GSI PNEG-1717 User Manual

PNEG-1 71 7

CE Approved GSI/FFI Portable Dryer Manual

Operation Manual

PNEG-1717

Date: 12-08-10

Models:

1100 Se rie s (Models 1108, 1112, 1114, 1116, 1118, 1120, 1122, 1126, CFAB190, CFAB270, CFAB320,

CFAB370, CFAB400, CFAB460, CFAB510, CFAB511, CFAB601) 1200 Series (Models 1214, 1216, 1218, 1220, 1222, 1226, C2120A, C2122A, C2125A, C2130A,

C2132A, C2140A) 1200S Series (Models 1214S, 1218S, 1220S, 1222S, 1226S, CF2141, CF2181, CF500H,

CF2221, CF650M)

2300 Series (Models 2314, 2318, 2320, 2322, 2326, CF3142, CF3182, CF3202, CF3222, CF3262) 2400 Series (Models 2420, 2426, CF1000H, CF1300M) 3400 Series (Models 3414, 3418, 3420, 3422, 3426, CF4143, CF4183, CF4203, CF4223, CF4263) 3600 Series (Models 3620, 3626, CF1500H, CF2000M) X-Stream Configuration - Uses same model numbers (and components) as listed above. The only

difference is that the fans are pointed in different directions.

2 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual

Table of Contents

1. Introduction

Keep the dryer clean.

Dryer Operation

Thank you for choosing a CE Approved GSI/FFI Vision Series Grain Dryers. Please read this manual before installing or operating the equipment. Make sure you and your employees understand all requirements, hazards and precautions associated

with this equipment. Failure to do so could result in SERIOUS INJURY or DEATH. Ensure you have the correct power and fuel supply for the dryer. Do not alter or modify this equipment. Follow all local directives, codes and regulations when installing this equipment. Authorities having jurisdiction should be consulted before installations are made.

Precautions

1. Keep ALL guards, safety decals and safety devices in place. NEVER operate with guards removed.

2. Restrict access to trained persons only.

3. NEVER bypass safety devices.

4. Switch OFF and LOCK all power and fuel before entering, servicing or accessing the equipment.

5. Follow all servicing instructions.

6. Keep the dryer CLEAN.

7. DO NOT exceed maximum temperatures or pressures.

8. Drying unclean grain will reduce the performance of the dryer and can cause fires.

9. CAUTION Equipment on the dryer can START AUTOMATICALLY.

10. Feed and discharge equipment must match dryer throughput.

11. DO NOT allow foreign material to be drawn into the fan.

12. When drying products not included in this manual refer to GSI for further precautions and instructions.

13. Check for leaks at least every day. Repair before operation.

Use Caution in the Operation of this Equipment

This dryer is designed and manufactured with operator sa fety in mind. However, residual hazards remain due to the nature of grain drying. Use extreme caution at all times.

PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 5

2. Safety

PROHIBITION

Example: No smoking or naked flames

MANDATORY ACTION Example: Wear ear defenders

Instructions for your safety

HAZARD Example: Rotating auger

Safety Guidelines

Please observe all safety decals on the equipment.

Safety decals on this equipment use the following system:

6 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual

Emergency Stop Switch

2. Safety

In event of emergency press the Emergency Stop to stop all dryer equipment (power remains connected).

PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 7

3. Installation

Washers

Locking nut

19 mm Minimum diameter

Transporting/Single Fan

When transporting the unit by truck or tractor observe these precautions:

1. Hitch height is 350 mm-430 mm. (See Figure 3A.)

Figure 3A

2. Hitch pin diameter is 19 mm minimum. Must be securely fastened. (See Figure 3B.)

3. Minimize hitch movement. (See Figure 3B.)

Figure 3B

4. Use a safety chain. (See Figure 3A.)

5. Dryer must be empty

and towed in accordance with all applicable laws and regulations.

6. Tyre pressure should be 3.8 bar.

7. Maximum towing speed is lowest of 70 km/h or statutory speed limit.

8. After first 80 km and every 300 km check: a. Wheel bearing temperature <= 65°C. b. Wheel nuts torque = 160 Nm.

8 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual

Location of the Dryer

Consider:

1. Wet and dry storage.

2. Access to power and fuel.

3. Proximity to other structures (maintain minimum 1m clearance).

4. Noise.

5. Over head power.

Always install out of doors.

Foundation

1. Dryers should be installed on a suitable concrete base/foundation.

2. Foundation design to be carried out by qualified engineer.

3. Take into account ground and weather conditions.

3. Installation

4. Refer to dryer dimensions and loaded weights in table on Pages 11-25.

Supporting the Dryer

1. Wheels are for transport only.

2. Support under the hitch (drawbar removed).

3. Support every 2m on both sides.

4. Ensure the dryer is level in all directions.

5. Ensure supports can carry the full weight of the dryer.

6. Allow 400 mm clearance under the dryer for cleaning.

Anchor Points

Anchor to the concrete slab to ensure stability against high winds.

Wet/Dry Grain

Wet Grain Supply

1. Wet grain supply to the dryer intake may be gravity or powered auger/conveyor.

2. Powered fill equipment can be connected via the contactor provided in the dryer control box.

3. After the initial fill the system will run to maintain the dryer level.

4. Dryer fill is monitored by the out of grain timer. (Refer to PNEG-1710 for setting this timer.)

5. Dryer shuts down when out of grain.

PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 9

3. Installation

Dry Grain Removal

1. Dry grain discharges at the rear of the dryer (front discharge optional).

2. Dry grain removal may be electrically connected to contactor provided in the main control box.

Electrical Power Supply

Ensure there is adequate electrical power to run the dryer. All supplies are 3 phase with neutral and include a protective earth.

NOTE: Excessive voltage drops can cause equipment malfunction. Size supply and conductors to ensure

maximum 5% voltage drop under all start and run conditions.

Power Supply Disconnect

Supply connections are made at the main power disconnect on the upper control box.

Machine to Earth Grounding

1. The dryer must be connected to an adequate earth connection.

2. This must be carried out and tested in accordance with EU Directives, local regulations, codes and

EN60204 “Electrical Equipment of Machines”.

3. Failure to do so will result in equipment malfunction and can result in a dangerous fault condition.

4. Electrical supplies from generators must also include adequate, tested earth connection supplied by

the generator installer.

5. A 2.4m copper ground rod, supplied with the dryer must be installed in accordance with

local regulations.

Connecting Auxiliary Conveyors

Load and discharge conveyors connected into the dryer must not exceed electrical load information in

Specifications Chapter on Pages 15-25.

Motors exceeding these must be powered separate from the dryer with separate conta ctor a nd overloa d device for each motor. Control may still be performed by the dryer.

10 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual

3. Installation

Fuel

Liquid Propane (LP)

Liquid Draw

1. LPG is vaporized internally within the dryer.

2. LPG pipework and controls from the tank to the dryer must be installed by the gas supplier in accordance with local directives, laws, codes and regulations.

3. LPG tank should be sized to supply the full heat input of all burners. See heater rating plates for details.

Fuel System Specifications and Recommendations (LP) Liquid Propane

Dryer

Model #

1108/190 880 131 15 7.8 1112/270 1320 195 15 9.6 1114/320 1685 250 15 10.9 1116/370 1685 250 15 10.9 1118/400 2052 302 15 12.0 1120/460 2200 326 15 12.4 1122/511 2491 370 22 13.2 1126/601 2785 414 22 13.9 1214/2120 1700 250 22 (U)8.8 (L)6.8 1216 1993 294 22 (U)10.2 (L)6.8 1218/2125 1993 292 22 (U)10.2 (L)6.8 1220/2130 2565 382 22 (U)10.7 (L)7.8 1222 2931 434 22 (U)11.7 (L)7.8 1226/2140 3078 458 22 (U)12.2 (L)7.8 1214S/2141 2052 302 22 (U+L) 8.8 1218S/2181 2638 390 22 (U+L) 10.3 1220S/500H 3371 501 22 (U+L) 10.7 1222S/2221 4104 609 22 (U+L) 11.7 1226S/650M 4397 653 22 (U+L) 12.2 2314/3142 3445 510 22 T 10.7 B (U+L) 7.8 2318/3182 4104 609 22 T 11.7 B (U+L) 8.8 2320/3202 4837 717 22 T 12.2 B (U+L) 10.2 2322/3222 5130 760 22 T 13.7 B (U+L) 10.2 2326/3262 7183 1063 22 T 14.2 B (U+L) 11.2 2420/1000H 5277 784 22 (T+B, U+L) 10.2 2426/1300M 7622 1130 22 (T+B, U+L) 11.2 3414/4143 5130 760 22 T 10.8 M 10.8 B (U+L) 7.8 3418/4183 6156 911 22 T 11.7 M 11.7 B (U+L) 8.8 3420/4203 7036 1043 22 T 12.2 M 12.2 B (U+L) 10.2 3422/4223 7622 1130 22 T 13.7 M 13.7 B (U+L) 8.3 3426/4263 9381 1389 22 T 14.2 M 14.2 B (U+L) 11.2 3620/1500H 7915 1174 22 (T+M+B, U+L) 10.2 3626/2000M 11433 1646 22 (T+M+B, U+L) 11.2 * Maximum line size for 30m length. ** Maximum burner pressure 450 mBar.

Maximum Heat

Capacity kW

Maximum Fuel

Flow l/h

Fuel Line

Size mm *

Heater Orifice Diameter mm **

(U = Upper, L = Lower, Heater Position)

(T = Top, M = Middle, B = Base Dryer Module)

PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 11

3. Installation

Natural Gas (N)

Gas Volume and Pressure

Natural gas supply should offer:

1. 49 MJ/m3 calorific value.

2. 650 mBar supply pressure. (Lower pressure may inhibit dryer performance.)

3. Gas pipework and controls from the supply to the dryer must be installed by the gas supplier in accordance with local directives, laws, codes and regulations.

Check the supply capacity against dryer requirements. (See heater rating plates for details.)

Fuel System Specifications and Recommendations (NG) Natural Gas

Dryer

Model #

1108/190 880 82 32 9.7 1112/270 1320 123 38 11.9 1114/320 1685 157 38 13.3 1116/370 1685 157 38 13.2 1118/400 2052 188 50 14.1 1120/460 2200 206 50 14.9 1122/511 2491 233 50 15.3 1126/601 2785 261 50 16.5 1214/2120 1700 158 38 (U)10.5 (L)8.1 1216 1993 186 50 (U)12.9 (L)8.1 1218/2125 1993 186 50 (U)12.9 (L)8.1 1220/2130 2565 239 50 (U)13.3 (L)8.1 1222 2931 273 50 (U)13.3 (L)8.1 1226/2140 3078 287 50 (U)14.1 (L)8.1 1214S/2141 2052 191 38 (U+L) 10.5 1218S/2181 2638 246 38 (U+L) 12.9 1220S/500H 3371 314 50 (U+L) 13.3 1222S/2221 4104 316 50 (U+L) 14.1 1226S/650M 4397 410 50 (U+L) 14.9 2314/3142 3445 321 50 T 13.3 B (U+L) 9.7 2318/3182 4104 316 50 T 14.1 B (U+L) 10.5 2320/3202 4837 451 80 T 14.9 B (U+L) 12.9 2322/3222 5130 478 80 T 15.3 B (U+L) 12.9 2326/3262 7183 669 80 T 16.6 B (U+L) 13.7 2420/1000H 5277 492 80 (T+B, U+L) 12.9 2426/1300M 7622 710 80 (T+B, U+L) -13.7 3414/4143 5130 478 80 T 13.3 M 13.3 B (U+L) 9.7 3418/4183 6156 574 80 T 14.1 M 14.1 B (U+L) 10.5 3420/4203 7036 656 80 T 14.9 M 14.9 B (U+L) 12.9 3422/4223 7622 710 80 T 15.3 M 15.3 B (U+L) 12.9 3426/4263 9381 874 80 T 16.6 M 16.6 B (U+L) 13.7 3620/1500H 7915 738 80 (T+M+B, U+L) 12.9 3626/2000M 11433 1065 80 (T+<M+B, U+L) 13.7 * Maximum line size for a 100' distance. ** Maximum burner pressure 450 mBar.

Maximum Heat

Capacity kW

Maximum Fuel Flow

m3/h

Fuel Line Size

mm *

Heater Orifice Diameter mm **

(U = Upper, L = Lower, Heater Position)

(T = Top, M = Middle, B = Base Dryer Module)

12 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual

FFI Dimensions

4. Specifications

Figure 4A

Figure 4B

PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 13

4. Specifications

Single Module FFI Transport and Installation Dimensions

Values are Valid for Transportation of Stack Modules

AB C DE FGH

1 Fan CFAB Series Dryers

Dryer

Basket

190T (10')

270 (12')

320 (14')

370 (16')

400 (18')

460 (20')

511 (22')

601 (26')

320 (14')

Transport

Height

3632.2

(11' 11")

4089.4 (13' 5")

Installed

Width

2438.4 (8')

2641.6

(8' 8")

Installed Height

Wet

Bin

3962.4 (13')

4419.6

(14' 6")

4419.6

(14' 6")

4419.6

(14' 6")

4419.6

(14' 6")

4419.6

(14' 6")

4419.6

(14' 6")

4419.6

(14' 6")

4419.6

(14' 6")

Standard

Top

3505.2 (11' 6")

3962.4 (13')

Height w/o

Wet Bin

3124.2 (10' 3")

3581.4 (11' 9")

Frame

Width

1955.8 (6' 5")

Transport

Width

2438.4 (8')

Installed

Length

5232.4 (17' 2")

5842.0 (19' 2")

6451.6 (21' 2")

7061.2 (23' 2")

7670.8 (25' 2")

8280.4 (27' 2")

8890.0 (29' 2")

10109.2 (33' 2")

6451.6 (21' 2")

Transport

Length

5842.0 (19' 2")

6451.6 (21' 2")

7061.2 (23' 2")

7670.8 (25' 2")

8280.4 (27' 2")

8890.0 (29' 2")

9499.6 (31' 2")

10718.8 (35' 2")

7061.2 (23' 2")

2 Fan CFAB

410 (18')

Series Dryers

510 (22')

600 (26')

2120 (14')

2122 (16')

2125 (18')

C2100A Series Dryers

2130 (20')

2132 (22')

2140 (26')

4089.4 (13' 5")

NOTE: All dimensions are in mm.

2641.6 (8' 8")

2438.4

(8')

2438.4

(8')

2438.4

(8')

2438.4

(8')

2438.4

(8')

2438.4

(8')

4419.6 (14' 6")

3962.4 (13')

3581.4 (11' 9")

1955.8 (6' 5")

2438.4 (8')

7670.8 (25' 2")

8890.0 (29' 2")

10109.2 (33' 2")

6451.6 (21' 2")

7061.2 (23' 2")

7670.8 (25' 2")

8280.4 (27' 2")

8890.0 (29' 2")

10109.2 (33' 2")

8280.4 (27' 2")

9499.6 (31' 2")

10718.8 (35' 2")

7061.2 (23' 2")

7670.8 (25' 2")

8280.4 (27' 2")

8890.0 (29' 2")

9499.6 (31' 2")

10718.8 (35' 2")

14 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual

FFI Specifications

2 Fan CFAB profile

C2100A Profile

1 Fan CFAB profile

4. Specifications

Figure 4C

1 Fan CFAB Specifications

CFAB 150 8'CFAB 190

Total Holding Capacity (Bushels) 173 216 294 357 436 509 565 622 735 Grain Column Holding Capacity (Bushels) 149 186 257 300 376 414 460 506 598

Fans

Top Auger

Capacity (BPH) 680 925 1150 1800 2800 2800 2800 2800 2800

Bottom Auger

Meter Roll Drive

Capacity - Maximum Rate

Electrical Load (Fans, Top and Bottom Augers2) 380 Volt, 50 Hz, 3 Phase 23 30 30 32 40 46 61 69 91

1

Actual discharge rate is controlled by meter roll speed adjustment, at 5% to 100% of maximum rate.

2

Excludes auxiliary load and unlo ad conveyor equipment.

1

(BPH)

28"

10-13 HP

8" Dia.

1.5 HP

8" Dia.

1 HP

SCR,

3/4 HP

1120 1400 1680 1960 2240 2520 2800 3080 3640

10-13 HP

8" Dia.

2 HP

8" Dia.

1.5 HP SCR,

3/4 HP

10'

28"

CFAB 270

12'

36 "

15 HP

8" Dia.

2 HP

8" Dia.

2 HP

SCR,

3/4 HP

CFAB 320

14'

40 "

15 HP

8" Dia.

5 HP

8" Dia.

3 HP

SCR,

3/4 HP

CFAB 370

16'

40 "

15 HP 8" Dia.

5 HP

8" Dia.

3 HP

SCR,

3/4 HP

CFAB 400

18'

42 "

20 HP

8" Dia.

5 HP

8" Dia.

3 HP SCR,

3/4 HP

CFAB 460

20'

42 "

25 HP

8" Dia.

7.5 HP

8" Dia.

5 HP SCR,

3/4 HP

CFAB 51 1

22'

42 "

30 HP

8" Dia.

7.5 HP

8" Dia.

5 HP SCR,

3/4 HP

CFAB 601

40 HP

8" Dia.

10 HP

8" Dia.

7.5 HP SCR,

3/4 HP

26'

42 "

PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 15

4. Specifications

2 Fan CFAB Specifications

CFAB 510

22'

Total Holding Capacity (Bushels) 622 735 Grain Column Holding Capacity (Bushels) 506 598 Fans 36" 15 HP (2) 40" 20 HP (2) Top Auger 8" Dia. 7.5 HP 8" Dia. 10 HP Capacity (BPH) 2800 2800 Bottom Auger 8" Dia. 5 HP 8" Dia. 7.5 HP Meter Roll Drive SCR, 3/4 HP SCR, 3/4 HP

Capacity - Maximum Rate

1

(BPH)

3080 3640

Electrical Load (Fans, Top and Bo ttom Augers2) 380 Volt, 50 Hz, 3 Phase 69 109

1

Actual discharge rate is controlled by meter roll speed adjustment, at 5% t o 100% of maximum rate.

2

Excludes auxiliary load and unl o ad conveyor equipment.

C2100A Specifications

CFAB 600

26'

C2120A

14'

Total Holding Capacity (Bushels) 375 436 490 544 599 708 Grain Column Holding Capacity (Bushels) 322 376 415 460 517 600

Fans

Top Auger 8" Dia. 5 HP 8" Dia. 5 HP 8" Dia. 5 HP 8" Dia. 7.5 HP 8" Dia. 7.5 HP 8" Dia. 10 HP Capacity (BPH) 1800 2800 2800 2800 2800 2800 Bottom Auger 8" Dia. 3 HP 8" Dia. 3 HP 8" Dia. 3 HP 8" Dia. 5 HP 8" Dia. 5 HP 8" Dia. 7.5 HP Meter Roll Drive SCR, 3/4 HP SCR, 3/4 HP SCR, 3/4 HP SCR, 3/4 HP SCR, 3/4 HP SCR, 3/4 HP

Capacity - Maximum Rate1 (BPH)

Electrical Load (Fans, Top and Bottom Augers2) 380 Volt, 50 Hz, 3 Phase 50 56 56 63 69 87

1

Actual discharge rate is controlled by meter ro ll sp ee d ad ju stment, at 5% to 100% of maximum rate.

2

Excludes auxiliary load and unl oad conveyor equipment.

28" 10-13 HP/ 28" 10-13 HP

1960 2240 2520 2800 3080 3640

C2122A

16'

28" 10-13 HP/

36" 15 HP

C2125A

18'

28" 10-13 HP/

36" 15 HP

C2130A

20'

28" 10-13 HP/

40" 20 HP

C2132A

22'

28" 10-13 HP/

42" 20 HP

C2140A

26'

28" 10-13 HP/

42" 25 HP

16 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual

GSI Dimensions

4. Specifications

Figure 4D

Figure 4E

PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 17

4. Specifications

AB C DEFGH

Single Module GSI Transport and Installation Dimensions

Values are Valid for Transportation of Stack Modules

Dryer

Basket

1108T

1112

1114

1116

1118

1120

1122

1126

1214

Transport

Height

4089.4 (13' 5'')

Installed

Width

2438.4 (8')

Installed Height

Wet

Bin

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

Standard

3962.4

Top

(13')

Height w/o

Wet Bin

3581.4 (11' 9'')

Frame

Width

1955.8 (6' 5'')

Transport

Width

2438.4 (8')

Installed

Length

4622.8

(15' 2'')

5842.0

(19' 2'')

6451.6

(21' 2'')

7061.2

(23' 2'')

7670.8

(25' 2'')

8280.4

(27' 2'')

8890.0

(29' 2'')

10109.2 (33' 2'')

6451.6

(21' 2'')

Transport

Length

5232.4

(17' 2'')

6451.6 (21' 2'')

7061.2 (23' 2'')

7670.8 (25' 2'')

8280.4 (27' 2'')

8890.0 (29' 2'')

9499.6 (31' 2'')

10718.8 (35' 2'')

7061.2 (23' 2'')

1216

1218

1220

1222

1226

1214S

1218S

1220S

1222S

1226S

4089.4 (13' 5'')

2438.4 (8')

2641.6

(8' 8'')

2641.6

(8' 8'')

2641.6

(8' 8'')

2641.6

(8' 8'')

2641.6

(8' 8'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

4419.6

(14' 6'')

3962.4 (13')

3581.4 (11' 9'')

1955.8 (6' 5'')

2438.4 (8')

7061.2

(23' 2'')

7670.8

(25' 2'')

8280.4

(27' 2'')

8890.0

(29' 2'')

10109.2 (33' 2'')

6451.6

(21' 2'')

7670.8

(25' 2'')

8280.4

(27' 2'')

8890.0

(29' 2'')

10109.2 (33' 2'')

7670.8 (25' 2'')

8280.4 (27' 2'')

8890.0 (29' 2'')

9499.6 (31' 2'')

10718.8 (35' 2'')

7061.2 (23' 2'')

8280.4 (27' 2'')

8890.0 (29' 2'')

9499.6 (31' 2'')

10718.8 (35' 2'')

NOTE: All dimensions are in mm.

18 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual

GSI Specifications

1200 Series profile

1200S Series profile

1100 Series profile

4. Specifications

Figure 4F

1100 Series Dryer Specifications

1108T 1112 1114 1116 1118 1120 1122 1126

Total Holding Capacity (Bushels) 190 327 381 436 490 544 599 708 Grain Column Holding Capacity (Bushels) 160 282 329 376 423 470 517 611

Fans

Top Auger

Capacity (BPH) 2900 2900 3800 3800 3800 3800 3800 3800

Bottom Auger

Meter Roll Drive

Capacity - Maximum Rate

Electrical Load (Fans, Top and Bottom Augers2) 3 Phase, 380 Volt 22 33 36 44 49 68 75 88

1

Actual discharge rate is controlled by meter roll speed adjustment, at 5% to 100% of maximum rate.

2

Excludes auxiliary load and unload conveyor equipment.

1

(BPH)

28''

10-13 HP

8'' Dia.

1-1/2 HP

8'' Dia.

1 HP SCR,

3/4 HP

1120 1680 1960 2240 2520 2800 3080 3640

36''

15 HP

8'' Dia.

3 HP

8'' Dia.

1-1/2 HP

SCR,

3/4 HP

40''

15 HP 8'' Dia.

5 HP

8'' Dia.

3 HP

SCR,

3/4 HP

40''

15 HP 8'' Dia.

5 HP

8'' Dia.

5 HP SCR,

3/4 HP

42''

20 HP

8'' Dia.

5 HP

8'' Dia.

5 HP SCR,

3/4 HP

42''

25 HP

8'' Dia.

7-1/2 HP

8'' Dia.

7-1/2 HP

SCR,

3/4 HP

42''

30 HP

8'' Dia.

7-1/2 HP

8'' Dia.

7-1/2 HP

SCR,

3/4 HP

42''

40 HP

8'' Dia.

10 HP

8'' Dia.

10 HP

SCR,

3/4 HP

PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 19

4. Specifications

1200 Series Dryer Specifications

1214 1216 1218 1220 1222 1226

Total Holding Capacity (Bushels) 381 436 490 544 599 708 Grain Column Holding

Capacity (Bushels)

Fans

Top Auger

Capacity (BPH) 3800 3800 3800 3800 3800 3800

Bottom Auger

Meter Roll Drive SCR, 3/4 HP SCR, 3/4 HP SCR, 3/4 HP SCR, 3/4 HP SCR, 3/4 HP SCR, 3/4 HP Capacity - Maximum Rate Electrical Load (Fans, Top and Bottom Augers2)

3 Phase, 380 Volt 50 61 61 70 75 90

1

Actual discharge rate is controlled by meter roll speed adjustment, at 5% to 100% of maximum rate.

2

Excludes auxiliary load and unload conveyor equipment.

1

(BPH)

329 376 423 470 517 611

26'' 10-13 HP 36'' 10-13 HP

8'' Dia.

5 HP

8'' Dia.

5 HP

1960 2240 2520 2800 3080 3640

26'' 10-13 HP

36'' 15 HP

8'' Dia.

5 HP

8'' Dia.

5 HP

26'' 10-13 HP

36'' 15 HP

8'' Dia.

5 HP

8'' Dia.

5 HP

28'' 10-13 HP

40" 15 HP

8'' Dia.

7-1/2 HP

8'' Dia.

7-1/2 HP

28'' 10-13 HP

42'' 20 HP

8'' Dia.

7-1/2 HP

8'' Dia.

7-1/2 HP

28'' 10-13 HP

42'' 25 HP

8'' Dia.

10 HP

8'' Dia.

10 HP

1200S Series Dryer Specifications

1214S 1218S 1220S 1222S 1226S

Total Holding Capacity (Bushels) 381 490 544 599 708 Grain Column Holding Capacity (Bushels) 329 423 470 517 611 Fans 28'' 10-13 HP (2) 36'' 10-13 HP (2) 36'' 15 HP (2) 36'' 15 HP (2) 40'' 25 HP (2)

Top Auger

Capacity (BPH) 3800 3800 3800 3800 3800

Bottom Auger

Meter Roll Drive SCR, 3/4 HP SCR, 3/4 HP SCR, 3/4 HP SCR, 3/4 HP SCR, 3/4 HP Capacity - Maximum Rate Electrical Load (Fans, Top and Bottom Augers2)

3 Phase, 380 Volt 50 50 80 80 115

1

Actual discharge rate is controlled by meter roll speed adjustment, at 5% to 100% of maximum rate.

2

Excludes auxiliary load and unload conveyor equipment.

1

(BPH)

8'' Dia.

5 HP

8'' Dia.

5 HP

1960 2520 2800 3080 3640

8'' Dia.

5 HP

8'' Dia.

5 HP

8'' Dia.

7-1/2 HP

8'' Dia.

7-1/2 HP

8'' Dia.

7-1/2 HP

8'' Dia.

7-1/2 HP

8'' Dia. 10 HP

8'' Dia.

10 HP

20 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual

All Stack Dimensions

NOTE: All dimensions are in mm.

4. Specifications

Figure 4G Example of Stack Dryer Footprint

PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 21

4. Specifications

“X” - Varies with dryer length (See Chart on Page 23.)

“X” - Varies with dryer length

(See Chart on Page 23.)

All Stack Dimensions (Continued)

Figure 4H Side View - 2 Module Stack Dryer

Figure 4I Stack Dryer Dimension (Side View - 3 Module Stack Dryer)

NOTE: All dimensions are in mm.

22 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual

All Stack Dimensions (Continued)

End View - 2 Module Stack Dryer

End View - 3 Module Stack Dryer

Dryer Installed Length (1, 2 and 3 Module Stacks)

Basket Length Installed Length

14 7264.4 (23' 10") 18 8483.6 (27' 10") 20 9093.2 (29' 10") 22 9702.8 (31' 10") 26 10922.0 (35' 10")

4. Specifications

Figure 4J

NOTE: All dimensions are in mm.

PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 23

4. Specifications

All Stack Specifications

Total Holding Capacity (Bushels) 731 940 1044 1149 1304 Grain Column Holding Capacity (Bushels) 679 873 970 1067 1261

Fans

Top Auger 8" Dia. 5 HP 8" Dia. 5 HP 8" Dia. 7.5 HP 8" Dia. 7.5 HP 8" Dia. 10 HP Capacity (BPH) 3800 3800 3800 3800 3800 Bottom Auger 8" Dia. 5 HP 8" Dia. 5 HP 8" Dia. 7.5 HP 8" Dia. 7.5 HP 8" Dia. 10 HP Meter Roll Drive SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP

Capacity - Maximum Rate Electrical Load (Fans, Top and Bottom Augers2)

3 Phase, 380-400 Volt 61 66 91 96 141

1

Actual discharge rate is controlled by meter roll speed adjustment, at 5% to 100% of maximum rate.

2

Excludes auxiliary load and unload conveyor equipment.

Total Holding Capacity (Bushels) 731 940 1044 1149 1304 Grain Column Holding Capacity (Bushels) 679 873 970 1067 1261

Fans

Top Auger 8" Dia. 5 HP 8" Dia. 5 HP 8" Dia. 7.5 HP 8" Dia. 7.5 HP 8" Dia. 10 HP Capacity (BPH) 3800 3800 3800 3800 3800 Bottom Auger 8" Dia. 5 HP 8" Dia. 5 HP 8" Dia. 7.5 HP 8" Dia. 7.5 HP 8" Dia. 10 HP Meter Roll Drive SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP

Capacity - Maximum Rate Electrical Load (Fans, Top and Bottom Augers2)

3 Phase, 380-400 Volt 69 69 98 98 154

1

Actual discharge rate is controlled by meter roll speed adjustment, at 5% to 100% of maximum rate.

2

Excludes auxiliary load and unload conveyor equipment.

1

(BPH)

14' 18' 20' 22' 26'

28" 10-13 HP

40" 15 HP

1960 2520 2800 3080 3640

14' 18' 20' 22' 26'

28" 10-13 HP 28" 10-13 HP

1960 2520 2800 3080 3640

36" 10-12 HP

42" 20 HP

36" 10-13 HP 36" 10-13 HP

36" 15 HP 42" 25 HP

36" 15 HP 36" 15 HP

36" 15 HP 42" 30 HP

36" 15 HP 36" 15 HP

40" 25 HP 42" 40 HP

40" 25 HP 40" 25 HP

14' 18' 20' 22' 26'

Total Holding Capacity (Bushels) 1074 1381 1534 1688 1995 Grain Column Holding Capacity (Bushels) 1022 1314 1460 1606 1898

Fans

Top Auger 8" Dia. 5 HP 8" Dia. 5 HP 8" Dia. 7.5 HP 8" Dia. 7.5 HP 8" Dia. 10 HP Capacity (BPH) 3800 3800 3800 3800 3800 Bottom Auger 8" Dia. 5 HP 8" Dia. 5 HP 8" Dia. 7.5 HP 8" Dia. 7.5 HP 8" Dia. 10 HP Meter Roll Drive SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP

1

Capacity - Maximum Rate Electrical Load (Fans, Top and Bottom Augers2)

3 Phase, 380-400 Volt 72 88 116 131 179

1

Actual discharge rate is controlled by meter roll speed adjustment, at 5% to 100% of maximum rate.

2

Excludes auxiliary load and unload conveyor equipment.

(BPH)

40" 15 HP 40" 15 HP

1960 2520 2800 3080 3640

42" 20 HP 42" 20 HP

42" 25 HP 42" 25 HP

42" 30 HP 42" 30 HP

42" 40 HP 42" 40 HP

24 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual

All Stack Specifications (Continued)

To tal Holding Capacity (Bushels) 1074 1381 1534 1688 1995 Grain Column Holding Capacity (Bushels) 1022 1314 1460 1606 1898

Fans

Top Auger 8" Dia. 5 HP 8" Dia. 5 HP 8" Dia. 7.5 HP 8" Dia. 7.5 HP 8" Dia. 10 HP Capacity (BPH) 3800 3800 3800 3800 3800 Bottom Auger 8" Dia. 5 HP 8" Dia. 5 HP 8" Dia. 7.5 HP 8" Dia. 7.5 HP 8" Dia. 10 HP Meter Roll Drive SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP

1

Capacity - Maximum Rate

Electrical Load (Fans, Top and Bottom Augers2) 3 Phase, 380-400 Volt 80 91 123 133 192

1

Actual discharge rate is controlled by meter roll speed adjustment, at 5% to 100% of maximum rate.

2

Excludes auxiliary load and unload conveyor equipment.

(BPH)

28" 10-13 HP

40" 15 HP

4. Specifications

14' 18' 20' 22' 26'

36" 10-13 HP

42" 20 HP

1960 2520 2800 3080 3640

36" 15 HP 42" 25 HP

36" 15 HP 42" 30 HP

40" 25 HP 42" 40 HP

14' 18' 20' 22' 26'

Total Holding Capacity (Bushels) 1074 1381 1534 1688 1995 Grain Column Holding Capacity (Bushels) 1022 1314 1460 1606 1898 Fans 28" 10-13 HP 36" 10-13 HP 36" 15 HP 36" 15 HP 40" 25 HP To p Auger 8" Dia. 5 HP 8" Dia. 5 HP 8" Dia. 7.5 HP 8" Dia. 7.5 HP 8" Dia. 10 HP Capacity (BPH) 3800 3800 3800 3800 3800 Bottom Auger 8" Dia. 5 HP 8" Dia. 5 HP 8" Dia. 7.5 HP 8" Dia. 7.5 HP 8" Dia. 10 HP Meter Roll Drive SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP SCR, 1/3 HP

Capacity - Maximum Rate1 (BPH)

1960 2520 2800 3080 3640

Electrical Load (Fans, Top and Bottom Augers2) 3 Phase, 380-400 Volt 97 97 137 137 218

1

Actual discharge rate is cont rolled by meter roll speed adjustment, at 5% to 100% of maximum rate.

2

Excludes auxiliary load and unload conveyor equipment.

PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 25

4. Specifications

H

L

E

B

C

A

D

L

J

N

M

F

G

2362.2 (7'-9")-SAFETY PLATFORM

3962.4 (13'-0")-OPTIONAL CATWALK

4267.2 (14'-0")

812.8 (2'-8")-REAR SAFETY CAGE SEE NOTE 3

SEE NOTE 2

SEE NOTE 1

All Stack Specifications (Continued)

Figure 4K

ABCD

14'

18'

20'

22'

26'

7048.5

(23'-1-1/2")

8267.7

(27'-1-1/2")

8877.3

(29'-1-1/2")

9486.9

(31'-1-1/2")

10706.1

(35'-1-1/2")

660.4

(2'-2")

660.4

(2'-2")

660.4

(2'-2")

660.4

(2'-2")

660.4

(2'-2")

4267.2

(14'-0")

5486.4

(18'-0")

6096.0

(20'-0")

6705.6

(22'-0")

7924.8

(26'-0")

1422.4 (4'-8")

NOTE: All dimensions are in mm.

1

E

406.4

(16" Min.)

406.4

(16" Min.)

406.4

(16" Min.)

406.4

(16" Min.)

406.4

(16" Min.)

FGHJ LMN

3403.6

(11'-2")

3403.6 (11'-2")

1466.85

(4'-9-3/4")

1466.85

(4'-9-3/4")

1466.85

(4'-9-3/4")

1466.85

(4'-9-3/4")

1466.85

(4'-9-3/4")

203.2 (0'-8")

2438.4

(8'-0")

(23'-9-1/2")

7251.7

3048.0

(10'-0")

3048.0

(10'-0")

3048.0

(10'-0")

3048.0

(10'-0")

3048.0

(10'-0")

1930.4 (6'-4")

1. A 12" thick reinforced concrete foundation and 16" pedestal (min.) are required. See bulletin FL-02-2 for details. 32" Thick pedestal required for heat reclaimer option. (See bulletin FL-03-2 for details.)

2. Approximate location of standard service platform shown. See bulletin SP-02-2 for details. For information on optional catwalk, see bulletin CATH-01-5.

3. For safety cage information, refer to bulletin SC-01-2.

26 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual

All Stack Specifications (Continued)

H

L

E

B

C

A

D

L

J

K

N

F

G

4267.2 (14'-0")

812.8 (2'-8")-REAR SAFETY CAGE SEE NOTE 3

2362.2 (7'-9")-SAFETY PLATFORM

3962.4 (13'-0")-OPTIONAL CATWALK

SEE NOTE 2

SEE NOTE 1

4. Specifications

Figure 4L

A BCD

14'

18'

20'

22'

26'

7048.5

(23'-1-1/2")

8267.7

(27'-1-1/2")

8877.3

(29'-1-1/2")

9486.9

(31'-1-1/2")

10706.1

(35'-1-1/2")

660.4 (2'-2")

4267.2

(14'-0")

5486.4

(18'-0")

6096.0

(20'-0")

6705.6

(22'-0")

7924.8

(26'-0")

1422.4 (4'-8")

1

E

406.4

(16" Min.)

406.4

(16" Min.)

406.4

(16" Min.)

406.4

(16" Min.)

406.4

(16" Min.)

FGHJKL N

3403.6 (11'-2")

1466.85

(4'-9-3/4")

1466.85

(4'-9-3/4")

1466.85

(4'-9-3/4")

1466.85

(4'-9-3/4")

1466.85

(4'-9-3/4")

203.2 (0'-8")

2438.4 (8'-0")

914.4 (3'-0")

7251.7

(23'-9-1/2")

7251.7

(23'-9-1/2")

7251.7

(23'-9-1/2")

7251.7

(23'-9-1/2")

7251.7

(23'-9-1/2")

1930.4 (6'-4")

NOTE: All dimensions are in mm.

1. A 12" thick reinforced concrete foundation and 16" pedestal (min.) are required. See bulletin FL-02-2 for details. 32" Thick pedestal required for heat reclaimer option. (See bulletin FL-03-2 for details.)

2. Approximate location of standard service platform shown. See bulletin SP-02-2 for details. For information on optional catwalk, see bulletin CATH-01-5.

3. For safety cage information, refer to bulletin SC-01-2.

PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 27

GSI PNEG-1717 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

1. Introduction

2. Safety

3. Installation

4. Specifications