PNEG-1816
33' Dura-Lok Plank and
Support Manual
Owner’s Manual
PNEG-1816
Date: 02-17-12
All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
2 PNEG-1816 33' Dura-Lok Plank and Support Manual
Table of Contents
Contents
Chapter 1 Introduction ..........................................................................................................................................4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines .................................................................................................................................. 5
General Safety Statement ..................................................................................................................... 6
Safety Instructions ................................................................................................................................. 7
Safety Sign-Off Sheet ........................................................................................................................... 9
Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 10
Chapter 3 Decals ..................................................................................................................................................11
Roof Damage Warning and Disclaimer ............................................................................................... 11
Chapter 4 Monorail Installation ..........................................................................................................................14
Fan Placement Diagram ..................................................................................................................... 14
Tie Bar Detail ...................................................................................................................................... 15
Tie Strap Detail ................................................................................................................................... 16
Assembling Legs to Rail ...................................................................................................................... 17
Outer Perimeter Rail Details ............................................................................................................... 19
Splicing Rails ....................................................................................................................................... 20
Chapter 5 Flooring - Planks ................................................................................................................................21
Flashing Installation ............................................................................................................................ 21
Center Well Assembly Details ............................................................................................................. 23
Intermediate Well Assembly Details .................................................................................................... 24
Chapter 6 Layouts ................................................................................................................................................26
33'-16" Rail Spacing Layout ................................................................................................................ 26
33'-16" Monorail Spacing Layout ........................................................................................................ 27
33'-17" Rail Spacing Layout ................................................................................................................ 28
33'-17" Monorail Spacing Layout ........................................................................................................ 29
33'-18" Rail Spacing Layout ................................................................................................................ 30
33'-18" Monorail Spacing Layout ........................................................................................................ 31
33'-20" Rail Spacing Layout ................................................................................................................ 32
33'-20" Monorail Spacing Layout ........................................................................................................ 33
33'-22" Rail Spacing Layout ................................................................................................................ 34
33'-22" Monorail Spacing Layout ........................................................................................................ 35
33'-26" Rail Spacing Layout ................................................................................................................ 36
33'-26" Monorail Spacing Layout ........................................................................................................ 37
33' Floor Bundle Layout ...................................................................................................................... 38
33' Plank Layout .................................................................................................................................. 39
Chapter 7 Warranty ..............................................................................................................................................41
PNEG-1816 33' Dura-Lok Plank and Support Manual 3
1. Introduction
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of
lading to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provides field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused,
or modified to change its performance beyond the factory specifications, the warranty will become void
and field improvements may be denied.
4 PNEG-1816 33' Dura-Lok Plank and Support Manual
2. Safety
DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-1816 33' Dura-Lok Plank and Support Manual 5
2. Safety
This product has sharp edges, which may cause serious injury. To avoid injury, handle
sharp edges with caution and always use proper protective clothing and equipment.
General Safety Statement
Our foremost concern is your safety and the safety of others associated with grain handling equipment.
This manual is to help you understand safe operating procedures and some problems that may be
encountered by the operator and other personnel.
As owner and/or operator, you are responsible to know what requirements, hazards and precautions exist
and inform all personnel associated with the equipment or in the area. Safety precautions may be required
from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous
situation, where SERIOUS INJURY or DEATH may occur.
You should consider the location of the bin site relative to power line locations or electrical transmission
equipment. Contact your local power company to review your installation plan or for information
concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin
site should also be reviewed and considered. Any electrical control equipment in contact with the bin
should be properly grounded and installed in accordance with National Electric Code provisions and other
local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall
bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on
edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving
sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must be
delivered with equipment to its owner. Failure to read this manual and its safety instructions is a
misuse of the equipment.
6 PNEG-1816 33' Dura-Lok Plank and Support Manual
2. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area
clean and dry.
Never lubricate, service, or adjust machine while it is in operation.
Keep hands, feet, and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix
damage immediately. Replace worn or broken parts. Remove any
built-up grease, oil, and debris.
Maintain Equipment
and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
PNEG-1816 33' Dura-Lok Plank and Support Manual 7
2. Safety
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment
Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on
plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
8 PNEG-1816 33' Dura-Lok Plank and Support Manual
2. Safety
Safety Sign-Off Sheet
As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating
and safety procedures for this equipment. This sign-off sheet is provided for your convenience and
personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly
recommended that another qualified person who knows the shut down procedure be in the area in the
event of an emergency.
Date Employee Name Supervisor Name
PNEG-1816 33' Dura-Lok Plank and Support Manual 9
2. Safety
Proper Storage of Grain Bin/Silo Materials Prior to Construction
Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall
and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If
moisture is present, it must not be allowed to remain between the sheets. Separate the sheets or panels
immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored
in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so
that they are raised above the ground and vegetation. Any stacking and spacing materials should not be
corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the
bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of
moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing
moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they
do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize
the adverse effect upon the galvanized coating.
10 PNEG-1816 33' Dura-Lok Plank and Support Manual
Roof Damage Warning and Disclaimer
The manufacturer does not warrant any roof damage caused by excessive vacuum or internal
pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air”
devices should be provided for all powered air handling systems. The manufacturer does not
recommend the use of downward flow systems (suction). Severe roof damage can result from
any blockage of air passages. Running fans during high humidity/cold weather conditions can
cause air exhaust or intake ports to freeze.
CAUTION!
3. Decals
Excessive vacuum (or pressure) may
damage roof. Use positive aeration
system. Make sure all roof vents are
open and unobstructed. Start roof
fans when supply fans are started.
Do not operate when conditions exist
that may cause roof vent icing.
DC-969
PNEG-1816 33' Dura-Lok Plank and Support Manual 11
3. Decals
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers.
DO NOT ENTER this bin!
Failure to heed these
warnings will result in
serious injury or death.
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
DC-GBC-1A
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of
these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
12 PNEG-1816 33' Dura-Lok Plank and Support Manual
3. Decals
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
1. Use CENTER FLOOR OUTLET ONLY until NO grain
remains above this outlet.
2. Side floor outlets to be used ONLY when above
condition is satisfied.
3. Lock all side floor outlets to avoid accidental
premature use.
4. See manufacturers instructions for proper use of
factory supplied sidedraw (wall) discharge systems.
UNLOADING INSTRUCTIONS:
DC-GBC-2A
WARNING
DON’T
DO
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of
these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
PNEG-1816 33' Dura-Lok Plank and Support Manual 13
4. Monorail Installation
Fan Placement Diagram
For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 4A. Floor planks
should be perpendicular to the unloading tube.
Figure 4A
14 PNEG-1816 33' Dura-Lok Plank and Support Manual
4. Monorail Installation
Tie Bar Detail
1. Locate the tie bars between the rails. (Spaced evenly throughout the system.)
NOTE: Tie bars are to be placed at the end of monorail, at each splice and in the middle of the rail
if it is over 16' long. (Not necessarily evenly spaced.) Rail spacing details on Pages 26-36,
detail tie bar placements in each layout.
2. A single #10 x 5/8" self-drilling screws may be used to fasten the tie bars at each end to the rails
as necessary. (See Figure 4B.)
Figure 4B Tie Bar Detail
3. Tie bars should overlap and connect each rail to the next rail. Tie bars should be located along
each side of a rail splice and around the perimeter of the bin, no more than 6" from the end of the rail.
(See Figure 4C.)
Figure 4C Tie Bar Dimension Detail
PNEG-1816 33' Dura-Lok Plank and Support Manual 15
4. Monorail Installation
Tie Strap Detail
1. Tie straps should be used when a tie bar cannot be used to connect rails together due to special
spacing of monorail. Tie strap should be connected to all three (3) rails using self-drilling screws.
(See Figure 4D.)
2. Tie straps are to be located in the same places as a tie bar would be used.
NOTE: Some tie straps will be used to support center well and intermediate well assembly.
(See Figure 5D on Page 23 and Figure 5E on Page 24.)
Figure 4D Strap Detail
16 PNEG-1816 33' Dura-Lok Plank and Support Manual
4. Monorail Installation
See chart on Page 18.
Spacing depends on
eave height.
Assembling Legs to Rail
1. Place two (2) corners of the monorail leg into the rails as shown.
2. By twisting the leg it will spread the rail enough to get the other corners inside.
3. The leg can then be pushed down into the rail until the tabs lock it into place. (See Figure 4E.)
PNEG-1816 33' Dura-Lok Plank and Support Manual 17
Figure 4E Assembly Leg Rail
4. Monorail Installation
Monorail “Rail and Leg Spacing”/“Full Floor Leg Quantity” for 33' Bin Diameter
4.00"
Ring
3 4 11 26 See Page 36 27 250
46 16 26See Page 36 24 280
5 8 22 26 See Page 36 21 320
710 27 26 See Page 36 19 350
9 12 33 22 See Page 34 20 370
10 14 38 22 See Page 34 19 390
11 16 43 22 See Page 34 18 410
13 18 48 20 See Page 32 18 450
14 20 54 20 See Page 32 17 470
16 22 59 18 See Page 30 17 510
17 24 64 18 See Page 30 17 510
19 26 70 18 See Page 30 16 540
20 28 75 17 See Page 28 16 560
22 30 81 16 See Page 26 16 580
2.66"
Ring
Eave Height (ft.) Rail Spacing
Reference
Page
Leg Spacing Leg Qty
23 32 86 16 See Page 26 15 620
18 PNEG-1816 33' Dura-Lok Plank and Support Manual
4. Monorail Installation
Outer Perimeter Rail Details
3' Sections of monorail should be placed around the perimeter of the bin. Monorail legs for perimeter rails
should be spaced 16" apart on center. (See Figure 4F.)
Figure 4F
PNEG-1816 33' Dura-Lok Plank and Support Manual 19
4. Monorail Installation
Splicing Rails
1. A leg must be centered at each rail splice.
2. The closest leg may be moved a few inches over to center it under the splice. If more than 3" of
movement is required to center the leg under the splice, add an additional leg.
3. Fasten the rail to the leg with two (2) #10 self-drilling screws (splice locations only). (See Figure 4G.)
Figure 4G
20 PNEG-1816 33' Dura-Lok Plank and Support Manual
Flashing Installation
5. Flooring - Planks
Figure 5A
Formed Flashing Installation
If bin sweep auger is to be used, overlap flashing such that rotation (usually clockwise) of the sweep will
climb up on the next flashing section. (See detail C in Figure 5A.) This will prevent the rotating/slipping
outer wheel of the sweep from catching on the flashing edges.
After the floor is in place, lay the flashing pieces on top of the floor place over the 1-1/4" bin bolts.
See Figure 5B and Figure 5C on Page 22 to determine the correct sequence for placing the nuts and
washers. Finger tighten the nuts. While holding flashing flat, fasten the flashing to the floor with sheet
metal screws. Now tighten flashing nuts.
PNEG-1816 33' Dura-Lok Plank and Support Manual 21
5. Flooring - Planks
Flashing Installation (Continued)
Figure 5B 2.66" Corrugation
Figure 5C 4.00" Corrugation
22 PNEG-1816 33' Dura-Lok Plank and Support Manual
Center Well Assembly Details
5. Flooring - Planks
Figure 5D 33' Diameter Bin Center Well Position
PNEG-1816 33' Dura-Lok Plank and Support Manual 23
5. Flooring - Planks
Intermediate Well Assembly Details
Figure 5E 33' Diameter Bin Intermediate Well Position
24 PNEG-1816 33' Dura-Lok Plank and Support Manual
NOTES
PNEG-1816 33' Dura-Lok Plank and Support Manual 25
6. Layouts
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Tie bar (See Page 15 for
installation detail.)
33'-16" Rail Spacing Layout
Figure 6A 33' Diameter 16" Rail Spacing
26 PNEG-1816 33' Dura-Lok Plank and Support Manual
33'-16" Monorail Spacing Layout
NOTE: Thirty three (33) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-16MONO 192 4
A-15.91MONO 191 4
A-15.7MONO 188 4
A-15.3MONO 184 6
A-14.83MONO 178 4
A-14.17MONO 170 4
A-13.42MONO 161 4
A-12.42MONO 149 4
A-11.17MONO 134 4
A-9.75MONO 117 4
A-9MONO 108 2
A-3MONO 36 50
33' Diameter 16" Spacing
Measurement in Inches
Rail # Section 1 Section 2
1 192 192
2 191 191
3 188 188
4 184 184
5 178 178
6 170 170
7 161 161
8 149 149
9 134 134
10 117 117
11 184 0
12 108 0
Part # Description Qty
FL-404-16 16" Monorail Tie Bar 90
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 320
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 40
10.058 m Diameter 40.64 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2
1 487.68 487.68
2 485.14 485.14
3 477.52 477.52
4 467.36 467.36
5 452.12 452.12
6 431.8 431.8
7 408.94 408.94
8 378.46 378.46
9 340.36 340.36
10 297.18 297.18
11 467.36 0
12 274.32 0
6. Layouts
PNEG-1816 33' Dura-Lok Plank and Support Manual 27
Figure 6B 33' Diameter Bin with 16" Monorail Spacing
6. Layouts
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Tie bar (See Page 15 for
installation detail.)
33'-17" Rail Spacing Layout
Figure 6C 33' Diameter 17" Rail Spacing
28 PNEG-1816 33' Dura-Lok Plank and Support Manual
33'-17" Monorail Spacing Layout
NOTE: Thirty three (33) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-16MONO 192 4
A-15.91MONO 191 4
A-15.58MONO 187 4
A-15.25MONO 183 4
A-14.67MONO 176 4
A-14MONO 168 4
A-13MONO 156 4
A-11.92MONO 143 4
A-11.3MONO 136 2
A-10.4MONO 125 4
A-8.5MONO 102 4
A-3MONO 36 50
33' Diameter 17" Spacing
Measurement in Inches
Rail # Section 1 Section 2
1 192 192
2 191 191
3 187 187
4 183 183
5 176 176
6 168 168
7 156 156
8 143 143
9 125 125
10 102 102
11 136 0
Part # Description Qty
FL-404-17 17" Monorail Tie Bar 90
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 300
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 40
10.058 m Diameter 43.18 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2
1 487.68 487.68
2 485.14 485.14
3 474.98 474.98
4 464.82 464.82
5 447.04 447.04
6 426.72 426.72
7 396.24 396.24
8 363.22 363.22
9 317.5 317.5
10 259.08 259.08
11 345.44 0
6. Layouts
PNEG-1816 33' Dura-Lok Plank and Support Manual 29
Figure 6D 33' Diameter Bin with 17" Monorail Spacing
6. Layouts
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Tie bar (See Page 15 for
installation detail.)
33'-18" Rail Spacing Layout
Figure 6E 33' Diameter 18" Rail Spacing
30 PNEG-1816 33' Dura-Lok Plank and Support Manual
33'-18" Monorail Spacing Layout
NOTE: Thirty three (33) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-16MONO 192 4
A-15.91MONO 191 4
A-15.58MONO 187 4
A-15.17MONO 182 4
A-14.42MONO 173 6
A-13.7MONO 164 4
A-12.7MONO 152 4
A-11.25MONO 135 4
A-9.58MONO 115 4
A-7.33MONO 88 2
A-3MONO 36 50
33' Diameter 18" Spacing
Measurement in Inches
Rail # Section 1 Section 2
1 192 192
2 191 191
3 187 187
4 182 182
5 173 173
6 164 164
7 152 152
8 135 135
9 115 115
10 173 0
11 88 0
Part # Description Qty
FL-404-18 18" Monorail Tie Bar 80
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 300
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 40
10.058 m Diameter 45.72 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2
1 487.68 487.68
2 485.14 485.14
3 474.98 474.98
4 462.28 462.28
5 439.42 439.42
6 416.56 416.56
7 386.08 386.08
8 342.9 342.9
9 292.1 292.1
10 439.42 0
11 223.52 0
6. Layouts
PNEG-1816 33' Dura-Lok Plank and Support Manual 31
Figure 6F 33' Diameter Bin with 18" Monorail Spacing
6. Layouts
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Tie bar (See Page 15 for
installation detail.)
33'-20" Rail Spacing Layout
Figure 6G 33' Diameter 20" Rail Spacing
32 PNEG-1816 33' Dura-Lok Plank and Support Manual
33'-20" Monorail Spacing Layout
NOTE: Thirty three (33) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-16MONO 192 4
A-15.83MONO 190 4
A-15.41MONO 185 4
A-14.9MONO 179 4
A-14.83MONO 178 2
A-14.08MONO 169 4
A-13.1MONO 157 4
A-11.8MONO 141 4
A-10MONO 120 4
A-8.25MONO 99 2
A-3MONO 36 50
33' Diameter 20" Spacing
Measurement in Inches
Rail # Section 1 Section 2
1 192 192
2190190
3 185 185
4179179
5 169 169
6157157
7 141 141
8120120
9 178 0
10 99 0
Part # Description Qty
FL-404-1 20" Monorail Tie Bar 70
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 270
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 40
10.058 m Diameter 50.8 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2
1 487.68 487.68
2 482.6 482.6
3 469.9 469.9
4 454.66 454.66
5 429.26 429.26
6 398.78 398.78
7 358.14 358.14
8 304.8 304.8
9 452.12 0
10 251.46 0
6. Layouts
PNEG-1816 33' Dura-Lok Plank and Support Manual 33
Figure 6H 33' Diameter Bin with 20" Monorail Spacing
6. Layouts
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
Tie bar (See Page 15 for
installation detail.)
33'-22" Rail Spacing Layout
Figure 6I 33' Diameter 22" Rail Spacing
34 PNEG-1816 33' Dura-Lok Plank and Support Manual
33'-22" Monorail Spacing Layout
NOTE: Thirty three (33) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
Bill of Materials
Part # Length Qty
A-16.08MONO 193 2
A-16MONO 192 4
A-15.75MONO 189 4
A-15.3MONO 184 4
A-14.58MONO 176 4
A-13.7MONO 164 4
A-12.42MONO 149 4
A-10.75MONO 129 2
A-10.58MONO 127 4
A-3MONO 36 50
33' Diameter 22" Spacing
Measurement in Inches
Rail # Section 1 Section 2
1 192 192
2 189 189
3 184 184
4 175 175
5 164 164
6 149 149
7 127 127
8 193 0
9 129 0
Part # Description Qty
FL-404-22 22" Monorail Tie Bar 60
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 270
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 40
10.058 m Diameter 55.88 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2
1 487.68 487.68
2 480.06 480.06
3 467.36 467.36
4 444.5 444.5
5 416.56 416.56
6 378.46 378.46
7 322.58 322.58
8 490.22 0
9 327.66 0
6. Layouts
PNEG-1816 33' Dura-Lok Plank and Support Manual 35
Figure 6J 33' Diameter Bin with 22" Monorail Spacing
6. Layouts
Tie bar (See Page 15 for
installation detail.)
NOTE: This depicts monorail spacings only. Leg spacing is dependant
on eave height. See Page 18 for leg and rail spacing chart.
33'-26" Rail Spacing Layout
Figure 6K 33' Diameter 26" Rail Spacing
36 PNEG-1816 33' Dura-Lok Plank and Support Manual
33'-26" Monorail Spacing Layout
Bill of Materials
Part # Length Qty
A-16MONO 192 4
A-15.7MONO 188 4
A-15.08MONO 181 6
A-14.08MONO 169 4
A-12.7MONO 152 4
A-10.58MONO 127 4
A-7.25MONO 87 2
A-3MONO 36 50
33' Diameter 26" Spacing
Measurement in Inches
Rail # Section 1 Section 2
1 192 192
2 188 188
3 181 181
4 169 169
5 152 152
6 127 127
7 181 0
887 0
Part # Description Qty
FL-404-26 26" Monorail Tie Bar 60
S-280 #10-16 x 5/8" Zinc Self-Drilling Screw 240
FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" 40
NOTE: Thirty three (33) total outer perimeter 3' monorail
pieces. See Page 17 for leg support details.
10.058 m Diameter 66.04 cm Spacing
Measurement in Centimeters
Rail # Section 1 Section 2
1 487.68 487.68
2 477.52 477.52
3 459.74 459.74
4 429.26 429.26
5 386.08 386.08
6 322.58 322.58
7 459.74 0
8 220.98 0
6. Layouts
PNEG-1816 33' Dura-Lok Plank and Support Manual 37
Figure 6L 33' Diameter Bin with 26" Monorail Spacing
6. Layouts
NOTE: The 33' floor has one bundle. The split of the floor is staggered from one 7" plank to the next.
33' Floor Bundle Layout
Figure 6M 33' Plank Layout Bundle
38 PNEG-1816 33' Dura-Lok Plank and Support Manual
33' Plank Layout
6. Layouts
Figure 6N Plank Layout for 33' Diameter Bin
PNEG-1816 33' Dura-Lok Plank and Support Manual 39
6. Layouts
33' Plank Layout for Manual
Plank # Plank Length In Inch In Metric
1 9'-3" 111 281.94
2 12'-4" 148 375.92
3 14'-11" 179 454.66
4 17'-0" 204 518.16
5 18'-6" 222 563.88
6 20'-1" 241 612.14
7 21'-6" 258 655.32
8 22'-9" 273 693.42
9 23'-10" 286 726.44
10 24'-11" 299 759.46
11 25'-10" 310 787.4
12 26'-8" 320 812.8
13 27'-6" 330 838.2
14 28'-2" 338 858.52
15 28'-10" 346 878.84
16 29'-5" 353 896.62
17 29'-11" 359 911.86
18 30'-5" 365 927.1
19 30'-10" 370 939.8
20 31'-2" 374 949.96
21 31'-6" 378 960.12
22 31'-9" 381 967.74
23 31'-11" 383 972.82
24 32'-1" 385 977.9
25 32'-3" 387 982.98
26 32'-3" 387 982.98
27 32'-3" 387 982.98
40 PNEG-1816 33' Dura-Lok Plank and Support Manual
7. Warranty
9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship
under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale,
14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation)
is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials
or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI
Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
Product Warranty Period
Performer Series Direct Drive Fan Motor 3 Years
AP Fans and Flooring
Cumberland
Feeding/Watering
Systems
Grain Systems Grain Bin Structural Design 5 Years
Grain Systems
Farm Fans
Zimmerman
All Fiberglass Housings Lifetime
All Fiberglass Propellers Lifetime
Feeder System Pan Assemblies 5 Years **
Feed Tubes (1-3/4" and 2.00") 10 Years *
Centerless Augers 10 Years *
Watering Nipples 10 Years *
Portable and Tower Dryers 2 Years
Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price:
0 to 3 years - no cost to end-user
3 to 5 years - end-user pays 25%
5 to 7 years - end-user pays 50%
7 to 10 years - end-user pays 75%
** Warranty prorated from list price:
0 to 3 years - no cost to end-user
3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included.
Portable dryer screens included.
Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components,
shall be free from defects in materials for a period of time beginning on the twelfth (12
and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions
of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this
extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH
ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED,
INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE,
INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR
EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY
FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of
anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed
the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI
shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent
or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products
which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at
initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration,
accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products
manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the
location and installation of products manufactured or sold by GSI.
PNEG-1816 33' Dura-Lok Plank and Support Manual 41
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations, which should be carefully followed in
all cases. Authorities having jurisdiction should be
consulted before installations are made.
Copyright © 2012 by GSI Group
Printed in the USA
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
CN-205736
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