All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE indicates information about the equipment that you
should pay special attention.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or wo rking in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-1707 TM-Series Tower Dryer5
1. Safety
Emergency stop
Pushing the Emergency Stop switch does not interrupt the main power to the
upper control box panel.
Dryer Operation
Thank you for choosing a GSI product. It is designed to give excellent performance and service for
many years.
This manual describes the operation for all standard production model dryers. These dryers are available
with liquid propane or natural gas fuel supply and 3 phase 230 , 38 0, 46 0, o r 575 vo lts (50 Hz or 60 Hz)
electrical power.
Our foremost concern is your safety and the safety of others associated with this equipment. We want
to keep you as a customer. This manual is to help you understand safe op erating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may
be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce
a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
Emergency Stop Switch
The Emergency Stop switch is located on the upper control box door. Pushing the Emergency Stop
switch will interrupt the control power and stop all dryer functions.
6PNEG-1707 TM-Series Tower Dryer
1. Safety
Keep the dryer clean. Do not allow fine material to accumulate in the plenum
chamber or surrounding the outside of the dryer.
Operating Precautions
READ THESE INSTRUCTIONS BEFORE INSTALLATION AND OPERATION
SAVE FOR FUTURE REFERENCE
1. Read and understand the operations manual before attempting to operate the unit.
2. Keep ALL guards, safety decals, and safety devices in place. NEVER operate dryer while guards
are removed.
3. Keep visitors, children and untrained personnel away from dryer at all times.
4. Never attempt to operate the dryer by jumping or otherwise bypassing any safety devices on
the unit.
5. Always set the main power supply disconnect switch to OFF and lock it in the OFF position using
a padlock before performing any service or maintenance work on the dryer or the auxiliary
conveyor equipment.
6. Keep the dryer and wet holding equipment CLEAN. DO NOT allow fine material to accumulate.
7. On LP fired units, set pressure regulator to avoid excessive gas pressure applied to a burner
during ignition and when the burner is in operation. Do not exceed maximum recommended
drying temperatures.
8.
DO NOT
operate the dryer if any gas leak is detected. Shut down and repair before further operation.
9. Clean grain is safer and easier to dry. Fine materials can be highly combustible, and it also requires
removal of extra moisture.
10. Use CAUTION in working around high-speed fans, gas burner, augers and auxiliary conveyors
which can START AUTOMATICALLY.
11. Be certain that capacities of auxiliary conveyors are matched to dryer metering capacities.
12. DO NOT operate in an area where combustible material will be drawn into the dryer.
13. The operating and safety recommendations in this manual pertain to the common cereal grains as
indicated. When drying any other grain or products, consult the factory for additional
recommendations.
14. Routinely check for any developing gas plumbing leaks.
15. Before attempting to remove and reinstall the fan blade, contact GSI for the recommended procedure.
Use Caution in the Operation of this Equipment
This dryer is designed and manufactured with operator safety in mind. However, the very nature of a
grain dryer having a gas burner, high voltage electrical equipment and high speed rotating parts,
presents hazards to personnel which cannot be completely safeguarde d against without interfering with
the efficient operation of the dryer and reasonable access to its components.
Use extreme caution in working around high speed fans, gas-fired heaters, augers and auxiliary
conveyors, which may start without warning when the dryer is operating on automatic control.
Continued safe, dependable operation of automatic equipment depends, to a great degree, upon the
owner. For a safe and dependable drying system, follow the recommendations within the Owner’s Manu al
and make it a practice to regularly inspect the unit for any developing problems or unsafe conditions.
Take special note of the Operating Precautions before attempting to operate the dryer.
PNEG-1707 TM-Series Tower Dryer7
1. Safety
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital and fire department near your telephone.
Keep Emergency Equipment
Quickly Accessible
Wear Protective Clothing
Wear close fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Long hair should be tied up and back.
Safety glasses should be worn at all times to protect eyes
from debris.
Wear gloves to protect your hands from sharp edges on
plastic or steel parts.
Wear steel toe boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoe strings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel Toe Boots
Respirator
Hard Hat
Fall Protection
8PNEG-1707 TM-Series Tower Dryer
2. Safety Decals
HIGH VOLTAGE.
Will cause serious
injury or death.
Lockout power
before servicing.
DC-1224
Decal: DC-889
Decal DC-889 has two locations. One inside the
fan/heater control box and another on the dryer upper
control box door next to the main power disconnect.
Decal: DC-1224
Decal DC-1224 is located in two places on the fan/heater control box. One
on the lid and one on the front of the fan heater control box. Another location
for this decal is inside the upper control box for the dryer.
Contact the local power company to have a representative survey the installation to assure the wiring is
compatible with their system and adequate power is supplied to the unit. Safety decals should be read
and understood by all people in the grain handling area. Inspect all decals and replace any that are
illegible, worn, or missing. Contact your dealer or the factory to order replacement decals.
If a decal is damaged or is missing, contact:
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
A free replacement will be sent to you.
NOTE: Decals are not shown actual size.
PNEG-1707 TM-Series Tower Dryer9
2. Safety Decals
Flame and pressure
beyond door. May
cause serious injury.
Do not enter when
dryer is running.
DC-1061
WARNING!
DC-1062
DO NOT STAND ON DRUM!
Rotating drum will cause
serious injury or death.
Disconnect power before
servicing.
Airborne particles during
operation. May impair
vision and breathing.
Do not enter when
dryer is running.
DC-1063
High speed belt drive
operating overhead.
Can cause serious injury.
Keep head and hands
clear. Do not enter when
dryer is running.
WARNING!
DC-1064
Decal: DC-1062
Decal DC-1062 is located inside the cooling section of the
dryer on the two access doors to the metering section.
Decal: DC-1063
Decal DC-1063 is located on the louvered
access door to the cooling section of the dryer.
Decal: DC-1064
Decal DC-1064 is located on the louvered access
door to the cooling section of the dryer.
Decal: DC-1061
Decal DC-1061 is located on the outside
of the heat section door.
BPH (25%-15%) Minimum Cooling*5406758101010
¹ Dimensions exclude outside catwalk.
² Capacities listed are wet bushels/tonnes, shelled corn at listed moisture content and are
estimates based on drying principles, field results and computer simulation. Variance may
occur due to grain’s physiological factors (kernel size, chemical composition, variety, maturity),
excessive fines, adverse weather conditions, etc.
* Minimum cooling capacities with cooling floor set in the lower position and assumes utilization
of cooling in bin (dryeration).
PNEG-1707 TM-Series Tower Dryer11
3. Specifications
M-1008T - Five (5) sections total
usually ships on two (2) trucks
all five (5) sections are 10'-10" in diameter.
M-1010T - Six (6) sections total
usually ships on two (2) trucks
all six (6) sections are 10'-10" in diameter.
Dimensions
Figure 3A M-1008TFigure 3B M-1010T
12PNEG-1707 TM-Series Tower Dryer
Dimensions (Continued)
M-1012T - Seven (7) sections total
usually ships on three (3) trucks
all seven (7) sections are 10'-10" in diameter.
M-1015T - Eight (8) sections total
usually ships on three (3) trucks
all eight (8) sections are 10'-10" in diameter.
3. Specifications
Figure 3C M-1012T
PNEG-1707 TM-Series Tower Dryer13
Figure 3D M-1015T
4. Dryer Installation
Dryer Layout
System Layout
Consider the grain handling system and location of storage bins and existing conveyors when selecting
dryer site, to facilitate wet grain supply and dry grain discharge to conveyors. Other considerations are
prevailing wind direction, fuel and power supply locations, noise and convenience of control location.
Site Location
The dryer should not be operated inside a building or in any area not permitted by electrical code,
fuel installation regulations, or insurance requirements. Do not operate in an area where combustible
material can be drawn into the dryer. Maintain a minimum distance of five feet (5') to other structures.
Refer to dryer specifications on Page 11 and dimensions on Pages 12 and 13.
Foundation
The dryer should be placed on a reinforced concrete slab located in a well drained area. See Figure 4A
on Page 15, See Figure 4B on Page 16 and Figure 4C on Page 17 for recommended dryer foundations
for soils with minimum soil bearing pressure of 3000 lbs/ft².
Liquid Propane (LP) Dryers with Internal Vaporizers
Liquid Draw
The dryer is designed to operate on liquid propane, with liquid draw from the supp ly tank. A piping
system is provided on the dryer, including strainer, pressure relief valve, and manual shut off valve.
(See Figure 4D on Page 18.)
Ammonia Tanks
Do not use propane supply tanks which have previously contained ammonia or fertilizer solutions.
These substances are extremely corrosive and damaging to fuel supply and burner parts.
Oil or Water in Tanks
With liquid draw from the supply tank, any water present in the tank may freeze in the piping and controls
in cold weather. To ensure that tanks are free of moisture, the usual precaution is to purge with met hanol.
Avoid tanks which may contain an accumulation of oil or heavy hydrocarbons from long use on a vapor
withdrawal system.
Natural Gas (NG) Dryers
Gas Volume and Pressure
The dryer is designed to operate on natural gas having a heat value of about 1000 BTU per cubic foot.
The dryer is equipped with a natural gas supply pipe system connected to the heater solenoid valves.
A regulated pressure of 10 PSI must be provided at the connection to the dryer, with gas available in
sufficient volume to maintain operating pressure. (See Figure 4E on Page 18.)
14PNEG-1707 TM-Series Tower Dryer
Modular Base Layout
4. Dryer Installation
Figure 4A
PNEG-1707 TM-Series Tower Dryer15
4. Dryer Installation
Central United States Foundation Plan
Figure 4B
16PNEG-1707 TM-Series Tower Dryer
Northern United States Foundation Plan
4. Dryer Installation
Figure 4C
PNEG-1707 TM-Series Tower Dryer17
4. Dryer Installation
NOTE: See table on
Page 19 for recommended
line size.
Connection to natural gas manifold on dryer
NOTE: See table onPage 19for
recommended line size.
Natural gas meter and regulator.
Fuel Supply
Figure 4D Liquid Propane (LP) Fuel Supply
Figure 4E Natural Gas (N) Fuel Supply
18PNEG-1707 TM-Series Tower Dryer
Fuel System Requirements
TM-1008TM-1010TM-1012TM-1015
4. Dryer Installation
Burner Capacity (Btu/hr)
Maximum Fuel Usage (gal/hr)90106122156
Liquid
Propane
Natural
Gas
1
Burner capacity for fuel line sizing. Actual average fuel usage is typically 50%-60% of the burner capacity.
Maximum Fuel Usage (ft3/hr)
Recommended Fuel Line Size (<100')2"2"2"2-1/2"
Fuel Train Orifice Size (inch)0.625"0.688"0.688"0.8125"
Supplied Pressure to Fuel Train (lb/in2)
1
1
8,200,0009,700,00011,200,00014,300,000
9999
8,200,0009,700,00011,200,00014,300,000
820097001120014300
10101010
Electrical Power Supply
An adequate power supply and proper wiring are important factors for maximum performance and long
life of the dryer. Electrical service must be adequate enough to prevent low voltage damage to motors
and control circuits. (See electrical requirements on Page 20.)
Transformers and Wiring Voltage Drop
Advise the service representative of the local power supplier that an additional load will be placed on the
line. Check on KVA rating of transformers, considering total horsepower load. The power supply wiring,
main switch equipment and transformers must provide adequate motor starting and operating voltage.
Voltage drop during motor starting should not exceed 14% of normal voltage, and after motor is running
at full speed it should be within 8% of normal voltage.
PNEG-1707 TM-Series Tower Dryer19
4. Dryer Installation
Power Supply Disconnect
All dryers are equipped with a power disconnect switch in the power box to permit total power shut down
before opening the power box door, as required for inspection and service. The power disconnect switch
is located on the power box door for quick shut down. See table on electrical requirements below for
sizing the electrical service to the dryer.
It is very important that a machine to earth ground rod be installed at the dryer. Place the ground rod that
comes standard, within eight feet (8') of the dryer and attach it to the dryer control panel with at least a
#6 solid, bare, copper ground wire and the clamp provided. The grounding rod located at the power pole
will not provide adequate grounding for the dryer. The proper grounding will provide additional safety
in case of any short and will ensure long life of all circuit boards, SCR drive, and the ignition system.
The ground rod must be in accordance with local requirements.
Proper Installation of Ground Rod
It is not recommended that the rod be driven into dry ground. Follow these instructions for
proper installation.
1. Dig a hole large enough to hold one (1) to two (2) gallons of water.
2. Fill hole with water.
3. Insert rod through water and jab it into the ground.
4. Continue jabbing the rod up and down. The water will work its way down the hole , making it possible
to work the rod completely into the ground. This method of installation assures good contact with
the surrounding soil, making a proper ground.
5. Connect the bare, copper ground wire to the rod with proper clamp.
6. Connect ground wire to control panel with the ground lug provided in the control box.
7. Ground wire must not have any breaks or splices. Insulated wire is not recommended for
grounding applications.
Connecting Auxiliary Conveyors
The auxiliary load augers or conveyors can be wired directly to the dryer. The maximum horsepower of
auxiliary that can be wired to the dryer is 10 horsepower. If an auxiliary motor is larger than what is
recommended, then it must be powered from a source outside the dryer, and must use a separate
contractor and overload protection device for each motor. However, the operation of the auxiliaries can
be performed by the control panel.
It is recommended that you contact the local power company and have a representative survey the
installation to see that the wiring is compatible with their system and that adequate power is supplied
to the unit. Remember that the only thing connected to the recommended service amps should be the
grain dryer. Standard electrical safety practices and codes should be used. (Refer to National Electrical
Code Standard Handbook by National Fire Protection Association.) A qualified e lectrician shou ld make
all electrical wiring installations.
PNEG-1707 TM-Series Tower Dryer21
5. Operating Controls
Heater switch
Fan switch
Load auger switch
Unload auger switch
Operator light switch
Control power switch
Stop switch
Start switch
Meter system speed
Touch screen
Vision Control Panel Layout
Figure 5A
The vision control system is a state of the art dryer controller used on several GSI drying products.
The vision control can operate any dryer in either a batch or a continuous flow mode. All operating
instructions for the TM-Series dryer describes continuous flow operation only.
Control Power Switch
The vision control system is turned ON or OFF with this switch.
NOTE: This switch does NOT disconnect the power that is present at the breakers, contractors,
transformers, fuses or other electrical components found in the control or power box. Turn the
main disconnect handle located on the power box to the OFF position prior to servicing any of
the installed components.
Fan Switch
The fan is turned ON or OFF with this switch. Turning the switch to the ON position will turn the fan ON.
Turning the switch to the OFF position turns the fan OFF. The light inside the switch will illuminate
whenever the air pressure sensor senses air movement through the fan. (NOTE: The fan AUTO position is not used for continuous flow operation.)
22PNEG-1707 TM-Series Tower Dryer
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