GSI PNEG-1763 User Manual
PNEG-1763
Parts List Supplement for
ETL/CSA Dryers
Parts Manual
PNEG-1763
Date: 10-08-10
2 PNEG-1763 Parts List Supplement for ETL/CSA Dryers
Table of Contents
Contents
Chapter 1 Electrical ...............................................................................................................................................4
Lower Control Boxes - ETL Dryers ....................................................................................................... 4
Competitor Fan/Heater Control Box ...................................................................................................... 4
Vision Fan/Heater Control Box .............................................................................................................. 5
Vision Upper Control Box ...................................................................................................................... 6
Competitor Upper Control Box .............................................................................................................. 7
Fill Switch Assembly (Cover Removed) ................................................................................................ 8
Discharge Switch (Cover Opened) ........................................................................................................ 8
Chapter 2 Fan/Heater Fuel Manifolds ...................................................................................................................9
Orifice Chart for Canadian Grain Dryers ............................................................................................... 9
Pipe Train (LP) ... .... ... ... ... ....................................... ... .... ... ... ... .... ... ... ................................................... 10
LP CSA Pipe Train Regulator Assembly (PTA-REG-CSA) .............................................................10
28" and 36" LP CSA Pipe Train (PTA-36LP-CSA) ..........................................................................14
40" and 42" LP CSA Pipe Train (PTA-40LP-CSA) ..........................................................................16
Vaporizer ................................... ................................................. ......................................................... 18
Mounting Assembly 26"-28" CSA Fan/Heaters Vaporizer (D04-0537) ............................................18
Mounting Assembly 36" CSA Fan/Heaters Vaporizer (D04-0534) ..................................................20
Mounting Assembly 40" and 42" CSA Fan/Heaters Vaporizer (D04-0612) .....................................22
Mounting Assembly 42" 40 HP CSA Fan/Heaters Vaporizer (D04-0613) .......... ... ... ... ... .... ... ... ... ....24
Pipe Train (Natural Gas) ..................................................................................................................... 26
28" and 36" NG CSA Pipe Train (PTA-36NG-CSA) ........................................................................26
40" and 42" NG CSA Pipe Train (PTA-40NG-CSA) ........................................................................28
Chapter 3 LP Supply Lines .................................................................................................................................30
Manifold, Supply LP Assembly CSA 1 Fan/Heater (SL-CSA-LP-1F) .................................................. 30
Manifold, Supply LP Assembly CSA 2 Fan/Heater (SL-CSA-LP-2F) .................................................. 32
CSA Supply Line, LP Base Module (SL-CSA-B2F-L) ......................................................................... 34
CSA Supply Line, LP Middle 1 Fan Module (SL-CSA-M1F-L) ............................................................ 36
CSA Supply Line, LP Middle 2 Fan Module (SL-CSA-M2F-L) ............................................................ 38
CSA Supply Line, LP Top 1 Fan Module (SL-CSA-T1F-L) ................................................................. 40
CSA Supply Line, LP Top 2 Fan Module (SL-CSA-T2F-L) ................................................................. 42
Chapter 4 Natural Gas Supply Lines ..................................................................................................................44
CSA Supply Line, NG Base Module (SL-CSA-B2F-N) ........................................................................ 44
CSA Supply Line, NG Middle 1 Fan Module (SL-CSA-M1F-N) .......................................................... 48
CSA Supply Line, NG Top 1 Fan Module (SL-CSA-T1F-N) ....................... ...................... ................... 50
CSA Supply Line, NG Middle and Top 2 Fan Module (SL-CSA-T2F-N) ............................................. 52
Manifold, Supply NG Assembly CSA 1 Fan/Heater (SL-CSA-NG-1F) ................................................ 54
Manifold, Supply NG Assembly CSA 2 Fan/Heater (SL-CSA-NG-2F) ................................................ 58
Chapter 5 Warranty ..............................................................................................................................................61
PNEG-1763 Parts List Supplement for ETL/CSA Dryers 3
1. Electrical
Base (TD-100301) (2)
Relay (TD-100300) (2)
Resistor (4144) (1)
Diode (E140-1009) (1)
Control box enclosure
(CD-FHCBX-CSA)
Mounting plate
(D01-2495)
Fenwal flame
detection board
(HF-4624-CSA)
Lower Control Boxes - ETL Dryers
CD-0244F-CSA Enclosure, DCB Computer Box Assembly - FFI Dri-Tek CSA NEMA Type 3R Orange Non-Tint Window
CD-0244G-CSA Enclosure, DCB Computer Box Assembly - GSI Competitor CSA NEMA Type 3R Ochre Non-Tint Window
CD-0244FT-CSA Enclosure, DCB Computer Box Assembly - FFI Dri-Tek Plus CSA NEMA Type 3R Orange Tinted Window
CD-0244GT-CSA Enclosure, DCB Computer Box Assembly - GSI Vision CSA NEMA Type 3R Ochre Tinted Window
Qty
1 Fan 2 Fan 3 Fan 4 Fan 5 Fan 6 Fan
D03-0863 Filter, Ferrite Bead Fair-Rite 0444167281 6 8 10 12 14 16
Competitor Fan/Heater Control Box
Figure 1A
4 PNEG-1763 Parts List Supplement for ETL/CSA Dryers
Vision Fan/Heater Control Box
Control box enclosure
(CD-FHCBX-CSA)
Mounting plate
(D01-2495)
Fenwal flame
detection board
(HF-4624-CSA)
1. Electrical
PNEG-1763 Parts List Supplement for ETL/CSA Dryers 5
Figure 1B
1. Electrical
Enclosures
(CD-0277F-CSA - 1 and 2 Fan FFI)
(CD-0277G-CSA - 1 and 2 Fan GSI)
(CD-0283F-CSA - 6 Fan FFI)
(CD-0283G-CSA - 6 Fan GSI)
SCR Circuit board (D03-0711)
Line filter (D03-0862)
Dryer network
I/O board
Terminal
strip
Vision Upper Control Box
Figure 1C
6 PNEG-1763 Parts List Supplement for ETL/CSA Dryers
Competitor Upper Control Box
Enclosures
(CD-0277F-CSA - 1 and 2 Fan FFI)
(CD-0277G-CSA - 1 and 2 Fan GSI)
(CD-0283F-CSA - 6 Fan FFI)
(CD-0283G-CSA - 6 Fan GSI)
Load, unload and auxiliary motor
overloads and contactors
Circuit
breakers
Power distribution block
SCR Circuit board (D03-0711)
Line filter (D03-0862)
Transformer
1. Electrical
PNEG-1763 Parts List Supplement for ETL/CSA Dryers 7
Figure 1D
1. Electrical
Solid state tilt
switch (D03-0853)
Solid state tilt
switch (D03-0853)
Fill Switch Assembly (Cover Removed)
Figure 1E
Discharge Switch (Cover Opened)
Figure 1F
8 PNEG-1763 Parts List Supplement for ETL/CSA Dryers
Orifice Chart for Canadian Grain Dryers
2. Fan/Heater Fuel Manifolds
Fan Model Horsepower
2612 10-12
2812 10-12
3612 10-12
3615 15
4015 15
4025 25
4220 20
Orifice
Max Million
Part # Size
LP NG Inches BTU/HR
HF-7087 Brass 0.219"
2.3
Brass HF-7099 0.313"
THF-3139 Brass 0.250"
3
Brass THF-3140 0.375"
THF-3242 Brass 0.281"
3.5
Brass THF-3243 0.406"
CD-0150 Brass 0.328"
4.5
Brass THF-3244 0.500"
THF-3058 Brass 0.344"
5.75
Brass THF-3246 0.516"
THF-3245 Brass 0.359"
6.5
Brass THF-3236 0.531"
THF-3247 Brass 0.375"
7
Brass THF-3248 0.547"
4225 25
4230 30
4240 40
THF-3249 Brass 0.391"
7.5
Brass THF-3250 0.578"
THF-3059 Brass 0.438"
8.5
Brass THF-3251 0.594"
THF-3252 Brass 0.453"
9.5
Brass THF-3253 0.641"
PNEG-1763 Parts List Supplement for ETL/CSA Dryers 9
2. Fan/Heater Fuel Manifolds
Pipe Train (LP)
LP CSA Pipe Train Regulator Assembly (PTA-REG-CSA)
2009 through August 2010 Production
10 PNEG-1763 Parts List Supplement for ETL/CSA Dryers
2. Fan/Heater Fuel Manifolds
LP CSA Pipe Train Regulator Assembly (PTA-REG-CSA) Parts List
Ref # Part # Description Qty
1 D67-0011 Elbow, 3/4"-90° SCH 80 Black 1
2 007-1334-7 Flush Bushing 3/4" to 1/2" 2
3 D07-0019 Nipple, 1/2" x 1-1/2" SCH 80 Black 1
4 007-1702-5 Strainer Asse mbl y 1/2" with Plug 1
5 007-1085-5 Nipple, 3/4" x 3" SCH 80 Black 1
6 D03-0880 Regulator, LP 5-20 PSI Spring, 3/4" NPT 1
7 THH-4125 Nipple, 3/4" x 2" SCH 40 Black 2
8 007-1338-8 Flush Bushing 1" to 3/4" 3
9 D08-0017 Tee, 1" x 1" x 3/4" 1
10 THH-4121 Nipple, 3/4" Close SCH 40 Black 3
11 THH-4141 Bell, Reducer 3/4" to 1/2" SCH 40 1
12 D04-0533 Switch, Screw-In Vapor High-Limit Set at 180°F 1
13 THH-4149 Elbow, 3/4" x 1/2" Reducing 90° SCH 40 Black 1
14 FH-1310 Cord Connector, Heyco 1
15 WR-182SJOWA Wire, 18/2 Type Sjow-A Black x 4' 1
16 THH-4124 Tee , 3/4" x 3/4" x 3/4" SCH 40 Black 1
17 D03-0881 Valve, Relief - 15-50 PSI Spring LP, 1" NPT 1
PNEG-1763 Parts List Supplement for ETL/CSA Dryers 11
2. Fan/Heater Fuel Manifolds
LP CSA Pipe Train Regulator Assembly (PTA-REG-CSA) (Continued)
September 2010 Production and After
12 PNEG-1763 Parts List Supplement for ETL/CSA Dryers
2. Fan/Heater Fuel Manifolds
LP CSA Pipe Train Regulator Assembly (PTA-REG-CSA) Parts List
Ref # Part # Description Qty
1 D67-0011 Elbow, 3/4"-90° SCH Black 1
2 007-1334-7 Flush Bushing 3/4" to 1/2" 2
3 D07-0019 Nipple, 1/2" x 1-1/2" SCH 80 Black 1
4 007-1702-5 Strainer Assembly 1/2" with Plug 1
5 007-1085-5 Nipple, 3/4" x 3" SCH 80 Black 1
6 D03-0880 Regulator, LP 5-20 PSI Spring, 3/4" NPT 1
7 THH-4125 Nipple, 3/4" x 2" SCH 40 Black 3
8 THH-4124 Tee, 3/4" x 3/4" x 3/4" SCH 40 Black 2
9 007-1338-8 Flush Bushing 1" to 3/4" 1
10 D03-0881 Valve, Relief - 15-50 PSI Spring LP, 1" NPT 1
11 THH-4121 Nipple, 3/4" Close SCH 40 Black 1
12 D03-1008 Switch, Screw-in Vapor High-Limit Set at 180°F CSA 1
13 THH-4071 Elbow, 1/2"-90° SCH 40 Black 1
PNEG-1763 Parts List Supplement for ETL/CSA Dryers 13
2. Fan/Heater Fuel Manifolds
28" and 36" LP CSA Pipe Train (PTA-36LP-CSA)
14 PNEG-1763 Parts List Supplement for ETL/CSA Dryers
2. Fan/Heater Fuel Manifolds
28" and 36" LP CSA Pipe Train (PTA-36LP-CSA) Parts List
Ref # Part # Description Qty
1 PTA-REG-CSA Pipe Train, LP Regulator Assembly - CSA 1
2 D03-0895 Hose Assembly, 1/2" x 20" LP Gas ULC/CSA 1
3 THH-4149 Elbow, 3/4" x 1/2" Reducing 90° SCH 40 Black 1
4 THH-4125 Nipple, 3/4" x 2" SCH 40 Black 3
5 056-2223-8 Valve, Solenoid 3/4" NPT 115V Din 1
6 THH-4066 Elbow, 3/4"-90° Street SCH 40 Black 1
7 056-2228-7 Valve, Solenoid 3/4" NPT 115V Din w/ Bypass 1
8 007-1085-5 Nipple, 3/4" x 3" SCH 80 Black 1
9 THH-4154 Tee, 3/4" x 1/4" x 3/4" SCH 40 1
10 D08-0022 Gauge, Pressure 0-15# Liquid Filled 1
11 D08-0837 Valve, 3/4" NPT Full Port, Lever, CSA, Brass 1
12 THH-4121 Nipple, 3/4" Close SCH 40 Black 1
13 THH-4120 Elbow, 3/4"-90°SCH 40 Black 1
14 PTA-MHP-F Pipe Train Mounting Hardware Package FFI 1
15 D04-0535 Support Assembly, LP Pipe Train, 36"-42" 1
PNEG-1763 Parts List Supplement for ETL/CSA Dryers 15
2. Fan/Heater Fuel Manifolds
40" and 42" LP CSA Pipe Train (PTA-40LP-CSA)
16 PNEG-1763 Parts List Supplement for ETL/CSA Dryers
2. Fan/Heater Fuel Manifolds
40" and 42" LP CSA Pipe Train (PTA-40LP-CSA) Parts List
Ref # Part # Description Qty
1 THH-4164 Elbow, 1"-90° Street SCH 40 Black 1
2 007-1338-8 Flush Bushing 1" to 3/4" 1
3 PTA-REG-CSA Pipe Train, LP Regulator Assembly - CSA 1
4 056-2224-6 Valve, Solenoid 1" NPT 115V Din 1
5 007-1242-2 Nipple, 1" x 2" SCH 40 Black 5
6 THH-4115 Elbow, 1"-90° SCH 40 Black 2
7 056-2230-3 Valve, Solenoid 1" NPT 115V Din w/ Bypass 1
8 THH-4152 Tee, 1" x 1" x 1/4" SCH 40 Black 1
9 D08-0022 Gauge, Pressure 0-15# Liquid Filled 1
10 D08-0838 V a lve, 1" NP T Full Port, Lever, CSA, Brass 1
11 PTA-MHP-F Pipe Train Mounting Hardware Package FFI 1
12 D04-0535 Support Assembly, LP Pipe Train, 36"-42" 1
13 HH-1082 Elbow, 1/2"-90° Street SCH 80 Black 1
14 D08-0895 Hose Assembly, 1/2" x 20" LP Gas ULC/CSA 1
PNEG-1763 Parts List Supplement for ETL/CSA Dryers 17
2. Fan/Heater Fuel Manifolds
Vaporizer
Mounting Assembly 26"-28" CSA Fan/Heaters Vaporizer (D04-0537)
18 PNEG-1763 Parts List Supplement for ETL/CSA Dryers
2. Fan/Heater Fuel Manifolds
Mounting Assembly 26"-28" CSA Fan/Heaters Vaporizer (D04-0537) Parts List
Ref # Part # Description Qty
1 D01-2217 Vaporizer Support Plate Black 1
2 410-1783-1-B Vaporizer Adjusting Weld 1/2" 1
3 CD-0414 Vaporizer Coil 26"-28" 3 Wrap 1
4 S-6606 Flange Bolt 5/16"-18 x 3/4" ZN Grade 5 4
5 S-3611 Flange Nut 5/16"-18 YDP Grade 2 2
6 S-1430 Flat Washer 1/4" USS ZN Grade 2 4
7 S-9036 Screw, SMSB #8 x 3/8" HH ZN 4
8 HH-4847 Elbow, 1/2"-90° SCH 80 Black 2
9 D03-0895 Hose Assembly, 1/2" x 20" LP Gas ULC/CSA 1
PNEG-1763 Parts List Supplement for ETL/CSA Dryers 19
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