Fan Installation .................................................................................................................................... 15
Test Run .............................................................................................................................................. 16
Ground Rod Installation ...................................................................................................................... 17
Chapter 4 Fan Specifications ..............................................................................................................................18
1750 RPM Fan Electrical Specifications ...... ....................................................................................... 18
Fan Start-Up ........................................................................................................................................ 25
Fan Shut Down ................................................................................................................................... 25
Chapter 7 Parts List .............................................................................................................................................33
Main Assembly - 1750 RPM Fans ....................................................................................................... 34
Main Assembly - 3500 RPM Fans ....................................................................................................... 39
Main Assembly - Single Inlet Direct Drive Fan .................................................................................... 44
Main Assembly - Double Inlet Fan ...................................................................................................... 45
Internal Bearing Arch Assembly - Double Inlet Fan ............................................................................ 46
Motor Drives - Double Inlet Fan .......................................................................................................... 47
Wiring Diagram - CF-5-1C, CF-7.5-1C, CHS-5-1C and CHS-7.5-1C .................................................. 71
Wiring Schematic - 230 Volt 3 Phase .................................................................................................. 72
Wiring Diagram - 230 Volt 3 Phase ..................................................................................................... 73
Wiring Schematic - 460 Volt 3 Phase .................................................................................................. 74
Wiring Diagram - 460 Volt 3 Phase ..................................................................................................... 75
Chapter 9 Appendix A .........................................................................................................................................76
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-163-08 Centrifugal Fan5
1. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area
clean and dry.
Never lubricate, service, or adjust machine while it is in operation.
Keep hands, feet, and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix
damage immediately . Replace worn or broken p arts. Remove any
built-up grease, oil, and debris.
Maintain Equipment
and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may p roduce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
6PNEG-163-08 Centrifugal Fan
1. Safety
Install and Operate Electrical Equipment Properly
Electrical controls should be installed by a qualified electrician
and must meet the standards set by the National Electrical Code
and all local and state codes.
Disconnect and lock out all power sources before installing
wires/cables or servicing equipment.
Electric Shock Hazard
Install and Operate Gas-Fired Equipment Properly
Fuel supply should be installed by a qualified gas
technician and must meet local and state codes for
gaseous fuel supplies.
Disconnect and lock out all fuel sources before
servicing equipment.
Explosive Gases
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment
Quickly Accessible
PNEG-163-08 Centrifugal Fan7
1. Safety
Wear Protective Clothing
Ear plugs or muffs should be worn at all times to protect ears
from high noise levels.
Wear close-fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic
or steel parts.
Wear steel-toed boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
Hearing Protection
8PNEG-163-08 Centrifugal Fan
1. Safety
This product has sharp edges, which may cause serious injury. To avoid injury, handle
sharp edges with caution and always use proper protective clothing and equipment.
General Safety Statement
Our foremost concern is your safety and the safety of others associated with grain handling equipment.
This manual is to help you understand safe operating procedures and some problems which may be
encountered by the operator and other personnel.
As owner and/or operator, you are responsible to know what requirements, hazard s, and precautions exist
and inform all personnel associated with the equipment or in the area. Safety precautions may be required
from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous
situation, where SERIOUS INJURY or DEATH may occur.
You should consider the location of the bin site relative to power line locations or electrical transmission
equipment. Contact your local power company to review your installation plan or for information
concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin
site should also be reviewed and considered. Any electrical control equipment in contact with the bin
should be properly grounded and installed in accordance with National Electric Code provisions and other
local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall
bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on
edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving
sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must be
delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse
of the equipment.
PNEG-163-08 Centrifugal Fan9
2. Safety Decals
Stay clear of rotating
blade. Blade could
start automatically.
Can cause serious
injury. Disconnect
power before
servicing.
Restez éloigné de la
lame tournante. La
lame peut se mettre
en marche
automatiquement.
Peut causer de
sérieuses blessures.
Vérouillez le courant
avant l’entretien.
WARNING
AVERTISSEMENT
DC-1949GSI Group Inc. 217-226-4421
Part #: DC-1949
Size: 4-7/8" x 3"
Located on fan housing side near fan inlet.
Part #: DC-1948
Size: 4-3/8" x 1-3/8"
Located inside control box.
DANGER
DANGER
Safety decals should be read and understood by all people in the grain handling area. If a decal is
damaged or is missing contact:
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
A free replacement will be sent to you.
DANGER
HIGH VOLTAGE
Will cause serious
injury or death.
Lockout power
before servicing.
GSI Group 217-226-4421
10PNEG-163-08 Centrifugal Fan
DANGER
HAUTE TENSION
Causera de sérieuses
blessures ou la mort.
Couper/verrouiller le
courant avant l’entretien.
DC-1948
2. Safety Decals
DC-994
DC-994
AIRFLOW
AIRFLOW
CIRCULATION D’AIR
CIRCULATION D’AIR
DC-1971
Part #: DC-1749
Size: 3-3/4" x 1-3/4"
Located on fan coupling guard on motor driven fans.
Part #: DC-1971
Size: 4-3/4" x 1-1/2"
Located on painted inlet cone of fan housing.
DANGER
DANGER
Part #: DC-1943
Size: 5" x 3"
Located on fan housing side above motor and located on
outside of control box lid.
DANGER
HIGH VOLTAGE.
Will cause injury
or death.
Lockout power
before servicing.
GSI Group 217-226-4421
DANGER
HAUTE TENSION.
Causera des
blessures ou la
mort.
Bloquez le courant
avant de faire
l’entretien.
DC-1943
WARNING
ROTATING SHAFT.
Do not operate with
ã1994HCS,Inc.
GSI Group 217-226-4421
PNEG-163-08 Centrifugal Fan11
guard removed.
Lockout/tagout
before servicing.
DC-1749
2. Safety Decals
DC-994
NOTICENOTICE
GSI Group 217-226-4421DC-2111
Read owner’s manual
before operating.
To maintain proper
working components
and avoid possible
failure at harvest time,
operate motor unit for
20 minutes each month.
AVISAVIS
LIRE LE MANUEL DU
PROPRIÉTAIRE AVANT
DE FAIRE FONCTIONNER.
FAIRE FONCTIONNER
ĽUNITÉ DE MOTEUR
MENSUELLEMENT ET
CE PENDANT 20 MINUTES.
CECI PERMET DE MAINTENIR
UN BON FONCTIONNEMENT
DES COMPOSANTS ET
AUSSI D`ÉVITER UNE
POSSIBILITÉ DE DÉFAILLANCE
VENANT LE TEMPS DE LA
RÉCOLTE.
Part #: DC-21 11
Size: 3" x 5"
Located on fan housing motor side.
Part #: DC-219
Size: 3-1/2" x 1"
Located on fan inlet cone.
Part #: DC-1544
Size: 4" x 6"
Located on fan housing motor side.
12PNEG-163-08 Centrifugal Fan
2. Safety Decals
Roof Damage Warning and Disclaimer
The manufacturer does not warrant any roof damage caused by excessive vacuum or internal
pressure from fans or other air moving systems. Adequate ventilation and/or “makeup air” devices
should be provided for all powered air handling systems. The manufacturer does n ot recommend
the use of downward flow systems (suction). Severe roof damage can result fro m any blockage of
air passages. Running fans during high humidity/cold weather conditions can cause air exhaust
or intake ports to freeze.
CAUTION
Excessive vacuum (or pressure) may
damage roof. Use positive aeration
system. Make sure all roof vents are
open and unobstructed. Start roof
fans when supply fans are started.
Do not operate when conditions exist
that may cause roof vent icing.
GSI Group, Inc. 217-226-4421
PNEG-163-08 Centrifugal Fan13
DC-969
3. Installation
Pre-Installation Requirements
Foundation
Use the dimension illustration in the specifications section on Page 20 of this manual to determine the
physical size of the fan to be installed. Use the dimensions shown to determine the position of the fan
installation with respect to other equipment.
For proper operation of the fan, the unit is to be mounted on a level pad. The fan should not be anchored
to the pad, but it should be allowed to “float” on the pad. The fan pad should be offset 2" below the
top of the bin foundation. Refer to Figure 4F on Page 24 in the specifications section of this manual for
recommendations of pad placement with respect to various catalog transition ducts.
Transition
The transition duct should be all metal construction, with a gradual angle to the rectangular opening in the
bin wall. The duct should allow for a smooth transition with minimal resistance of the airflow from the fan
discharge to the bin plenum. Keep the entrance of the plenum as clear as possible from obstructions by
floor support.
Roof Exhaust
Adequate exhaust air openings in the roof are required to prevent any additional back pressure from
building in the bin. See roof damage warning on Page 13.
Power Supply
Adequate power must be supplied to the fan for reliable operation. Consult the local power company and
have a representative survey the installation. Only the power company can ensure that their system is
sized properly to provide adequate service to the installation and new equipment.
Wire Size
Undersized wire can lead to voltage drop which causes motor overheating and shortened motor life.
Use the electrical specifications chart on Page 18 in this manual to size the supply wire according to
the horsepower of the fan and the distance to the power supply. Refer to the fan specifications
on Page 18 to find the full load current of the motor for a given fan size. The full load current can also
be found on the motor nameplate.
Service Disconnect
Each fan motor must be supplied with an independent power circuit, equipped with a fused disconnect
switch. Locate this switch near the unit, as the power should be shut off before servicing the fan.
It is the customer’s responsibility to provide a fused disconnect and motor overload protection.
These must be properly sized and connected to allow proper motor operation. Failure to provide
these components could cause severe motor damage and void the manufacturer’s warranty.
14PNEG-163-08 Centrifugal Fan
3. Installation
DANGER
Always disconnect and lock out power before working on or around fan.
Fan Installation
1. Remove packaging materials and inspect fan for any shipping damages. Report these at once to
the shipper.
2. Check all fasteners on the fan to make sure they are tight. (Fasteners may loosen during shipment.)
Tighten any loose fasteners, check for proper clearance and retighten.
3. Check all electrical connections that may have loosened during shipment.
4. Rotate the fan wheel. Wheel should rotate freely and should not make contact with the housing sides
or inlet cone.
5. Place fan in proper location on the fan pad. Attach fan to transition duct and seal connection
with caulk.
6. Check all joints and seams around the lower part of the bin. Verify that these are well sealed to
prevent air leakage from the bin plenum. Inspect the transition duct as well. Seal any leaks that may
be present to prevent air losses that reduce fan efficiency.
7. Level fan. Fan pad should be poured flat and level, however, it may be necessary to adjust the legs
provided on the fan housing to level the fan. The legs should be adjusted so that when level, all
five (5) legs touch the pad. Fans not resting on support legs may have excess vibration which can
lead to premature wear and tear on fan components.
IMPORTANT: Electrical installation must be performed by a q ualified electrician, in accordance with
National and Local Electrical Codes. Any violation of electrical wiring codes could
jeopardize the warranty.
Electrical Installation
1. Verify that the incoming power supply has been deemed adequate by the local power company.
2. Verify that the wiring supplying power to the fan is sized correctly for the distance away from supply
and fan horsepower. (See tables in specification section on Page 18.)
3. Verify that the safety disconnect is installed and sized correctly for the fan size. (See tables in
specification section on Page 18.)
4. Install a machine to earth ground for each individual fan. Refer to the ground rod installation
on Page 17.
5. The following wires must be supplied to each fan. Units without control transformers require a
separate neutral and earth ground connection.
1 PH 230VL1, L2, N, G
3 PH 230VL1, L2, L3, N, G
3 PH 230V with Optional Transformer KitL1, L2, L3, G
3 PH 460V/575VL1, L2, L3, G
6. The starter controls require 115 VAC power to operate. On 230 volt 3 phase units, this power is
supplied by L1 to neutral.
PNEG-163-08 Centrifugal Fan15
3. Installation
The voltage between L1 and N must be 115 VAC. Any other voltage will cause
damage to equipment.
CAUTION
Check this voltage before starting unit. If voltage is not within 105 VAC-125 VAC, check for proper
voltage on L2 or L3 and move to appropriate leg. If voltage is not acceptable, install a 1/4 KVA
step-down transformer.
NOTE: Grounded B and some open delta power supplies will require this transformer kit.
Final Check
Check to make sure all safety guards are in place and not damaged. Replace damaged parts.
Check to make sure all decals are visible and not damaged. Replace damaged decals.
Check to make sure all control boxes are closed and no wiring is exposed.
Test Run
When the fan is completely installed, the unit will need to be checked for proper rotation. Provide power
to the fan controls and start the fan momentarily. Make sure that the fa n wheel rotation is in the direction
that the decal on the fan housing illustrates. If the decal is missing, note that the wheel should operate
counterclockwise when viewed through the inlet guard on standard construction fans. If the wheel is
rotating the wrong direction, have the electrician correct the wiring.
Figure 3A
16PNEG-163-08 Centrifugal Fan
3. Installation
Dig a hole large enough to hold 1 or
2 gallons of water.
Work the ground rod into the earth
until it is completely in the ground.
Machine to Earth Ground
It is very important that a machine to earth ground rod be in stalled at the fan. This is true eve n if there is
a ground at the pole 15' away. This ground needs to be as close to the fan as possible, but no more than
8' away. The ground rod should be connected to the fan control panel with at least a #6 solid bare copper
ground wire, or in accordance with local requirements. The machine to earth ground provides additional
safety if there is a short. It also provides the gr ounding necessary for long life and operation of the solid
state circuit boards used on control circuits and the electronic ignition systems.
Previously Installed Units
It is recommended that previously installed units be checked to see tha t a machine to earth ground h as
been installed by an electrician.
Ground Rod Installation
Proper Installation of the Ground Rod
(Ground rods and wires are not supplied.) It is recommended that the rod not be driven into d ry ground.
The following steps ensure proper ground rod installation:
1. Dig a hole large enough to hold 1 to 2 gallons of water.
2. Fill hole with water.
3. Insert rod through water and jab it into the ground.
4. Continue jabbing the rod up and down, the water will work its way down the hole, making it
possible to work the rod completely into the ground. This method of installing the rod gives a
good conductive bond with the surrounding soil.
5. Connect the bare copper ground wire to the rod with the proper ground rod clamp.
6. Connect the bare ground wire to the fan control boxes with a grounding lug.
7. Ground wire must not have any breaks or splices. Insulated wire is not recommended for grounding .
IMPORTANT: The values listed in this chart are recommendations only. Electrical installation must
be performed by a qualified electrician, in accordance with National and Local Electrical
Codes. Any violation of electrical wiring codes could jeopardize the warranty.
18PNEG-163-08 Centrifugal Fan
4. Fan Specifications
3500 RPM Fan Electrical Specifications
Fan Horsepower357-1/210
Phase13131313
Volts230230460575230230460575230230460575230230460575
Full Load Current (Amps) *179.64.83.92815.27.66.1402211950281411
Minimum Wire SizeCopper WireCopper WireCopper WireCopper Wire
50' Run121414141014141481014146101414
100' Run12141414812141481014146101414
200' Run81214146101414481414461214
300' Run6101414481414361214241012
Minimum Wire SizeAluminum WireAluminum WireAluminum WireAluminum Wire
50' Run1012121281212126101212481212
100' Run81212126101212681212481212
200' Run6101212481212361212241012
300' Run48121236121214101203810
Fuse Size (Slow Blow)30158 6 50 2512107040201590452520
Breaker Size5015151570301515100402015125503020
* Based on NEC Tables 430-148 and 430-150
Fan Horsepower1520304050
Phase33333
Volts230460575230460575230460575230460575230460575
Full Load Current (Amps) *42211754272280403210452411306552
Minimum Wire SizeCopper WireCopper WireCopper WireCopper WireCopper Wire
50' Run61012410103881660046
100' Run61012410103881660046
200' Run41012410103881660046
300' Run4101038101680660046
Minimum Wire SizeAluminum WireAluminum WireAluminum WireAluminum WireAluminum Wire
50' Run4101038101680044000024
100' Run4101038101680044000024
200' Run381028100680044000024
300' Run168068004600044000024
Fuse Size (Slow Blow)7040309045401256050175807020010080
Breaker Size7040309050401256050175807020010080
* Based on NEC Tables 430-148 and 430-150
IMPORTANT: The values listed in this chart are recommendations only. Electrical installation must be
performed by a qualified electrician, in accordance with National and Local Electrical
Codes. Any violation of electrical wiring codes could jeopardize the warranty.
Front of pad should be perpendicular to bin wall. Recommended thickness for fan pad is
4" minimum. Surface of pad should be 2" below the bin foundation. Pad for heater not required.
TR-4734
A = 20" without heater
A = 44" with heater
B = 10"
C = 40"
D = 40"
TR-7048
A = 45" without heater
A = 69" with heater
B = 10"
C = 40"
D = 48"
TR-6918 and
TR-6919
A = 32" without heater
A = 65" with heater
B = 13"
C = 48"
D = 52"
TR-7049
A = 45" without heater
A = 78" with heater
B = 13"
C = 48"
D = 52"
TR-6207
A = 42" without heater
A = 78" with heater
B = 13"
C = 48"
D = 60"
TR-6958
A = 55" without heater
A = 85" with heater
B = 13"
C = 48"
D = 60"
TR-6853 (Double inlet)
A = 54" without heater
A = 88" with heater
B = 28"
C = 100"
D = 60"
TR-4013
A = 36" without heater
B = 13"
C = 48"
D = 60"
TR-6944
A = 48" without heater
B = 13"
C = 48"
D = 60"
Fan Pad Location
Fan pad should be perpendicular to bin wall. Fan discharge centerline should lie on bin centerline.
Recommended thickness for pad is 4" minimum. Top surface of pad should be 2" below bin
foundation. Fans with downwind heaters require fan pad to be 48" wide and add 33" onto length (D).
IMPORTANT: Fan pad and fan must be level and smooth for proper operation. Vibration problems can
result from improper fan leveling.
24PNEG-163-08 Centrifugal Fan
Figure 4F
5. Operation
WARNING
Make certain all guards and covers are securely in place.
After initial installation and also prior to using the unit each season, check the operation to ensure proper
functioning, adjustment and reliability.
Fan Start-Up
1. Make certain the unit is properly installed and connected, as described within the installation section
on Page 14 of this manual. All air passage joints and seams must be well sealed.
2. With main power supply turned OFF, rotate the wheel by hand to make certain it turns freely without
contacting the housing or inlet cone.
3. Open roof doors to allow airflow at all times when fan is operating.
NOTE:Refer to roof damage disclaimer in the safety section on Page 13 of this manual.
4. Turn ON main power disconnect switch.
5. Press the fan START button and check the following:
a. Check direction of wheel rotation. Correct if needed by following the instructions on the motor.
b. Check to make sure the wheel comes to full operating speed in less than 10 seconds. If there is
any doubt as to proper operation, check the current draw of the motor. The motor amperage
should not exceed the maximum full load amps listed on the motor nameplate.
Fan Shut Down
1. Press the fan STOP button on units equipped with motor controls.
2. Shut off electrical power at main and at disconnect.
3. Close the roof openings and cover fan inlet to prevent harmful back-draft air currents from passing
through the grain and to avoid grain infestation from rodents and insects.
Maintaining Grain Quality
To properly maintain the quality of stored grain, it is necessary to keep the grain dry, cool and insect free.
Any one of these problems can contribute to spoilage. Wet, warm grain promotes insect growth as well as
grain spoilage. Cool, dry grain can keep for long periods of time.
It is recommended that the grain be kept cool (avoid freezing as freezing can reduce quality). Grain should
be cooled through the fall and winter, warmed in the spring and summer.
IMPORTANT: Conditions and requirements may vary from area to area. Contact the local agriculture
extension office or State Agricultural University for more exact guidelines.
PNEG-163-08 Centrifugal Fan25
5. Operation
Grain Storage
Average grain temperature should be above 35°F in the winter and below 65°F in the summer. Always try
to keep the grain within 10°F-15°F of the average monthly outside temperature. This means grain may
need to be aerated on warm days during the winter to stay above 35°F when freezing temperatures are
predominate. During the summer it may be necessary to aerate the grain on cool nights, so the 65°F
temperature is not exceeded during the hot days of summer.
If the grain is to be stored more than 1 year, it has to be recooled the following fall and winter, repeating
the process as long as the grain is in storage. Frequent and regular inspection (at least weekly during
fall and spring) is the best prevention against grain spoilage.
26PNEG-163-08 Centrifugal Fan
6. User Servicing Instructions and Troubleshooting
DANGER
Always disconnect and lock out power before working on or around fan.
CAUTION
Although the taper-lock method of retaining the wheel onto the motor shaft is
very simple and obvious, it is essential that the following points be read
carefully and fully understood, as improper installation can result in serious or
fatal injury caused by a loose, fast flying wheel.
THREADED BUSHING HOLES:
The threaded holes within the bushing are
provided for disassembly purposes only. Do not attempt to use these holes for
reassembly, as they will not allow the parts to become locked onto the shaft,
thereby causing an extremely hazardous operating condition.
CLEARANCE HOLES:
When reassembling parts, the cap screws must be
installed through the UNTAPPED CLEARANCE HOLES to cause the wheel to
be pulled forward onto the tapered bushing, thus locking the parts securely
onto the motor shaft. Refer to Step 4 on Page 28 (under Installation section)
for assembly details.
Important Information Regarding Fuse Replacement
This product employs overload protection (fuse). A blown fuse indicates an overload or short circuit
situation. If the fuse blows, disconnect all power to the product. Replace the fuse as per the user servicing
instructions (follow product marking for proper fuse rating) and check the product. If the replacement fuse
blows, a short circuit may be present and the user should discontinue use of the product until customer
service can be contacted for further assistance.
Fan Wheel Removal and Installation
The fan wheel is secured to the motor shaft by the use of a taper-lock bushing, motor shaft key and cap
screws. The size, quantity and torque of cap screws required will depend on the model of the fan.
Removal
1. LOCK OUT THE MAIN POWER SUPPLY and remove the fan guard and inlet cone.
2. Remove the three (3) cap screws from the clearance holes in taper-lock bushing. Inspect for thread
damage and set aside for later reinstallation. (Do not use these bolts for Step 3, bushing removal.)
3. Install two (2) grade 5 (or better) cap screws into the THREADED HOLES in the bushing and turn
them in by hand until they bottom against the front surface of the wheel. These cap screws should
not be used for reassembly, as some thread distortion could occur during the removal operation.
Grade 5 screws are marked with three (3) 120° spokes on the head and are more du rable than low
strength unmarked bolts.
NOTE:Do not attempt to use low strength (unmarked) bolts to remove the bushing, as the bolts may
4. Block wheel to prevent it from turning and GRADUALLY TURN IN THE CAP SCREWS (up to 1/4
turn at time), until the wheel breaks loose from the bushing and motor shaft. Carefully remove
bushing and wheel. (With the wheel free from the bushing, a wheel puller can be used to pull the
bushing off of motor shaft, if required.) Reattach bushing onto wheel to prevent the loss of parts and
also to maintain the original alignment of bushing to wheel. Inspect wheel and bushing at this time,
looking for any cracks, thread or bolt damage, warpage, etc. Consult the dealer or the fa ctory for any
questions concerning damage.
PNEG-163-08 Centrifugal Fan27
break off.
6. User Servicing Instructions and Troubleshooting
Do not attempt to pull the flange of the bushing flush with the wheel hub.
A clearance of 1/8" to 1/4" must be maintained between bushing flange and
wheel hub surface. Wheel will loosen and cause damage or injury.
Installation
1. Carefully clean motor shaft, key, bushing and bore of wheel. MAKE SURE MAIN POWER IS
LOCKED OUT and that shaft and key are completely free of rust and burrs. DO NOT lubricate
the bushing or cap screws. CHECK AND MAKE SURE ALL MOTOR MOUNT BOLTS ARE
PROPERLY TIGHTENED. Before installing the wheel, check the following:
a. All foreign material should be removed from the wheel.
b. Carefully inspect the wheel weldment and hub casting for damage, cracks, or other defects.
Contact the factory if there is any question regarding the structural integrity of the wheel.
2. Slide wheel over motor shaft and locate it as far onto the motor shaft as possible.
3. Align the keyway in the bushing with the key and SLIDE bushing onto motor shaft. Do not attempt to
drive the bushing onto the shaft, as it may damage the motor bearings.
4. Rotate the bushing and wheel so their key slots are in line and loosely attach the wheel to the
bushing. MAKE SURE THE CAP SCREWS ARE INSERTED INTO THE UNTHREADED
CLEARANCE HOLES IN THE BUSHING. Refer to previous CAUTION note on Page 27. Locate the
bushing so it is approximately flush with the end of motor shaft. Make certain that the proper cap
screws are used for reassembly and no damage has occurred to these screws during disassembly.
Use only the special type bolts supplied with the original wheel.
5. Install inlet cone, checking clearance between fan wheel and inlet cone. Shift the location of inlet
cone as required to center it in relation to the fan wheel, providing equal clearance completely around
the fan wheel. Tighten inlet cone bolts.
6. Slide the wheel forward onto the taper-lock bushing and turn the cap screws in by hand as far
as possible.
NOTE: Th e bushing must be located far enough forward so the whee l weldment does not strike cone
as it rotates. Blade will move toward cone as it is tightened.
7. Use an INCH-POUNDS torque wrench and GRADUALLY TIGHTEN the three (3) cap screws
(1/4 turn at a time) until the taper bushing becomes fully seated. Refer to the chart on Page 29
for recommended cap screw tightening torques. DO NOT EXCESSIVELY OVERTIGHTEN
THE BUSHING.
8. Turn wheel by hand and check it for freedom of rotation and uniform clearance around inlet cone
before reinstalling the fan guard.
Fan Wheel Inspection and Maintenance
Pre-season inspections should be done on the fan wheel to look for the following.
1. Any debris (stalks, bees wings, mud, insects and insect nests) accumulated on the surfaces of
the fan wheel. Remove these items as they will likely disrupt airflow over the fan airfoils and can
potentially cause vibration problems.
2. Inspect the fan wheel for any broken, cracked, or loose parts. Blade should NOT be operated with
broken or loose parts. Contact dealer for determination of the repairs required.
WARNING
28PNEG-163-08 Centrifugal Fan
6. User Servicing Instructions and Troubleshooting
DANGER
Do not touch electrical connections before you first ensure that power has been
disconnected. Electrical shock can cause serious or fatal injury. Only qualified
personnel should attempt the installation, operation and maintenance of
this equipment.
In the event of motor failure, remove the motor, as described and take it to the n earest authorized service
station. AUTHORIZED SERVICE STATIONS ARE THE ONLY PLACES THAT CAN PROVIDE MOTOR
WARRANTY. Motor service and repair at other places will be at owner’s expense. If service station
determines motor failure to be caused by faulty material or workmanship, repair will be under warranty
when within the warranty period. Motor failure because of external causes will result in a charge to the
owner for repair.
1. LOCK OUT THE MAIN POWER SUPPLY, then remove fan guard, inlet cone and wheel as
outlined earlier.
2. Open motor junction box cover and disconnect the motor lead wires from within the box.
NOTE:Tag, or otherwise identify wires for ease of reassembly.
3. Remove motor mount bolts. If there are any shims between the motor and its base, note their
locations so they can be properly installed during reassembly.
4. Disconnect the motor end of the motor conduit, if required, then carefully pull conduit and wires
through hole in the motor junction box. Remove motor. If motor requires service, take it to an
authorized service station.
5. To reinstall motor, slide onto motor base plate and replace shims (if required) between motor and
base plate. Reinstall motor mount bolts and washers and fully tighten them at this time. Reinstall
conduit and wires and carefully remake all electrical wiring connections.
NOTE: Make sure to install and tighten the wheel in accordance with earlier instructions.
General Inspection
Inspect the motor at regular intervals, approximately every 500 hours of operation or every 3 months,
whichever occurs first. Keep the motor clean and the ventilation openings clear. The following steps
should be performed at each inspection:
1. Check that the motor is clean. Check that the interior and exterior of the motor is free of dirt,
oil, grease, water, etc. Oily vapor, paper pulp, textile lint, etc., can accumulate and block motor
ventilation. If the motor is not properly ventilated, over heating can occur and cause early
motor failure.
2. Check all electrical connectors to be sure that they are tight.
PNEG-163-08 Centrifugal Fan29
6. User Servicing Instructions and Troubleshooting
To avoid damage to motor bearings, grease must be free of dirt.
Lubrication and Bearings
Bearing grease will lose its lubricating ability over time, not suddenly. The lubricating ability of a grease
(over time) depends primarily on the type of grease, the size of the bearing, the speed at which the bearing
operates and the severity of the operating conditions. Good results can be obtained if the following
recommendations are used in the maintenance program. Type of grease: A high grade ball
or roller bearing grease should be used.
Recommended grease for standard service conditions:
Be sure that the grease you are adding to the motor is compatible with the grease already in the motor.
With Grease Outlet Plug
1. Clean all grease fittings.
2. Remove grease outlet plug.
3. Add the recommended amount of grease.
4. Reinstall grease outlet plug.
Without Grease Outlet Plug
This requires disassembly of the motor. Contact local motor shop for assistance.
DANGER
Volume of Grease to Relubricate Bearings (Teaspoons)
NEMA Frame SizeQty
Up to 210 incl.2
Over 210 to 280 incl.3.9
Over 280 to 360 incl.5.2
Over 360 to 449 incl.13.4
30PNEG-163-08 Centrifugal Fan
6. User Servicing Instructions and Troubleshooting
Lubrication Intervals - Ball Bearing Motors
Type of Annual Usage1800 RPM - NEMA Frame Size3600 RPM - NEMA Frame Size
Up to
280 incl.
Continuous Normal Duty *9500 Hrs7400 Hrs3500 Hrs3600 Hrs2200 Hrs2200 Hrs
Continuous Severe Duty **4750 Hrs3700 Hrs1750 Hrs1800 Hrs1100 Hrs1100 Hrs
Seasonal Service Motor (Idle 6 Months)Lube at the Beginning of Season and then follow the Appropriate Duty Interval above.
* Clean, Little Corrosion with 40°C maximum temperature.
** Moderate Dirt, Corrosion with 50°C maximum temperature. Average hours per month = 730
Over 280
to 360 incl.
Over 360
Up to
280 incl.
Over 280
to 360 incl.
Over 360
Troubleshooting Charts
Fan Troubleshooting Chart
SymptomPossible CauseSolution
To replace blown fuse, grasp center of fuse
securely and pull carefully outward to remove
Fan will not run.
Fan runs for a short
period of time then
shuts off.
Fan makes
ticking noise.
Fan vibrates.
Blown fuse or breaker in disconnect switch.
Main power not turned ON.
Defective wiring or loose connection.
Incorrect wire size.
Overload kicked out.Check manual reset, push in to reset.
Defective motor.Replace motor.
Defective magnetic contactor.Check the magnetic contactor.
Undersize wiring.
Low line voltage at the installation.
Power failure.
Magnetic contactor malfunctioning.Change magnetic contactor.
Defective start/stop button.Replace necessary part.
Overload setting incorrect.Adjust overload to proper setting.
Fan blade hitting housing.
Motor bearing bad.Replace motor bearing.
Fan not level.Level fan.
Fan has dirt deposits on blade.Clean blade.
Motor shaft is bent.Replace motor.
Blade not mounted properly on shaft.Mount blade properly on shaft.
Blade out of balance.Replace or have blade rebalanced.
fuse from fuse holder. RISK OF FIRE
. Replace
fuse only with equally rated fuse shown on
panel label.
Turn power ON at all disconnects ahead of
the unit.
Follow wiring diagram and tighten any
loose connections.
See wire size charts for proper wire size and
change if needed.
Check to see that power supply wires are the
proper size, contact the local power company.
Call power company after making sure wire size
is correct.
Stop fan and turn OFF power. Remove fan guard
and check to see if fan blade is hitting the
housing. Adjust motor or fan wheel position to
obtain proper clearance.
PNEG-163-08 Centrifugal Fan31
6. User Servicing Instructions and Troubleshooting
Fan Troubleshooting Flow Chart
Figure 6A
32PNEG-163-08 Centrifugal Fan
1. Main Assembly - 1750 RPM Fans - (See Page 34-38.)
2. Main Assembly - 3500 RPM Fans - (See Page 39-43.)
3. Main Assembly - Single Inlet Direct Drive Fan - (See Page 44.)
4. Main Assembly - Double Inlet Fan - (See Page 45.)
5. Internal Bearing Arch Assembly - Double Inlet Fan - (See Page 46.)
6. Motor Drives - Double Inlet Fan - (See Page 47.)
7. Shaft Coupling - (See Page 48.)
8. Small Control Panel 1 Phase 230 Volt (CPS-230-1) - (See Page 50-51.)
9. Small Control Panel 3 Phase 230 Volt (CPS-230-3) - (See Page 52-53.)
7. Parts List
10. Large Control Panel 3 Phase 230 Volt (CPL-230-3) - (See Page 54-55.)
11. Small Control Panel 3 Phase 380V, 460V and 575V (CPS-345-3) - (See Page 56-57.)
12. Large Control Panel 3 Phase 460V and 575V (CPL-345-3) - (See Page 58-59.)
RefC-7865Hose, Grease 30" w/ 1/4" NPT1
RefC-8441Grease - 10 PK Cart-Mobil SHC 1000.1
RefHF-7226Nipple 1/8 x Close Standard Black1
RefHF-7227Coupling 1/4 Standard Black St eel S/T2
RefS-2121Flat Washer 1/2" 0.562" x 1.375" x 0.10"1
RefHF-7228Bushing 1/4-1/8 Black Hex2
PNEG-163-08 Centrifugal Fan45
7. Parts List
Internal Bearing Arch Assembly - Double Inlet Fan
Internal Bearing Arch Assembly - Double Inlet Fan Parts List
13000-3Motor 30 HP 3 PH 1800 RPM111 C-8394Square Key 1/2" x 3-1/4"2
14000-3Motor 40 HP 3 PH 1800 RPM1
15000-3Motor 50 HP 3 PH 1800 RPM113 Reference Conduit Assembly1
2C-8403D.I Motor Mount Top Plate1
3C-8404D.I Motor Mount Side Plate2AS-3611Nut Flange Whiz 5/16"-18 ZN YDP32
4C-8405D.I Motor Mount Leg Attach Angle1
5C-7519Leveling Leg2CS-7470Bolt Flange 5/16"-18 x 1" ZN Grade 52
6C-8322Leveling Leg Bracket - 0.438 Holes 2
7C-8417Guard Side D.I C.F Coupling2ES-9062Bolt Flange 1/2"-13 x 1-1/4" ZN Grade 5 12
8C-8418Guard Front D.I C.F Coupling1
9C-8449Guard Top Cover D.I C.F Coupling1GS-234Hex Nut 3/4"-10 ZN Grade 52
10 Reference Shaft Coupling1
PNEG-163-08 Centrifugal Fan47
12 ReferenceControl Box Assembly1
BS-6606Bolt Flange 5/16"-18 x 3/4" ZN Grade 5 32
DS-8506Nut Flange Whiz 1/2"-13 ZN12
FS-866Flat Washer 3/4" USS ZN2
H090-1709-6 Retainer Nut 5/16"-18 x 0.120" ZN2
7. Parts List
Shaft Coupling
Shaft Coupling Parts List
Ref #Part #Descr iptionQty
1C-8411Coupling Hub - 30 HQD Steel QD2
2C-8412Coupling Element Flex w/ Bolts (Pair)1
3MHC01162Bushing SF 1-7/8 - 30 HP1
3GT3-0068Bushing QD SF 2-1/8" - 40 and 50 HP1
4CE-00616Bushing QD SF 2-3/16"1
AS-7185Bolt HHCS 3/8"-16 x 5/8" ZN Grade 212
BS-73 71Set Screw 5/16"-18 x 1/2" SKT HD2
CS-8003Bolt HHCS 3/8"-16 x 2" ZN Grade 56
48PNEG-163-08 Centrifugal Fan
NOTES
PNEG-163-08 Centrifugal Fan49
7. Parts List
SEE TABLE ON PAGE 51
FOR OVERLOAD
AMP SETTING
Small Control Panel 1 Phase 230 Volt (CPS-230-1)
50PNEG-163-08 Centrifugal Fan
7. Parts List
Small Control Panel 1 Phase 230 Volt (CPS-230-1) Parts List
Ref #Part #DescriptionQty
1C-8707Control Box Backing Plate - C-87051
2E160-1137Lug Ground, #TA-2 (CSA)3
3C-8718Single Pole Midget Fuse Block1
4C-8719Slow Blow 2A Midget Fuse 500 VAC , 10 KA I.R.1
5C-87151-1/2" x 13/32" Fuse Puller1
6C-8716P.B. Switch Green FL, Red Ext w/ ISO Symbol IP66 NEMA 41
7C-8717Push Mount Cable Tie Assembly10
8S-8472Screw, TCSF #8-32 x 3/8" HWH ZN7
Small Control Panel 3 Phase 380V, 460V and 575V (CPS-345-3)
56PNEG-163-08 Centrifugal Fan
7. Parts List
Small Control Panel 3 Phase 380V, 460V and 575V (CPS-345-3) Parts List
Ref #Part #DescriptionQty
1C-8707Control Box Backing Plate - C-87051
2C-87151-1/2" x 13/32" Fuse Puller3
3C-8716P.B. Switch Green FL, Red Ext w/ ISO Symbol IP66 NEMA 41
4C-8719Slow Blow 2A Midget Fuse 500 VAC, 10 KA I.R.1
5C-8720Slow Blow Class CC Fuse ATQR8/102
6E160-1137Lug Ground, #TA-2 (CSA)3
7C-8717Push Mount Cable Tie Assembly10
8056-2110-7Contact 2 N.O. Side Mount I1
NOTE: Refer to supplements provided by component manufacturers for installation and maintenance
of the double inlet fan bearings and shaft coupling.
PNEG-1436INSTRUCTIONS - DODGE GRIP-TIGHT
PNEG-1437INSTRUCTIONS - REXNORD COUPLING
76PNEG-163-08 Centrifugal Fan
10. Warranty
9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship
under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale,
14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation)
is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials
or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI
Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
ProductWarranty Period
Performer Series Direct Drive Fan Motor3 Years
AP Fans and Flooring
Cumberland
Feeding/Watering
Systems
Grain SystemsGrain Bin Structural Design5 Years
Grain Systems
Farm Fans
Zimmerman
All Fiberglass HousingsLifetime
All Fiberglass PropellersLifetime
Feeder System Pan Assemblies5 Years **
Feed Tubes (1-3/4" and 2.00")10 Years *
Centerless Augers10 Years *
Watering Nipples10 Years *
Portable and Tower Dryers2 Years
Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price:
0 to 3 years - no cost to end-user
3 to 5 years - end-user pays 25%
5 to 7 years - end-user pays 50%
7 to 10 years - end-user pays 75%
** Warranty prorated from list price:
0 to 3 years - no cost to end-user
3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included.
Portable dryer screens included.
Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components,
shall be free from defects in materials for a period of time beginning on the twelfth (12
and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions
of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this
extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH
ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED,
INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE,
INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR
EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY
FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of
anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed
the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI
shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent
or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products
which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at
initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration,
accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products
manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the
location and installation of products manufactured or sold by GSI.
PNEG-163-08 Centrifugal Fan77
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations which should be carefully followed in all