GSI PNEG-1813 User Manual
PNEG-1813
Electronic Distributor Control
Installation and Operation Manual
PNEG-1813
Date: 08-22-12
2 PNEG-1813 Electronic Distributor Control
Table of Contents
Contents
Chapter 1 Safety ..................................................................................................................................................... 4
Safety Guidelines .................................................................................................................................. 4
Safety Instructions ..................... ... .... .......................................... ... ........................................................ 5
Chapter 2 Decals .................................................................................................................................................... 7
Chapter 3 Installation ............................................................................................................................................ 8
Electronic Distributor Control Shaft Installation ..................................................................................... 8
Electronic Distributor Enclosure Installation ........................................... ............................................... 9
Junction Box Installation ........................ ... ... .... ... ... ... .... ... ... ... .... ................................................ ......... 10
Sensor Plate Angle and Proximity Sensor Bracket Installation .................. ... ... ... ................................ 11
Proximity Sensor Location and Installation ......................................................................................... 12
Proximity Sensor Adjustment .............................................................................................................. 14
Encoder and Bracket Installation ........................................................................................................ 15
Motor Mounting Bracket Installation ................................. ................................................ ................... 18
Control Motor Installation .................................................................................................................... 19
Wire and Fitting Selection Recommendations .......... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... ... 20
Distributor to Junction Box Electrical Connections .............................................................................. 21
Control Panel Cable to Distributor Fitting Connections ....................................................................... 22
Motor Cable to Motor Junction Box Fitting Connections ..................................... .... ... ... ... ... .... ... ... ... ... 23
Electronic Distributor Wiring Diagram ................................................................................................. 24
Motor Wiring to Motor Junction Box Electrical Connections ...................................... ... ... ... .... ... ......... 25
Control Panel Wiring to Junction Box Electrical Connections ............................................................. 26
Enclosure Covers Installation .............................................................................................................. 27
Control Panel Wiring from Motor Electrical Connections .................................................................... 28
Power Supply Wiring to Control Panel Electrical Connections ........................................................... 29
Control Panel Installation Guidelines .................................................................................................. 30
Chapter 4 Operation Procedures ........................................................................................................................ 31
Initializing Screen ...................................... ... .... ... ... .......................................... ... ................................ 31
Main Screen ........................................................................................................................................ 32
Help Menu Screen .............................................................................................................................. 33
Move Screen .................................... ... ... ....................................................................................... ... ... 35
Setup Menu Screen ............................ ... ... ... .... ... ... ... .... .......................................... ... ......................... 36
Manual Override ........................ ... .... ... .......................................... ... ............................................. ... ... 45
Chapter 5 Parts List ............................................................................................................................................. 46
12" 6 Hole 45° Distributor Assembly Electronic Control (DFB12645G-EC) ........................................ 46
Chapter 6 Troubleshooting ................................................................................................................................. 48
Error Messages ................................................................................................................................... 48
Chapter 7 Schematic and Wiring Diagrams ...................................................................................................... 51
White Panel Layout ............................................................................................................................. 51
White Panel Electrical Schematic .................................................................................................... ... 52
Chapter 8 Warranty .............................................................................................................................................. 55
PNEG-1813 Electronic Distributor Control 3
1. Safety
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
DANGER
WARNING
CAUTION
NOTICE
4 PNEG-1813 Electronic Distributor Control
1. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area
clean and dry.
Never lubricate, service, or adjust machine while it is in operation.
Keep hands, feet and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix
damage immediately . Replace worn or broken p arts. Remove any
built-up grease, oil, and debris.
Maintain Equipment
and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
PNEG-1813 Electronic Distributor Control 5
1. Safety
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment
Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on
plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
6 PNEG-1813 Electronic Distributor Control
2. Decals
The decals are located as shown below:
DC-2159
WARNING
MOVING PARTS.
Rotating spout can
crush and cut.
Lock out power
before servicing.
CAUTION
Do not operate with access
panel removed.
Lock out power before servicing.
PNEG-1813 Electronic Distributor Control 7
DC-2160
3. Installation
Electronic Distributor Control Shaft Installation
Install the shaft (DEC0009) to the distributor shaft using two (2) roll pins (S-9288). NOTE: Flag extension
should be installed in line with the spout to ensure proper alignment with the sensor. (See Figure 3A.)
Figure 3A Electronic Distributor Control Shaft
8 PNEG-1813 Electronic Distributor Control
3. Installation
Electronic Distributor Enclosure Installation
Install the enclosure (DEC0005) to the distributor using four (4) 3/8 bolts (S-7469) and nylock nuts
(S-7383). (See Figure 3B.)
Figure 3B Electronic Distributor Enclosure
PNEG-1813 Electronic Distributor Control 9
3. Installation
Junction Box Installation
Install the junction box (DEC0019) to the enclosure (DEC0005) using fou r (4) self-drilling screws (S-280).
Install the chase nipple, washer and lock nut. (See Figure 3C.)
Figure 3C Junction Box
10 PNEG-1813 Electronic Distributor Control
3. Installation
Sensor Plate Angle and Proximity Sensor Bracket Installation
Assemble the sensor plate angle (DEC0014) to the proximity sensor bracket (DEC0006) using three (3)
1/4"-20 x 3/4" HHCS bolts (S-1429) and 1/4"-20 nylock nuts (S-7025) as shown in Figure 3D.
Attach the proximity sensor bracket (DEC0006) to the inside of the enclosure (DEC0005) using three (3)
1/4"-20 x 3/4" HHCS bolts (S-1429) and 1/4"-20 nylock nuts (S-7025). (See Figure 3D.)
Figure 3D Sensor Plate Angle and Proximity Sensor Bracket
PNEG-1813 Electronic Distributor Control 11
3. Installation
Diameter # Spouts Prox Ref #
6
4 2
65
8 6
8
65
8 7
10 9
10
6 4
810
10 9
12
41
6 3
88
10 9
14
41
6 3
8 8
Proximity Sensor Location and Installation
NOTE: The location of the proximity sensor will be determined by the size o f the distributor. Using the table
shown in Figure 3E, locate the diameter and number of spouts of the distributor being used and note the
proximity sensor reference number. This reference number is marked on the bottom of the proximity
sensor bracket (DEC0006) and identifies the location for installing the proximity sensors (DEC0018).
Install the two (2) proximity sensors (DEC0018) into the proximity sensor bracket (DEC0006) at the
appropriate locations determined from the table. (See Figure 3E below and Figure 3G on Page 14.)
12 PNEG-1813 Electronic Distributor Control
Figure 3E Proximity Sensor Location
Proximity Sensor Location and Installation (Continued)
3. Installation
Figure 3F Proximity Sensor Installation
PNEG-1813 Electronic Distributor Control 13
3. Installation
Proximity Sensor Adjustment
Set the clearance of the two (2) proximity sensors (DEC0018) to 0.050" ± 0.01" from the face of each
sensor to the flag on the shaft (DEC0009). (See Figure 3G.)
Figure 3G Proximity Sensor Adjustment
14 PNEG-1813 Electronic Distributor Control
3. Installation
Encoder and Bracket Installation
Install the encoder (DEC0017) to the encoder mounting bracket (DEC0016) using the three (3) #10-32
bolts (S-10167) and #10 washers (S-7223) as shown in Figure 3H.
Tighten the encoder collar set screw as shown in Figure 3I on Page 16 to 8 in-lbs.
Install the encoder mounting bracket (DEC0016) to the proximity sensor bracket (DEC0006) using the
1/4"-20 x 3/4" HHCS bolt (S-1429), 1/4" washer (S-2126) and 1/4"-20 nylock nut (S-7025) as shown in
Figure 3J on Page 17.
Figure 3H Encoder to Mounting Bracket
PNEG-1813 Electronic Distributor Control 15
3. Installation
Encoder and Bracket Installation (Continued)
Figure 3I Encoder Collar Set Screw
16 PNEG-1813 Electronic Distributor Control
Encoder and Bracket Installation (Continued)
3. Installation
Figure 3J Mounting Bracket to Proximity Sensor Bracket
PNEG-1813 Electronic Distributor Control 17
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