. Main Structure Assembly

Figure 1T

PNEG-545 100 Series Portable Dryer 23

1. Main Structure Assembly

Top auger bearing support

Top auger bearing support (inside view)

22

25

10

21

20

19

18

22

21

23

7

24

7

16

15

17

16

Top Auger with Wet Bin Assembly (Continued)

Figure 1U

24 PNEG-545 100 Series Portable Dryer

1. Main Structure Assembly

Top Auger with Wet Bin Assembly Parts List (See Figure 1T and 1U)

REF # PART # DESCRIPTION

1 D01-1521 WET BIN SIDE, 4' SIDE GALV. PERF 4 4 2 4 2 4 1 D01-1522 WET BIN SIDE, 6' SIDE GALV. PERF 4 2 4 6 4 6 6 2 D01-0103 MERCURY SWITCH SHAFT 1 1 1 1 1 1 1 1 3 D21-0003 TOP EDGE ANGLE 71.875" 4 2 2 3 D31-0004 TOP EDGE ANGLE 95.875" 2 2 4 2 4 4 3 D01-0168 TOP EDGE ANGLE 119.875" 2 4 2

3a D31-0003 TOP EDGE ANGLE SPLICE 2 2 2 2 2 4 4

5 D01-0156 CHANNEL-TOP AUGER HOUSING 2 2 2 2 2 2 2 2 6 D01-0167 MERCURY SWITCH PADDLE WELDMENT 1 1 1 1 1 1 1 1 7 D01-0811 AUGER TOP WELDMENT 8' BASKET 1 7 D21-0015 AUGER TOP FRONT WELDMENT 1 1 1 7 D01-0608 AUGER TOP FRONT WELDMENT 16' BASKET 1 7 D31-0091 AUGER TOP FRONT WELDMENT 1 1 1 7 D01-0801 AUGER TOP/BOT REAR WELDMENT 12' BASKET 1 7 D31-0267 AUGER TOP AND BOTTOM WELDMENT 1 1 1 2 2 7 D61-0184 AUGER WELDMENT 117-7/8" 1 8 D01-0148 TOP AUGER HOUSING HINGE R.H. 2 2 2 2 2 2 2 2

8a D01-0147 TOP AUGER HOUSING HINGE L.H. 2 2 2 2 2 2 2 2

9 D01-1525 WET BIN END 2 2 2 2 2 2 2 2 10 D21-0002 TOP AUGER TROUGH SIDE/6' 2 2 10 D31-0010 TOP AUGER TROUGH SIDE/8' 2 2 4 2 4 4 10 D01-0161 TOP AUGER TROUGH SIDE/10' 2 4 2

11 D01-1650 REAR AUGER BEARING COVER 1 1 1 1 1 1 1 1 12 D31-0028 TOP AUGER HOUSING END 2 2 2 2 2 2 2 2 13 D32-0001 BEARING 1-1/2" DIA W/FLANGETTE 2 2 2 2 2 2 2 2 14 D31-0090 SHAFT, TOP AUGER FRONT (WITH KEYWAY) 1 1 1 1 1 1 1 1

14a D31-0005 SHAFT, TOP AUGER STUB REAR 1 1 1 1 1 1 1 1

15 D01-1123 TOP AUGER COVER, 30.25" 1 1 1 1 1 1 1 1 15 D01-1124 TOP AUGER COVER, 24.25" 2 2 3 4 5 7 5 7 15 D01-1125 TOP AUGER COVER, 20.25" 2 2 2 2 2 4 4 16 D31-0015 TOP AUGER BEARING SUPPORT 1 1 1 1 1 2 2 17 D31-0011 CENTER STABILIZER BEAM 1 1 1 1 1 2 2 18 D31-0009 GUSSET ATTACH BRACKET 2 2 2 2 2 4 4 19 D31-0001 CENTER HAND RAIL GUSSET L.H. 2 2 2 2 2 4 4 20 D31-0002 CENTER HAND RAIL GUSSET R.H. 2 2 2 2 2 4 4 21 D21-0001-Y HAND RAIL SUPPORT, 1" EMT x 71.75" 4 2 2 21 D31-0006-Y HAND RAIL SUPPORT, 1" EMT x 95.75" 2 4 2 4 4 21 D01-0151-Y HAND RAIL, 1" EMT x 119.75" LONG 2 2 4 2 22 D01-0140 HANGER BRACKET - HANDRAIL GALV. 8 16 16 16 16 16 24 24 23 D31-0008 TOP AUGER TROUGH SPLICE 2 2 2 2 2 4 4 24 D01-1245 TOP AUGER BEARING HANGER ASSEMBLY 1 1 1 1 1 2 2 25 D31-0076 SHAFT, AUGER SPLICE 1 1 1 1 1 2 2

108T 112 114 116 118 120 122 126

QTY

PNEG-545 100 Series Portable Dryer 25

2. Auger and Meter Roll Drive Trains

Bottom auger drive components

Bottom auger motor and motor mount

Forward drive tension adjustment

Rear drive tension adjustment

13

15

17

18

16

13

10

12

5

13

4

6

5

11

4

3

2

1

8

9

7

6

11

14

16

Bottom Auger Drive

26 PNEG-545 100 Series Portable Dryer

Figure 2A

Bottom Auger Drive (Continued)

21

19

20

22

Figure 2B Bottom Auger and Metering Roll Drive Guard

2. Auger and Meter Roll Drive Trains

REF # PART # DESCRIPTION

1 D01-1376 BOTTOM FRONT ANGLE BRACKET 1 1 1 1 1 1 1 1 2 D02-0067 BELT - V BX85 2 2 2 MHC00490 BELT - V BX82 2 2 2 2 2 2 3 D03-0174 SHEAVE 2.5 D x 7/8" BORE 1 1 3 2818-2 SHEAVE 2 GR 3.35 D x 1-1/8" 1 1 1 3 D62-0003 SHEAVE 2 GR 4.25 D x 1-3/8" 1 1 1 4 D01-0012 HITCH BRACKET, RIGHT 1 1 1 1 1 1 1 1 5 D01-1373 BELTGUARD, UNLOAD MOTOR SHROUD 1 1 1 1 1 1 1 1 6 D01-0029 HITCH WELDMENT 1 1 1 1 1 1 1 1 7 D01-0011 HITCH BRACKET, LEFT 1 1 1 1 1 1 1 1 8 D01-2435 BOTTOM AUGER BEARING PLATE 1 1 1 1 1 1 1 1 9 D03-0304 SHEAVE 2 GR 20" GRIPBELT 1 1 1 1 1 1 1 1

10 D32-0019 BUSHING Q1-1 1/2" SPLIT TAPER 1 1 1 1 1 1 1 1

11 D01-0065 SPACER, BEARING SHIELD 2 2 2 2 2 2 2 2

*12 D03-1106 MOTOR 1.5 HP 1 PH 1800 RPM 1 1

12 112-3 MOTOR 1.5 HP 3 PH 1800 RPM 1 1

*12 D03-1109 MOTOR 5 HP 1 PH 1800 RPM 1 1 1

12 500-3 MOTOR 5 HP 3 PH 1800 RPM 1 1 1

*12 D03-1010 MOTOR 7.5 HP 1 PH 1800 RPM 1

12 712-3 MOTOR 7.5 HP 3 PH 1800 RPM 1 1 12 1000-3 MOTOR 10 HP 3 PH 1800 RPM 1 13 D01-0081 MOTOR MOUNT - BOTTOM AUGER 1 1 1 1 1 1 1 1 14 D01-0008 FRONT AND REAR FRAME TIE CHANNEL 2 4 4 4 4 4 6 6 15 D01-0007 CORNER LEG 4 4 6 6 6 6 8 8 16 D01-0017 MOTOR ADJUSTMENT BRACKET 2 2 2 2 2 2 2 2 17 D11-0005 FRAME RAIL, 8' RIGHT 1 17 D51-0002 FRAME RAIL, 12' RIGHT 1 17 D21-0011 FRAME RAIL, 14' R.H. 1 17 D01-0538 FRAME RAIL, 16' R.H. 1 17 D31-0044 FRAME RAIL, 18' R.H. 1 17 D61-0002 FRAME RAIL, 20' R.H. 1 17 D101-0002 FRAME RAIL, 22' R.H. 1 17 D71-0002 FRAME RAIL, 26' R.H. 1 18 D01-0016 MOTOR MOUNT SUPPORT BRACKET 1 1 1 1 1 1 1 1 19 D01-1372 BELTGUARD, UNLOAD FRONT SHIELD 1 1 1 1 1 1 1 1 20 PR-331 PEAK CAP HANDLE 2 2 2 2 2 2 2 2 21 DC-971 DECAL, BELT DRIVE WARNING 2 2 2 2 2 2 2 2 22 DC-972 DECAL, CHAIN WARNING 2 2 2 2 2 2 2 2

* Ref # 12, Part # D03-1109 and D03-1010 are Single Phase Motors.

108T 112 114 116 118 120 122 126

QTY

PNEG-545 100 Series Portable Dryer 27

2. Auger and Meter Roll Drive Trains

Belt guard upper mount

Top auger drive components

T op auger belt guard cover

4

5

3

2

1

6

1

13

12

14

Top Auger Drive

Figure 2C

28 PNEG-545 100 Series Portable Dryer

Top Auger Drive (Continued)

7

8

9

10

11

2. Auger and Meter Roll Drive Trains

Figure 2D Top Auger Motor and Moto r Mount

Top Auger Drive Parts List (See Figure 2C and 2D)

REF # PART # DESCRIPTION

1 D01-0453 TOP AUGER BELTGUARD BODY 1 1 1 1 1 1 1 1 2 D52-0001 SHEAVE 2 GR 16" GRIPBELT 1 1 1 1 1 1 1 1 3 D32-0019 BUSHING Q1 - 1-1/2" SPLIT TAPER 1 1 1 1 1 1 1 1 4 D01-0464 BELT-V BX97 2 2 2 2 2 2 2 2 5 D03-0174 SHEAVE 2.5 D x 7/8" BORE 1 1 5 2818-2 SHEAVE 2 GR 3.35 D x 1-1/8" BORE 1 1 1 5 D62-0003 SHEAVE 2 GR 4.25 D x 1-3/8" 1 1 1 6 D01-0155 MOUNTING BRACKET - BELT GUARD SPCR 1 1 1 1 1 1 1 1 7 D01-0424 DRYER TOP HAND HOLD 1 1 1 1 1 1 1 1

*8 D03-1107 MOTOR 2 HP 1 PH 1800 RPM 1 1

8 200-3 MOTOR 2 HP 3 PH 1800 RPM 1 1

*8 D03-1109 MOTOR 5 HP 1 PH 1800 RPM 1 1 1

8 500-3 MOTOR 5 HP 3 PH 1800 RPM 1 1 1

*8 D03-1010 MOTOR 7.5 HP 1 PH 1800 RPM 1

8 712-3 MOTOR 7.5 HP 3 PH 1800 RPM 1 1 8 1000-3 MOTOR 10 HP 3 PH 1800 RPM 1

9 D01-0173 TOP MOTOR MOUNT WELDMENT 1 1 1 1 1 1 1 1 10 D01-0465 TURNBUCKLE 1/2" x 6" PLATED 1 1 1 1 1 1 1 1 11 D01-0170 ANCHOR BRACKET-MOTOR MOUNT 1 1 1 1 1 1 1 1 12 D01-0452-Y TOP AUGER BELTGUARD COVER OCHR 1 1 1 1 1 1 1 1 13 DC-971 DECAL, BELT DRIVE WARNING 2 2 2 2 2 2 2 2 14 FH-4429-1 LATCH 3 3 3 3 3 3 3 3

REF # 8, PART # D03-1109 AND D03-1010 ARE SINGLE PHASE MOTORS

108T 112 114 116 118 119 122 126

QTY

PNEG-545 100 Series Portable Dryer 29

2. Auger and Meter Roll Drive Trains

SCR motor/reduction drive and motor mount assembly

Meter roll drive train components

14

2

3

4

5

6

12

17

15 16

13

12

9

8

11

9

14

1

10

8

7

Metering Roll Drive

30 PNEG-545 100 Series Portable Dryer

Figure 2E

Metering Roll Drive (Continued)

20

18

19

21

18

19

Rear meter roll bearing

Front meter roll bearing

Figure 2F

Metering Roll Drive Parts List (See Figure 2E and 2F)

2. Auger and Meter Roll Drive Trains

REF # PART # DESCRIPTION

1 D01-0007 CORNER LEG PORTABLE DRYER 4 6 6 6 6 6 8 8 2 D11-0004 FRAME RAIL, 8' LEFT 1 2 D51-0001 FRAME RAIL, 12' LEFT 1 2 D21-0010 FRAME RAIL, 14' LEFT 1 2 D01-0537 FRAME RAIL, 16' LEFT 1 2 D31-0043 FRAME RAIL, 18' LEFT 1 2 D61-0001 FRAME RAIL, 20' LEFT 1 2 D101-0001 FRAME RAIL, 22' LEFT 1 2 D71-0002 FRAME RAIL, 26' LEFT 1 3 D01-0016 MOTOR MOUNT SUPPORT BRACKET 1 1111111 4 D01-0081 MOTOR MOUNT 1 1 1 1 1 1 1 1 5 D01-0704 SCR MOTOR GEARBOX MOUNT 1 1111111 6 D01-0008 FRONT AND REAR FRAME TIE CHANNEL 2 4 4 4 4 4 6 6 7 D03-0232 MOTOR 3/4 HP DC W/GEAR BOX 50:1 1 1111111 8 D01-2435 BOTTOM AUGER BEARING PLATE 1 1 1 1 1 1 1 1

9 D02-0029 SPROCKET 40 H 30 2 2222222 10 D31-0316 FRONT BOTTOM AUGER SHAFT 1 1 1 1 1 1 1 1 11 D32-0001 FLANGETTE BEARING 1-1/2" 2 2222222 12 D01-0196 SPROCKET IDLER ASSEMBLY 2 2 2 2 2 2 2 2 13 D03-0257 SPROCKET 4015 x 7/8" BORE W/KEYWAY 1 1111111 14 S-9168 KEY SQUARE 1/4" x 1" 2 2 2 2 2 2 2 2 15 S-6290 CHAIN #40 ROLLER CHAIN 7 ft. 7 ft. 7 ft. 7 ft. 7 ft. 7 ft. 7 ft. 7 ft. 16 D02-0031 #40 CHAIN CONNECTING LINK 1 1 1 1 1 1 1 1 17DC-972 DECAL, CHAIN WARNING 22222222 18 D01-0003 ADAPTOR PLATE 4 4 4 4 4 4 4 4 19GK1583 FLANGETTE BEARING 1", W/LOCK COLLAR44444444 20 D01-0006 METER ROLL DRIVE SHAFT (FRONT) 2 2 2 2 2 2 2 2 21 D01-0272 METER ROLL SHAFT STUB (REAR) 2 2222222

108T 112 114 116 118 120 122 126

QTY

PNEG-545 100 Series Portable Dryer 31

3. Fan/Heaters

Fan/heater housing assembly

36'', 40" and 42" burner support and collector cup

5

8

7

6

10

9

4

2

3

1

Fan/Heater Housing Assembly

Figure 3A

32 PNEG-545 100 Series Portable Dryer

Fan/Heater Housing Assembly Parts List (See Figure 3A)

3. Fan/Heaters

REF # PART # DESCRIPTION

1 D01-1963 WRAPPER, 36" FAN/HEATER 1 1 1 D01-1997 WRAPPER, 40" FAN/HEATER 1 1 D01-1964 WRAPPER, 42" FAN/HEATER 1 1 1 1 2D01-1452 STRAIGHTENING VANE, 36-42" F/H 11 111111111111 3 D01-1480 INNER CAN, 36" F/H 1 1 3 D01-1479 INNER CAN, 40" F/H 1 3 D01-1451 INNER CAN, 42" F/H 1 1 1 1 4401-5759-6-BACCESS DOOR - GALV FAN BLACK 1 1 11111 5 069-1303-2 SIGHT GLASS 1 1 1 1 1 1 1 6DC-1224 DECAL, DANGER HIGH-VOLTAGE 1 1 11111 7 DC-1225 DECAL, WARNING ROTATING BLADE 1 1 1 1 1 1 1 8DC-1227 DECAL, WARNING FIRE 1 1 11111 9 D01-1484 COLLECTOR CUP, 36" FAN/HEATER 1 1 9 D01-1485 COLLECTOR CUP, 40" FAN/HEATER 1

9 TF-1217 COLLECTOR CUP, 42" FAN/HEATER 1 1 1 1 10 D01-1482 SUPPORT BRACKET, 36" FAN/HEATER 1 1 10 D01-1483 SUPPORT BRACKET, 40" FAN/HEATER 1 10TF-1216 SUPPORT BRACKET, 42" FAN/HEATER 1111

3612 3615 4015 4220 4225 4230 4240

QTY

Matching the right size fan/heater to the model number of the dryer

Figure 3B

PNEG-545 100 Series Portable Dryer 33

3. Fan/Heaters

1

2

3

4

Fan motor and motor mount

Fan blade and bushing

Fan Motor, Motor Mount and Fan Blade

Figure 3C

Fan Motor, Motor Mount and Fan Blade Parts List

FAN/

HEA TER

(DIA. HP)

36" 12 HP

36" 15 HP

40" 15 HP

42" 20 HP

42" 25 HP

42" 30 HP

42" 40 HP

* NOT SHOWN

REF #

PART #

220V 1 PH 208V 3 PH 220V 3 PH 440V 3 PH 575V 3 PH

1 D01-1478 D01-1478 D01-1478 D01-1478 D01-1478 MOTOR MOUNT * CD-0233 CD-0233 CD-0233 CD-0233 CD-0233 MOTOR MOUNT ADAPTER 2 CD-0110 CD-0239 CD-0239 CD-0239 CH-6819 MOTOR 3 D01-0468 D01-0468 D01-0468 D01-0468 D01-0468 FAN BLADE 4 FH-1009 FH-1009 FH-1009 FH-1009 FH-1009 BUSHING 1 D01-1478 D01-1478 D01-1478 D01-1478 D01-1478 MOTOR MOUNT 2 002-1073-2 CH-1050 CH-1050 CH-1050 CH-6820 MOTOR 3 D82-0002 D82-0002 D82-0002 D82-0002 D82-0002 FAN BLADE 4 FH-1009 FH-6963 FH-6963 FH-6963 FH-6963 BUSHING 1 D01-1481 D01-1481 D01-1481 D01-1481 D01-1481 MOTOR MOUNT 2 CD-0571 CH-1050 CH-1050 CH-1050 CH-6820 MOTOR 3 D03-0567 D03-0567 D03-0567 D03-0567 D03-0567 FAN BLADE 4 GC03810 GC03810 GC03810 GC03810 GC03810 BUSHING 1 N/A D01-1453 D01-1453 D01-1453 D01-1453 MOTOR MOUNT 2 N/A CH-1051 CH-1051 CH-1051 2000-3-5 MOTOR 3 N/A D01-0470 D01-0470 D01-0470 D01-0470 FAN BLADE 4 N/A GC03810 GC03810 GC03810 GC03810 BUSHING 1 N/A D01-1474 D01-1474 D01-1474 D01-1474 MOTOR MOUNT 2 N/A C-2049 C-2049 C-2049 CH-6692 MOTOR 3 N/A D01-0471 D01-0471 D01-0471 D01-0471 FAN BLADE 4 N/A CE-00617 CE-00617 CE-00617 CE-00617 BUSHING 1 N/A D01-1474 D01-1474 D01-1474 D01-1474 MOTOR MOUNT 2 N/A TFH-2011 TFH-2011 TFH-2011 CH-6917 MOTOR 3 N/A D01-0472 D01-0472 D01-0472 D01-0472 FAN BLADE 4 N/A CE-00617 CE-00617 CE-00617 CE-00617 BUSHING 1 N/A D01-1475 D01-1475 D01-1475 D01-1475 MOTOR MOUNT 2 N/A CH-6848 CH-6848 CH-6848 CH-6887 MOTOR 3 N/A D01-0473 D01-0473 D01-0473 D01-0473 FAN BLADE 4 N/A PT0784 PT0784 PT0784 PT0784 BUSHING

DESCRIPTION

34 PNEG-545 100 Series Por table Dryer

Air Mixer Assembly

1

1a

2

3. Fan/Heaters

Figure 3D Air Mixer Assembly (36'' Air Mixer Shown in Photo)

Air Mixer Assembly Parts List

REF # PART # DESCRIPTION 36'' F/H 40 '' F/ H 42'' F/H

1-2 CD-0113 AIR MIXER ASSEMBLY, 36" 1

1 AND 1a D01-1303 AIR MIXER CAN, 36" W/ACCESS 2/ASSEMBLY

2 CD-0083 AIR MIXER VANE 8/ASSEMBLY

1-2 CD-0117 AIR MIXER ASSEMBLY, 40" 1

1 AND 1a D01-1218 AIR MIXER CAN, 40" W/ACCESS 2/ASSEMBLY

2 CD-0083 AIR MIXER VANE 8/ASSEMBLY

1-2 CD-0118 AIR MIXER ASSEMBLY, 42" 1

1 AND 1a CD-0192 AIR MIXER CAN, 42" 2/ASSEMBLY

2 CD-0083 AIR MIXER VANE 8/ASSEMBLY

PNEG-545 100 Series Portable Dryer 35

3. Fan/Heaters

Ref # 9 and 10 are used in LP fan/heaters only.

9

10

Ignitor

4

5

6

7

8

Flame probe

1

2

3

Flame Probe, Ignitor and Burner Assemblies

Flame Probe, Ignitor and Burner Assemblies Parts List

REF # PART # DESCRIPTION 3615 4015 4220 4225 4230 4240

10 HF-7207 VAPORIZER COIL 36-42" 10-17 HP 1 1 1 10 HF-7251 VAPORIZER 3/4" 3 WRAP 36-42" 1 1 10 HF-7319 VAPOR COIL (SPIRAL) 42" 40 HP 1

36 PNEG-545 100 Series Por table Dryer

Figure 3E Ignitor and Flame Probe Assemblies

Burner housing high-limit switch

36'' Fan/heater burner assembly

40'' and 42" Fan/heater burner assembly

14

15

16

17

22

18

20

21

23

24

19

12

13

11

3. Fan/Heaters

Flame Probe, Ignitor and Burner Assemblies (Continued)

Figure 3F

PNEG-545 100 Series Portable Dryer 37

3. Fan/Heaters

Flame Probe, Ignitor and Burner Assemblies Parts List (See Figure 3E and 3F)

REF # PART # DESCRIPTION 36'' F/H 40'' F/H 42'' F/H

1-3 TF-1559-N FLAME PROBE ASSY NETWK 1 1 1

1 HH-7025 BOOT 8MM SILICON 90° 1/ASSEMBLY 2 THH-4179 FLAME SENSOR 6" LONG ROD 1/ASSEMBLY 3 CD-0187 FLAME SENSOR BRACKET 1/ASSEMBLY

4-8 TF-1558 IGNITOR ASSEMBLY 1 1 1

4 HF-7204 DUAL PROBE IGNITOR BRACKET 1/ASSEMBLY 5 D01-0878 IGNITOR AIR DEFLECTOR ANGLE 1/ASSEMBLY 6 HF-7201 IGNITOR HALF CLAMP 2/ASSEMBLY 7 CD-0238 IGNITOR FLAME 2/ASSEMBLY 8 TF-1867 IGNITION WIRE ASSY (INCLUDES BOTH WIRES) 1/ASSEMBLY

9 HH-7056 CONE 36/42" BURNER S.S. 1 1 1 10 SEE CHART ON PAGE 36. 11 THH-4064 UNILET TYPE LRL CONDUIT BX1/2" 1 1 1 12 027-1006-9 THERMOSTAT - HIGH-LIMIT 200F AUT 1 1 1 13 D01-1473 HOUSING HIGH-LIMIT PLATE 1 1 1 14 NO NUMBER LID FOR LRL CONDUIT BOX IS PART OF ITEM 11 NOT APPLICABLE 15 TFC-0076 NEOPRENE GASKET, CONDUIT BODY 1 1 1

16-20 BA-36 36" BURNER ASSEMBLY 1

16 THF-3038 DIVERTER BRACKET 36" AND 40" 3/ASSEMBLY 17 THF-3038P DIVERTER BRACKET 36" AND 40" PERFD 4/ASSEMBLY 18 THF-3039 DIVERTER BRACKET 36" AND 40" W/HOLE 1/ASSEMBLY 19 THF-3057 FLAME SPREADER 36-42" 1/ASSEMBLY 20 CD-0091 BURNER WELDMENT CD 36" AND 40" 1/ASSEMBLY

21-24 BA-40-2 40" BURNER ASSEMBLY 1

21 CD-0448P DIVERTER BRACKET 42" PERFD 4/ASSEMBLY 22 CD-0448 DIVERTER BRACKET 42" 4/ASSEMBLY 23 CD-0208 BURNER WELDMENT CD 42" 1/ASSEMBLY 24 THF-3057 FLAME SPREADER 36-42" 1/ASSEMBLY

21-24 BA-42 42" BURNER ASSEMBLY 1

21 CD-0448P DIVERTER BRACKET 42" PERFD 4/ASSEMBLY 22 CD-0448 DIVERTER BRACKET 42" 4/ASSEMBLY 23 CD-0208 BURNER WELDMENT CD 42" 1/ASSEMBLY 24 THF-3057 FLAME SPREADER 36-42" 1/ASSEMBLY

38 PNEG-545 100 Series Por table Dryer

LP Pipe Train Assemblies

36" Vaporizer coil connection and adjustment brackets

6

24

36" Fan/heater LP pipe train assembly

27

29

28

15

14

12

16

17

19

17

20

22

21

23

13

12

2

11

9

4

10

8

5

4

3

2

1

7

18

3. Fan/Heaters

Figure 3G

PNEG-545 100 Series Portable Dryer 39

3. Fan/Heaters

REF # PART # DESCRIPTION 36" LP F/H

36'' Fan/Heater LP Pipe Train Assembly Parts List

1 THH-4120 ELBOW, 3/4"-90° SCH 40 1 2 THH-4121 NIPPLE, 3/4" CLOSE SCH 40 2 3 007-1048-3 BALL VALVE, 3/4" W/LEVER HANDLE 1 4 THH-4125 NIPPLE, 3/4" x 2 SCH 40 2 5 THH-4154 TEE, 3/4" x 3/4" x 1/4" SCH 40 1 6 HH-2984 GAUGE, PRESSURE 0-30# LP 1 7 THH-4136 NIPPLE, 3/4" x 3" SCH 40 1 8 056-2223-8 VALVE, SOLENOID 3/4" NPT 115V DIN 1

9 056-2228-7 VALVE, SOLENOID 3/4" NPT 115V BYP 1 10 THH-4066 ELBOW 3/4-90° STREET SCH 40 1 11 THH-4149 ELBOW, 3/4"-1/2" REDUCER SCH 40 1 12 HH-2029 NIPPLE, 1/2" x 1-1/2" SCH 40 2 13 HH-1453 TEE, 1/2" x 1/2" x 1/2" SCH 40 1 14 HH-7013 SWITCH SCREW-IN VAPOR HIGH-LIMIT 1 15 THH-4071 ELBOW 1/2"-90° SCH 40 1 16 TFC-0023-50 REGULATOR, 1/2" NPT 50 PSI 1 17 D07-0019 NIPPLE, 1/2" x 1-1/2" SCH 80 2 18 031-1008-7 PRESSURE RELIEF VALVE 300 PSI 1 19 HH-4846 TEE, 1/2" x 1/2" x 1/4" SCH 80 1 20 HH-1251 STRAINER, 1/2" “Y” SCH 80 1 21 HH-1932 ELBOW, 1/2" PIPE - 1/2" FLARE BRASS 1 22 TFC-0095 HOSE, 1/2" x 24" LP GAS 2 23 TF-1227 PIPE TRAIN BRACKET FOR 36 AND 42" 1 24 326-1047-9 U-BOLT 5/16"-18 x 1-3/8" x 2-3/16" 3 25 401-5503-8 PLUMBING MOUNTING BRACKET 1 26 401-5255-5 PLUMBING MOUNTIN G BASE BRACKET 1 27 HH-4847 ELBOW, 1/2"-90° SCH 80 2 28 D01-2217 VAPORIZER SUPPORT PLATE BLACK 1 29 410-1783-1-B VAPORIZER ADJUSTING WELDMENT 1/2" 1

REF # PART # DESCRIPTION

* CD-0150 ORIFICE FOR 36" FANS W/15 HP MOTORS .328"

* NOT SHOWN

ORIFICE

SIZE

40 PNEG-545 100 Series Por table Dryer

3. Fan/Heaters

40'' and 42'' with 20 HP and smaller motors vaporizer coil connection and adjustment brackets

40'' and 42'' with 25 HP and larger motors vaporizer coil connection and adjustment brackets

24 25

5 6

23

40" and 42" LP pipe train assemblies

14

23

4

2

3

2

1

7

8

2

1

10

9

13

2

11

12

15

12

16

17

18

17

20

21

29

27

30

31

27

28

26

19

22

LP Pipe Train Assemblies (Continued)

PNEG-545 100 Series Portable Dryer 41

Figure 3H

3. Fan/Heaters

40'' and 42'' LP Pipe Train Assembly Parts List

REF # PART # DESCRIPTION

1 THH-4115 ELBOW, 1"-90° SCH 40 2 2 2 007-1104-4 NIPPLE, CLOSE 1" 4 4 3 007-1296-8 BALL VALVE, 1" WITH LEVER HANDLE 1 1 4 007-1106-9 TEE, 1" x 1" x 3/4" 1 1 5 D07-0027 REDUCER, 3/4"-1/4" HEX BUSHING 1 1 6 HH-2984 PRESSURE GAUGE, 0-30# LP 1 1 7 THH-4037 NIPPLE, 1" x 2-1/2" SCH 40 1 1 8 056-2224-6 VALVE, SOLENOID 1" NPT 115V DIN 1 1

9 056-2230-3 VALVE, SOLENOID 1" NPT 115V BYPASS 1 1 10 007-1242-2 NIPPLE, 1" x 2" SCH 40 1 1 11 007-1288-5 ELBOW, 1"-1/2" SCH 40 1 1 12 HH-2029 NIPPLE, 1/2" x 1-1/2" SCH 40 2 2 13 HH-1453 TEE, 1/2" x 1/2" x 1/2" SCH 40 1 1 14 HH-7013 SWITCH SCREW-IN VAPOR HIGH-LIMIT 1 1 15 THH-4071 ELBOW 1/2"- 90° SCH 40 1 1 16 TFC-0023-50 REGULATOR, 1/2" NPT - CSA 50 PSI 1 1 17 D07-0019 NIPPLE, 1/2" x 1-1/2" SCH 80 2 2 18 HH-4846 TEE, 1/2" x 1/2" x 1/4" SCH 80 1 1 19 031-1008-7 PRESSURE RELIEF VALVE 300 PSI 1 1 20 HH-1251 STRAINER, 1/2" “Y” SCH 80 1 1 21 HH-1932 ELBOW, 1/2" PIPE - 1/2" FLARE BRASS 1 1 22 TF-1227 PIPE TRAIN BRACKET FOR 36 AND 42" 1 1 23 326-1047-9 U-BOLT 5/16-18 x 1-3/8 x 2-3/16 3 3 24 401-5503-8 PLUMBING MTG BRACKET 1 1 25 401-5255-5 PLUMBING MTG BASE BRKT 1 1 26 HH-4847 ELBOW, 1/2"-90° SHC 80 2 * 27 D01-2217 VAPORIZER SUPPORT PLATE BLACK 1 1 28 410-1783-1-B VAPORIZER ADJUSTING WELDMENT 1/2" 1 * 29 D01-2220 VAPORIZER ADJUSTING WELDMENT 3/4" * 1 30 007-1930-2 REDUCER, BELL 3/4" - 1/2" SCH 80 * 2 31 HH-1082 ELBOW, 1/2"-90°STREET SCH 80 * 2

40 AND 42'' LP F/H

W/15 AND 20 HP

MOTORS

40 AND 42'' LP F/H

W/ 25 HP AND LARGER

MOTORS

REF # PART # DESCRIPTION ORIFICE SIZE

* THF-3058 ORIFICE FOR 40" FANS W/15 HP MOTORS .344"

* THF-3247 ORIFICE FOR 42" FANS W/20 HP MOTORS .375"

* THF-3249 ORIFICE FOR 42" FANS W/25 HP MOTORS .391"

* THF-3059 ORIFICE FOR 42" FANS W/30 HP MOTORS .438"

* THF-3252 ORIFICE FOR 42" FANS W/40 HP MOTORS .453"

* NOT SHOWN

42 PNEG-545 100 Series Por table Dryer

NG Pipe Train Assemblies

13 14

5

6

1

2

3

2

4

7

9

7

8

2

10

11

12

3. Fan/Heaters

Figure 3I 36" Fan/Heater NG Pipe Train Assembly

36'' Fan/Heater NG Pipe Train Assembly

REF # PART # DESCRIPTION 36'' FAN

1 007-1307-3 ELBOW, 1"-3/4" 1 2 007-1104-4 NIPPLE, CLOSE 1" 3 3 007-1296-8 BALL VALVE, 1" W/LEVER HANDLE 1 4 007-1106-9 TEE, 1" x 1" x 3/4" 1 5 D07-0027 REDUCER, 3/4"-1/4" HEX BUSHING 1 6 D08-0022 GAUGE, PRESSURE 0-15# 1 7 007-1242-2 NIPPLE, 1" x 2" SCH 40 2 8 THH-4115 ELBOW, 1"-90° SCH 40 1

9 056-2224-6 VALVE, SOLENOID 1" NPT 115V DIN 1 10 056-2230-3 VALVE, SOLENOID 1" NPT 115V W/BYP 1 11 THH-4164 ELBOW, 1"-90° STREET SCH 40 1 12 326-1047-9 U-BOLT 5/16"-18 x 1-3/8" x 2-3/16" 2 13 401-5503-8 PLUMBING MOUNTING BRACKET 1 14 401-5255-5 PLUMBING MOUNTING BASE BRACKET 1

REF # PART # DESCRIPTION

* THF-3244 ORIFICE FOR 36" FANS W/15 HP MOTORS .500"

* NOT SHOWN

ORIFICE

SIZE

PNEG-545 100 Series Portable Dryer 43

3. Fan/Heaters

12

13

5 6

1

2

3 2

4

7

9

10

7

1

2

11

8

NG Pipe Train Assemblies (Continued)

Figure 3J 40" and 42" Fan/Heater NG Pipe Train Assembly

40" and 42" Fan/Heater NG Pipe Train Assembly Parts List

REF # PART # DESCRIPTION

1 THH-4115 ELBOW, 1"-90° SCH 40 2 2 007-1104-4 NIPPLE, CLOSE 1" 3 3 007-1296-8 BALL VALVE, 1" W/LEVER HANDLE 1 4 007-1106-9 TEE, 1" x 1" x 3/4" 1 5 D07-0027 REDUCER, 3/4"-1/4" HEX BUSHING 1 6 D08-0022 GAUGE, PRESSURE 0-15# 1 7 007-1242-2 NIPPLE, 1" x 2" SCH 40 2 8 THH-4164 ELBOW, 1"-90° STREET SCH 40 1 9 056-2224-6 VALVE, SOLENOID 1" NPT 115V DIN 1

10 056-2230-3 VALVE, SOLENOID 1" NPT 115V W/BYP 1 11 326-1047-9 U-BOLT 5/16"-18 x 1-3/8" x 2-3/16" 2 12 401-5503-8 PLUMBING MOUNTING BRACKET 1 13 401-5255-5 PLUMBING MOUNTING BASE BRACKET 1

REF # PART # DESCRIPTION ORIFICE SIZE

* THF-3246 ORIFICE FOR 40" FANS W/15 HP MOTORS .516" * THF-3248 ORIFICE FOR 42" FANS W/20 HP MOTORS .547" * THF-3250 ORIFICE FOR 42" FANS W/25 HP MOTORS .578" * THF-3251 ORIFICE FOR 42" FANS W/30 HP MOTORS .594" * THF-3253 ORIFICE FOR 42" FANS W/40 HP MOTORS .641"

* NOT SHOWN

40'' AND 42''

FANS

44 PNEG-545 100 Series Por table Dryer

LP Supply Line

REF # PART # DESCRIPTION 108T-1 12 114-126

1 TFC-0027 VALVE 1/4" NPT 250 PSI 2 2 2 THH-4144 RDCR 1/2" x 1/4" BELL SCH 80 1 1 3 D01-1186 NIPPLE, 1/2" x 21" SCH 80 1 1 4 TFC-0100 VALVE, 1/2" NPT SOL W/DIN 1 1 5 D07-0019 NIPPLE, 1/2" x 1-1/2" SCH 80 2 2 6 THH-4058 TEE 1/2" x 1/2" x 1/2" SCH 80 1 1 7 D01-1185 NIPPLE, 1/2" x 67" SCH 80 1 1 8 HH-4847 ELBOW, 1/2"-90° SCH 80 1 1

9 007-1747-0 PIPE PLUG, 1/4" 1 1 10 D07-0023 NIPPLE, 1/2" x 3" SCH 80 1 1 11 HH-1376 VALVE, VAPORIZER SHUT OFF 1 1 12 HH-3854 NIPPLE, 1/2" x 6" SCH 80 1 1 13 HH-4846 TEE 1/2" x 1/2" x 1/4" SCH 80 1 1 14 HH-1251 STRAINER, 1/2" Y SCH 80 1 1

8

15

11

13

10

12

1

9

14

5

6

2

1

7

3

4

3. Fan/Heaters

Figure 3K

PNEG-545 100 Series Portable Dryer 45

3. Fan/Heaters

16

Supply line mounting brackets

Natural gas fuel supply line

2

13

12

11

1

3

14

15

4

1

2

9

7

3

8

5

6

10

3

17

1

NG Supply Line

Figure 3L

NG Supply Line Parts List

REF # PART # DESCRIPTION 108T-112 1114-1126

1 D08-0011 ELBOW 1-1/2"-90° SCH 40 2 3 2 D08-0008 VALVE 1-1/2" NPT B-COCK SHUT OFF 1 1 3 D08-0009 NIPPLE, 1-1/2" CLOSE SCH 40 2 2 4 HH-7077 NIPPLE 1-1/2" x 55" SCH 40 1 1 5 D08-0010 UNION 1-1/2" FEMALE SCH 40 1 1 6 D01-0763 NIPPLE, 1-1/2" x 31-1/2" SCH 40 1 N/A 6 HH-7074 NIPPLE 1-1/2" x 34" SCH 40 N/A 1 7 031-1063-2 SHUT OFF VALVE 1-1/2" 1 1 8 HH-7067 NIPPLE 1-1/2" x 9" SCH 40 1 1

9 D67-0007 PLUG 3/4" SQUARE 1 1 10 D08-0015 STRNR 1-1/2" Y SCH 80 1 1 11 D08-0007 RDCR 1-1/2" x 1" HEX BUSHING 1 1 12 007-1104-4 NIPPLE, CLOSE 1" 1 1 13 007-1105-1 UNION 1" FEMALE SCH 40 1 1 14 033-1007-5 GAS HOSE 1" NPT MALE BOTH ENDS 1 1 15 D31-0074 GAS MANIFOLD MOUNTING BRKT 6 6 16 S-6643 CONDUIT HANGER 1-1/2 3 3 17 D51-0045 CARRIER BRACKET, 1.5" PIPING 1 1

46 PNEG-545 100 Series Por table Dryer

Right and Left Grain, and Plenum High-Limits

Upper junction box

Operator light

Right grain high-limit

Plenum high-limit

Left grain high-limit

5

4

9

1

2

1

7

6

3

6

7

3

4. Dryer Electrical Conduits

Figure 4A

PNEG-545 100 Series Portable Dryer 47

4. Dryer Electrical Conduits

Grain temperature thermistor. There are 2 thermistors in each (right and left) grain high-limit thermostat assemblies.

Plenum high-limit thermostat conduit

8

10

11

12

1514

13

Right and Left Grain, and Plenum High-Limits (Continued)

Figure 4B

Right and Left Grain, and Plenum High-Limits Parts List

REF # PART # D ESCRIPTION

1 D01-0254 HIGH-LIMIT MOUNTING BRACKET 2 D03-0004 PLENUM HIGH-LIMITS THERMISTOR 10' 300 2 D03-0377 PLENUM - THERMOSTAT 24' 300° 3 FH-6972 ENCLOSURE 4 x 4 x 2.5 WHITE PVC 4 120-1538-4 SEALTITE PVC 1/2" 5 006-1377-1 ELBOW 1/2" 90° PVC W/NUT 6 D03-0057 CONDUIT 1/2" EMT METALLIC 7 D03-0054 CONNECTOR 1/2" EMT COMPRESSION 8 D03-0258 GRAIN TEMPRATURE THERMISTOR SER2000 9 D03-0005 GRAIN HIGH-LIMIT THERMISTOR 10' 210

9 D03-0378 GRAIN THERMISTOR HIGH-LIMITS 24' 210° 10 D03-0375 CONDUIT BOX TYPE LL 11 HF-7236 THERMISTOR BOLT SENSOR S2000 12 TFC-0075 COVER ALUMINUM, CONDUIT BODY 13 DM60001 PIPE SCH 40-1/2" x 21' GV 14 GT3-0241 CLAMP, BEAM 1/2" 15 HH-1096 CLAMP 1/2" CONDUIT

48 PNEG-545 100 Series Portable Dryer

4. Dryer Electrical Conduits

Lower junction box (left)

Rear discharge switch conduit at rear left gusset where 1/2" EMT conduit terminates.

Meter roll speed sensor and rear discharge switch conduit. This is a photo of the front section of the conduit that runs through the gussets on the left side of the dryer.

Meter roll motor conduit connection

Lower junction box (right)

Coupler for 1/2" EMT conduit

14

13

12

1

11

1

2

3

4

Conduit to meter roll motor (see photo below)

2

6

5

4

3

8

9

2

1

8 10

1

13

7

5

6

14

15 14

14

Conduit to meter roll speed sensor and rear discharge switch

(See photos below and on next page).

Lower Junction Box, Meter Roll Motor Conduit and Rear Discharge Conduit

PNEG-545 100 Series Portable Dryer 49

Figure 4C

4. Dryer Electrical Conduits

Rear discharge switch conduit at rear left gusset

Rear discharge switch (open to show tilt switch)

17

19

9

8

16

18

20

7

2

1

Lower Junction Box, Meter Roll Motor Conduit and Rear Discharge Conduit (Continued)

Figure 4D

Lower Junction Box, Meter Roll Motor Conduit

and Rear Discharge Conduit Parts List

REF # PART # DESCRIPTION

1 120-1538-4 SEALTITE PVC 1/2" 2 006-1371-0 CONNECTOR PVC 1/2" 45' W/NUT 3 120-1539-2 SEALTITE PVC 3/4" 4 006-1361-2 STRAIGHT PVC W/LOCKNUT 3/4" 5 D03-0199 FITTING COMPRESSION 3/4-TO BOX 6 D03-0086 CONDUIT 3/4" EMT 7 FH-6972 ENCLOSURE 4 x 4 x 2.5 WHITE PVC 8 FH-1310 CONNECTOR 1/2"

9 WR-182SJOWA WIRE 18/2 TYPE SJOW-A BLACK 10 D07-0028 RDCR 3/4" x 1/2" HEX BUSHING 11 FH-7050 ELBOW 3/8" 90° PVC W/NUT 12 D03-0075 CONNECT OR 3/8" LIQUID-TITE TO 1/2" EMT 13 D03-0054 CONNECTOR 1/2" EMT COMPRESSION 14 D03-00 57 CONDUIT 1/2" EMT METALLIC 15 D33-0002 CONNECTOR 1/2" EMT COMPRESSION 16 D01-1105 DISCHARGE SWITCH MOUNTING PLATE 17 TFC-0075 COVER ALUMINUM, CONDUIT BODY 18 SPD-2098 CLIP, TILT SWITCH 19 D03-0010-DC TILT SWITCH 20 D03-03 75 CONDUIT BODY, LL TYPE

50 PNEG-545 100 Series Portable Dryer

Upper Junction Box, Top Auger Motor Conduit and

Upper junction box

Fill switch assembly (installed)

Operator light

T op auger motor conduit

Fill switch assembly (opened)

14

9

Ref # 9-15 are components of the fill switch box assembly (fill switch assembly) part # D01-0192.

13

11

10

12

15

10

5

4

3

1

6

11

2

1

9

2

1

7

8

Operator Light

4. Dryer Electrical Conduits

Figure 4E

PNEG-545 100 Series Portable Dryer 51

4. Dryer Electrical Conduits

Upper Junction Box, Top Auger Motor Conduit and

Operator Light Parts List (See Figure 4E)

REF # PART # DESCRIPTION

1 D03-0057 CONDUIT 1/2" EMT METALLIC

2 D03-0054 CONNECTOR 1/2" EMT COMPRESSION

3 HH-1096 CLAMP 1/2" CONDUIT

4 D03-0075 CONNECTOR 1/2" EMT TO SEALTITE

5 120-1538-4 SEALTITE PVC 1/2"

6 006-1377-1 ELBOW 1/2" 90° PVC WITH

7 D03-0117 LAMP 90° W/JUNC. BOX

8 D03-0575 BULB, 100W 130V ROUGH SERVICE

9 FH-6972 ENCLOSURE 4 x 4 x 2.5 WHITE PVC 10 FH-1310 CONNECTOR 1/2" 11 WR-182SJOWA WIRE 18/2 TYPE SJOW-A BLACK 12 D01-0358 MOUNTING PLATE WELDMENT, TILT. BX 13 D03-0010-DC TILT SWITCH 6° 6" LEADS 14 SPD-2098 CLIP TILT SWITCH 15 D01-0103 TILT SWITCH SHAFT

52 PNEG-545 100 Series Portable Dryer

Air Switch Assembly

Air switch assembly (P/N D01-0672)

Upper air switch assembly (installed)

Air switch assembly (internal parts)

1-9

11

10

11

4

5

8

9

1

2

6

3

7

4. Dryer Electrical Conduits

REF # PART # DESCRIPTION QTY

1-9 D01-0672 AIR SWITCH ASSEMBLY 1/DRYER

1 D01-0671 AIR SWITCH BOX CONDUIT HALF 2/ASSEMBLY 2 D01-0670 AIR SWITCH BOX FACE PLATE 1/ASSEMBLY 3 DC-1 103 DECAL, AIR PRESSURE ADJUSTMENT 1/ASSEMBLY 4 D03-0177 GROMMET, 11/16" I.D. x 1" O.D. 1/ASSEMBLY 5 HF-7227 COUPLING, 1/4" STD BLACK STEEL 1/ASSEMBLY 6 HF-7228 BUSHING, 1/4"-1/8" HEX 1/ASSEMBLY 7 HF-7226 NIPPLE, 1/8" CLOSE 2/ASSEMBLY 8 HF-7229 ELBOW, 1/8"-90° SCH 40 1/ASSEMBLY 9 D03-0167 AIR PRESSURE SWITCH 1/ASSEMBLY

Figure 4F

Air Switch Assembly Parts List

REF # PART # DESCRIPTION

10 120-1538-4 CONDUIT, 1/2" SEALTITE 1 1 006-1377-1 CONNECTOR, 1/2" x 90 12 006-1360-4 CONNECTOR, 1/2" STRAIGHT

PNEG-545 100 Series Portable Dryer 53

5. Control Boxes

Starter capacitor circuit used on single phase 220 volt only. Starter capacitor circuit is supplied with motor.

1

2

3

7654 8

9

Fan/Heater Electrical Box

Figure 5A Fan/Heater Control Box

Fan/Heater Electrical Box Parts List

REF # PART # DESCRIPTION ALL FAN/HEATERS

1 045-1016-0 TERMINAL STRIP ASSEMBLY 75A 3 POS 1 2 401-5283-7 CTRL BOX - BASE - GALV. 1 3 E160-1137 LUG GROUND, #TA-2 (CSA) 1 4 D01-0531 TERMINAL - BLOCK ENTRELEC 4 MM 11 5 D01-0532 TERMINAL - BLANK END PROTECTOR 1 6 D01-0533 TERMINAL - ENTRELEC END STOP 2 7 D03-0150 TERMINAL - BLOCK 10 MM YELLOW 1 8 HH-1093-GRP GRP - TRANSFORMER 2 POLE IGNITION 1 9 TF-1867 IGNITION WIRE ASSEMBLY 60" LONG 1

54 PNEG-545 100 Series Portable Dryer

Lower Control Box Control Panel (Front)

9

10

11

13

14

15

21

22

17

16

18

19

20

21

23

1

2

3

5 6

7

8

4

12

5. Control Boxes

Figure 5B Control Panel (Front)

Control Panel (Front) Parts List

REF # PART # DESCRIPTION CIRCUIT

1 S-1158 MOUNTING SCREW MISC

2 DC-895 COMPETITOR DECAL MISC

3 DC-894 FRONT PANEL DECAL MISC

4 S-9018 SCREW MISC

5 HF-7277 BLACK RUBBER BOOT MISC

6 S-7368 2 POSITION TOGGLE SWITCH CONTROL

7 TFH-2021 NEON LIGHT MISC

8 1775 3 POSITION TOGGLE SWITCH CONTROL

9 S-7368 2 POSITION TOGGLE SWITCH CONTROL

10 TFH-2021 NEON LIGHT CONTROL 11 1775 3 POSITION TOGGLE SWITCH CONTROL 12 1775 3 POSITION TOGGLE SWITCH CONTROL 13 1775 3 POSITION TOGGLE SWITCH CONTROL 14 D03-0108 SCR DRIVE COUNTER MISC 15 D01-1106 METAL FRONT PANEL MISC 16 FH-1000 STOP SWITCH MISC 17 FH-999 START SWITCH MISC 18 1775 3 POSITION TOGGLE SWITCH CONTROL 19 TFH-2021 NEON LIGHT CONTROL 20 S-7368 2 POSITION TOGGLE SWITCH CONTROL 21 S-6521 RIVET MISC 22 TF-1519 LATCH MISC 23 TFH-2046 SOUTHCO SPRING LATCH WITH KNOB MISC

PNEG-545 100 Series Portable Dryer 55

5. Control Boxes

3

8

9

7

3 3

4

10

5

3

5

6

1

2

4

3

4 4

Lower Control Box Control Panel (Inside)

Figure 5C Control Panel (Rear)

Control Box Control Panel (Inside) Parts List

REF # PART # DESCRIPTION CIRCUIT

1 D03-0275 DISPLAY CPU ASSEMBLY CONTROL 2 D01-0460 10 WIRE TERMINAL CONTROL 3 TFH-2021 NEON LIGHT CONTROL 4 HH-1442 2 POSITION TOGGLE SWITCH CONTROL 5 TFC-0013 3 POSITION TOGGLE SWITCH CONTROL 6 FH-999 START PUSH BUTTON CONTROL 7 FH-1000 STOP PUSH BUTTON CONTROL 8 70-0133 1/4" FEMALE CONNECTOR MISC 9 D03-0107 10K OHM POTENTIOMETER CONTROL

10 D03-0555 COMMUNICATIONS CABLE CONTROL

56 PNEG-545 100 Series Portable Dryer

Lower Control Box Back Panel

12

13

15

14

6

11

5

3

2

1

4

9

7

10

8

5. Control Boxes

Figure 5D Lower Control Box Back Panel

Lower Control Box Back Panel Parts List

REF # PART # DESCRIPTION CIRC UIT

1 D03-0276 INPUT/OUTPUT CIRCUIT BOARD CONTROL 2 D03-0555 COMMUNICATIONS CABLE CONTROL 3 D03-0261 SIX WIRE PLUG CONTROL 4 D01-0460 TEN WIRE PLUG CONTROL 5 FH-1059 FUSE CONTROL 6 D01-1209 INPUT/OUTPUT MOUNTING PLATE MISC 7 D03-0181 EMI FILTER CONTROL 8 70-0133 1/4" FEMALE CONNECTOR MISC

9 D03-0013 DIN RAIL MISC 10 D01-0532 TERMINAL END MISC 11 D01-0531 TERMINAL MISC 12 D03-0647 WIRE TIE MISC 13 D02-0039 WIRE TIE BASE MISC 14 DC-1407 DECAL-DIP SETTINGS SAFETY 15 DC-1179 DECAL-ERROR CODES SAFETY

PNEG-545 100 Series Portable Dryer 57

5. Control Boxes

9

6

3

12

15

27

26

3125 24

23

22

21

20

18

19

17

16

13

10

7

4

1

Upper Control Box

Figure 5E Upper Control Box Power Distribution Panel

58 PNEG-545 100 Series Portable Dryer

5. Control Boxes

Upper Control Box Component Part Numbers

108T Upper Control Box Power Distribution Panel Parts Listing (See Figure 5E)

REF # 108T PART # DESCRIPTION CIRCUIT

220V 1 PH 220V 3 PH 208V 3 PH 440V 3 PH 575V 3 PH

1 D03-0466 D03-0465 D03-0468 D03-0529 D03-0532 CIRCUIT BREAKER FAN 2 D03-0497 D03-0494 D03-0494 D03-0492 D03-0490 CONTACTOR FAN 3 D03-0485 D03-0482 D03-0483 D03-0477 D03-0476 OVERLOAD FAN 4 D03-0508 D03-0380 D03-0380 D03-0389 D03-0531 CIRCUIT BREAKER LOAD 5 D03-0490 D03-0488 D03-0489 D03-0488 D03-0488 CONTACTOR LOAD 6 D03-0475 D03-0473 D03-0473 D03-0471 D03-0471 OVERLOAD LOAD 7 8 CONTACTOR LOAD AUX

9 OVERLOAD LOAD AUX 10 D03-0448 D03-0380 D03-0380 D03-0389 D03-0531 CIRCUIT BREAKER UNLOAD 11 D03-0488 D03-0488 D03-0488 D03-0488 D03-0488 CONTACTOR UNLOAD 12 D03-0474 D03-0472 D03-0473 D03-0471 D03-0543 OVERLOAD UNLOAD 13 14 OVERLOAD UNLD AUX 15 CONTACTOR UNLD AUX 16 D03-0105 D35-0001 D35-0001 D35-0001 D35-0001 DISTRIBUTION BLOCK POWER 17 Included in handle mechanism package DISCONNECT SHAFT POWER 18 D01-0491 D01-0500 D03-0450 D01-0613 D03-0533 MAIN BREAKER POWER 19 D03-0204 D03-0204 D03-0608 D01-0506 D01-0520 HANDLE MECHANISM POWER 20 FH-6634 FH-6634 FH-6634 FH-6634 FH-6634 GROUND LUG POWER 21 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 BREAKER, 5 AMP 2 P

22 D03-0661 D03-0661 D03-0661 D03-0661 D03-0661 BREAKER, 6 AMP 1 POLE METER

23 D03-0106 D03-0106 D03-0106 D03-0106 D03-0106 SCR CONTACTOR METER

24 D33-0001 D33-0001 D33-0001 D33-0001 D33-0001 SCR RESISTOR METER

25 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 SCR DRIVE BOARD ASSY W/

26 FH-3807 FH-3807 FH-3807 FH-3807 D03-0349 TRANSFORMER CONTROL 27 ENT-GRP-

COMP

ENT-GRPCOMP

See Chart on Page 67

ENT-GRPCOMP

CIRCUIT BREAKER LOAD AUX

CIRCUIT BREAKER UNLD AUX

METER

575V DELAYED

3/4 HP RESISTOR

WIRE TERMINAL ASSY W/ RELAY

ROLL

ROLL METER

ROLL

CONTROL

PNEG-545 100 Series Portable Dryer 59

5. Control Boxes

Upper Control Box Component Part Numbers (Continued)

112 Upper Control Box Power Distribution Panel Parts Listing (See Figure 5E)

REF # 112 PART # DESCRIPTION CIRCUIT

220V 1 PH 220V 3 PH 208V 3 PH 440V 3 PH 575V 3 PH

1 D03-0466 D03-0465 D03-0468 D03-0529 D03-0532 CIRCUIT BREAKER FAN 2 D03-0497 D03-0494 D03-0494 D03-0492 D03-0490 CONTACTOR FAN 3 D03-0485 D03-0482 D03-0483 D03-0477 D03-0476 OVERLOAD FAN 4 D03-0508 D03-0380 D03-0380 D03-0389 D03-0531 CIRCUIT BREAKER LOAD 5 D03-0490 D03-0488 D03-0489 D03-0488 D03-0488 CONTACTOR LOAD 6 D03-0475 D03-0473 D03-0473 D03-0471 D03-0471 OVERLOAD LOAD 7 8 CONTACTOR LOAD AUX 9 OVERLOAD LOAD AUX

10 D03-0448 D03-0380 D03-0380 D03-0389 D03-0531 CIRCUIT BREAKER UNLOAD

11 D03-0488 D03-0488 D03-0488 D03-0488 D03-0488 CONTACTOR UNLOAD 12 D03-0474 D03-0472 D03-0473 D03-0471 D03-0543 OVERLOAD UNLOAD 13 14 OVERLOAD UNLD AUX 15 CONTACTOR UNLD AUX 16 D03-0105 D35-0001 D35-0001 D35-0001 D35-0001 DISTRIBUTION BLOCK POWER 17 Included in handle mechanism package DISCONNECT SHAFT POWER 18 D01-0491 D01-0500 D01-0450 D01-0613 D03-0533 MAIN BREAKER POWER 19 D03-0204 D03-0204 D03-0608 D01-0506 D01-0520 HANDLE MECHANISM POWER 20 FH-6634 FH-6634 FH-6634 FH-6634 FH-6634 GROUND LUG POWER 21 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 BREAKER, 5 AMP 2 P

22 D03-0661 D03-0661 D03-0661 D03-0661 D03-0661 BREAKER, 6 AMP 1 POLE METER

23 D03-0106 D03-0106 D03-0106 D03-0106 D03-0106 SCR CONTACTOR METER

24 D33-0001 D33-0001 D33-0001 D33-0001 D33-0001 SCR RESISTOR METER

25 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 SCR DRIVE BOARD ASSY

26 FH-3807 FH-3807 FH-3807 FH-3807 D03-0349 TRANSFORMER CONTROL 27 ENT-GRP-

COMP

See Chart on Page 67

ENT-GRPCOMP

CIRCUIT BREAKER LOAD AUX

CIRCUIT BREAKER UNLD AUX

575V DELAYED

W/3/4 HP RESISTOR

WIRE TERMINAL ASSY W/ RELAY

METER ROLL

ROLL

ROLL METER

ROLL

CONTROL

60 PNEG-545 100 Series Portable Dryer

5. Control Boxes

Upper Control Box Component Part Numbers (Continued)

114 Upper Control Box Power Distribution Panel Parts Listing (See Figure 5E)

REF # 114 PART # DESCRIPTION CIRCUIT

220V 1 PH 220V 3 PH 208V 3 PH 440V 3 PH 575V 3 PH

1 D03-0466 D03-0465 D03-0468 D03-0529 D03-0532 CIRCUIT BREAKER FAN 2 D03-0497 D03-0494 D03-0494 D03-0492 D03-0490 CONTACTOR FAN 3 D03-0485 D03-0482 D03-0483 D03-0477 D03-0476 OVERLOAD FAN 4 D03-0452 D03-0449 D03-0449 D03-0389 D03-0531 CIRCUIT BREAKER LOAD 5 D03-0491 D03-0489 D03-0490 D03-0488 D03-0488 CONTACTOR LOAD 6 D03-0477 D03-0474 D03-0475 D03-0473 D03-0471 OVERLOAD LOAD 7 8 CONTACTO R LOAD AUX

9 OVERLOAD LOAD AUX 10 D03-0452 D03-0449 D03-0449 D03-0389 D03-0531 CIRCUIT BREAKER UNLOAD 11 D03-0491 D03-0489 D03-0490 D03-0488 D03-0488 CONTACTOR UNLOAD 12 D03-0477 D03-0474 D03-0475 D03-0473 D03-0471 OVERLOAD UNLOAD 13 14 OVERLOAD UNLD AUX 15 CONTACTOR UNLD AUX 16 D03-0105 D35-0001 D35-0001 D35-0001 D35-0001 DISTRIBUTION BLOCK POWER 17 Included in handle mechanism package DISCONNECT SHAFT POWER 18 D01-0493 D01-0500 D01-0503 D03-0271 D03-0533 MAIN BREAKER POWER 19 D03-0204 D03-0204 D03-0608 D01-0506 D01-0520 HANDLE MECHANISM POWER 20 FH-6634 FH-6634 FH-6634 FH-6634 FH-6634 GROUND LUG POWER 21 D03-0660 -34 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 BREAKER, 5 AMP 2 P

22 D03-0661 D03-0661 D03-0661 D03-0661 D03-0661 BREAKER, 6 AMP 1 POLE METER

23 D03-0106 D03-0106 D03-0106 D03-0106 D03-0106 SCR CONTACTOR METER

24 D33-0001 D33-0001 D33-0001 D33-0001 D33-0001 SCR RESISTOR METER

25 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 SCR DRIVE BOARD ASSY

26 FH-3807 FH-3807 FH-3807 FH-3807 D03-0349 TRANSFORMER CONTROL 27 ENT-GRP-

COMP

See Chart on Page 67

ENT-GRPCOMP

CIRCUIT BREAKER LOAD AUX

CIRCUIT BREAKER UNLD AUX

METER

575V DELAYED

W/3/4 HP RESISTOR

WIRE TERMINAL ASSY W/ RELAY

ROLL

ROLL METER

ROLL

CONTROL

PNEG-545 100 Series Portable Dryer 61

5. Control Boxes

Upper Control Box Component Part Numbers (Continued)

116 Upper Control Box Power Distribution Panel Parts Listing (See Figure 5E)

REF # 116 PART # DESCRIPTION CIRCUIT

220V 1 PH 220V 3 PH 208V 3 PH 440V 3 PH 575V 3 PH

1 D03-0466 D03-0465 D03-0468 D03-0529 D03-0532 CIRCUIT BREAKER FAN 2 D03-0497 D03-0494 D03-0494 D03-0492 D03-0490 CONTACTOR FAN 3 D03-0485 D03-0482 D03-0483 D03-0477 D03-0476 OVERLOAD FAN 4 D03-0460 D03-0451 D03-0453 D03-0389 D03-0531 CIRCUIT BREAKER LOAD 5 D03-0492 D03-0490 D03-0491 D03-0488 D03-0488 CONTACTOR LOAD 6 D03-0478 D03-0475 D03-0477 D03-0473 D03-0472 OVERLOAD LOAD 7 8 CONTACTOR LOAD AUX

9 OVERLOAD LOAD AUX 10 D03-0460 D03-0451 D03-0453 D03-0389 D03-0531 CIRCUIT BREAKER UNLOAD 11 D03-0492 D03-0490 D03-0491 D03-0488 D03-0488 CONTACTOR UNLOAD 12 D03-0478 D03-0475 D03-0477 D03-0473 D03-0472 OVERLOAD UNLOAD 13 14 OVERLOAD UNLD AUX 15 CONTACTOR UNLD AUX 16 D03-0105 D35-0001 D35-0001 D35-0001 D35-0001 DISTRIBUTION BLOCK POWER 17 Included in handle mechanism package DISCONNECT SHAFT POWER 18 D01-0493 D01-0500 D01-0503 D03-0271 D03-0533 MAIN BREAKER POWER 19 D01-0506 D03-0204 D03-0608 D01-0506 D01-0520 HANDLE MECHANISM POWER 20 FH-6634 FH-6634 FH-6634 FH-6634 FH-6634 GROUND LUG POWER 21 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 BREAKER, 5 AMP 2 P

22 D03-0661 D03-0661 D03-0661 D03-0661 D03-0661 BREAKER, 6 AMP 1 POLE METER

23 D03-0106 D03-0106 D03-0106 D03-0106 D03-0106 SCR CONTACTOR METER

24 D33-0001 D33-0001 D33-0001 D33-0001 D33-0001 SCR RESISTOR METER

25 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 SCR DRIVE BOARD ASSY

26 FH-3807 FH-3807 FH-3807 FH-3807 D03-0349 TRANSFORMER CONTROL 27 ENT-GRP-

COMP

See Chart on Page 67

ENT-GRPCOMP

CIRCUIT BREAKER LOAD AUX

CIRCUIT BREAKER UNLD AUX

575V DELAYED

W/3/4 HP RESISTOR

WIRE TERMINAL ASSY W/ RELAY

METER ROLL

ROLL

ROLL METER

ROLL

CONTROL

62 PNEG-545 100 Series Portable Dryer

Upper Control Box Component Part Numbers (Continued)

118 Upper Control Box Power Distribution Panel Parts Listing (See Figure 5E)

REF # 118 PART # DESCRIPTION CIRCUIT

220V 3 PH 208V 3 PH 440V 3 PH 575V 3 PH

1 D03-0468 D03-0467 D03-0184 D03-0435 CIRCUIT BREAKER FAN 2 D03-0495 D03-0495 D03-0492 D03-0492 CONTACTOR FAN 3 D03-0483 D03-0484 D03-0479 D03-0477 OVERLOAD FAN 4 D03-0449 D03-0453 D03-0389 D03-0531 CIRCUIT BREAKER LOAD 5 D03-0489 D03-0491 D03-0488 D03-0488 CONTACTOR LOAD 6 D03-0474 D03-0477 D03-0473 D03-0471 OVERLOAD LOAD 7 8 CONTACTOR LOAD AUX

9 OVERLOAD LOAD AUX 10 D03-0449 D03-0453 D03-0389 D03-0531 CIRCUIT BREAKER UNLOAD 11 D03-0489 D03-0491 D03-0488 D03-0488 CONTACTOR UNLOAD 12 D03-0474 D03-0477 D03-0473 D03-0471 OVERLOAD UNLOAD 13 14 OVERLOAD UNLOAD AUX 15 CONTACTOR UNLOAD AUX 16 D35-0001 D35-0001 D35-0001 D35-0001 DISTRIBUTION BLOCK POWER 17 Included in handle mechanism package DISCONNECT SHAFT POWER 18 D01-0498 D01-0475 D03-0271 D03-0175 MAIN BREAKER POWER 19 D01-0506 D03-0608 D01-0506 D01-0520 HANDLE MECHANISM POWER 20 FH-6634 FH-6634 FH-6634 FH-6634 GROUND LUG POWER 21 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 BREAKER, 5 AMP 2 P

22 D03-0661 D03-0661 D03-0661 D03-0661 BREAKER, 6 AMP 1 POLE METER ROLL 23 D03-0106 D03-0106 D03-0106 D03-0106 SCR CONTACTOR METER ROLL 24 D33-0001 D33-0001 D33-0001 D33-0001 SCR RESISTOR METER ROLL 25 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 SCR DRIVE BOARD ASSY W/

26 FH-3807 FH-3807 FH-3807 D03-0349 TRANSFORMER CONTROL 27 ENT-GRP-

COMP

See Chart on Page 67

ENT-GRPCOMP

CIRCUIT BREAKER LOAD AUX

CIRCUIT BREAKER UNLOAD AUX

575V DELAYED

3/4 HP RESISTOR

ENT-GRP-COMP CONTROL

5. Control Boxes

METER ROLL

PNEG-545 100 Series Portable Dryer 63

5. Control Boxes

Upper Control Box Component Part Numbers (Continued)

120 Upper Control Box Power Distribution Panel Parts Listing (See Figure 5E)

REF # 120 PART # DESCRIPTION CIRCUIT

220V 3 PH 208V 3 PH 440V 3 PH 575V 3 PH

1 D03-0467 D03-0144 D03-0547 D03-0141 CIRCUIT BREAKER FAN 2 D03-0496 D03-0497 D03-0494 D03-0492 CONTACTOR FAN 3 D03-0485 D03-0485 D03-0482 D03-0479 OVERLOAD FAN 4 D03-0457 D03-0459 D03-0528 D03-0531 CIRCUIT BREAKER LOAD 5 D03-0491 D03-0492 D03-0489 D03-0489 CONTACTOR LOAD 6 D03-0477 D03-0479 D03-0474 D03-0473 OVERLOAD LOAD 7 8 CONTACTOR LOAD AUX

9 OVERLOAD LOAD AUX 10 D03-0457 D03-0459 D03-0528 D03-0531 CIRCUIT BREAKER UNLOAD 11 D03-0491 D03-0492 D03-0489 D03-0489 CONTACTOR UNLOAD 12 D03-0477 D03-0479 D03-0474 D03-0473 OVERLOAD UNLOAD 13 14 OVERLOAD UNLOAD AUX 15 CONTACTOR UNLOAD AUX 16 D35-0001 D35-0001 D35-0001 D35-0001 DISTRIBUTION BLOCK POWER 17 Included in handle mechanism package DISCONNECT SHAFT POWER 18 D01-0503 D03-0505 D03-0548 D03-0175 MAIN BREAKER POWER 19 D01-0506 D03-0608 D01-0506 D01-0520 HANDLE MECHANISM POWER 20 FH-6634 FH-6634 FH-6634 FH-6634 GROUND LUG POWER 21 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 BREAKER, 5 AMP 2 P

22 D03-0661 D03-0661 D03-0661 D03-0661 BREAKER, 6 AMP 1 POLE METER ROLL 23 D03-0106 D03-0106 D03-0106 D03-0106 SCR CONTACTOR METER ROLL 24 D33-0001 D33-0001 D33-0001 D33-0001 SCR RESISTOR METER ROLL 25 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 SCR DRIVE BOARD ASSY W/

26 FH-3807 FH-3807 FH-3807 D03-0349 TRANSFORMER CONTROL 27 ENT-GRP-

COMP

See Chart on Page 67

ENT-GRPCOMP

CIRCUIT BREAKER LOAD AUX

CIRCUIT BREAKER UNLOAD AUX

575V DELAYED

3/4 HP RESISTOR

ENT-GRP-COMP CONTROL

METER ROLL

64 PNEG-545 100 Series Portable Dryer

Upper Control Box Component Part Numbers (Continued)

122 Upper Control Box Power Distribution Panel Parts Listing (See Figure 5E)

REF # 122 PART # DESCRIPTION CIRCUIT

220V 3 PH 208V 3 PH 440V 3 PH 575V 3 PH

1 D03-0144 D03-0144 D03-0530 D03-0141 CIRCUIT BREAKER FAN 2 D03-0497 D03-0498 D03-0494 D03-0494 CONTACTOR FAN 3 D03-0485 D03-0487 D03-0482 D03-0481 OVERLOAD FAN 4 D03-0457 D03-0459 D03-0528 D03-0531 CIRCUIT BREAKER LOAD 5 D03-0491 D03-0492 D03-0489 D03-0489 CONTACTOR LOAD 6 D03-0477 D03-0479 D03-0474 D03-0473 OVERLOAD LOAD 7 8 CONTACTOR LOAD AUX

9 OVERLOAD LOAD AUX 10 D03-0457 D03-0459 D03-0528 D03-0531 CIRCUIT BREAKER UNLOAD 11 D03-0491 D03-0492 D03-0489 D03-0489 CONTACTOR UNLOAD 12 D03-0477 D03-0479 D03-0474 D03-0473 OVERLOAD UNLOAD 13 14 OVERLOAD UNLOAD AUX 15 CONTACTOR UNLOAD AUX 16 D35-0001 D03-0105 D03-0105 D03-0105 DISTRIBUTION BLOCK POWER 17 Included in handle mechanism package DISCONNECT SHAFT POWER 18 D01-0475 D01-0505 D03-0548 D03-0175 MAIN BREAKER POWER 19 D01-0506 D03-0608 D01-0506 D01-0520 HANDLE MECHANISM POWER 20 FH-6634 FH-6634 FH-6634 FH-6634 GROUND LUG POWER 21 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 BREAKER, 5 AMP 2 P

22 D03-0661 D03-0661 D03-0661 D03-0661 BREAKER, 6 AMP 1 POLE METER ROLL 23 D03-0106 D03-0106 D03-0106 D03-0106 SCR CONTACTOR METER ROLL 24 D33-0001 D33-0001 D33-0001 D33-0001 SCR RESISTOR METER ROLL 25 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 SCR DRIVE BOARD ASSY

26 FH-3807 FH-3807 FH-3807 D03-0349 TRANSFORMER CONTROL 27 ENT-GRP-

COMP

See Chart on Page 67

ENT-GRPCOMP

CIRCUIT BREAKER LOAD AUX

CIRCUIT BREAKER UNLOAD AUX

575V DELAYED

W/3/4 HP RESISTOR

ENT-GRP-COMP CONTROL

5. Control Boxes

METER ROLL

PNEG-545 100 Series Portable Dryer 65

5. Control Boxes

Upper Control Box Component Part Numbers (Continued)

126 Upper Control Box Power Distribution Panel Parts Listing (See Figure 5E)

REF # 126 PART # DESCRIPTION CIRCUIT

220V 3 PH 208V 3 PH 440V 3 PH 575V 3 PH

1 D03-0500 D01-0499 D03-0140 D03-0418 CIRCUIT BREAKER FAN 2 056-2275-8 D03-0539 D03-0495 D03-0494 CONTACTOR FAN 3 056-2276-6 D03-0540 D03-0483 D03-0482 OVERLOAD FAN 4 D03-0457 D03-0461 D03-0528 D03-0531 CIRCUIT BREAKER LOAD 5 D03-0491 D03-0493 D03-0489 D03-0489 CONTACTOR LOAD 6 D03-0477 D03-0480 D03-0474 D03-0473 OVERLOAD LOAD 7 8 CONTACTOR LOAD AUX

9 OVERLOAD LOAD AUX 10 D03-0457 D03-0461 D03-0528 D03-0531 CIRCUIT BREAKER UNLOAD 11 D03-0491 D03-0493 D03-0489 D03-0489 CONTACTOR UNLOAD 12 D03-0477 D03-0480 D03-0474 D03-0473 OVERLOAD UNLOAD 13 14 OVERLOAD UNLOAD AUX 15 CONTACTOR UNLOAD AUX 16 D35-0001 D35-0001 D35-0001 D35-0001 DISTRIBUTION BLOCK POWER 17 Included in handle mechanism package DISCONNECT SHAFT POWER 18 D01-0475 D03-0657 D03-0535 D03-0175 MAIN BREAKER POWER 19 D01-0506 D01-0506 D01-0506 D01-0520 HANDLE MECHANISM POWER 20 FH-6634 FH-6634 FH-6634 FH-6634 GROUND LUG POWER 21 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 BREAKER, 5 AMP 2 P

22 D03-0661 D03-0661 D03-0661 D03-0661 BREAKER, 6 AMP 1 POLE METER ROLL 23 D03-0106 D03-0106 D03-0106 D03-0106 SCR CONTACTOR METER ROLL 24 D33-0001 D33-0001 D33-0001 D33-0001 SCR RESISTOR METER ROLL 25 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 D03-0104-3/4 SCR DRIVE BOARD ASSY

26 FH-3807 FH-3807 FH-3807 D03-0349 TRANSFORMER CONTROL 27 ENT-GRP-

COMP

See Chart on Page 67

ENT-GRPCOMP

CIRCUIT BREAKER LOAD AUX

CIRCUIT BREAKER UNLOAD AUX

575V DELAYED

W/3/4 HP RESISTOR

ENT-GRP-COMP CONTROL

METER ROLL

66 PNEG-545 100 Series Portable Dryer

5. Control Boxes

Auxiliary Motor Circuits

This chart shows the part numbers for circuit breakers, contactors, and overload relays used in various sized motor branch circuits. Find the rows that corresponds to the size of your auxiliary motor then follow the row that corresponds to the phase and voltage of your dryer to find the part numbers for the components in that motor branch circuit.

3 HP Motor Branch

Circuits

5 HP Motor Branch

Circuits

7.5 HP Motor Branch Circuits

10 HP Motor Branch

Circuits

15 HP Motor Branch

Circuits

Phase & Voltage

1 Phase, 220 Volt D03-0452 D03-0491 D03-0477 3 Phase, 208 Volt D03-0449 D03-0490 D03-0475 3 Phase, 220 Volt D03-0449 D03-0489 D03-0474 3 Phase, 440 Volt D03-0389 D03-0488 D03-0473 3 Phase, 575 Volt D03-0531 D03-0488 D03-0471 1 Phase, 220 Volt D03-0460 D03-0492 D03-0478 3 Phase, 208 Volt D03-0453 D03-0491 D03-0477 3 Phase, 220 Volt D03-0451 D03-0490 D03-0475 3 Phase, 440 Volt D03-0389 D03-0488 D03-0473 3 Phase, 575 Volt D03-0531 D03-0488 D03-0472 1 Phase, 220 Volt D03-0464 D03-0494 D03-0482 3 Phase, 208 Volt D03-0459 D03-0492 D03-0479 3 Phase, 220 Volt D03-0457 D03-0491 D03-0478 3 Phase, 440 Volt D03-0528 D03-0489 D03-0474 3 Phase, 575 Volt D03-0531 D03-0489 D03-0473 1 Phase, 220 Volt D03-0510 D03-0495 D03-0483 3 Phase, 208 Volt D03-0461 D03-0493 D03-0480 3 Phase, 220 Volt D03-0461 D03-0492 D03-0479 3 Phase, 440 Volt D03-0545 D03-0490 D03-0475 3 Phase, 575 Volt D03-0395 D03-0489 D03-0475 1 Phase, 220 Volt D03-0466 D03-0497 D03-0485 3 Phase, 208 Volt D03-0468 D03-0494 D03-0483 3 Phase, 220 Volt D03-0465 D03-0494 D03-0483 3 Phase, 440 Volt D03-0529 D03-0492 D03-0477 3 Phase, 575 Volt D03-0532 D03-0490 D03-0476

Breaker Contactor Overload

Circuit component Part numbers

PNEG-545 100 Series Portable Dryer 67

NOTES

68 PNEG-545 100 Series Portable Dryer

6. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)

GSI Group, LLC Limited Warranty

The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.

Warranty Extensions:

The Limited Warranty period is extended for the following products:

Product Warranty Period

Performer Series Direct Drive Fan Motor 3 Years

AP Fans and Flooring

Cumberland Feeding/Watering Systems

Grain Systems Grain Bin Structural Design 5 Years Grain Systems

Farm Fans Zimmerman

All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *

Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and

Internal Infrastructure †

5 Years

* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%

† Motors, burner components

and moving parts not included. Portable dryer screens included. Tower dryer screens not included.

GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 the date of purchase and continuing until the sixtieth (60

th

) month from the date of purchase (extended warranty period).

th

) month from

During the extended warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.

Conditions and Limitations:

THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.

GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.

GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.

This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.

Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.

PNEG-545 100 Series Portable Dryer 69

This equipment shall be installed in accordance with

the current installation codes and applicable

regulations which should be carefully followed in all

cases. Authorities having jurisdiction should be

consulted before installations are made.

GSI Group

1004 E. Illinois St.

Assumption, IL 62510-0020

Phone: 1-217-226-4421

Fax: 1-217-226-4420

www.gsiag.com

GSI PNEG-545 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

1. Main Structure Assembly

2. Auger and Meter Roll Drive Trains

3. Fan/Heaters

4. Dryer Electrical Conduits

5. Control Boxes

6. Warranty