GSI PNEG-1894 User Manual
PNEG-1894
Top Dry Chute Controller
Installation Manual
PNEG-1894
Date: 12-07-12
2 PNEG-1894 Top Dry Chute Controller
Table of Contents
Contents
Chapter 1 Safety .....................................................................................................................................................4
Safety Guidelines .................................................................................................................................. 4
Chapter 2 Decals ....................................................................................................................................................5
Roof Damage Warning and Disclaimer ................................................................................................. 5
Chapter 3 Controller Layout .................................................................................................................................8
Chapter 4 Installation ............................................................................................................................................9
Chute Controller Installation for Top Dry System ....................... ... ... ... ... .... ... ........................................ 9
Locating the Chute Pulley Assembly ..................................................................................................... 9
Attaching the Mounting Plate and Gussets to the Stiffener ................................................................. 11
Assembling the Chain Guard .............................................................................................................. 13
Installing the Housing Assembly ...... ... ... ... ... .... ... ... .......................................... ... .... ... ... ... ... .... ............ 14
Testing that the Sprocket Correctly Activates the Limit Switch ........................................................... 15
Connecting the Cable to the Turnbuckle ............................................................................................. 16
Leveling the Dump Chutes .................................. ... ... .... ... ... ... .... ... ...................................................... 18
Chapter 5 Wiring and Schematic Diagrams ......................................................................................................19
Actuator Wiring Diagram . .... ... ... .......................................... ... .... ... ... ... ... .... ... ... ... .... ... ......................... 19
Actuator Wiring Schematic ............................... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ................................... 20
Chapter 6 Warranty ..............................................................................................................................................21
PNEG-1894 Top Dry Chute Controller 3
1. Safety
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
DANGER
WARNING
CAUTION
NOTICE
4 PNEG-1894 Top Dry Chute Controller
Roof Damage Warning and Disclaimer
Excessive vacuum (or pressure) may
damage roof. Use positive aeration
system. Make sure all roof vents are
open and unobstructed. Start roof
fans when supply fans are started.
Do not operate when conditions exist
that may cause roof vent icing.
DC-969
CAUTION
GSI Group, Inc. 217-226-4421
The manufacturer does not warrant any roof damage caused by excess ive v acuum or internal
pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air”
devices should be provided for all powered air handling systems. The manufacturer does not
recommend the use of downward flow systems (suction). Severe roof damage can result from
any blockage of air passages. Running fans durin g high humidity/cold weather conditions can
cause air exhaust or intake ports to freeze.
2. Decals
PNEG-1894 Top Dry Chute Controller 5
2. Decals
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers.
DO NOT ENTER this bin!
Failure to heed these
warnings will result in
serious injury or death.
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
DC-GBC-1A
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of
these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
6 PNEG-1894 Top Dry Chute Controller
2. Decals
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
1. Use CENTER FLOOR OUTLET ONLY until NO grain
remains above this outlet.
2. Side floor outlets to be used ONLY when above
condition is satisfied.
3. Lock all side floor outlets to avoid accidental
premature use.
4. See manufacturers instructions for proper use of
factory supplied sidedraw (wall) discharge systems.
UNLOADING INSTRUCTIONS:
DC-GBC-2A
WARNING
DON’T
DO
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of
these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
PNEG-1894 Top Dry Chute Controller 7
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