GSI PNEG-1809 User Manual

PNEG-1809

A13522V10CRG Assembly
Instructions

Instructions Manual

PNEG-1809

Date: 03-23-11

2 PNEG-1809 A13522V10CRG Assembly Instructions

Table of Contents

Contents

Chapter 1 Safety .....................................................................................................................................................4

Safety Guidelines .................................................................................................................................. 4

Safety Instructions ..................... ... .... .......................................... ... ........................................................ 5

Chapter 2 Assembly Instructions ......................... .................................................... ............................................7

Chapter 3 Parts List .............................................................................................................................................12

A13522V10CRG Parts ........................................................................................................................ 12

Chapter 4 Warranty ..............................................................................................................................................15

PNEG-1809 A13522V10CRG Assembly Instructions 3

1. Safety

This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.

WARNING indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.

NOTICE is used to address practices not related to
personal injury.

DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.

Safety Guidelines

This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.

DANGER

WARNING

CAUTION

NOTICE

4 PNEG-1809 A13522V10CRG Assembly Instructions

1. Safety

Follow Safety Instructions

Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.

Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.

Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.

If you do not understand any part of this manual or need
assistance, contact your dealer.

Read and Understand Manual

Rotating Flight

Grain augers can kill or dismember.
Keep clear of all augers and never enter the bin unless all

power is disconnected and locked out. Failure to do so will
result in serious injury or death.

Rotating Flight

Safety Instructions

Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.

As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.

This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.

PNEG-1809 A13522V10CRG Assembly Instructions 5

1. Safety

Prepare for Emergencies

Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,

hospital and fire department near your telephone.

Keep Emergency Equipment
Quickly Accessible

Wear Protective Clothing

Wear close fitting clothing and safety equipment appropriate
to the job.

Remove all jewelry.

Long hair should be tied up and back.

Safety glasses should be worn at all times to protect eyes
from debris.

Wear gloves to protect your hands from sharp edges on
plastic or steel parts.

Wear steel toe boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoe strings.

A respirator may be needed to prevent breathing potentially
toxic fumes and dust.

Wear hard hat to help protect your head.

Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').

Eye Protection

Gloves

Steel Toe Boots

Respirator

Hard Hat

Fall Protection

6 PNEG-1809 A13522V10CRG Assembly Instructions

2. Assembly Instructions

1. Attach column leg weldments to each beam. Attach one A-VTDL0028 at each end of beams.
Use A-VTDL0025 at the remaining locations on the beams. See below table for q uantities per beam.

(See Figure 2A.)

Figure 2A

Beam # # of A-VTDL0025 # of A-VTDL0028

A-VTDL0004 2 2
A-VTDL0005 9 2
A-VTDL0008 15 2
A-VTDL0010 7 2
A-VTDL0012 6 2
A-VTDL0016 4 2

PNEG-1809 A13522V10CRG Assembly Instructions 7

2. Assembly Instructions

2. Attach cross beam weldments to horizontal weldments using 1/2" hardware. Twelve (12) cross
beams locations in complete floor. (See Figure 2B.)

Figure 2B

8 PNEG-1809 A13522V10CRG Assembly Instructions

3. Use 1/2" hardware to attach beams end to end. (See Figure 2C.)

2. Assembly Instructions

Figure 2C

PNEG-1809 A13522V10CRG Assembly Instructions 9

2. Assembly Instructions

4. Attach VTDL aeration floor angle to beam weldments at both ends, using both slots. 1/2" Hardware
used to attach the angle. See detail D below for instructions on how angle attaches to cross beam.
(Twelve (12) locations.) (See Figure 2D.)

Figure 2D

10 PNEG-1809 A13522V10CRG Assembly Instructions

2. Assembly Instructions

5. Special stiffener support post weldment (A-VTDL0018) used to support stiffeners that are located
directly above the tunnels. Attach stiffener to stiffener support post a nd attach stiffener supp ort post
to bottom of tunnel using anchors not provided by GSI. (See Figure 2E.)

Figure 2E

PNEG-1809 A13522V10CRG Assembly Instructions 11

3. Parts List

Section A-A

A13522V10CRG Parts

12 PNEG-1809 A13522V10CRG Assembly Instructions

3. Parts List

A13522V10CRG Parts List

NOTE: GSI supplies only the following.

Ref # Part # Description Qty

1 A-VTDL0004 Beam Weldment, W6-9A992 VTDL Aeration Floor 64-1/2" Long 12
2 A-VTDL0005 Beam Weldment, W6-9A992 VTDL Aeration Floor 249-1/2" Long 16
3 A-VTDL0008 Beam Weldment, W6-9A992 VTDL Aeration Floor 415-1/2" Long 20
4 A-VTDL0010 Beam Weldment, W6-9A992 VTDL Aeration Floor 220-1/2" Long 8
5 A-VTDL0012 Beam Weldment, W6-9A992 VTDL Aeration Floor 253.885" Long 12
6 A-VTDL0015 Angle, VTDL Aeration Floor 27GÇ¥ Long 128
7 A-VTDL0016 Beam Weldment, W6-9A992 VTDL Aeration Floor 141-1/2" Long 8
8 A-VTDL0018 Special 26-1/4" Stiffener Support Post Weldment 4

9 A-VTDL0030

10 A-VTDL0031

11 A-VTDL0032

12 A-VTDL0033

13 A-VTDL0029

14 A-VTDL0034

N/S A-VTDL0025 Column Leg Weldment, Standard 18.1" Tall W6-9A992 630
N/S A-VTDL0028 Column Leg Weldment, End 18.1" Tall W6-9A992 155
N/S PL-8926 A13522V10CRG Hardware Package 1

Bar Grating with 18 Gauge Perf Cover, 19-W-4 Bar Grating 33-7/16" x 8' Long
(See Bar Grating Note on Page 12.)

Bar Grating with 18 Gauge Perf Cover, 19-W-4 Bar Grating 19-3/16" x 8' Long
(See Bar Grating Note on Page 12.)

Bar Grating with 18 Gauge Perf Cover, 19-W-4 Bar Grating 33-7/16" x 6' Long
(See Bar Grating Note on Page 12.)

Bar Grating with 18 Gauge Perf Cover, 19-W-4 Bar Grating 25-1/8" x 6' Long
(See Bar Grating Note on Page 12.)

Bar Grating with 18 Gauge Solid Cover, 19-W-4 Bar Grating 18" x 4' Long
(See Bar Grating Note on Page 12.)

Bar Grating with 18 Gauge Solid Cover, 19-W-4 Bar Grating 33-7/16" x 4' Long
(See Bar Grating Note on Page 12.)

68

8

132

4

4

16

PNEG-1809 A13522V10CRG Assembly Instructions 13

NOTES

14 PNEG-1809 A13522V10CRG Assembly Instructions

4. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)

GSI Group, LLC Limited Warranty

The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship
under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale,
14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation)
is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials
or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI
Warranty Group shall be the sole responsibility of the end-user.

Warranty Extensions:

The Limited Warranty period is extended for the following products:

Product Warranty Period

Performer Series Direct Drive Fan Motor 3 Years

AP Fans and Flooring

Cumberland
Feeding/Watering
Systems

Grain Systems Grain Bin Structural Design 5 Years
Grain Systems

Farm Fans
Zimmerman

All Fiberglass Housings Lifetime
All Fiberglass Propellers Lifetime
Feeder System Pan Assemblies 5 Years **
Feed Tubes (1-3/4" and 2.00") 10 Years *
Centerless Augers 10 Years *
Watering Nipples 10 Years *

Portable and Tower Dryers 2 Years
Portable and Tower Dryer Frames and

Internal Infrastructure †

5 Years

* Warranty prorated from list price:
0 to 3 years - no cost to end-user
3 to 5 years - end-user pays 25%
5 to 7 years - end-user pays 50%
7 to 10 years - end-user pays 75%
** Warranty prorated from list price:
0 to 3 years - no cost to end-user
3 to 5 years - end-user pays 50%

† Motors, burner components

and moving parts not included.
Portable dryer screens included.
Tower dryer screens not included.

GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components,
shall be free from defects in materials for a period of time beginning on the twelfth (12
and continuing until the sixtieth (60

th

) month from the date of purchase (extended warranty period). During the extended

th

) month from the date of purchase

warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions
of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this
extended warranty.

Conditions and Limitations:

THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH
ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED,
INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE,
INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR
EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY
FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.

GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of
anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed
the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI
shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent
or distributor.

GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products
which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at
initial sale will void the Limited Warranty.

This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration,
accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products
manufactured by GSI.

Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the
location and installation of products manufactured or sold by GSI.

PNEG-1809 A13522V10CRG Assembly Instructions 15

This equipment shall be installed in accordance with

the current installation codes and applicable

regulations which should be carefully followed in all

cases. Authorities having jurisdiction should be

consulted before installations are made.

Copyright © 2011 by GSI Group
Printed in the USA

GSI Group

1004 E. Illinois St.

Assumption, IL 62510-0020

Phone: [phone]

Fax: [phone]

www.gsiag.com