GSI PNEG-1722 User Manual

Series II Sweep Protected Cord
Slip Ring Sump

Installation Manual

PNEG-1722

Date: 12-07-09

PNEG-1 72 2

2 PNEG-1722 Series II Sweep Protected Cord Slip Ring Sump

Table of Contents

Contents

Chapter 1 Introduction ....................................................................................................................................... 4

Product Information ............................................................................................................................ 4

General Information ........................................................................................................................... 4

Capacities and Specifications ............................................................................................................ 4

Slip Ring Introduction ......................................................................................................................... 5

Chapter 2 Safety .................................................................................................................................................. 6

Safety Guidelines ... ... ... ... ................................................................................................................... 6

Safety Instructions ..................... ... .... .......................................... ... ... ... ... ............................................ 7

Operator Qualifications ....................................................................................... .... ... ... ... ................ 11

Chapter 3 Decals ............................................................................................................................................... 12

Chapter 4 Assembly ......................................................................................................................................... 14

Chapter 5 Start-up ............................................................................................................................................. 21

Preform Pre-start Checks .................................................... ... .... ... ... ................................................ 21

Chapter 6 Maintenance ..................................................................................................................................... 22

Maintain the Hopper ............................ ............................................. ................................................ 22

Slip Ring Maintenance ..................................................................................................................... 22

Chapter 7 Troubleshooting .............................................................................................................................. 26

Chapter 8 Parts List .......................................................................................................................................... 28

Components ..................................... ............................................. ................................................... 28

Slip Ring Replacement Parts ........................................................................................................... 30

Chapter 9 Warranty ........................................................................................................................................... 31

PNEG-1722 Series II Sweep Protected Cord Slip Ring Sump 3

1. Introduction

Product Information

1. The Series II Sweep hopper with collector ring includes the following components:

• Hopper

• Collector ring

• Center brace support

• Collector ring shield

NEVER enter a grain bin unless ALL power driven equipment has been shut
down. Disconnect and lock out power before entering the bin or servicing
the equipment.

General Information

1. GSI reserves the right to improve its product whenever possible and practical to do so. We reserve
the right to change, improve and modify products at any time without ob ligation to make changes,
improvements and modifications on equipment sold previously.

2. This new hopper with collector ring has been engineered and manufactured to give years of
dependable service. The care and maintenance of this equipment will affect the satisfaction and
service obtained. By following the instructions and suggestions recommended, the owner should
receive quality service for many years. If additional information or assistance should be required,
please contact GSI.

3. It is important to check both the quantity of parts and their descriptions with the packing list enclosed
within each package. All claims for freight damage or shortage must be made by the consignee
within ten (10) days from the date of the occurrence of freight damage. The consignee should
accept the shipment after noting the damage or loss.

Capacities and Specifications

Electrical controls and wiring should be installed by a qualified electrician. The motor disconnect
switches and conductor cables should comply with the National Electrical Code and any local codes
which apply. Reset and motor starting stations should be located so that the operator can see that all
personnel are clear of the equipment.

1. Disconnect and lock out the power before entering the bin.

2. Disconnect and lock out the power before servicing the equipment.

There should ALWAYS be two (2) people in the work area.

A main power disconnect switch capable of being locked only in the OFF position
should be used. It should be locked whenever work is being done on the hopper.

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1. Introduction

Slip Ring Introduction

Slip rings must be enclosed and protected from any contact by personnel.

Specifications and Listings

1. R-Series slip ring products are built to UL specifications but are not generally certified or listed by
any independent certifying or regulatory body.

2. The following specifications apply to all R-Series slip rings:

a. R-Series slip rings are intended for industrial use and require a permanent mounting means.
b. Maximum RPM for units w/o ball bearings is 125. Maximum for units with ball bearings is

500 RPM.

Temperature and Ampere/Voltage Ratings

1. R-Series slip rings withstand a maximum ambient temperature of 220°F.

2. The model number of the slip ring assembly indicates the ampacity and voltage rating of each type
of ring and brush included on the assembly. (See Page 30.) NOTE: The actual ampacity may be

affected by the type and size of the core lead wire (refer to NEC Table 310-16, 17, 18, 19 and
applicable notes).

Markings

1. Every slip ring is marked with a label on the outboard bearing (or enclosure) which includes the
Insul-8/IER name and logo, the product catalog number and the individual product serial number.

2. The marking on slip rings includes the maximum amperage and voltage.

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2. Safety

Safety Guidelines

This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.

This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.

DANGER indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.

NOTE indicates information about the equipment that you
should pay special attention.

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2. Safety

Safety Instructions

Our foremost concern is your safety and the safety of others associated with this equipment. We want
to keep you as a customer. This manual is to help you understand safe operating p rocedures and some
problems which may be encountered by the operator and other personnel.

As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may
be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce
a very dangerous situation where SERIOUS INJURY or DEATH may occur.

This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.

Follow Safety Instructions

Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.

Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.

Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.

If you do not understand any part of this manual or need
assistance, contact your dealer.

Rotating Flight

Grain augers can kill or dismember.
Keep clear of all augers and never enter the bin unless all

power is disconnected and locked out. Failure to do so will
result in serious injury or death.

Read and Understand Manual

Rotating Flight

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2. Safety

Install and Operate Electrical Equipment Properly

Electrical controls should be installed by a qualified electrician
and must meet the standards set by the National Electrical Code
and all local and state codes.

Disconnect and lock out all power sources before installing
wires/cables or servicing equipment.

Electric Shock Hazard

ELECTRICAL WARNINGS

A. Install and ground the slip ring and the entire unit in accordance with the National Elect ric Code

and local codes and/or ordinances.

B. DANGER: Hazard of electrical shock or burn. Always disconnect the power from the collector ring

before attempting to perform any service function. Follow lock out/tag out procedures as outline d

in O.S.H.A., section 1910.147 where appropriate.
C. Do not use this slip ring with electrical loads greater than the rated current and voltage.
D. Information regarding the current and voltage rating of each slip ring is recorded on a tag

permanently fastened to the ring assembly.
E. 1 R-Series Slip Rings withstand a maximum ambient temperature of 220°F.
F. The model number of the slip ring assembly indicates the ampacity and voltage rating of each

type of ring and brush included on the assembly. NOTE: The actual ampacity may be affected

by the type and size of the core lead wire (refer to NEC Table 310-16, 17, 18, 19 and

applicable notes).

Prepare for Emergencies

Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,

hospital and fire department near your telephone.

Keep Emergency Equipment
Quickly Accessible

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Wear Protective Clothing

Wear close fitting clothing and safety equipment appropriate
to the job.

Remove all jewelry.

2. Safety

Eye Protection

Long hair should be tied up and back.

Safety glasses should be worn at all times to protect eyes
from debris.

Wear gloves to protect your hands from sharp edges on
plastic or steel parts.

Wear steel toe boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoe strings.

A respirator may be needed to prevent breathing potentially
toxic fumes and dust.

Wear hard hat to help protect your head.

Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').

Gloves

Steel Toe Boots

Respirator

Hard Hat

Fall Protection

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2. Safety

Operate Unload Equipment Properly

• Untrained operators subject themselves and others to SERIOUS INJURY
or DEATH. NEVER allow untrained personnel to operate this equipment.

• NEVER work alone.

Operate Unload
Equipment Safely

• Keep children and other unqualified personnel out of the working
area at ALL times. Refer to the Start-Up section of this manual for
diagrams of the work area.

• Make sure ALL equipment is locked in position before operating.

• NEVER start equipment until ALL persons are clear of the work area.

• Keep hands and feet away from the auger intake and other moving parts.

• NEVER attempt to assist machinery operation or to remove trash from equipment while
in operation.

• Be sure all operators are adequately rested and prepared to perform all functions of operating
this equipment.

• NEVER allow any person intoxicated or under the influence of alcohol or drugs to operate
the equipment.

• Make sure someone is nearby who is aware of the proper shut down sequence in the event of an
accident or emergency.

• ALWAYS think before acting. NEVER act impulsively around the equipment.

• NEVER allow anyone inside a bin, truck or wagon which is being unloaded by an auger or
conveyor. Flowing grain can trap and suffocate in seconds.

• Use ample overhead lighting after sunset to light the work area.

• Keep area around intake free of obstacles such as electrical cords, blocks, etc., that might
trip workers.

• NEVER drive, stand or walk under the equipment.

• Use caution not to hit the auger when positioning the load.

• ALWAYS lock out ALL power to the equipment when finished unloading a bin.

• Be aware of pinch point s. A pinch point is a narrow area between two surfaces that is likely to trap
or catch objects and so is a potential safety hazard.

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