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PNEG-1775
User Manual
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GSI PNEG-1775 User Manual

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Page 1
PNEG-1775
Vane Axial Heater Installation and Operation - Canadian
Model #:
Owner ’s Manual
PNEG-1775
Date: 10-10-12
Page 2
Heater Check List
1. All wire connections
2. Spark plug gap 0.125
3. Pipe train tightness and gas leaks
4. Flame sensor tight
5. Fuse in place, extra fuse provided
6. Indicator light
7. Pressure gauge
8. Regulator adjusted
9. Shut off valve operates correctly
10. Vapor high-limit
11. Unit cycles ON to OFF
12. Heat rise even across transition
13. Unit cycles high to low (high-low only)
14. All decals and serial number tag
15. Aesthetic appearance
16. Manual
Tester Signature:___________________________ Date: ____________________________________
Page 3
Table of Contents

Contents

Chapter 1 Introduction ..........................................................................................................................................4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines .................................................................................................................................. 5
Fuel Warning ......................................................................................................................................... 6
Power Warning ...................................................................................................................................... 6
Proper Use of Product .................. ................ ................. ................ ................ ................ ........................ 6
Heater Operation ................................................................................................................................... 6
Safety Instructions ..................... ... .... .......................................... ... ... ..................................................... 7
Chapter 3 Safety Decals ........................................................................................................................................9
Roof Damage Warning and Disclaimer ................................................................................................. 9
Heater Access Door Decals ................................................................................................................ 10
Control Box Decals ............................................................................................................................. 11
Chapter 4 Specifications .....................................................................................................................................12
Heater Specifications .......................................................................................................................... 12
Chapter 5 Installation ..........................................................................................................................................13
Machine to Earth Ground .................................................................................................................... 13
Previously Installed Units ................................. ... ... ... .... ... ... .......................................... ... ................... 13
Fuel Connection .................................................................................................................................. 13
Liquid Propane Models .................................................... ... ... .... ... ... ... ... .... ... ... ... .... ............................ 13
Propane Vapor Models ....................................................................................................................... 13
Natural Gas Models ............................................................................................................................ 13
CSA Heater Electrical Installation ....................................................................................................... 14
Standard Heater - Second Heater Installation ........................................................ ... ... ... ... .... ... ... ... ... 15
Bin Configuration ................................................................................................................................. 16
Plenum Thermostat Transition High-Limit Installation ......................................................................... 16
Plenum Thermostat Mounting ............................................................................................................. 17
Heater Orifice Setup ............................................................................................................................ 18
Chapter 6 Operation ............................................................................................................................................19
Operating Temperature Table .......................... ... ... ... .... ... ... ... .... ... .......................................... ............ 19
Cycling Heater Operation .................................................................................................................... 19
High-Low Heater Operation ................................................... .......................................... ... .... ............ 20
Adjusting the Vaporizer ....................................................................................................................... 21
BTUs for Gauge Pressure (PSI) Reading Propane Models (Approximate) ........................................ 22
BTUs for Gauge Pressure (PSI) Reading Natural Gas Models (Approximate) ................................... 23
Chapter 7 Service .................................................................................................................................................24
Chapter 8 Troubleshooting - Heater ...................................................................................................................25
Chapter 9 Wiring Diagrams .................................................................................................................................26
Heater Wiring ...................................................................................................................................... 26
Standard Heater Schematic ................................................................................................................ 27
Chapter 10 Parts List ...........................................................................................................................................29
CSA Heater Control Box Assembly (HF-8184) .................................................................................. 30
18", 24" and 28" Gas Heater Parts .................................................................................................... 32
18" Vapor/NG Pipe Train Assembly .................................................................................................. 34
24" and 28" LP Pipe Train Assembly ................................................................................................. 35
24" and 28" LP High-Low Pipe Train Assembly ................................................................................ 36
24" and 28" Propane Vapor Pipe Train Assembly ............................................................................. 37
24" and 28" Propane Vapor High-Low Pipe Train Assembly ............................................................. 38
24" and 28" Vapor/NG High-Low Pipe Train Assembly ........................ ............................................. 39
LP Supply Pipe Train Assembly ........ ... ... .......................................... ... .... ... ... ... .... ... ... ... ... .... ... ......... 40
Chapter 11 Warranty ............................................................................................................................................41
PNEG-1775 Vane Axial Heater - Canadian 3
Page 4

1. Introduction

Thank you for choosing a GSI product. It is designed to give excellent performance and service for many years.
This manual describes the operation of the CSA Vane Axial Heater. It is designed for low to medium temperature grain conditioning and is ideal for the aeration of rice, popcorn or other select grains. It is available in both propane vapor and natural gas models.
Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions exist and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may p roduce a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.
Page 5

2. Safety

DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-1775 Vane Axial Heater - Canadian 5
Page 6
2. Safety
WARNING
Do not use propane tanks which have previously been used for ammonia unless they have been purged according to procedures of the National LP Association.
Be sure fuel supply system complies with all local codes for LP gas installations. DO NOT USE FLAME FOR LEAK TESTING.
Fuel Warning
Power Warning
Be sure power is disconnected and locked out before installation. Failure to do so may cause serious injury or death.
IMPORTANT: Heater must be interlocked with fan for safe operation. IMPORTANT: Thermostat must be installed for safe operation.
Proper Use of Product
This product is intended for the use of grain drying only. Any other use is a misuse of this product. This product has sharp edges. These sharp edges may cause serious injury. To avoid injury handle sharp edges with caution and use proper protective clothing and equipment at all times. Guards are removed for illustration only. All guards must be in place before and during operation.
Heater Operation
Thank you for choosing a GSI product. It is designed to give excellent performance and service for many years.
This manual describes the operation of the GSI CSA Vane Axial Heater. Many models are available to accommodate low, medium or high temperature grain conditioning.
Page 7
2. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from the manufacturer.
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.
If you do not understand any part of this manual or need assistance, contact your dealer.
Read and Understand Manual
Install and Operate Electrical Equipment Properly
Electrical controls should be installed by a qualified electrician and must meet the standards set by the National Electrical Code and all local and state codes.
Disconnect and lock out all power sources before installing wires/cables or servicing equipment.
Electric Shock Hazard
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.
PNEG-1775 Vane Axial Heater - Canadian 7
Page 8
2. Safety
Install and Operate Gas-Fired Equipment Properly
Fuel supply should be installed by a qualified gas technician and must meet local and state codes for gaseous fuel supplies.
Disconnect and lock out all fuel sources before servicing equipment.
Explosive Gases
Prepare for Emergencies
Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service,
hospital and fire department near your telephone.
Keep Emergency Equipment Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic or steel parts.
Wear steel-toed boots to help protect your feet from falling debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
Page 9

3. Safety Decals

Excessive vacuum (or pressure) may damage roof. Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing.
DC-969
CAUTION
GSI Group, Inc. 217-226-4421
If a decal is damaged or missing, contact: GSI Decals
1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421
A free replacement will be sent to you.
Roof Damage Warning and Disclaimer
The manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices should be provided for all powered air handling systems. The manufacturer does n ot recommend the use of downward flow systems (suction). Severe roof damage can result fro m any blockage of air passages. Running fans during high humidity/cold weather conditions can cause air exhaust or intake ports to freeze.
PNEG-1775 Vane Axial Heater - Canadian 9
Page 10
3. Safety Decals
DC-1959
Flame and pressure beyond door can cause serious injury. Do not operate with service door removed. Keep head and hands clear.
La flamme et la pression au-delà de la porte peuvent causer des dommages sérieux. Ne pas faire fonctionner si la porte de service est enlevée. Gardez les mains et la tête éloignés.
WARNING
GSI Group 217-226-4421
AVTERISSEMENT
AIRFLOW
AIRFLOW
CIRCULATION D’AIR
CIRCULATION D’AIR
DC-1971
Size: 4-7/8" x 3" Located above access door on heater housing.
DC-1949
DC-1959
Size: 4-7/8" x 3" Located above access door on heater housing.
DC-1971
Size: 4-3/4" x 1-5/8" Located above access door on heater housing.
Heater Access Door Decals
WARNING
Stay clear of rotating blade. Blade could start automatically. Can cause serious injury. Disconnect power before servicing.
AVERTISSEMENT
Restez éloigné de la lame tournante. La lame peut se mettre en marche automatiquement. Peut causer de sérieuses blessures. Vérouillez le courant avant l’entretien.
DC-1949GSI Group Inc. 217-226-4421
Page 11
Control Box Decals
DANGER
DANGER
WARMER
PLUS CHAUD
PLUS FROID
COLDER
VAPORIZER ADJUSTMENT
AJUSTEMENT DU VAPORISATEUR
Vaporizer coil should be adjusted so that vapor pipe train is warm (100-125 degrees F) to the touch. La bobine du vaporisateur devrait être ajustée pour que la vapeur du conduit de transmission soit chaude au toucher (100-125 degrés F˚).
DC-535
NOTICE
NOTICE
Size: 4-3/8" x 1-3/8" Located in control box on side opposite switches.
DC-1948
HIGH VOLTAGE.
Will cause injury or death.
Lockout power before servicing.
HAUTE TENSION. Causera des blessures ou la mort. Fermez le courant avant l’entretien.
Remove plug to
reset high limit. Enlevez le contact pour reinitialiser la limite élévée.
DC-1165
DC-535
DC-1165
DC-1702
Size: 5.825" x 1-1/2"
3. Safety Decals
DANGER
HIGH VOLTAGE
Will cause serious injury or death.
Lockout power before servicing.
DANGER
HAUTE TENSION
Causera de sérieuses blessures ou la mort.
Couper/verrouiller le courant avant l’entretien.
DC-1948GSI Group 217-226-4421
DC-1948
Thermostat must be installed for operation.
Failure to do so may damage equipment and cause fire.
PNEG-1775 Vane Axial Heater - Canadian 11
NOTICE
NOTICE
Le thermostat doit être installé pour fonctionner.
Omettre cette installation peut endommager l’équipement et provoquer un feu.
DC-1702
Page 12

4. Specifications

Heater Specifications
Inside Diameter 18-5/16" 24-1/4" 28-1/8" Bole Circle Diameter 19-7/16" 25-3/4" 29-5/8"
18" 24" 28"
All Models
High Temperature
Liquid Propane
High Temperature
Natural Gas
Low Temperature
Liquid Propane
Length 22" 22-1/2" 25-1/4" High Temp BTU Rating 1,400,000 2,100,000 3,000,000 Low Temp BTU Rating 400,000 500,000 500,000 Maximum Fuel Flow (GPH) N/A 23 34 Orifice N/A 15/64 9/32 Operating Pressure Range N/A 2-20 2-20 Min Line Size N/A 3/8" 3/8" Maximum Fuel Flow (CFH) 1473 2210 3157 Orifice 17/64 5/16 3/8 Operating Pressure Range 1-7 1-7 1-7 Min Line Size 1" 1-1/4" 1-1/4" Maximum Fuel Flow (GPH) N/A 6 6 Orifice N/A 5/32 5/32 Operating Pressure Range N/A 2-20 2-20 Min Line Size N/A 1/4" 1/4" Maximum Fuel Flow (CFH) 421 736 736
Low Temperature
Natural Gas
Orifice 9/64 3/32 3/32 Operating Pressure Range 1-7 1-7 1-7 Min Line Size 1/2" 1/2" 1/2"
Page 13

5. Installation

WARNING
Do not use propane tanks which have previously been used for ammonia unless they have been purged according to procedures of the national LP association.
Investigate to be sure that the fuel supply system complies with all local codes for LP gas installations.
Machine to Earth Ground
It is very important that a machine to earth ground rod be installed at the fan. This is true even if there is a ground at the pole 15' away. This ground needs to be as close to the fan as possible, but no more than 8' away. The ground rod should be connected to the fan contro l panel with at least a # 6 solid bare copper ground wire, or in accordance with local requirements. The machine to earth ground provides additional safety if there is a short. It also provides the grounding necessary for long life and operation of the solid state circuit boards used on control circuits and the electronic ignition systems.
Previously Installed Units
It is recommended that previously installed units be checked to see that a machine to earth ground has been installed by an electrician.
Fuel Connection
Liquid Propane Models
1. LP models are designed to run on liquid propane, with liquid draw from the propane tank. Avoid using propane supply tanks that have been use for vapor draw for long pe riods of time. When u sing liquid draw systems any moisture that may be present in tank or lines may freeze when system is used in cold weather. To avoid this, the usual precaution is to purge the system with methanol.
2. Run proper size line service person inspect installation to be sure everything is installed accordin g to loc al cod e s and ordinances.
3. After installation is complete check all connections for leaks. Use liquid detergent or comparable substance. Wear rubber gloves and eye protection. Avoid contact with liquid propane. DO NOT USE FLAME FOR LEAK TESTING.
(See Specifications on Page 12)
to pipe train on heater. Have a qualified gas
Propane Vapor Models
1. Propane vapor models are designed to run directly off of supply tank or from a separate external vaporizer.
2. Run proper size line service person inspect installation to be sure everything is installed accordin g to loc al cod e s and ordinances.
3. After installation is complete check all connections for leaks.
(See Specifications on Page 12)
to pipe train on heater. Have a qualified gas
Natural Gas Models
1. Natural gas models are similar to vapor models, but have a larger orifice to accommodate lower pressure, sometimes found with natural gas.
2. Run proper size line (See Specifications on Page 12) to pipe train on heater. Have a qualified gas service person inspect installation to be sure everything is installed according to local codes and ordinances.
3. After installation is complete check all connections for leaks.
PNEG-1775 Vane Axial Heater - Canadian 13
Page 14
5. Installation
WARNING
Always disconnect and lock out power before working on or around heater.
CSA Heater Electrical Installation
Standard electrical safety practices and codes should be used when working with a heater. Refer to the National Electric Code Standard Handbook by the National Fire Protection Association. A qualified
electrician should make all wiring installations.
IMPORTANT: Heater must be interlocked with fan for safe operation.
Heater Power Connection
1. Connect power cord to fan control box.
2. Make field connections in fan box as shown in Figure 5A.
3. Connect deluxe thermostat control as shown in Figure 5A.
IMPORTANT: Thermostat must be installed for safe operation.
Figure 5A Heater Wiring Installation on a Fan Unit
Page 15
5. Installation
Standard Heater - Second Heater Installation
Two (2) standard heaters may be connected to one grain drying system and wired so they cycle tog ether. One of the heaters should have a thermostat connected to it as per the installation instructions. That heater will be referred to as the primary. The other heater (without the thermostat) will be referred to as the secondary.
1. Install relay base (TD-100283) in primary heater control box.
2. Connect wire between terminal 13 on relay base to terminal 5 on terminal strip in primary heater.
3. Connect wire between terminal 14 on relay base to terminal 6 on terminal strip in primary heater.
4. Run two (2) wires (18 gauge) between primary and secondary heater.
5. Connect wires to terminals 5 and 9 (points A and B) on relay base in primary heater.
6. Connect wire from terminal 9 in primary to (point F) in secondary unit.
7. Connect wire from terminal 5 in primary to (point G) in secondary unit.
8. Install relay (TD-100282) in relay base.
Follow these additional steps for HIGH-LOW units.
1. Install relay base (TD-100283) in master heater control box.
2. Connect wire between terminal 13 on relay base to green wire from HIGH-LOW thermostat in master unit. Do not disconnect other wires from green wire 3. Connect wire between terminal 14 on relay base to terminal 14 on other relay base in master heater.
3. Run two (2) wires (18 gauge) between master and slave heater.
4. Connect wires to terminals 5 and 9 (points A and B) on relay base in master heater.
5. Connect wire from terminal 9 in master to terminal 6 (point G) in slave unit.
6. Connect wire from terminal 5 in master to cycle solenoid and red light in slave unit. Do not connect wire to side of cycle solenoid and light that are connected to terminal.
Figure 5B CSA Heater - Second Heater Relay Connection
PNEG-1775 Vane Axial Heater - Canadian 15
Page 16
5. Installation
Bin Configuration
Figure 5C
IMPORTANT: When mounting two (2) heaters on a bin it is imperative that they be situated as shown in
Figure 5C. Plenum thermostat must be to the right of master heater and master heater must
be to the right of slave heater.
Plenum Thermostat Transition High-Limit Installation
1. Mark location on transition one foot up from the bottom (entrance collar) and centered in the transition.
2. Drill or knock out 7/8" diameter hole on marked location.
3. Install transition high-limit using supplied self-drilling screws.
Figure 5D The transition connecting the Vane Axial Heater to the bin with the plenum sensor in place.
Page 17
5. Installation
CAUTION
Thermostat must be installed to operate as plenum high-limit safety.
Plenum Thermostat Mounting
The plenum thermostat must be ordered separately from the heater unit.
1. Follow installation instructions provided with the thermostat assembly.
2. Position the housing so that the bolt flanges are vertical and the cord exits the housing from the bottom. Mark position.
3. Use 6 (4.00") or 8 (2.66") self-drilling screws to mount the housing to the bin sidewall. DO NOT TIGHTEN COMPLETELY. Insert corrugation seal into gap between housing and sidewall. Tighten screws.
4. Caulk between the housing and the sidewall to seal.
Heater control device (thermostat or humidistat) is required for heater warranty on all heaters.
Figure 5E Plenum thermostat mounted on bin wall.
Figure 5F Side view of thermostat showing
corrugation seal.
PNEG-1775 Vane Axial Heater - Canadian 17
Page 18
5. Installation
Make sure the configuration matches the appropriate application in the
Fuel - Temperature T abl e above. Propane ha s a higher BTU conte nt than natural gas.
Do not remove 3/8" secondary orifice. Excessive heat rise due to improper orifice sizing or removing the 3/8" secondary orifice will damage grain or cause fire.
Heater Orifice Setup
The factory has set the orifices size for propane, high temperature and natural gas, low temperature.
1. Determine the type of gas to be used: Propane or natural gas.
2. Determine the operating temperature ranges to be used: High or low. Refer to tables on Page 22 and Page 23.
3. For natural gas high temperature applications remove reducer bushing with pressure gauge and remove primary orifice from system. Replace reducer bushing and check connections for leaks. For natural gas high temperature configuration there is no primary orifice in the system. Refer to
Fuel - Temperature Table below.
4. For propane low temperature applications remove reducer bushing with pressure gauge and replace the supplied primary orifice with orifice supplied in control box. Replace reducer bushing and check connections for leaks. Refer to Fuel - Temperature Table below.
Figure 5G
Fuel - Temperature
Fuel
Natural Gas Remove primary orifice completely.
Propane
No modifications required. Standard with 7/32" orifice.
High Low
Temperature
No modifications required. Standard with 7/32" orifice.
Replace primary orifice with 3/32" orifice supplied in control box.
CAUTION
Page 19

6. Operation

Do not exceed plenum temperatures listed in table below.
Operating Temperature Table
IMPORTANT: The below table is not intended as a drying guide. It should be used as a reference
for setting maximum plenum temperature for safe operation.
WARNING
High Temperature
Batch Dry
No Stirring
120° 140° 160°
100° 100° Not Recommended
110° 120° Not Recommended
High Temperature
with Stirring
Corn
Rice
Beans
and
Wheat
Low Temperature
Batch
5°-20° above
Ambient
Temperature
5°-10° above
Ambient
Temperature
5°-20° above
Ambient
Temperature
Cycling Heater Operation
1. Thermostat must be wired into heater control box for heater to operate.
2. Open all manual shut off valves to heater unit.
3. Start fan. This will supply power to heater.
4. Turn thermostat dial to its highest setting.
Continuous
Flow (Recirculating)
5. Turn toggle switch ON.
6. Heater will lite after purge. If heater fails to lite check to see that all gas is ON.
7. Watch thermometer on plenum and when it reaches desired temperature turn thermostat back slowly until heater cycles OFF.
8. Gas pressure should be adjusted so burner is ON 75% of the time.
9. Watch plenum temperature as burner goes through a few cycles, to be sure that it is operating properly.
PNEG-1775 Vane Axial Heater - Canadian 19
Page 20
6. Operation
High-Low Heater Operation
1. High-Limit and cycling thermostat must be wired into heater control box for heater to operate.
2. Open all manual shut off valves to heater unit.
3. Start fan. This will supply power to heater.
4. Turn thermostat dial to its highest setting.
5. Turn toggle switch ON. Both lights should illuminate indicating power to the control circuit.
6. Heater will lite after purge. If heater fails to lite check to see that all gas is ON.
7. Open adjustment screw on solenoid valve all the way.
8. Turn thermostat dial back slowly until heater cycles to low flame.
9. Adjust screw on solenoid valve so that low flame pressure is at desired setting. (As low as possible.)
10. Turn thermostat dial to desired setting and wait for bin plenum to come up to temperature. Heater should cycle to low flame after a few minute.
11. If heater does not cycle to low flame increase high flame gas pressure by adjusting the regulator.
12. High flame should be adjusted so the heater cycles 75% of the time. Low flame should be adjusted
so there is enough flame for unit to keep operating.
13. Watch as burner goes through a few cycles, to be sure that it is operating properly back to
high flame.
Figure 6A
Page 21
6. Operation
Adjusting the Vaporizer
1. Vaporizer should be adjusted so the vapor pipe train runs warm to the touch (100°-120°F).
2. Loosen 5/16" pivot bolts on adjustment bracket.
3. Tilt vaporizer away from burner to cool. Tilt toward burner to heat. Vaporizer may be raised or lowered for vertical adjustments.
4. Tighten 5/16" pivot bolts to fix vaporizer position.
IMPORTANT: Only move vaporizer 1" at a time. Allow heater to run a few minutes for temperature
to equalize.
Figure 6B
Vaporizer adjustment: Away from burner to cool. Toward burner to heat.
PNEG-1775 Vane Axial Heater - Canadian 21
Figure 6C
Page 22
6. Operation
BTUs for Gauge Pressure (PSI) Reading Propane Models (Approximate)
High Temperature
Diameter
2 4 6 8 101214161820
24" 1,821,128 2,487,296 3,054,193 3,539,643 3,960,025 4,330,275 4,663,886 4,972,904 5,267,934 5,558,136 28" 2,622,425 3,581,706 4,398,038 5,097,085 5,702,436 6,235,596 6,715,995 7,160,981 7,585,825 8,003,715
Operating Pressure (PSI)
Low Temperature
Diameter
2468101214161820
24" and 28" 455,282 621,824 763,548 884,91 1 990,006 1,082,569 1,165,971 1,243,226 1,316,983 1,389,534
Operating Pressure (PSI)
Gauge Pressure (PSI) Reading to Maintain Temp (Approximate)
Diameter
5 HP - 24"
Static
Pressure
1" 1 3 4 6 7 9 12 2" 1 2 3 5 6 8 10 3" Low Temp 1 2 3 4 5 7
60 80 100 120 140 160 180
Heat Rise (F)
7 HP - 24"
10 HP - 24"
15 HP - 28"
4" Low Temp Low Temp 1 2 2 3 4 1"235681113 2" 1 2 4 5 7 9 11 3" Low Temp 2 3 4 5 7 8 4"Low TempLow Temp12345 1" 2 3 5 7 10 12 16 2" 1 3 4 6 8 10 12 3" Low Temp 2 3 4 6 7 9 4" Low Temp Low Temp 2 2 3 4 5 1" 2 3 5 7 9 12 16 2" 2 3 4 6 8 10 13 3" 1 2 3 5 6 8 10 4" Low Temp 2 3 4 5 6 8 5" Low Temp Low Temp 2 2 3 4 5
Page 23
6. Operation
BTUs for Gauge Pressure (PSI) Reading Natural Gas Models (Approximate)
High Temperature
Diameter
12345678910
18" 659,337 831,044 989,238 1,135,039 1,269,526 1,393,734 1,508,661 1,615,262 1,714,449 1,807,097 24" 912,577 1,150,234 1,369,188 1,570,989 1,757,129 1,929,044 2,088,112 2,235,656 2,372,940 2,501,172 28" 1,314,110 1,656,337 1,971,631 2,262,224 2,530,266 2,777,823 3,006,882 3,219,345 3,417,034 3,601,688
Operating Pressure (PSI)
Low Temperature
Diameter
12345678910
18" 184,797 232,922 277,261 318,125 355,819 390,631 422,843 452,720 480,520 506,487
24" and 28" 82,132 103,521 123,227 141,389 158,142 173,614 187,930 201,209 213,565 225,105
Operating Pressure (PSI)
Gauge Pressure (PSI) Reading to Maintain Temp (Approximate)
Diameter
3 HP - 18"
Static
Pressure
1" Low Temp Low Temp 2 2 3 4 5 2" Low Temp Low Temp Low Temp 1 2 3 3
60 80 100 120 140 160 180
Heat Rise (F)
5 HP - 24"
7 HP - 24"
10 HP - 24"
15 HP - 28"
1"12356810 2" Low Temp 2 3 4 5 6 8 3" Low Temp Low Temp 2 3 3 4 5 1" 1 2 4 5 7 8 10 2" 1 2 3 4 6 7 9 3" Low Temp 1 2 3 4 5 7 4" Low Temp Low Temp 1 2 2 3 4 1"134681010 2" 1 2 3 5 6 8 10 3" Low Temp 2 3 4 5 6 7 4" Low Temp Low Temp 1 2 3 3 4 1" 1 3 4 6 8 10 10 2" 1 2 3 5 6 8 10 3" 1 2 3 4 5 7 8 4" Low Temp 1 2 3 4 5 6 5" Low Temp Low Temp 1 2 2 3 4
PNEG-1775 Vane Axial Heater - Canadian 23
Page 24

7. Service

WARNING
Always disconnect and lock out power before working on or around heater.
All heaters are constructed of durable weather-resistant materials, so a minimum amount of service should be required. Before the unit is started for the first time each season there are a few items that need to be checked out. All damaged parts should be repaired or replaced.
1. Disconnect and lock out power to fan/heater. Open control box lid and inspect all components for moisture, vibration or rodent damage. Inspect and tighten all loose terminal connections. Replace any damaged wiring.
2. Remove burner orifice tube and inspect for dirt or foreign material. Clean out if necessary.
3. Inspect holes in burner ring for possible corrosion or plugging with dirt or rust. Clean if necessary.
4. Be sure primary air inlet screen is intact and clean for proper burn.
5. Check perforated ring on natural gas models to be sure it is clean and no holes are plugged.
6. Inspect flame probe and ignitor and adjust or replace if necessary.
Page 25

8. Troubleshooting - Heater

Trouble Probable Cause Check-out Procedure
Burner will not fire. No gas pressure on gauge. No ignition spark.
Burner will not fire. No gas pressure on gauge. Constant ignition spark.
Burner will not fire. Gas pressure on gauge. No ignition spark.
1. Heater not wired.
2. Fan not running. 2. Fan contactor must be energized for heater to run.
3. Blown fuse. 3. Visually check fuse.
4. Bad ON/OFF switch.
5. Housing high-limit switch. 5. Reset switch. Check for power on terminals 1 and 8.
6. Thermostat open.
7. Flame probe open.
1. Gas supply.
1. Loose wire.
2. Ignitor/spark plug.
3. Ignition transformer/wire.
1. Visually check fan control box to see if wires are connected.
4. Check ON/OFF switch contact block for proper
installation and continuity. Check for power on terminals 1 and 8.
6. Plenum temperature above set point temperature or
open circuit.
7. Remove wires from flame probe and check with
ohm meter. Probe should be closed when cold.
1. Make sure all valves are open to heater and gas tank is not empty.
1. Check for power on terminals 4 and 7. Look for loose wires
or incorrect wiring.
2. Turn gas OFF to heater. Check gap on ignitor. Check
porcelain for any sign of cracks. Remove plug wire from spark plug/ignitor. Carefully holding wire by insulation. Try to get an arc between end of wire and heater housing (or other wire using two (2) pole transformer).
3. Turn gas OFF to heater. If no spark present after
checking ignitor, remove wire from ignition transformer. Check for spark at ignition transformer with an insulated screwdriver. Spark should jump a minimum 1/4" gap. Replace transformer if no spark is established, replace the ignition wires.
1. Check for gas at burner. If no gas, remove pipe train and
check orifice and burner ring for blockage.
2. Check to be sure flame probe is in good condition and is
located in flame. Flame probe contacts should open when probe gets hot.
4. See that flame burns continuous and is not intermittent. On ring burners be sure flame burns completely around ring.
5. Have tank and lines checked by a qualified gas service man.
Burner will not fire or fires for 30 second and locks out. Gas pressure on gauge. Spark is ON.
1. Plugged orifice.
2. Flame probe.
3. Incorrect supply voltage. 3. Voltage to heater must be 110V AC.
4. Regulator set too low.
5. Moisture in fuel.
PNEG-1775 Vane Axial Heater - Canadian 25
Page 26

9. Wiring Diagrams

Heater Wiring
Page 27
Standard Heater Schematic
9. Wiring Diagrams
PNEG-1775 Vane Axial Heater - Canadian 27
Page 28
NOTES
Page 29
1. CSA Heater Control Box Assembly (HF-8184) - (See Pages 30-31.)
2. 18", 24" and 28" Gas Heater Parts - (See Pages 32-33.)
3. 18" Vapor/NG Pipe Train Assembly - (See Page 34.)
4. 24" and 28" LP Pipe Train Assembly - (See Page 35.)
5. 24" and 28" LP High-Low Pipe Train Assembly - (See Page 36.)
6. 24" and 28" Propane Vapor Pipe Train Assembly - (See Page 37.)
7. 24" and 28" Propane Vapor High-Low Pipe Train Assembly - (See Page 38.)
8. 24" and 28" Vapor/NG High-Low Pipe Train Assembly - (See Page 39.)

10. Parts List

9. LP Supply Pipe Train Assembly - (See Page 40.)
PNEG-1775 Vane Axial Heater - Canadian 29
Page 30
10. Parts List
CSA Heater Control Box Assembly (HF-8184)
Page 31
10. Parts List
CSA Heater Control Box Assembly (HF-8184) Parts List
Ref # Part # Description Qty
1 DSA-VIS-POWR Dryer Switch Assembly Vis Power ON/OFF 1 2 C-8707 Control Box Backing Plate - C-8705 1 3 HF-7697 Term Strip Bracket 1 4 HF-4624-CSA Fenwal, Flame Detection Board - CSA Version 15 Sec Purge 1 5 AIRSWITCH Switch, Air (Antunes) 1 6 TFH-2013 Terminal, Strip 8 Conductor ELD-8-009 1 7 E160-1137 Lug Ground, #TA-2 (CSA) 2 8 C-8718 Single Pole Midget Fuse Block 1
9 E240-1107 Terminal Strip 12 Position 10A 12 Gauge 1 10 C-8715 1-1/2" x 13/32" Fuse Puller 1 11 C-8719 Slow Blow 2A Midget Fuse 500 VAC, 10 KA I.R. 1 12 90-0009 Lamp, Oil Tight 1/4" Tab 120V Amber 4 13 HF-7454 High-Limit Box Body 1 14 HF-7455 High-Limit Box Lid 1 15 HF-7439 Switch High-Limit 250° 1 16 FH-1310 Cord Connector, Heyco 2 17 FH-1309 Lock Nut 1/2" #401 ARL. 2 18 048-1018-0 Hole Plug - BP - 7/8" 1 19 WR-163SOOWA Wire, 16/3 Type Soow-A Yellow 1 20 FH-7401 C-8705 Adapter Plate - 24" V A 1 20 FH-7402 C-8705 Adapter Plate - 28" VA 1 20 FH-7403 C-8705 Adapter Plate - 18" V A 1
PNEG-1775 Vane Axial Heater - Canadian 31
Page 32
10. Parts List
18", 24" and 28" Gas Heater Parts
Page 33
18", 24" and 28" Gas Heater Parts List
10. Parts List
Ref #
18" 24" 28"
1 HF-821 1 HF-8212 HF-8213 Heater Housing 2 HH-3934 HH-3934 HH-3934 Burner Casting 3 HF-6757 HF-6757 HF-6757 Flame Spreader (Low Temperature) 4 HF-992 HF-992 HF-992 Flame Diverter Weldment 5 HF-6062-18 HF-6065-24 HF-6065-28 Access Panel 6 HF-7380 HF-7380 HF-7380 Plastic View Window 7 HF-7379 HF-7379 HF-7379 Access Panel Cover Plate 8 TFH-2046 TFH-2046 TFH-2046 Access Panel Latch
9 HF-986 HF-983 HF-7517 Burner Collector 10 HF-978 HF-978 HF-978 Burner Collector Plate 11 N/A HH-7016 HH-7016 Rubber Grommet - LP Model Only 12 N/A HF-7056 HF-7056 Pivot Bracket - LP Model Only 13 N/A HF-7057 HF-7057 Adjustment Bracket - LP Model Only 14 N/A HF-7060 HF-7060 Vaporizer Support Weldment - LP Model Only
Part #
Description
15 N/A THF-3237 THF-3237 Vaporizer Cover - Vapor/NG Only 16 HH-1650 HH-1650 HH-1 650 Spark Plug 17 THH-4179 THH-4179 THH-4179 Flame Sensor 18 CD-0187 CD-0187 CD-0187 F l ame Sensor Bracket 19 N/A HH-7054 HH-7054 Burner Cone
N/S 053-1004-0 053-1004-0 053-1004-0 Spark Plug Nut N/S HF-7262 HF-7262 HF-7262 Flame Sensor Wire Assembly N/S HH-5430 HH-5430 HH-5430 Flame Probe Wire Assembly N/S HF-7260 HF-7260 HF-7260 Spark Plug Wire Assembly N/S 7098556 7098556 7098556 Shroud, for 16" Motor Cord
PNEG-1775 Vane Axial Heater - Canadian 33
Page 34
10. Parts List
18" Vapor/NG Pipe Train Assembly
18" Vapor/NG Pipe Train Assembly Parts List
Ref # Part # Description Qty Diameter
1 THH-4115 Elbow, 1"-90° SCH 40 Black 2 All 2 THH-4117 Nipple, 1" Close SCH 40 Black 8 All 3 056-2224-6 Valve, Solenoid 1" NPT 115V Din 2 All 4 THH-4152 Tee, 1" x 1" x 1/4" SCH 40 Black 1 All 5 D03-0838 Valve, 1" NPT Full Port, Lever, CSA, Brass 2 All 6 THH-4137 Tee, 1" x 1" x 1" SCH 40 Black 2 All 7 HF-7794 Orifice Holder - Quad Heater - 3/4" 1 All 8 HH-7027 Orifice Pipe, 3/4" x 6-1/2" 1 All
9 HH-7126 Orifice (3/4") Drilled 3/8" 1 All 10 THH-4116 Nipple, 1" x 6" SCH 40 Black 1 All 11 THH-4163 Tee, 1" x 1/4" x 1" SCH 40 Black 1 All 12 D03-0881 Valve, Relief - 15-50 PSI Spring LP, 1" NPT, 300F Rating 1 All 13 FLX-3788 Plug, 1/4" NPT Pipe 1 All 14 THH-4037 Nipple, 1" x 2-1/2" SCH 40 Black 2 All 15 D08-0007 Reducer, 1-1/2" x 1" Hex Bushing 2 All 16 D08-0819 Regulator, NG 4-10 PSI Spring, 1.19 Orifice, 1-1/2" NPT 1 All 17 D08-0014 Plug, 1" Square Black 1 All 18 HF-7915 Orifice Plug, (3/4") Drill: 19/64" 1 18" High 18 406-2456-1 Orifice Plug, 3/4" NPT x 0.344" 1 24" High 18 406-2441-3 Orifice Plug, 3/4" NPT x 0.406" 1 28" High
Page 35
24" and 28" LP Pipe Train Assembly
10. Parts List
24" and 28" LP Pipe Train Assembly Parts List
Ref # Part # Description Qty Diameter
1 THH-4121 Nipple, 3/4" Close SCH 40 Black 7 24" and 28" 2 D03-0880 Regulator, LP 5-20 PSI Spring, 0.5 Orifice, 3/4" NPT 1 24" and 28" 3 D67-0021 Nipple, 3/4" Close SCH 80 Black 1 24" and 28" 4 THH-4149 Elbow, 3/4" x 1/2" Reducing 90° SCH 40 Bla ck 1 24" and 28" 5 THH-4124 Tee, 3/4" x 3/4" x 3/4" SCH 40 Black 1 24" and 28" 6 THH-4158 Tee, 3/4" x 1/4" x 3/4" SCH 40 Black 1 24" and 28" 7 THH-4125 Nipple, 3/4" x 2" SCH 40 Black 1 24" and 28" 8 007-1338-8 Bushing, Flush 1" to 3/4" 1 24" and 28"
9 D03-0881 Valve, Relief - 15-50 PSI Spring LP, 1" NPT, 300F Rating 1 24" and 28" 10 THH-4120 Elbow, 3/4"-90° SCH 40 Black 2 24" and 28" 11 THH-4136 Nipple, 3/4" x 3" SCH 40 Black 1 24" and 28" 12 056-2223-8 Valve, Solenoid 3/4" NPT 115V Din 50 PSI 1 24" and 28" 13 THH-4154 Tee, 3/4" x 3/4" x 1/4" SCH 40 Black 1 24" and 28" 14 D03-0837 Valve, 3/4" NPT Full Port, Lever, CSA, Brass or Bronze 1 24" and 28" 15 D08-0017 Tee, 1" x 1" x 3/4" SCH 40 Black 1 24" and 28" 16 HF-7794 Orifice Holder - Quad Heater - 3/4" 1 24" and 28" 17 HH-7026 Orifice Pipe, 3/4" x 5-1/2" 1 24" and 28" 18 D08-0014 Plug, 1" Square Black 1 24" and 28" 19 HF-7126 Orifice (3/4) Drilled 3/8" 1 24" and 28" 20 FLX-3788 Plug, 1/4" NPT Pipe 1 24" and 28" 21 HF-7749 Orifice Plug (3/4) Drill: 17/64" 1 24" 21 HF-7809 Orifice Plug (3/4) Drill: 5/16" 1 28"
PNEG-1775 Vane Axial Heater - Canadian 35
Page 36
10. Parts List
24" and 28" LP High-Low Pipe Train Assembly
24" and 28" LP High-Low Pipe Train Assembly Parts List
Ref # Part # Description Qty Diameter
1 007-1913-8 Nipple, 3/4" x 5" SCH 80 Black 1 24" and 28" 2 THH-4149 Elbow, 3/4" x 1/2" Reducing 90° SCH 40 Black 1 24" and 28" 3 D03-0880 Regulator, LP 5-20 PSI Spring, 0.5 Orifice, 3/4" NPT 1 24" and 28" 4 007-1793-4 Nipple, 3/4" x 2" SCH 80 Black 1 24" and 28" 5 THH-4124 Tee, 3/4" x 3/4" x 3/4" SCH 40 Black 1 24" and 28" 6 THH-4121 Nipple, 3/4" Close SCH 40 Black 7 24" and 28" 7 THH-4158 Tee, 3/4" x 1/4" x 3/4" SCH 40 Black 1 24" and 28" 8 THH-4125 Nipple, 3/4" x 2" SCH 40 Black 1 24" and 28"
9 007-1338-8 Bushing, Flush 1" to 3/4" 1 24" and 28" 10 D03-0881 Valve, Relief - 15-50 PSI Spring LP, 1" NPT, 300F Rating 1 24" and 28" 11 THH-4120 Elbow, 3/4"-90° SCH 40 Black 2 24" and 28" 12 THH-4136 Nipple, 3/4" x 3" SCH 40 Black 1 24" and 28" 13 056-2223-8 Valve, Solenoid 3/4" NPT 115V Din 50 PSI 1 2 4" and 28" 14 056-222 8-7 Valve, Solenoid 3/4" NPT 115V Din Bypass 30 PSI 1 24" and 28" 15 THH-4154 Tee, 3/4" x 3/4" x 1/4" SCH 40 Black 1 24" and 28" 16 D03-0837 Valve, 3/4" NPT Full Port, Lever, CSA, Brass or Bronze 1 24" and 28" 17 D08-0017 Tee, 1" x 1" x 3/4" SCH 40 Black 1 24" and 28" 18 HF-7 794 Orifice Holder - Quad Heater - 3/4" 1 24" and 28" 19 HH-7026 Orifice Pipe, 3/4" x 5-1/2" 1 24" and 28" 20 D08- 0014 Plug, 1" Square Black 1 24" and 28" 21 HF-7126 Orifice (3/4) Drilled 3/8" 1 24" and 28" 22 FLX-3788 Plug, 1/4" NPT Pipe 1 24" and 28" 23 HF-7749 Orifice Plug (3/4) Drill: 17/64" 1 24" 23 HF-7809 Orifice Plug (3/4) Drill: 5/16" 1 28"
Page 37
24" and 28" Propane Vapor Pipe Train Assembly
10. Parts List
24" and 28" Propane Vapor Pipe Train Assembly Parts List
Ref # Part # Descriptio n Qty Unit
1 THH-4121 Nipple, 3/4" Close SCH 40 Black 8 All 2 D03-0880 Regulator, LP 5-20 PSI Spring , 0.5 Orifice, 3/4" NPT 1 All 3 D67-0021 Nipple, 3/4" Close SCH 80 Black 1 All 4 D03-0841 Valve, 3/4" NPT LP Quick Shut Off CSA 1 All 5 THH-4124 Tee, 3/4" x 3/4" x 3/4" SCH 40 Black 1 All 6 THH-4158 Tee, 3/4" x 1/4" x 3/4" SCH 40 Black 1 All 7 THH-4125 Nipple, 3/4" x 2" SCH 40 Black 1 All 8 007-1338-8 Bushing, Flush 1" to 3/4" 1 All 9 D03-0881 Valve, Relief - 15-50 PSI Spring LP, 1" NPT, 300F Rating 1 All
10 THH-4120 Elbow, 3/4"-90° SCH 40 Black 2 All
11 THH-4136 Nipple, 3/4" x 3" SCH 40 Black 1 All 12 056-2223 -8 Valve, Solenoid 3/4" NPT 115V Din 50 PSI 2 All 13 THH-4154 Tee, 3/4" x 3/4" x 1/4" SCH 40 Black 1 All 14 D03-0837 Valve, 3/4" NPT Full Port, Lever, CSA, Brass or Bronze 1 All 15 D08-0017 Tee, 1" x 1" x 3/4" SCH 40 Black 1 All 16 HF-7794 Orifice Holder - Quad Heater - 3/4" 1 All 17 HH-7026 Orifice Pipe, 3/4" x 5-1/2" 1 All 18 D08-0014 Plug, 1" Square Black 1 All 19 HF-7126 Orifice (3/4) Drilled 3/8" 1 All 20 FLX-3788 Plug, 1/4" NPT Pipe 1 All 21 HF-7931 Orifice Plug (3/4 ) Drill: 13/64" 1 18" High 21 HF-7749 Orifice Plug (3/4) Drill: 17/64" 1 24" High 21 HF-7809 Orifice Plug (3/4 ) Drill: 5/16" 1 28" High
PNEG-1775 Vane Axial Heater - Canadian 37
Page 38
10. Parts List
24" and 28" Propane Vapor High-Low Pipe Train Assembly
24" and 28" Propane Vapor High-Low Pipe Train Assembly Parts List
Ref # Part # Description Qty Unit
1 D67-0021 Nipple, 3/4" Close SCH 80 Black 1 All
2 D03-0841 Valve, 3/4" NPT LP Quick Shut Off CSA 1 All
3 D03-0880 Regulator, LP 5-20 PSI Spring, 0.5 Orifice, 3/4" NPT 1 All
4 THH-4125 Nipple, 3/4" x 2" SCH 40 Black 2 All
5 THH-4124 Tee, 3/4" x 3/4" x 3/4" SCH 40 Black 1 All
6 THH-4121 Nipple, 3/4" Close SCH 40 Black 8 All
7 THH-4158 Tee, 3/4" x 1/4" x 3/4" SCH 40 Black 1 All
8 007-1338-8 Bushing, Flush 1" to 3/4" 1 All
9 D03-0881 Valve, Relief - 15-50 PSI Spring LP, 1" NPT, 300F Rating 1 All
10 056-2223-8 Valve, Solenoid 3/4" NPT 115V Din 50 PSI 2 All 11 THH-4120 Elbow, 3/4"-90° SCH 40 Black 2 All 12 THH-4136 Nipple, 3/4" x 3" SCH 40 Black 1 All 13 056-2228-7 Valve, Solenoid 3/4" NPT 115V Din Bypass 30 PSI 1 All 14 THH-4154 Tee, 3/4" x 3/4" x 1/4" SCH 40 Black 1 All 15 D03-0837 Valve, 3/4" NPT Full Port, Lever, CSA, Brass or Bronze 1 All 16 D08-0017 Tee, 1" x 1" x 3/4" SCH 40 Black 1 All 17 HF-7794 Orifice Holder - Quad Heater - 3/4" 1 All 18 HH-7026 Orifice Pipe, 3/4" x 5-1/2" 1 All 19 D08-0014 Plug, 1" Square Black 1 All 20 HF-7126 Orifice (3/4) Drilled 3/8" 1 All 21 FLX-3788 Plug, 1/4" NPT Pipe 1 All 22 HF-7749 Orifice Plug (3/4) Drill: 17/64" 1 24" 22 HF-7809 Orifice Plug (3/4) Drill: 5/16" 1 28"
Page 39
24" and 28" Vapor/NG High-Low Pipe Train Assembly
10. Parts List
24" and 28" Vapor/NG High-Low Pipe Train Assembly Parts List
Ref # Part # Description Qty Diameter
1 THH-4117 Nipple, 1" Close SCH 40 Black 11 24" and 28" 2 056-2230-3 Valve, Solenoid 1" NPT 115V Din w/ Bypass 1 24" and 28" 3 THH-4152 Tee, 1" x 1" x 1/4" SCH 40 Black 1 24" and 28" 4 D03-0838 Valve, 1" NPT Full Port, Lever, CSA, Brass 2 24" and 28" 5 THH-4137 Tee, 1" x 1" x 1" SCH 40 Black 2 2 4" and 28" 6 HF-7794 Orifice Holder - Quad Heater - 3/4" 1 24" and 28" 7 HH-7027 Orifice Pipe, 3/4" x 6-1/2" 1 24" and 28" 8 THH-4115 Elbow, 1"-90° SCH 40 Black 2 24" and 28"
9 THH-4116 Nipple, 1" x 6" SCH 40 Black 1 24" and 28" 10 056-2224-6 Valve, Solenoid 1" NPT 115V Din 2 24" and 28" 11 THH-4163 Tee, 1" x 1/4" x 1" SCH 40 Black 1 24" and 28" 12 FLX-3788 Plug, 1/4" NPT Pipe 1 24" and 28" 13 D03-0881 Valve, Relief - 15-50 PSI Spring LP, 1" NPT, 300F Rating 1 24" and 28" 14 D08-0007 Reducer, 1-1/2" x 1" Hex Bushing 2 24" and 28" 15 D03-0819 Regulator, NG 4-10 PSI Spring, 1.19 Orifice, 1-1/2" NPT 1 24" and 28" 16 HF-7126 Orifice (3/4) Drilled 3/8" 1 24" and 28" 17 D08-0014 Plug, 1" Square Black 1 24" and 28" 18 406-2456-1 Orifice Plug, 3/4" NPT x 0.344" 1 24" NG 18 406-2441-3 Orifice Plug, 3/4" NPT x 0.406" 1 28" NG
PNEG-1775 Vane Axial Heater - Canadian 39
Page 40
10. Parts List
LP Supply Pipe Train Assembly
LP Supply Pipe Train Assembly Parts List
Ref # Part # Description Qty
1 HH-4846 Tee, 1/2" x 1/2" x 1/4" SCH 80 Black 3 2 TFC-0027 Valve, 1/4" NPT 250# Relief 3 3 THH-4113 Nipple, 1/2" x Close SCH 80 Black 3 4 HH-1251 Strainer, 1/2" Y 250# WOG SCH 80 1 5 D03-0840 Valve, 1/2" NPT LP Quick Shut Off CSA 1 6 HF-7586 Nipple, 1/2" x 2" SCH 80 Black 2 7 TFC-0100 Valve, 1/2 NPT Solenoid LP w/ Din 1
Page 41

11. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
Product Warranty Period
Performer Series Direct Drive Fan Motor 3 Years
AP Fans and Flooring
Cumberland Feeding/Watering Systems
Grain Systems Grain Bin Structural Design 5 Years Grain Systems
Farm Fans Zimmerman
All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *
Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included. Portable dryer screens included. Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.
PNEG-1775 Vane Axial Heater - Canadian 41
Page 42
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations which should be carefully followed in all
cases. Authorities having jurisdiction should be
consulted before installations are made.
Copyright © 2012 by GSI Group Printed in the USA
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
CN-302071
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