GSI PNEG-1783 User Manual

PNEG-1783

Jib Crane for Bucket Elevators

Installation and Operation Manual

PNEG-1783

Date: 04-28-11

2 PNEG-1783 Jib Crane for Bucket Elevators

Table of Contents

Contents

Chapter 1 Safety .....................................................................................................................................................4

Safety Guidelines .................................................................................................................................. 4

Safety Instructions ..................... ... .... .......................................... ... ........................................................ 5

Chapter 2 Safety Decals ........................................................................................................................................7

Chapter 3 Installation ............................................................................................................................................8

Introduction ........................................................................................................................................... 8

Attach Jib Mounting Column to the Bucket Head .......... ... ... ... .... ... ... ... ... .... ... ... ... .................................. 9

Attach the Jib Crane Turret to the Mounting Column .......................................................................... 11

Attach Rollers and Roller Guard to Turret ........................................................................................... 12

Attach Boom Assembly to the Turret .................................................................................................. 13

Attach Adjustable Tie Rod to the Boom and Turret ............................................................................. 13

Trolley ................................................................................................................................................. 13

Chapter 4 Jib Crane Operation ...........................................................................................................................14

Chapter 5 Warranty ..............................................................................................................................................15

PNEG-1783 Jib Crane for Bucket Elevators 3

1. Safety

This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.

WARNING indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.

NOTICE is used to address practices not related to
personal injury.

DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.

Safety Guidelines

This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.

DANGER

WARNING

CAUTION

NOTICE

4 PNEG-1783 Jib Crane for Bucket Elevators

1. Safety

Follow Safety Instructions

Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.

Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.

Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.

If you do not understand any part of this manual or need
assistance, contact your dealer.

Read and Understand Manual

Practice Safe Maintenance

Understand service procedures before doing work. Keep area
clean and dry.

Never lubricate, service, or adjust machine while it is in operation.
Keep hands, feet and clothing away from rotating parts.

Keep all parts in good condition and properly installed. Fix
damage immediately . Replace worn or broken p arts. Remove any
built up grease oil and debris.

Maintain Equipment
and Work Area

Safety Instructions

Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.

As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.

This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.

PNEG-1783 Jib Crane for Bucket Elevators 5