GSI PNEG-1649 User Manual
PNEG-16 4 9
Top Dry
Parts Manual
PNEG-1649
Date: 03-20-13
2 PNEG-1649 Top Dry
Table of Contents
Contents
Chapter 1 Parts List ...............................................................................................................................................4
Fan/Heater Housing Assembly ..................................... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... ..................... 4
Fan Motor, Motor Mount and Fan Blade ............................................................................................... 5
Fan Burner ............................................................................................................................................ 6
36" LP Gas Train (TF-1916) ......... .... ... ... ... ... ......................................................................................... 7
36" NG Gas Train (TF-1948) ........ .... ... ... ... ... ................................................. ... ... .... .............................. 8
40" - 42" LP Gas Train (TF-1915) ......................................................................................................... 9
40" - 42" NG Gas Train (TF-1537) ...................................................................................................... 10
Actuator Housing ....................... ... .... ... ... ... ... .... ... ... ... .............................................. ... ... ...................... 11
Actuator Electrical ............... ... ... ... .... ............................................. ... ... ... .... ......................................... 14
Actuator Guide Roller and Pulley ..... ... ... ... ... .... ... ... ... .... ... ... ... .... ... ... ................................................... 15
Actuator Stroke Guide Channel .......................................................................................................... 16
Actuator and Mount Hardware ............................................................................................................ 17
Actuator Bottom Pulley Assembly ................................................. ... ... ... .... ... ... ... .... ... ... ... ... .... ... ......... 18
Actuator Charger and Battery Shelves ................................ ................... .................... ......................... 19
Actuator Stroke Safety Cover .............................................................................................................. 20
C-Channel Installation ......................................................................................................................... 21
Center Collar Assembly ...................................................................................................................... 21
Rafter Installation and Floor Support Angle Attachment ..................................................................... 22
Perforated Center Band ...................................................................................................................... 23
Access Door Platform (TDP-5012) ...................................................................................................... 24
Large Platform Assembly for 42" Fan ................................................................................................. 25
Cross Over Platform Assembly (for use with stairs) (TDP-5013) ........... .... ... ... ... .... ... ... ... ... .... ............ 26
Transition Installation (TR-4734) ............................... .... ... ... ... .... ... ... ... ... .... ... ... ................................... 27
Transition Assembly (TR-4734) ....................................... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... ... .... ............ 28
Top Dry Access Door Assembly (TD-100996) .................................................................................... 29
2 Ring Door Assembly ........................................................................................................................ 30
Rotary Switch Package 18'-24' High-Limit (TAF-6099) ....................................................................... 32
Rotary Switch Package 18'-36' Low-Limit (TAF-6100) ........................................................................ 33
Rotary Switch Package 27'-30' High-Limit (TAF-6101) ....................................................................... 34
Rotary Switch Package 36' High-Limit (TAF-6103) ............................................................................. 35
Drying Chamber Overflow Rotary Switch (TAF-6105) ........................................................................ 36
Wall Mount Rotary Switch Package (TAF-6106) .................... .................... ................... ................... ... 37
Small Platform Assembly for 36" Fan (TD-100092) ............................................................................ 38
Control Box Assembly (TF-1270) ........................................................................................................ 40
Control Box Parts ................................................................................................................................ 42
Chapter 2 Warranty ..............................................................................................................................................49
PNEG-1649 Top Dry 3
1. Parts List
1
2
3
9
10
Fan/heater housing assembly
5
6
8
7
36", 42" Burner support and
collector cup
4
Fan/Heater Housing Assembly
Fan/Heater Housing Assembly Parts List
Ref # Part # Description
1 TF-1722 Wrapper 36" Fan/Heater 1
1 TF-1724 Wrapper 40" Fan/Heater 1
1 TF-1723 Wrapper 42" Fan/Heater 1
2 D01-1452 Straightening Vane, 36"-42" Fan/Heater 11 11 11
3 D01-1480 Inner Can, 36" Fan/Heater 1
3 D01-1479 Inner Can, 40" Fan/Heater 1
3 D01-1451 Inner Can, 42" Fan/Heater 1
4 HF-6062 Heater Access Panel 1 1 1
5 HF-7380 Window Access 0.060 x 6 x 6 Plastic 1 1 1
6 DC-1224 Decal, Danger High Voltage 1 1 1
7 DC-1225 Decal, Warning Rotating Blade 1 1 1
8 DC-1227 Decal, Warning Fire 1 1 1
9 D01-1484 Collector Cup, 36" Fan/Heater 1
9 D01-1485 Collector Cup, 40" Fan/Heater 1
9 TF-1217 Collector Cup, 42" Fan/Heater 1
10 D01-1482 Support Bracket, 36" Fan/Heater 1
10 D01-1483 Support Bracket, 40" Fan/Heater 1
10 TF-1216 Support Bracket, 42" Fan/Heater 1
3615 4015 4230-40
Qty
4 PNEG-1649 Top Dry
Fan Motor, Motor Mount and Fan Blade
Fan motor and motor mount
Fan blade and bushing
2
3
4
5
6
1
1. Parts List
Fan/Heater
Diameter HP
36" 15 HP
40" 15 HP
42" 30 HP
42" 40 HP
Fan Motor, Motor Mount and Fan Blade Parts List
Ref #
1 D01-1478 D01-1478 D01-1478 Motor Mount
2 C-7815 CH-1050 CH-1050 Motor
3 D82-0002 D82-0002 D82-0002 Fan Blade
4 FH-1009 FH-6963 FH-6963 Bushing
5 CD-0543-Y CD-0543-Y CD-0543-Y Venturi
6 CD-0544 CD-0544 CD-0544 Grill Guard
1 D01-1481 D01-1481 D01-1481 Motor Mount
2 C-7815 CH-1050 CH-1050 Motor
3 D03-0567 D03-0567 D03-0567 Fan Blade
4 GC03810 GC03810 GC03810 Bushing
5 CD-0545-Y CD-0545-Y CD-0545-Y Venturi
6 CD-0547 CD-0547 CD-0547 Grill Guard
1 N/A D01-1474 D01-1474 Motor Mount
2 N/A TFH-2011 TFH-2011 Motor
3 N/A D01-0472 D01-0472 Fan Blade
4 N/A CE-00617 CE-00617 Bushing
5 CD-0546-Y CD-0546-Y CD-0546-Y Venturi
6 CD-0547 CD-0547 CD-0547 Grill Guard
1 N/A D01-1475 D01-1475 Motor Mount
2 N/A CH-6848 CH-6848 Motor
3 N/A D01-0473 D01-0473 Fan Blade
4 N/A PT0784 PT0784 Bushing
5 CD-0546-Y CD-0546-Y CD-0546-Y Venturi
6 CD-0547 CD-0547 CD-0547 Grill Guard
220V 1 PH 230V 3 PH 460V 3 PH
Part #
Description
PNEG-1649 Top Dry 5
1. Parts List
1
5
2
3
4
Fan Burner
Fan Burner Parts List
Fan/Heater
Diameter HP
36" 15 HP
40" 15 HP
42" 30 HP
42" 40 HP
Ref #
1 HF-7207 N/A Vaporizer Coil
2 THF-3047 THF-3047 Burner Assembly
3 TF-1559-T TF-1559-T Flame Probe and Wire Assembly
4 TF-1558 TF-1558 Ignitor and Wire Assembly
5 HH-7056 N/A Burner Cone
1 HF-7183 N/A Vaporizer Coil
2 THF-3028 THF-3028 Burner Assembly
3 TF-1559-T TF-1559-T Flame Probe and Wire Assembly
4 TF-1558 TF-1558 Ignitor and Wire Assembly
5 HH-7056 N/A Burner Cone
1 HF-7251 N/A Vaporizer Coil
2 THF-3028 THF-3028 Burner Assembly
3 TF-1559-T TF-1559-T Flame Probe and Wire Assembly
4 TF-1558 TF-1558 Ignitor and Wire Assembly
5 HH-7056 N/A Burner Cone
1 HF-7319 N/A Vaporizer Coil
2 THF-3028 THF-3028 Burner Assembly
3 TF-1559-T TF-1559-T Flame Probe and Wire Assembly
4 TF-1558 TF-1558 Ignitor and Wire Assembly
5 HH-7056 N/A Burner Cone
LP Units Natural Gas Units
Part #
Description
6 PNEG-1649 Top Dry
36" LP Gas Train (TF-1916)
1. Parts List
36" LP Gas Train (TF-1916) Parts List
Ref # Part # Description Qty
1 HH-1251 Strainer, 1/2" Y 250# WOG SCH 80 1
2 D07-0019 Nipple, 1/2" x 1-1/2" SCH 80 Black 4
3 TFC-0030 Valve, 1/2" NPT Ball-Bronze 1
4 TFC-0100 Valve, 1/2" NPT Solenoid LP with Din 1
5 HH-1082 Elbow, 1/2" - 90° Street SCH 80 Black 1
6 HH-4846 Tee, 1/2" x 1/2" x 1/4" SCH 80 Black 1
7 TFC-0027 Valve, 1/4" NPT 250# Relief 1
8 HH-4847 Elbow, 1/2" - 90° SCH 80 Black 1
9 HF-7509 Hose, 1/2" x 18" LP Gas Assembly 1
10 THH-4058 Tee, 1/2" x 1/2" x 1/2" SCH 80 Black 1
11 HH-7013 Switch Screw-In Vapor High-Limit 1
12 D07-0028 Reducer Bushing 1/2" x 3/4" 1
13 TFC-0020 Regulator, 3/4" (CSA) 1
14 THH-4125 Nipple, 3/4" x 2" SCH 40 Black 4
15 THH-4120 Elbow, 3/4" - 90° SCH 40 Black 1
16 056-2228-7 Solenoid Valve 3/4" NPT 115V Din with Bypass 1
17 056-2223-8 Solenoid Valve 3/4" NPT 115V Din 1
18 THH-4158 Tee, 3/4" x 1/4" x 3/4" SCH 40 Black 1
19 HH-2984 Gauge 0-30# Pressure LP 1
20 CD-0150 Orifice Tube 36" 15 HP LP 21/64" 1
PNEG-1649 Top Dry 7
1. Parts List
36" NG Gas Train (TF-1948)
36" NG Gas Train (TF-1948) Parts List
Ref # Part # Description Qty
1 TF-1283 Strainer, 1" Y 250# WOG SCH 80 Black 1
2 THH-4151 Nipple, 1" x 3" SCH 40 Black 1
3 TFC-0093 Ball Valve 1" with Lever Handle 1
4 THH-41 15 Elbow, 1" - 90° SCH 40 Black 1
5 056-2230-3 Solenoid Valve 1" NPT 115V Din 1
6 056-2224-6 Solenoid Valve 1" NPT 115V Din 1
7 THH-4163 Tee, 3/4" x 1/4" x 3/4" SCH 40 Black 1
8 D08-0022 Gauge 0-15# Pressure LP 1
9 THF-3244 Orifice Tube 36" 10-16 HP Natural 1
8 PNEG-1649 Top Dry
40" - 42" LP Gas Train (TF-1915)
1. Parts List
40" - 42" LP Gas Train (TF-1915) Parts List
Ref # Part # Description Qty
1 HH-1251 Strainer, 1/2" Y 250# WOG SCH 80 1
2 D07-0019 Nipple, 1/2" x 1-1/2" SCH 80 Black 4
3 TFC-0030 Valve, 1/2" NPT Ball-Bronze 1
4 TFC-0100 Valve, 1/2" NPT Solenoid LP with Din 1
5 HH-1082 Elbow, 3/4" - 90° Street SCH 40 Black 1
6 HH-4846 Tee, 1/2" x 1/2" x 1/4" SCH 80 Black 1
7 TFC-0027 Valve, 1/4" NPT 250# Relief 1
8 HH-4847 Elbow, 1/2" - 90° SCH 80 Black 1
9 HF-7509 Hose, 1/2" x 18" LP Gas Assembly 1
10 THH-4058 Tee, 1/2" x 1/2" x 1/2" SCH 80 Black 1
11 HH-7013 Switch Screw-In Vapor High-Limit 1
12 THH-4005 Reducer, 1" x 1/2" Hex Bushing SCH 40 1
13 TFC-0021 Regulator, 1" (CSA) 1
14 THH-4037 Nipple, 1" x 3" SCH 40 Black 4
15 THH-41 15 Elbow, 1" - 90° SCH 40 Black 1
16 056-2230-3 Solenoid Valve 1" NPT 115V Din 1
17 056-2224-6 Solenoid Valve 1" NPT 115V Din 1
18 THH-4163 Tee, 3/4" x 1/4" x 3/4" SCH 40 Black 1
19 HH-2984 Gauge 0-30# Pressure LP 1
20 THF-3059 Orifice Tube 40" LP 1
PNEG-1649 Top Dry 9
1. Parts List
40" - 42" NG Gas Train (TF-1537)
40" - 42" NG Gas Train (TF-1537) Parts List
Ref # Part # Description Qty
1 D08-0015 Strainer, 1-1/2" Y SCH 80 Black 1
2 D08-0013 Nipple, 1-1/2" x 3" SCH 40 Black 1
3 D08-0008 Valve, 1-1/2" NPT B-Cock Shut Off 1
4 D08-0009 Nipple, 1-1/2" Close SCH 40 Black 6
5 TF-1536 Valve, 1-1/2" NPT Solenoid 2
6 D08-0011 Elbow, 1-1/2" - 90° SCH 40 Black 1
7 D38-0001 Tee, 1-1/2" x 1-1/2" x 1" SCH 40 Black 2
8 HF-7509 Hose, 1/2" x 18" LP Gas Assembly 1
9 D08-0022 Gauge 0-15# Pressure LP 1
10 D03-0445 Tee, 1-1/2" x 1" x 1-1/2" SCH 40 Black 1
11 THH-4001 Reducer, 1" x 1/4" Hex Bushing SCH 40 Black 1
12 THF-3251 Orifice Tube 42" 30 HP Natural Gas 1
13 D07-0023 Nipple, 1/2" x 3" SCH 80 Black 1
14 HH-4847 Elbow, 1/2" - 90° SCH 80 Black 2
15 D07-0019 Nipple, 1/2" x 1-1/2" SCH 80 Black 2
16 TFC-0030 Valve, 1/2" NPT Ball-Bronze 1
17 THH-4005 Reducer, 1" x 1/2" Hex Bushing SCH 40 2
10 PNEG-1649 Top Dry
Actuator Housing
1. Parts List
Actuator Housing Parts List
Ref # Part # Description Qty
1 T AF-6061 Base Plate 1
2 TAF-6074 Right Hand Side Cover 1
3 S-6606 Flange Bolt 5/16"-18 x 3/4" ZN Grade 5 6
4 S-3611 Flange Nut 5/16"-18 YDP Grade 2 6
PNEG-1649 Top Dry 11
1. Parts List
Actuator Housing (Continued)
Actuator Housing Parts List
Ref # Part # Description Qty
1 T AF-6160 Top Left Mount Bracket 1
2 T AF-6161 Top Right Mount Bracket 1
3 T AF-6032 Bottom Mount Bracket 2
4 S-6606 Flange Bolt 5/16"-18 x 3/4" ZN Grade 5 16
5 S-361 1 Flange Nut 5/16"-18 YDP Grade 2 16
12 PNEG-1649 Top Dry
Actuator Housing (Continued)
1. Parts List
Actuator Housing Parts List
Ref # Part # Description Qty
1 T AF-6075 Left Hand Side Cover 1
2 TAF-6077 Bottom Cover 1
3 T AF-6076 Top Cover 1
4 TAF-6078 Front Cover 1
5 S-6606 Flange Bolt 5/16"-18 x 3/4" ZN Grade 5 17
6 S-3611 Flange Nut 5/16"-18 YDP Grade 2 17
PNEG-1649 Top Dry 13
1. Parts List
Actuator Electrical
Actuator Electrical Parts List
Ref # Part # Description Qty
1 4557 Fuse, 15A, 250V, Fast Acting 4
2 70-0133 Connector, 1/4" Flly. Insul. Female 6
3 D01-0455 Lamp, Block Light 12/24/120V GE #090ADV for Use with Selector Switch 1
4 D01-0466 2 Position Switch Green 1
5 D01-0531 Terminal, Block Entrelec 4 mm 22-10 AWG 5
6 D01-0532 Terminal, Blank End Protector Grey Fem 6 1
7 D01-0533 Terminal, Entrelec End Stop 2
8 D03-0013 Din Rail x 6" Long 0.15
9 D63-0006 Block, Contact N.O. G.E. (Use D63-0006AB for Allen-Bradley) 2
10 DC-1337 Decal, Actuator 24V Power 1
11 FH-1058 Fuse Block 2
12 S-7416 #8-32 x 1/2" Self-Tapping Screw 6
13 TAF-6028 Lamp, 24 Volt 1
14 TD-100300 IDEC 2 PDT Relay 1
15 TD-100301 IDEC Relay Base 1
16 TFC-0048 Disconnect 1/4 Insul. Female CSA 6
14 PNEG-1649 Top Dry
Actuator Guide Roller and Pulley
1. Parts List
Actuator Guide Roller and Pulley Parts List
Ref # Part # Description Qty
1 TF-1431 3/8"-16 x 3-3/4" HHCS Grade 2 1
2 S-7501 1/2" Shoulder Bolt w it h 3/ 8 " Th re ad 1
3 S-6999 Bearing Rack and Pinion Sealed 2
4 TAF-6064 Actuator Rod End To p 1
5 TF-1298 Bushing, Bronze 1/2" I.D. x 7/8" O.D. 1
6 TD-100021 Pulley, 2-1/2" x 0.874" Bore Rope 1
7 T AF-6065 Actuator Rod End Bottom 1
8 S-7409 Flat Washer 3/8" SAE ZN Grade 2 1
9 S-4663 Stover Nut 3/8"-16 ZN Grade 2 2
PNEG-1649 Top Dry 15
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