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PNEG-1798
User Manual
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GSI PNEG-1798 User Manual

PNEG-1798
Tower and T-Series Dryers Vaporizer
Installation Manual
PNEG-1798
Version: 1.0 Date: 11-11-11
Table of Contents

Contents

Chapter 1 Safety .....................................................................................................................................................4
Safety Guidelines .................................................................................................................................. 4
Safety Instructions ..................... ... .... ...................................... .... ... ... ... ... .... ........................................... 5
Chapter 2 Decals ....................................................................................................................................................7
Chapter 3 Purpose .................................................................................................................................................9
Chapter 4 Precautions and Limitations .............................................................................................................10
Chapter 5 References ..........................................................................................................................................11
Chapter 6 Measuring and Special Equipment Required ..................................................................................12
Chapter 7 Procedure ............................................................................................................................................13
Dryer Data Information (from its GSI Data Plate) ................................................................................ 13
Vaporizer Hardware Verification ......................................................................................................... 13
Vaporizer Coil and Piping Installation ................................................................................................. 18
Vaporizer High Pressure Leak Testing ............................................................................................... 25
Chapter 8 TD-VIP-01 Data Sheet Selection .................... ....................................................... .............................29
TD-VIP-01 Data Sheet ........................................................................................................................ 29
Chapter 9 Warranty ..............................................................................................................................................33
PNEG-1798 Tower and T-Series Dryers Vaporizer 3

1. Safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.
DANGER
WARNING
CAUTION
NOTICE
1. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from the manufacturer.
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.
If you do not understand any part of this manual or need assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is in operation. Keep hands, feet, and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix damage immediately . Replace worn or broken p arts. Remove any built-up grease, oil, and debris.
Maintain Equipment and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.
PNEG-1798 Tower and T-Series Dryers Vaporizer 5
1. Safety
Prepare for Emergencies
Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially toxic fumes and dust.
Wear a hard hat to help protect your head. Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection

2. Decals

Airborne particles during operation. May impair vision and breathing. Do not enter when dryer is running.
CAUTION!
DC-1063
Flame and pressure beyond door. May cause serious injury. Do not enter when dryer is running.
DC-1061
WARNING!
High speed belt drive operating overhead. Can cause serious injury. Keep head and hands clear. Do not enter when dryer is running.
WARNING!
DC-1064
The GSI recommends you contact your local power company and have a representative survey yo ur dryer installation, so your wiring will be compatible with their system and you will have adequate power supplied to your unit.
Safety decals should be read and understood by all people in and around the dryer area. If the following safety decals are not displayed on your dryer or if they are damaged, contact the GSI for replacement:
GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
PNEG-1798 Tower and T-Series Dryers Vaporizer 7
2. Decals
DC-1062
DO NOT STAND ON DRUM!
Rotating drum will cause serious injury or death.
Disconnect power before servicing.
HIGH VOLTAGE.
Will cause serious injury or death.
Lockout power before servicing.
DC-1224

3. Purpose

The purpose of this procedure is to provide detailed instructions for the installation and testing of an internal vaporizer coil assembly and its associated piping utilized on GSI or Zimmerman Tower Dryers and the T-Series Dryers that use liquid petroleum (LP) as the main fuel source.
PNEG-1798 Tower and T-Series Dryers Vaporizer 9

4. Precautions and Limitations

4.1. The installation contractor and its installers shall have experience in properly identifying SCH 80 piping and fittings from SCH 40, cutting, threading and connecting black iron piping used on high pressure (200 PSIG) liquid petroleum (LP) systems.
4.2. Metals with sharp edges are present and installers should be aware of these at all steps during the installation process.
4.3. Verify that the main power to the dryer control panel (if installed) is de-energized and locked out.
4.4. Verify that the main gas train has been installed prior to performing this procedure, it must be installed to make the final connections for the vaporizer inlet and outlet piping and the 2" burner supply line must be verified as being vertically plumb on the outside of the dryer.

5. References

5.1. PNEG-707, Commercial Tower Dryer - GSI Construction Manual
5.2. PNEG-1458, T-Series Tower Dryer - Operation Manual
5.3. PNEG-526, Tower Dryer 2009 - GSI Operation and Service Manual
NOTE: The PNEG manuals listed above in Steps 5.1-5.3 are available at the following GSI website
link; http://www.grainsystems.com/literature/manuals/conditioning_manuals.php
5.4. GSI Drawing #: Vaporizer train
PNEG-1798 Tower and T-Series Dryers Vaporizer 11
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