PNEG-1846
“X” Series Complete
105' Walk Around Manual
Assembly Instructions
PNEG-1846
Date: 09-30-11
2 PNEG-1846 “X” Series Complete 105' Walk Around Manual
Table of Contents
Contents
Chapter 1 Safety ..................................................................................................................................................... 4
Safety Guidelines .................................................................................................................................. 4
General Safety Statement ..................................................................................................................... 5
Safety Instructions ..................... ... .... .......................................... ... ........................................................ 6
Chapter 2 Decals .................................................................................................................................................... 8
Roof Damage Warning and Disclaimer ................................................................................................. 8
Chapter 3 105' Diameter Eave Walk Around Package ............................ .......................................................... 11
105' Eave Walk Around Hardware Package (PLS-42418) .................................. .... ... ... ... ... .... ... ... ... ... 11
Eave Guardrail Assembly .................................................................................................................... 14
Eave Guardrail Bracket Installation ........................ ................................................. ............................ 15
Eave Platform Installation ................................................................................................................... 16
Seam and Stiffener Bracket Installation .............................................................................................. 17
Chapter 4 105' Diameter Exhaust Walk Around Package ................................................................................ 18
105' Exhaust Walk Around Hardware Package (PLS-42417) .......................... ................................... 18
Assembly Instructions ......................................................................................................................... 19
Platform Support Installation ............................................................................................................... 19
Platform Installation ............................................................................................................................. 20
Handrail Post Installation ....................... ... ... .... ... ... ... .... ... ... ... .... ......................................................... 20
Handrail and Mid Strap Installation ..................................................................................................... 21
Chapter 5 “X” Series Roof Stairs with Extra Platform Views .......................................................................... 22
105' Roof Ladder with Roof Exhaust Walk Around Assembly ................................................. ... ... ... ... 22
“X” Series Eave Platform Manway Rail Bracket (STX-0149) .............................................................. 25
Eave Platform “X” Series Handrail Post Roof Extension and Eave Platform Manway Rail Bracket ... 26
“X” Series 4 Step Roof Stairs with Eave Platform Handrail Post ........................................................ 27
“X” Series 4 Step Roof Stairs with Eave Platform Intermediate Handrail ............................................ 28
Eave Platform Support for Walk Around Platform ............................................................................... 29
“X” Series Eave Walk Around Platform (STX-0333) ........ ... ... .... ... ... ... ....................................... ... ... ... 30
“X” Series Standard Upper 4 Step Roof Stairs .................................................................................... 31
“X” Series Standard Upper 4 Step Roof Stairs with Bracket (STX-0023) ........ ... .... ... ... ... ... .... ... ... ... ... 33
Eave Walk Around Handrail Assembly (STX-0335) ............... .... ... ... ... ... .... ... ... ... .... ... ... ... ... .... ............ 34
Ring Offset Stiffener and Clip Assembly ............................................................................................. 35
Chapter 6 Warranty .............................................................................................................................................. 37
PNEG-1846 “X” Series Complete 105' Walk Around Manual 3
1. Safety
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
DANGER
WARNING
CAUTION
NOTICE
4 PNEG-1846 “X” Series Complete 105' Walk Around Manual
1. Safety
This product has sharp edges, which may cause serious injury. To avoid injury, handle
sharp edges with caution and always use proper protective clothing and equipment.
General Safety Statement
Our foremost concern is your safety and the safety of others associated with grain handling equipment.
This manual is to help you understand safe operating procedures and some problems that may be
encountered by the operator and other personnel.
As owner and/or operator, you are responsible to know what requirements, hazard s, and precautions exist
and inform all personnel associated with the equipment or in the area. Safety precautions may be required
from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous
situation, where SERIOUS INJURY or DEATH may occur.
You should consider the location of the bin site relative to power line locations or electrical transmission
equipment. Contact your local power company to review your installation plan or for information
concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin
site should also be reviewed and considered. Any electrical control equipment in contact with the bin
should be properly grounded and installed in accordance with National Electric Code provisions and other
local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall
bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on
edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving
sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must be
delivered with equipment to its owner. Failure to read this manual and its safety instructions is a
misuse of the equipment.
PNEG-1846 “X” Series Complete 105' Walk Around Manual 5
1. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area
clean and dry.
Never lubricate, service, or adjust machine while it is in operation.
Keep hands, feet, and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix
damage immediately . Replace worn or broken p arts. Remove any
built-up grease, oil, and debris.
Maintain Equipment
and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may p roduce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
6 PNEG-1846 “X” Series Complete 105' Walk Around Manual
1. Safety
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment
Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on
plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
PNEG-1846 “X” Series Complete 105' Walk Around Manual 7
2. Decals
The manufacturer does not warrant any roof damage caused by excess ive v acuum or internal
pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air”
devices should be provided for all powered air handling systems. The manufacturer does not
recommend the use of downward flow systems (suction). Severe roof damage can result from
any blockage of air passages. Running fans durin g high humidity/cold weather conditions can
cause air exhaust or intake ports to freeze.
Roof Damage Warning and Disclaimer
CAUTION!
Excessive vacuum (or pressure) may
damage roof. Use positive aeration
system. Make sure all roof vents are
open and unobstructed. Start roof
fans when supply fans are started.
Do not operate when conditions exist
that may cause roof vent icing.
DC-969
8 PNEG-1846 “X” Series Complete 105' Walk Around Manual
2. Decals
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers.
DO NOT ENTER this bin!
Failure to heed these
warnings will result in
serious injury or death.
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
DC-GBC-1A
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of
these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
PNEG-1846 “X” Series Complete 105' Walk Around Manual 9
2. Decals
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
1. Use CENTER FLOOR OUTLET ONLY until NO grain
remains above this outlet.
2. Side floor outlets to be used ONLY when above
condition is satisfied.
3. Lock all side floor outlets to avoid accidental
premature use.
4. See manufacturers instructions for proper use of
factory supplied sidedraw (wall) discharge systems.
UNLOADING INSTRUCTIONS:
DC-GBC-2A
WARNING
DON’T
DO
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of
these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
10 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
3. 105' Diameter Eave Walk Around Package
105' Eave Walk Around Hardware Package (PLS-42418)
Figure 3A
PNEG-1846 “X” Series Complete 105' Walk Around Manual 11
3. 105' Diameter Eave Walk Around Package
1. Attach 105' exhaust walk around support (LDR-4426) to each roof rib. Platform supports should be
installed in the 1
st
and 2nd holes from the bottom of the roof rib using 5/16" x 1-1/4" bolts (S-277).
2. Leave bolts loose until all platforms are installed to ensure proper fit. Install coun terclockwise to cover
tabbed portion of platform. (See Figure 3B.)
Figure 3B
3. Attach seam bracket and post brackets to sidewall and attach handrail post to support brackets.
NOTE: Handrail post do not attach directly to platform. (See Figure 3C.)
Figure 3C
12 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
3. 105' Diameter Eave Walk Around Package
4. Attach handrail and mid strap to the handrail posts. Make sure the head of the bolt is to the inside of
the platform. Do not tighten bolts until installation is complete to ensure proper fit. The handrails and
mid straps will overlap at each post and should be installed counterclockwise to cover the handrail
tab. (See Figure 3D.)
Figure 3D
PNEG-1846 “X” Series Complete 105' Walk Around Manual 13
3. 105' Diameter Eave Walk Around Package
Eave Guardrail Assembly
Figure 3E
14 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
3. 105' Diameter Eave Walk Around Package
Eave Guardrail Bracket Installation
Figure 3F
PNEG-1846 “X” Series Complete 105' Walk Around Manual 15
3. 105' Diameter Eave Walk Around Package
Eave Platform Installation
Figure 3G
16 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
3. 105' Diameter Eave Walk Around Package
Seam and Stiffener Bracket Installation
Figure 3H
PNEG-1846 “X” Series Complete 105' Walk Around Manual 17
4. 105' Diameter Exhaust Walk Around Package
Hardware Requirements
Part # Description
S-277 Bolt, HHBIN 5/16"-18 x 1-1/4" YDP Grade 5
S-3611 Flange Nut 5/16"-18 YDP Grade 2
S-7877 Bolt, HHCS 5/16"-18 x 2" ZN Grade 5
105' Exhaust Walk Around Hardware Package (PLS-42417)
Component Details
18 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
Figure 4A
4. 105' Diameter Exhaust Walk Around Package
Assembly Instructions
1. The exhaust walk around package has been structured with the correct components for installation
in the upper roof assembly of a 105' diameter tank. Be sure and follow the complete instruction
sheets for correct placement of parts. Failure to do so may result in improper fit of parts or short age
of parts. (See Figure 4B.)
Figure 4B
Platform Support Installation
1. To begin the exhaust walk around installation, attach one platform support (LDR-4426) to each roof rib
in the upper roof assembly. The platform su pports should be installed in the 1
bottom of the roof rib using 5/16" x 1-1/4" bolts supplied in the roof hardware package.
st
and 2nd holes from the
(See Figure 4C.)
Figure 4C
PNEG-1846 “X” Series Complete 105' Walk Around Manual 19
4. 105' Diameter Exhaust Walk Around Package
Platform Installation
1. Attach each platform (STX-0 334) to the platform supports (LDR-4426) using 5/16" x 1-1/4" bolts
(S-277). Leave bolts loose until all platforms are installed to ensure prop er fit. Install counterclockwise
to cover tabbed portion of platform.
(See Figure 4D.)
Figure 4D
Handrail Post Installation
1. Attach the handrail post to the platform support three (3) places and to the platform one place using
5/16" x 1-1/4" bolts (S-277). Make sure the head of the bolt is installed to the inside of the platform
as shown in Figure 4E.
Figure 4E
20 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
4. 105' Diameter Exhaust Walk Around Package
Handrail and Mid Strap Installation
1. To complete the installation, attach the handrail and mid strap to the handrail po sts using 5/16" x 2"
hardware as shown in
Do not tighten bolts until installation is complete to ensure proper fit. The handrails and mid straps will
overlap at each post and should be installed counterclockwise to cover the handrail tab.
Figure 4F
. Make sure the head of the bolt is installed to the inside of the platform.
Figure 4F
PNEG-1846 “X” Series Complete 105' Walk Around Manual 21
5. “X” Series Roof Stairs with Extra Platform Views
105' Roof Ladder with Roof Exhaust Walk Around Assembly
Figure 5A
22 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
5. “X” Series Roof Stairs with Extra Platform Views
105' Roof Ladder with Roof Exhaust Walk Around
Assembly (Continued)
Figure 5B Exploded View
PNEG-1846 “X” Series Complete 105' Walk Around Manual 23
5. “X” Series Roof Stairs with Extra Platform Views
105' Roof Ladder with Roof Exhaust Walk Around
Assembly (Continued)
Figure 5C Entire View
24 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
5. “X” Series Roof Stairs with Extra Platform Views
“X” Series Eave Platform Manway Rail Bracket (STX-0149)
Figure 5D
PNEG-1846 “X” Series Complete 105' Walk Around Manual 25
5. “X” Series Roof Stairs with Extra Platform Views
Eave Platform “X” Series Handrail Post Roof Extension and Eave
Platform Manway Rail Bracket
Figure 5E
26 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
5. “X” Series Roof Stairs with Extra Platform Views
“X” Series 4 Step Roof Stairs with Eave Platform Handrail Post
Figure 5F
PNEG-1846 “X” Series Complete 105' Walk Around Manual 27
5. “X” Series Roof Stairs with Extra Platform Views
“X” Series 4 Step Roof Stairs with Eave Platform
Intermediate Handrail
Figure 5G
28 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
5. “X” Series Roof Stairs with Extra Platform Views
Eave Platform Support for Walk Around Platform
Figure 5H
PNEG-1846 “X” Series Complete 105' Walk Around Manual 29
5. “X” Series Roof Stairs with Extra Platform Views
“X” Series Eave Walk Around Platform (STX-0333)
Figure 5I
30 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
5. “X” Series Roof Stairs with Extra Platform Views
“X” Series Standard Upper 4 Step Roof Stairs
Figure 5J
PNEG-1846 “X” Series Complete 105' Walk Around Manual 31
5. “X” Series Roof Stairs with Extra Platform Views
“X” Series Standard Upper 4 Step Roof Stairs (Continued)
Figure 5K
32 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
5. “X” Series Roof Stairs with Extra Platform Views
“X” Series Standard Upper 4 Step Roof Stairs with
Bracket (STX-0023)
Figure 5L
PNEG-1846 “X” Series Complete 105' Walk Around Manual 33
5. “X” Series Roof Stairs with Extra Platform Views
Eave Walk Around Handrail Assembly (STX-0335)
Figure 5M
34 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
5. “X” Series Roof Stairs with Extra Platform Views
See detail M on Page 36
See detail N on Page 36
Ring Offset Stiffener and Clip Assembly
PNEG-1846 “X” Series Complete 105' Walk Around Manual 35
Figure 5N
5. “X” Series Roof Stairs with Extra Platform Views
Ring Offset Stiffener and Clip Assembly (Continued)
Figure 5O
36 PNEG-1846 “X” Series Complete 105' Walk Around Man ual
6. Warranty
9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship
under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale,
14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation)
is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials
or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI
Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
Product Warranty Period
Performer Series Direct Drive Fan Motor 3 Years
AP Fans and Flooring
Cumberland
Feeding/Watering
Systems
Grain Systems Grain Bin Structural Design 5 Years
Grain Systems
Farm Fans
Zimmerman
All Fiberglass Housings Lifetime
All Fiberglass Propellers Lifetime
Feeder System Pan Assemblies 5 Years **
Feed Tubes (1-3/4" and 2.00") 10 Years *
Centerless Augers 10 Years *
Watering Nipples 10 Years *
Portable and Tower Dryers 2 Years
Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price:
0 to 3 years - no cost to end-user
3 to 5 years - end-user pays 25%
5 to 7 years - end-user pays 50%
7 to 10 years - end-user pays 75%
** Warranty prorated from list price:
0 to 3 years - no cost to end-user
3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included.
Portable dryer screens included.
Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components,
shall be free from defects in materials for a period of time beginning on the twelfth (12
and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions
of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this
extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH
ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED,
INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE,
INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR
EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY
FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of
anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed
the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI
shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent
or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products
which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at
initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration,
accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products
manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the
location and installation of products manufactured or sold by GSI.
PNEG-1846 “X” Series Complete 105' Walk Around Manual 37
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations, which should be carefully followed in all
cases. Authorities having jurisdiction should be
consulted before installations are made.
Copyright © 2011 by GSI Group
Printed in the USA
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
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