GSI PNEG-1773 User Manual
PNEG-1773
42'-135' “X” Series Ladder, Cage
and Platform
Assembly Instructions
PNEG-1773
Date: 12-16-11
2 PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform
Table of Contents
Contents
Chapter 1 Introduction ..........................................................................................................................................4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines .................................................................................................................................. 5
General Safety Statement ..................................................................................................................... 6
Safety Instructions ..................... ... .... .......................................... ... ... ..................................................... 7
Safety Sign-Off Sheet ........................................................................................................................... 9
Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 10
Chapter 3 Decals ..................................................................................................................................................11
Chapter 4 Assembly Instructions ......................... .................................................... ..........................................16
72'-135' Ladder Eave Platform Assembly ........................................................................................... 16
Ladder Eave Platform Package....................................................................................................... 16
Platform and Safety Cage Bar.. .... ... ... ... ... .... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ............................ 17
Platform and Wall Brace.................................................................................................................. 17
Platform and Handrail Package .......................................................................................................19
Platform and Swing Gate Package ..................................................................................................20
Platform Ladder Bracket Package - Left Hand Side Assembly .......................................................22
Platform Ladder Bracket Package - Right Hand Side Assembly .....................................................24
Platform and Safety Cage Package .................................................................... ... ... ... ... .... ... ... ... ... 26
Platform and Safety Cage Splice Bracket .......................................................................................27
Platform Inside Post Bracket........ ... ... ... ... .... .......................................... ... ... ... .... ... ... ... ................... 28
72'-135' Ladder Only Eave Platform Package with Manway Guard .................................................... 30
42'-60' Ladder Eave Platform Assembly ............................................................................................. 34
Ladder Eave Platform Package .......................................................................................................34
Platform and Safety Cage Bar.. .... ... ... ... ... .... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ............................ 35
Platform and Handrail Package....................................................................................................... 36
Platform and Swing Gate Package ..................................................................................................37
Platform Ladder Bracket Package .................................. ... .... ... ... ... ... .... ... ... ... .... ... ... ... ... .... .............38
Platform and Safety Cage Package .................................................................... ... ... ... ... .... ... ... ... ... 40
42'-60' Ladder Only Eave Platform Assembly ............................ ... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... ... 42
Ladder and Safety Cage Assembly ..................................................................................................... 44
Ladder and Safety Cage Layout ......................................................................................................44
2.66" Commercial Ladder Offset and Platform Layout.................................................................... 45
Left Hand Side Ladder Assembly ....................................................................................................49
Right Hand Side Ladder Assembly ..................................................................................................50
“X” Series Ladder Intermediate Platform Package .............................................................................. 56
Platform Package .............. ... ... .... ... .......................................... ... ... ... ..............................................56
Platform and Safety Cage Bar Package ..........................................................................................58
Platform and Ladder Cage Package ............................................................................................... 59
Platform and Cage Package ............................................................................................................60
“X” Series Sidedraw Ladder Platform Package ................................................................................... 64
Platform Package........ .... ... ... ... .... ... .......................................... ... ... ... ............................................. 64
Platform and Safety Cage Bar Package ..........................................................................................65
Platform and Handrail Package .......................................................................................................66
Platform and Swing Gate Package ...............................................................................................
Platform and Safety Cage Package ...................................................................... ... ... ... .... ... ... ... ....68
Platform Ladder Bracket Package .................................. ... .... ... ... ... ... .... ... ... ... .... ... ... ... ... .... .............69
Chapter 5 Parts List .............................................................................................................................................73
72'-135' Ladder Eave Platform Assembly ........................................................................................... 74
42'-60' Ladder Eave Platform Assembly ............................................................................................. 77
“X” Series Ladder Intermediate Platform Package .............................................................................. 80
“X” Series Sidedraw Ladder Platform Package ................................................................................... 83
Chapter 6 Warranty ..............................................................................................................................................87
...67
PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform 3
1. Introduction
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of
lading to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provides field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused,
or modified to change its performance beyond the factory specifications, the warranty will become void
and field improvements may be denied.
4 PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform
2. Safety
DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform 5
2. Safety
This product has sharp edges, which may cause serious injury. To avoid injury, handle
sharp edges with caution and always use proper protective clothing and equipment.
General Safety Statement
Our foremost concern is your safety and the safety of others associated with this equipment. Th is manual
is to help you understand safe operating procedures and some problems that may be encountered by the
operator and other personnel.
As owner and/or operator, you are responsible to know what requirements, hazards, and precau tions exist
and inform all personnel associated with the equipment or in the area. Safety precautions may be required
from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous
situation, where SERIOUS INJURY or DEATH may occur.
You should consider the location of the bin site relative to power line locations or electrical transmission
equipment. Contact your local power company to review your installation plan or for information
concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin
site should also be reviewed and considered. Any electrical control equipment in contact with the bin
should be properly grounded and installed in accordance with National Electric Code provisions and other
local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall
bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on
edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving
sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must be
delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse
of the equipment.
6 PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform
2. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area
clean and dry.
Never lubricate, service, or adjust machine while it is in operation.
Keep hands, feet, and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix
damage immediately . Replace worn or broken p arts. Remove any
built-up grease, oil, and debris.
Maintain Equipment
and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform 7
2. Safety
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment
Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic
or steel parts.
Wear steel-toed boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
8 PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform
2. Safety
Safety Sign-Off Sheet
As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe operating
and safety procedures for this equipment. This sign-off sheet is provided for your convenience and
personal record keeping. All unqualified persons are to stay out of the work area at all times. It is strongly
recommended that another qualified person who knows the shut down procedure be in the area in the
event of an emergency.
Date Employee Name Supervisor Name
PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform 9
2. Safety
Proper Storage of Grain Bin/Silo Materials Prior to Construction
Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as sidewall
and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture. If
moisture is present, it must not be allowed to remain between the she ets. Separate the sheets or panels
immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored
in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so
that they are raised above the ground and vegetation. Any stacking an d spacing mat erials sho uld not be
corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the
bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of
moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing
moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they
do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer imme diately about ways to minimize
the adverse effect upon the galvanized coating.
10 PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform
3. Decals
Excessive vacuum (or pressure) may
damage roof. Use positive aeration
system. Make sure all roof vents are
open and unobstructed. Start roof
fans when supply fans are started.
Do not operate when conditions exist
that may cause roof vent icing.
DC-969
CAUTION!
The manufacturer does not warrant any roof damage caused by excessive vacuum or internal
pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices
should be provided for all powered air handling systems. The manufacturer does n ot recommend
the use of downward flow systems (suction). Severe roof damage can result fro m any blockage of
air passages. Running fans during high humidity/cold weather conditions can cause air exhaust
or intake ports to freeze.
PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform 11
3. Decals
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
Keep clear of all augers.
DO NOT ENTER this bin!
Failure to heed these
warnings will result in
serious injury or death.
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
DC-GBC-1A
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of
these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
12 PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform
3. Decals
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
1. Use CENTER FLOOR OUTLET ONLY until NO grain
remains above this outlet.
2. Side floor outlets to be used ONLY when above
condition is satisfied.
3. Lock all side floor outlets to avoid accidental
premature use.
4. See manufacturers instructions for proper use of
factory supplied sidedraw (wall) discharge systems.
UNLOADING INSTRUCTIONS:
DC-GBC-2A
WARNING
DON’T
DO
ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,
24" porthole door cover and the roof manway cover. If a decal has been damaged or is missing in any of
these locations, contact the manufacturer for a free replacement decal.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform 13
NOTES
14 PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform
72'-135' Ladder Eave Platform
Assembly Instructions
PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform 15
4. Assembly Instructions
72'-135' Ladder Eave Platform Assembly
Ladder Eave Platform Package
1. Figure 4A shows the assembly of the platform supports. Use 5/16" hardware at all the connection
points. (Platform floor will have to be attached at the same time as support angles.)
NOTE: When installing the top wind ring, do NOT use the top set of holes in the stiffener.
2. Figure 4A shows the assembly of the platform floor system. This must all be assembled at the same
time using 5/16" hardware.
NOTE: Leave all hardware loose until completely assembled.
3. Left platform bracket must line up with stiffener, roof rib and rafter or beam if present in roof.
Figure 4A
16 PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform
4. Assembly Instructions
Platform and Safety Cage Bar
4. Figure 4B shows the assembly of the platform post and post supports. This must all be assembled
at the same time using 5/16" hardware.
Figure 4B
Platform and Wall Brace
5. Assemble the eave platform wall braces to the platform support and sidewall using 5/16" hardware.
(See Figure 4C below and Figure 4D on Page 18.)
Figure 4C
PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform 17
4. Assembly Instructions
Platform and Wall Brace (Continued)
Figure 4D
18 PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform
4. Assembly Instructions
Platform and Handrail Package
6. Figure 4E shows the assembly of the platform handrails. These must also be attached using
5/16" hardware.
Figure 4E
PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform 19
4. Assembly Instructions
Platform and Swing Gate Package
7. Attach the platform gate bracket to the gate before attaching it to the inside platform post using
5/16" hardware. (See Figure 4F below and Figure 4G on Page 21.)
Figure 4F
20 PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform
Platform and Swing Gate Package (Continued)
4. Assembly Instructions
Figure 4G
PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform 21
4. Assembly Instructions
Platform Ladder Bracket Package - Left Hand Side Assembly
8. Attach the wall angle to the sidewall sheet using the hole 9-3/8" from the stiffener hole pattern with
3/8" hardware. Assemble the wall bracket to the wall angle with 3/8" hardware and tighten.
(See Figure 4H below and Figure 4I on Page 23.)
Attach left and right intermediate platform ladder bracket to the wall b racket and platform support with
5/16" hardware.
NOTE: Do not force the wall bracket in or out.
Assemble the ladder and ladder brackets to the wall bracket using 5/16" hardware. The top ladder
rung must be level with the platform floor.
Figure 4H
22 PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform
4. Assembly Instructions
Platform Ladder Bracket Package - Left Hand Side Assembly (Continued)
Figure 4I
PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform 23
4. Assembly Instructions
Platform Ladder Bracket Package - Right Hand Side Assembly
9. Attach the wall angle to the sidewall sheet using the hole 9-3/8" from the stiffener hole pattern with
3/8" hardware. Assemble the wall bracket to the wall angle with 3/8" hardware and tighten.
(See Figure 4J below and Figure 4K on Page 25.)
Attach left and right intermediate platform ladder bracket to the wall b racket and platform support with
5/16" hardware.
NOTE: Do not force the wall bracket in or out.
Assemble the ladder and ladder brackets to the wall bracket using 5/16" hardware. The top ladder
rung must be level with the platform floor.
Figure 4J
24 PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform
4. Assembly Instructions
Platform Ladder Bracket Package - Right Hand Side Assembly (Continued)
Figure 4K
PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform 25
4. Assembly Instructions
Platform and Safety Cage Package
10. Attach the ladder flare to the ladder using 5/16" hardware. You must drill the bottom hole through the
ladder and use 5/16" hardware. (See Figure 4L.)
11. Attach the narrow safety cage bracket, cage hoops and cage splice brackets to the ladder flares and
platform posts. This must all be assembled at the same time using 5/16" hardware.
NOTE: Be sure the ladder flares are vertical and parallel to the platform posts by adjusting the
splice brackets. The ladder will NOT be square to the platform due to the radius of the
bin. The side closest to the bin wall will be closer to the platform.
Figure 4L
26 PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform
4. Assembly Instructions
Platform and Safety Cage Splice Bracket
12. Attach the cage splice bracket to the post and cage splice using 5/16" hardware. (See Figure 4M.)
Figure 4M
PNEG-1773 42'-135' “X” Series Ladder, Cage and Platform 27
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