GSI PNEG-1745 User Manual
PNEG-1745
WatchDog
Installation and Operation Manual
PNEG-1745
Date: 06-07-10
2 PNEG-1745 WatchDog
Table of Contents
Contents
Chapter 1 Safety ..................................................................................................................................................... 4
Safety Guidelines ...... ... ......................................................................................................................... 4
Dryer Operation ..................................................................................................................................... 5
Emergency Stop Switch .. .... ... ... ... .... ... ... ... ... .... ................................................ ... .... ... ........................... 5
Safety Precautions .... ... ... .... ... ............................................................................................................... 6
Chapter 2 Introduction .......................................................................................................................................... 8
Description ............................................................................................................................................ 8
Features ................................................................................................................................................ 8
Chapter 3 Installation ............................................................................................................................................ 9
Internet Connection ............................................................................................................................... 9
Package Contents ........................................................................................................................... 9
Install Procedure ............................................................................................................................ 11
Network Setup ............................................................................................................................... 15
Default Configuration .......................... ... ... ... .... ... ... ... .............................................................. 15
Configuring the WatchDog Network Settings ......................................................................... 15
Configuring a Modem/Router .......................................... ................................................ ... .... 18
Static IP ........................................................................................................................... 18
DHCP Reservations ........................................................................................................ 18
DHCP Pool ......................................................................................................................18
Accessing the WatchDog .............................................................................................................. 19
Direct Connection ................................................................................................................................ 20
Package Contents ......................................................................................................................... 20
Install Procedure ............................................................................................................................ 22
Installation at the Dryer .......................................................................................................... 22
Installation at the PC .............................................................................................................. 24
Accessing the WatchDog .............................................................................................................. 27
Chapter 4 WatchDog Operation .......................................................................................................................... 28
Login Screen .......... ... ... ... .... ... ... ... ....................................................................................................... 28
Default Operation Screen .................................................................................................................... 29
Table Sample Time Button ............................................................................................................... ... 29
Timer Button ............................................................................................................................ ... ... ... ... 30
Temperature Button ............................................................................................................................ 31
Setup Button ................................................ .... ............................................. ... ... .... ... ... .......... ... ... ... ... 33
Select Time Interval ....................................................................................................................... 33
Metering Roll Speed Setpoint ........................................................................................................ 34
Shutdown Dryer ............................................................................................................................. 34
Manage Accounts .......................................................................................................................... 34
Change Password ......................................................................................................................... 34
Change Site Name ........................................................................................................................ 35
View Button ......................................................................................................................................... 35
M/C (Moisture Setpoint) Button ........................................................................................................... 36
Shutdown Screen ............................................................................................................................. ... 36
Text Version ........................................................................................................................................ 37
Chapter 5 WatchDog Software Update .............................................................................................................. 38
Chapter 6 Troubleshooting ................................................................................................................................. 43
Chapter 7 Technical Support .............................................................................................................................. 44
Chapter 8 Appendix A ......................................................................................................................................... 45
Acquiring and Installing a BlueTree Cellular Modem .......................................................................... 45
Chapter 9 Warranty .............................................................................................................................................. 47
PNEG-1745 WatchDog 3
1. Safety
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE indicates information about the equipment that you
should pay special attention.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
Personnel operating or working around electric fans should read this manual. This manual
must be delivered with the equipment to its owner. Failure to read this manual and its
safety instructions is a misuse of the equipment.
WARNING! BE ALERT!
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of
these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
4 PNEG-1745 WatchDog
1. Safety
Pushing the Emergency Stop switch does not interrupt the main power to the
upper control box panel.
Dryer Operation
Thank you for choosing a GSI product. It is designed to give excellent performance and service for
many years.
This manual describes the operation and service for all standard production model dryers. T hese models
are available for liquid propane or natural gas fuel supply, with either 1 phase 230 volt, or 3 phase
230 or 440 volt electrical power.
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
Emergency Stop Switch
The Emergency Stop switch is located on the upper control box door. Pushing the Emergency
Stop switch will interrupt the control power and stop all dryer functions.
PNEG-1745 WatchDog 5
1. Safety
Safety Precautions
READ THESE INSTRUCTIONS BEFORE INSTALLATION AND OPERATION
SAVE FOR FUTURE REFERENCE
1. Read and understand the operating manual before attempting to operate the dryer.
2. NEVER operate the dryer while the guards are removed.
3. Power supply should be OFF for service of electrical components. Use CAUTION in checking voltage
or other procedures requiring the power to be ON.
4. Check for gas leaks at all gas pipe connections. If any leaks are detected,
Shutdown and repair before further operation.
5. NEVER attempt to operate the dryer by jumping or otherwise bypassing any safety devices on
the unit.
6. Set pressure regulator to avoid excessive gas pressure being applied to the burner during ignition
and when the burner is in operation. DO NOT exceed maximum recommended drying temperature.
7. Keep the dryer clean. DO NOT allow fine material to accumulate in the plenum chamber.
Clean grain is easier to dry. Fine material increases resistance to airflow and requires removal
of extra moisture.
8. Keep auger drive belts tight enough to prevent slippage.
9. Use CAUTION in working around high speed fans, gas burners, augers and auxiliary conveyors
which can START AUTOMATICALLY.
10. Keep area around air inlet to the fan clear of any obstacles and combustible materials.
11. BEFORE attempting to remove and reinstall any propeller, make sure to read the
recommended procedure.
12. Make sure that capacities of auxiliary conveyors are matched to dryer auger capacities.
13. DO NOT operate in an area where combustible material will be drawn into the fan.
DO NOT
operate dryer.
14. The operating and safety recommendations in this manual pertain to the common cereal
grains as indicated. When drying any other grain or products, consult the factory for
additional recommendations.
15. Routinely check for any developing gas plumbing leaks. Check LP vaporizer for contact with
burner vanes.
6 PNEG-1745 WatchDog
1. Safety
Use Caution in the Operation of this Equipment
This dryer is designed and manufactured with operator safety in mind. However, the very nature of a
grain dryer having a gas burner, high voltage electrical equipment and high speed rotating parts, presents
hazards to personnel which cannot be completely safeguarded against without interfering with the efficient
operation of the dryer and reasonable access to its components.
Use extreme caution in working around high speed fans, gas-fired heaters, augers and auxiliary conveyors,
which may start without warning when the dryer is operating on automatic control.
Continued safe, dependable operation of automatic equipment depends, to a great degree, upon the
owner. For a safe and dependable drying system, follow the recommendations within the Owner’s Manual
and make it a practice to regularly inspect the unit for any developing problems or unsafe conditions.
Take special note of the Safety Precautions on Page 6 before attempting to operate the dryer.
PNEG-1745 WatchDog 7
2. Introduction
Description
The WatchDog System allows for remote monitoring of a Vision dryer. There are two (2) configurations
available: Internet Connection and Direct Connection.
Internet Connection allows the user to view the dryer from any device that has a web browser. Internet
Explorer and Mozilla Firefox were the only two (2) browsers tested, but other browsers should be able to
view it without problem. Some phones are available that view the graphics correctly; other phones will
have to view the text version.
Direct Connection allows one computer to view the dryer status. A hardwire from the dryer is connected
to the WatchDog enclosure residing at the computer. The cable should run no longer than a distance of
1000' and CAT5 is recommended.
Features
1. Remote monitoring of dryer.
2. Remote shutdown of dryer.
3. Remote drying parameter adjustment. (Plenum and grain temperature setpoints, timer setpoints, etc.)
4. Web browser is the only software needed by the customer.
5. Text message and/or e-mail can be sent to alert customers of shutdowns. (Not available on Direct
Connection type.)
6. Can be updated via SD card.
8 PNEG-1745 WatchDog
3. Installation
4
5
6
1
2
Internet Connection (Part #: VIS-WATCH-IC)
This option requires an active internet connection be present at the dryer via Ethernet (RJ-45 connection).
It is recommended that either an Internet Service Provider (ISP) technician or someone versed in
networking be present during installation.
GSI is not responsible for the required connection.
Package Contents
The contents of this package are pictured in Figure 3A. Please refer to Figure 3A during installation.
Package contains:
1. Mounting plate with WatchDog circuit board attached.
2. WatchDog power cable.
3. Two (2) 1/4" mounting nuts. (Not Shown)
4. DB9 to 3 position quick connect cable (Serial Cable #1).
5. 3" DIN rail.
While GSI’s Technical Support group can offer suggestions,
6. Two (2) self-tapping 1/4" screws.
7. Ten (10) cable ties for routing wires. (Not Shown)
8. Four (4) cable tie anchors for routing wires. (Not Shown)
Figure 3A
PNEG-1745 WatchDog 9
3. Installation
Serial cable connector figures: (See Figure 3B and Figure 3C.)
Figure 3B 3 Position Quick Connect
Figure 3C DB9 Connector
10 PNEG-1745 WatchDog
3. Installation
Mounting plate with
WatchDog circuit board
Install Procedure
This installation takes place in the lower control panel of the Vision system. Follow the steps listed below
to install the components:
1. Turn OFF power to dryer and control panel.
2. If a cellular modem is being installed, first refer to Appendix A on Page 45 for a few extra instructions
and then return here.
3. Place mounting plate with WatchDog circuit board attached over two (2) existing bolts on the right
side of the lower control panel. Secure it using the two (2) 1/4" nu ts supplied. Position the mount ing
plate so the white sticker is in clear view. (See Figure 3D.)
PNEG-1745 WatchDog 11
Figure 3D
3. Installation
Aux serial port
4. Connect the 3 position quick connector of Serial Cable #1 to the “AUX SERIAL PORT” on the
Display I/O board located on the back of the touch screen. The connector is polarized so care should
be taken to plug it in correctly. (See Figure 3E.)
Figure 3E
12 PNEG-1745 WatchDog
3. Installation
DB9 Connector
5. Plug the DB9 connector of Serial Cable #1 into the DB9 connector on the WatchDog circuit board.
Tighten the two (2) screws to secure the connection. (See Figure 3F.)
Figure 3F
6. If a cellular modem is being used, the bare leads of the WatchDog power cable should be connected
to the cellular modem power terminals as follows:
Black with faint white line lead - PWR +
Black lead with faint white writing lead - PWR GND
Figure 3G
NOTE: These are the same slots holding the wires coming from the moisture control panel.
PNEG-1745 WatchDog 13
3. Installation
If a cellular modem is NOT being used, the bare leads of the WatchDog power cable should be
connected to the moisture control board as follows:
Black with faint white line lead - J1-1 “POWER SUPPLY+ (+12 VDC)”
Black lead with faint white writing lead - J1-2 “POWER SUPPLY GROUND”
Please refer to Figure 3H.
Figure 3H
7. The barrel connector of the WatchDog power cable should be plugged into the power connector on
the WatchDog circuit board. (See Figure 3H.)
8. Plug the Ethernet cable with a live internet connection into the WAN port on the WatchDog circuit
board. The WAN port is to the left, farthest from the cabinet door. (See Figure 3I.)
Figure 3I
NOTE: Use cable ties and anchors to secure wires.
9. Turn ON power to the dryer and control panel. A green LED should illuminate on the WatchDog
circuit board indicating power. A red LED will illuminate when the WatchDog has finished booting
and is ready to monitor.
14 PNEG-1745 WatchDog
3. Installation
Network Setup
This section is intended to help ISP or network technicians install th e WatchDog. If this section does not
make sense to you, it is strongly advised to request the service of a network technician.
Default Configuration
The WatchDog’s Wide Area Network (WAN) port default is setup as a Dynamic Host Configuration
Protocol (DHCP) client. The script to configure the port is only executed on start-up. To pull down an
Internet Protocol (IP) address, it needs to be attached to a DHCP server when it is booted.
The Media Access Control (MAC) address is printed on a label that is attached to the front of the
WatchDog board.
Configuring the WatchDog Network Settings
To access the WatchDog setup, connect a computer to the LAN (Local Area Network) port of the board,
using a CAT5 network cable. Refer to Figure 3I on Page 14 for LAN port location. Make sure the red “SYS”
LED is illuminated on the board, as this ensures the Operating System (OS) has booted completely.
Open a web browser (i.e. Internet Explorer, Mozilla Firefox …) and type “http://10.0.0.1/setup” into the
URL bar. (Where you would normally type www.google.com for example.) This will bring up a Login screen
as shown in Figure 3J.
Figure 3J
PNEG-1745 WatchDog 15
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