How it Works
GSI
Loading...
PNEG-1616
User Manual
70 pgs2.6 Mb0

GSI PNEG-1616 User Manual

Parts
Manual
1200 Vision X-Stream Series Portable Dryers
PNEG-1616
Date: 09-22-10
PNEG-1616
2
T able of Contents
MAIN STRUCTURE ASSEMBL Y .....................................................................................5
FRAME ASSEMBLY.......................................................................................................................................................5
FRAME, LOWER BASKET, AND METERING ROLLS........................................................................................ ........8
PLENUM (INSIDE) SCREENS AND METER ROLL UPPER SHIELD........................................................................12
OUTER SCREENS AND PLENUM DIVIDER............................................................................................... ................14
CLEAN OUT DOORS................................................................................................................ ..................................16
FRONT AND REAR PLENUM END PANELS AND REAR ACCESS DOORS..............................................................18
FAN GUARDS, SUPPOR T PANELS, LADDER ASSEMBLY........................................................................................20
BOTTOM AUGER.......................................................................................................................................................22
TOP AUGER WITH W ET BIN...................................................................................................................................24
AUGER AND METER ROLL DRIVE TRAINS..............................................................26
BOTTOM AUGER DRIVE..........................................................................................................................................26
TOP AUGER DRIVE...................................................................................................................................................28
METER ROLL DRIVE............................................................................................................... ..................................30
F AN HEA TERS.................................................................................................................32
FAN HOUSING ASSEMBLIES......................................................................................................................................32
FAN MOT OR, MOT OR MOUNT, AND FAN BLADE.................................................................................................34
AIR MIXERS..................................................................................................................... ..........................................35
FLAME PROBE, IGNIT OR, AND BURNER ASSEMBLIES........................................................................................36
LP PIPE TRAIN ASSEMBLIES...................................................................................................................................38
NG PIPE TRAIN ASSEMBLIES...................................................................................................................................44
FAN HEATER ORIFICES............................................................................................................ .................................48
LP SUPPLY LINE.......................................................................................................................................................49
NG SUPPLY LINE................................................................................................................. ......................................50
DRYER ELECTRICAL CONDUITS..................................................................................51
UPPER JUNCTION BOX, T OP AUGER MOTOR CONDUIT, AND OPERATOR LIGHT...........................................51
RIGHT AND LEFT GRAIN, AND PLENUM HIGH LIMITS................................................................................... ....52
LOWER JUNCTION BOXES, METER ROLL MOTOR CONDUIT, AND REAR DISCHARGE CONDUIT.................54
AIR SWITCH ASSEMBLY....................................................................................................................................56
CONTROL BOXES..........................................................................................................57
NETWORK CONTROL BOX............................................................................................................ ..........................57
FAN HEATER CONTROL BOX......................................................................................................... ........................58
LOWER CONTROL BOX CONTROL PANEL............................................................................................................60
LOWER CONTROL BOX CONTROL PANEL (INSIDE)...........................................................................................61
LOWER CONTROL BOX BACK PANEL....................................................................................................................62
UPPER CONTROL BOX.............................................................................................................. ...............................63
NOTES................................................................................................................................70
3
4
Frame
53
3
553
4a
3
5
4
Frame Assembly (view from fan/heater end with hitch weldment removed).
**NOTE: The parts pointed out on this page are listed on page 7.
21a
1
Right side Left side
5
Right front corner of frame.
3
1
1a
Frame
**NOTE: The right front corner is shown in the photo. For left front corner all parts are the same except for the Hitch Bracket (use 1a for the left side), and the Frame Rail (use 4a for the left side).
2
Left rear corner of frame.
4a
4
3
5
2
6
4
4a
Center cross ties.
Frame
3
5
4 4a
2
ITEM
NUMBER PART NUMBER
1 D01-0012HITCH BRACKET RIGHT 222222
1a D01-0011HITCH BRACKET LEFT 222222
2 D01-0008FRONT & REAR FRAME TIE CHANNEL 444466 3 D01-0007CORNER LEG PORTABLE DRYER 666688 4 D21-0 01 1- PP FRAME RA I L , 14 ' R IG H T 1
4a D21-0 01 0-PP FRAME RA I L , 14 ' LEFT 1
4 D01-0 53 8- PP FRAME RA I L , 16 ' R IG H T 1
4a D01-0 53 7-PP FRAME RA I L , 16 ' LEFT 1
4 D31-0 04 4- PP FRAME RA I L , 18 ' R IG H T 1
4a D31-0 04 3-PP FRAME RA I L , 18 ' LEFT 1
4 D61-0 00 2- PP FRAME RA I L , 20 ' R IG H T 1
4a D61-0 00 1-PP FRAME RA I L , 20 ' LEFT 1
4 D101- 00 02-PP FRAME RAIL, 22 ' RI G HT 1
4a D101- 00 01 - PP FR AM E RAIL, 22' LEFT 1
4 D71-0 00 1- PP FRAME RA I L , 26 ' R IG H T 1
4a D71-0 00 2-PP FRAME RA I L , 26 ' LEFT 1
5 D01-0005SIDE LEG PORTABLE DRYER 101214161620
DESCRIPTION 1214 1216 1218 1220 1222 1226
7
Frame, Auger Trough, & Hopper Bulkheads
6
4
9
5
Dryer frame and lower basket assembly (view from the front
end of the dryer looking down the left side).
1
3
56 4
2
8 116
9 10
7
L.H. and R.H.
distinguish between
door angles. This will
of the plenum closure
Note the hole pattern
**NOTE: The parts pointed out on this page are listed on page 11.
8
Frame, Auger T rough, & Hopper Bulkheads
Wooden meter roll support
bearing. The meter roll sections
support bearing assembly .
0046) that passes through the
roll splice shaft (part no. D31-
are spliced together with a meter
181716
9
21
6
4
19
20
Discharge bearing plate.
3
6
Center hanger bearing support
and cross channel seal plate.
9
12
5
11a
12
3
9 6
4
12 13 12 14 15 3
6
**NOTE: The parts pointed out on this page are listed on page 11.
Dryer frame and lower basket assembly (view from the rear
end of the dryer looking up the right side).
9
Metering Rolls and their placement in the dryer.
NOTE: Item 22 at the rear of
dryer is a front section
meter roll that is used as a
rear section on 16 and 20
foot dryers only.
Meter Rolls and Their Placement in the Dryer
22
24
Meter Roll
Bearing
See pg. 11
Items 16, 17, 18
23
23
23 23
Items 16, 17, 18
Meter Roll
Bearing
See pg. 11
Items 16, 17, 18
Meter Roll
Bearing
See pg. 11
10
22
22
This end is the front (fan/heater) end of the dryer .
Meter Rolls and Their Placement in the Dryer
ITEM
NUMBER PART NUMBER
1 D01-1136YPLENUM CLOSURE DOOR ANGLE, RH 67891012 2 D01-1136X PLENUM CLOSURE DOOR ANGLE, LH 7 8 9 10 11 13 3 D01-01 09 HOPPE R B ULKHEAD 12 14 16 18 20 24 4 D01-0004GUSSET PLATE 161820222428 5 D01-0005SIDE LEG 101214161620 6 D01-0007CORNER LEG 666688 7 D01-0011HITCH BRACKET, LH 222222 8 D01-0012HITCH BRACKET, RH 222222
9 D01-0008FRONT & REAR FRAME TIE CHANNEL 444466 10 D01-1374BOTTOM AUGER BEARING PLATE 111111 11 D21-0011-PP F RAME RAIL, 14' RIGHT 1 11 D01-0538-PP F RAME RAIL, 16' RIGHT 1 11 D31-0044-PP F RAME RAIL, 18' RIGHT 1 11 D61-0002-PP F RAME RAIL, 20' RIGHT 1 11 D101-00 02-PP FRAME RAIL , 22' RIGHT 1 11 D71-0001-PP F RAME RAIL, 26' RIGHT 1
11A D21-0010-PP FRAME RAIL, 14' LEFT 1 11A D01-0537-PP FRAME RAIL, 16' LEFT 1 11A D31-0043-PP FRAME RAIL, 18' LEFT 1 11A D61-0001-PP FRAME RAIL, 20' LEFT 1 11A D101-00 01-PP FRAME RAIL , 22' LEFT 1 11A D71-0002-PP FRAME RAIL, 26' LEFT 1
12 D01-0048TROUGH PANEL 141618202226 13 D01-1512PLATE, CROSS CHANNEL SEAL W/TABS 111122 14 D01-1291HANGER BEARING "C" CHANNEL 111122 15 D01-1290HANGER BEARING "J" PLATE 222244 16 D02-0028 CLEVIS PIN 5/16" x 1 3/4" 32 32 40 40 48 56 17 D 31 - 01 48 METER RO LL WA SHER 16 16 20 20 24 28 18 D02-0061METER ROLL SUPPORT BEARING 66881012 19 D01-0177 SUPPORT STRAP 7 8 9 10 11 13 20 D01-1511PLATE, END CHANNEL SEAL W/TAB 222222 21 D31-0120DISCHARGE PLATE 111111 22 D31-0031METER ROLL, FRONT 242422 23 D31-0030METER ROLL, INTERMEDIATE 4466810 24 D31-0029 METER ROLL, REAR 2 2 2 2
DESCRIPTION 1214 1216 1218 1220 1222 1226
The part number list above covers all parts pointed out on pages 8, 9, and 10.
11
Inside (Plenum) Screens, Plenum Closure Doors
Plenum screens and bulkheads (view from front end).
3B
4
3A
5
6
12
5
16
7
8
10
11
13
14
18
19
12
10
9
7
15
This photograph was taken before the front plenum
end panel and outer screens where installed in order
to get a good view of the inside screens and bulk-
20
20a
heads.
12
21
Plenum closure door. There are two different plenum closure doors. The door
22
shown in the photogragh is the rear plenum closure door and is the rear most plenum closure door, item no. 20 (just inside the rear access door), all others are item no. 20a. NOTE: Item 22 is the plenum closure door rear frame angle.
Meter Roll Upper Shield Assembly
Close up of of meter roll upper shield assembly.
19
18
17
16
17
18
19
ITEM
NUMBER PART NUMBER
1 D31-0055 COLUMN BULK HEAD 12 14 16 18 20 24
2 D01-0101 GARNER BULKHEAD 12 14 16 18 20 24 3A D01-2466COLUMN END PANEL FRONT RIGHT 111111 3B D01-2467COLUMN END PANEL FRONT LEFT 111111
4 D01-0126 SCREEN,PLENUM TOP,GA,094 14 16 1 8 20 22 26
5 D31-0012 SCREEN,PLENUM WALL,GA,094 14 16 18 20 22 26
6 D01-1225 SCREEN,PLENUM BOTTOM,GA,094 14 16 18 20 22 26
7 D01-0004GUSSET PLATE 161820222428
8 D21-0011-PP FRAME RAIL, 14' RIGHT 1
8 D01-0538-PP FRAME RAIL, 16' RIGHT 1
8 D31-0044-PP FRAME RAIL, 18' RIGHT 1
8 D61-0002-PP FRAME RAIL, 20' RIGHT 1
8 D101-0002-PP FRAME RAIL, 22' RIGHT 1
8 D71-0001-PP FRAME RAIL, 26' RIGHT 1
9 D21-0010-PP FRAME RAIL, 14' LEFT 1
9 D01-0537-PP FRAME RAIL, 16' LEFT 1
9 D31-0043-PP FRAME RAIL, 18' LEFT 1
9 D61-0001-PP FRAME RAIL, 20' LEFT 1
9 D101-0001-PP FRAME RAIL, 22' LEFT 1
9 D71-0002-PP FRAME RAIL, 26' LEFT 1 10 D01-0007CORNER LEG PORTABLE DRYER 666688 11 D01-0012HITCH BRACKET RIGHT 222222 12 D01-0011HITCH BRACKET LEFT 222222 13 D01-0008FRONT & REAR FRAME TIE CHANNEL 444466 14 D01-1374BOTTOM AUGER BEARING PLATE 111111 15 D01-0005 SIDE LEG PORTABLE DRYER 10 12 14 16 16 20 16 D01-0109 HOPPER BULKHEAD 12 14 16 18 20 24 17 D01-0050P CONNECTOR SHEET, PERFORATED 14 16 18 20 22 26
*18&19 D01- 11 8 0 METER ROLL UPPER SHIELD ASSY. 14 16 18 20 22 26
18 D01-0431 METER ROLL STRIKE OFF PLATE 19 D01-1226 METER RO LL SHIELD 1995 STYLE
20 D01-1214PLENUM CLOSURE DOOR, REAR 111111
20aD01-1134PLENUM CLOSURE DOOR 67891012
21 DC-974DANGER FOOT IN AUGER DECAL 222222 22 D01-1217PLENUM CLOSURE DOOR REAR FRAME ANGLE 111111
DESCRIPTION 121412161218122012221226
1 PER AS SEMBLY 1 PER AS SEMBLY
13
Outer Screens, & Meter Roll Access Door
Outer screens (view from front end).
2
*
3
*
4
*3a
3
2
3
3a
4
5
1B
1A
13
14
6
18
*Note: Item 3 is pointing to
the top edge angle gusset.
There are two types of gusset
on the dryer . The photo
above will help distinguish the
difference between the two.
The arrows are pointing to a
tab on the gusset that makes
them different (tabs are
“bent” up in photo). Item 3a
is used in two places only; 1.)
front right of dryer 2.) rear
left of dryer, all others are
item 3.
14
16
11
17
12
13
14
15
Meter roll access door.
6
19
20
22
21
23
24
Plenum Divider
Plenum divider.
7 8
The photo above and on page 16 was taken before plenum end panels
where installed.
Plenum divider clean-out door.
9
10
9
ITEM
NUMBER PART NUMBER
1A D01-2466COLUMN END PANEL FRONT RIGHT 111111
1B D01-2467COLUMN END PANEL FRONT LEFT 111111
2 D01-0113WALK RAIL MOUNTING BRACKET 182022242832
3 D01-0152 TOP EDGE A NGLE GUSSET - LH 14 16 18 20 22 26
3a D01-0153TOP EDGE ANGLE GUSSET - RH 222222
4 D01-0127SCREEN, ROOF SHEET 141618202226 5 D31-0013SCREEN, OUTSIDE WALL SHEET 141618202226 6 D01-0128SCREEN, HOPPER SHEET 141618202226 7 D31-0032PLENUM DIVIDER: MF: BOTTOM 121416182024 8 D31-0033PLENUM DIVIDER: MF: BOTTOM END 222222
9 D31-0260CLEAN-OUT DOOR GUIDE 444444 10 D31-0259PLENUM DIVIDER CLEAN-OUT DOOR 222222 11 D2 1-0011-PP FRA ME RAIL, 14 ' RIGHT 1 11 D0 1-0538-PP FRA ME RAIL, 16 ' RIGHT 1 11 D3 1-0044-PP FRA ME RAIL, 18 ' RIGHT 1 11 D6 1-0002-PP FRA ME RAIL, 20 ' RIGHT 1 11 D101-0002-PP FRAME RAIL, 22' RIGHT 1 11 D7 1-0001-PP FRA ME RAIL, 26 ' RIGHT 1 12 D01-0005 SIDE LEG PORTABLE DRYER 10 12 14 16 16 20 13 D01-0004GUSSET PLATE 161820222428 14 D01-0007CORNER LEG PORTABLE DRYER 666688 15 D01-0012HITCH BRACKET RIGHT 222222 16 D01-0011HITCH BRACKET LEFT 222222 17 D01-0008FRONT & REAR FRAME TIE CHANNEL 444466 18 D01-1374BOTTOM AUGER BEARING PLATE 111111 19 D01-0050P CONNECTOR SHEET, PERFORATED 14 16 18 20 22 26 20 D01-0045P ACCESS DOOR, PERFORATED 14 16 18 20 22 26 21 D01-0039 DOOR LATCH 28 32 36 40 44 52 22 S-6552 PIN, HAIR CLIP 3/32" 28 32 36 40 44 52 23 DC-1229 DECAL, WARNING METER ROLL ROT. 14 16 18 20 22 26
DESCRIPTION 1214 1216 1218 1220 1222 1226
15
Clean Out Doors
Front and rear handle mechanisms (rear shown in photo).
1
3
2
4
5
*Note: Items 9, 10, & 11 together create the clean out door assembly. There are three different clean out door assemblies that are used on GSI Network dryers:
1.) 3 column clean out door assy. (D51-0077).
Item 8a on the part no. listing (pg 17).
2.) 4 column clean out door assy. (D11-0032).
Item 8b on the part no. listing (pg 17).
3.) 5 column clean out door assy. (D01-0349).
13
Item 8c on the part no. listing (pg 17).
A 5 column clean out door assy (D01-0349) is shown in the photograph below.
11
Clean out door handle mechanism.
3a
3
2
Clean out door hinge.
5
4
9
6
7
11
10
16
9
11
10
12
13
11
Clean Out Doors
Center handle mechanisms (this handle mechanism stradles the center cross channels).
14
3a
1a
14
3a 11
4
2
5
14
ITEM
NUMBER
1 D01-0264 PIVOT ROD 25.188" 2 2 2 2 2 2
1a D31-0162 PIVOT ROD 49.62 5" 1 1 1 1 2 2
2 D01-0296LINKAGE BAR WELDMENT 444466 3 D01-0261LINKAGE BAR, 37" LONG 222222
3a D01-0293 LINKAGE BAR, 30" LONG 2 2 2 2 4 4
4 D01-0294 CLEAN OUT DOOR HANDLE 4 4 4 4 6 6 5 S-4378PLASTIC GRIP 444466 6 S-248 WASH ER , FLAT 3/ 8 U SS ZN 8 8 8 8 1 2 12 7 S-7241 COTTER PIN, 1/8 x 1 1/4 8 8 8 8 12 12
8a D51-0077 CL EA N OUT DOOR ASSY , 3 C O LUMN 1 1
9 D21-000 5 CLEAN OU T D O O R, 67 " 10 D21-0012 SUPPORT CHANNEL , CLEAN OUT DOOR 11 D01-0308 CLEAN OUT DOOR HINGE 8b D11-0032 CL EA N OUT DOOR ASSY , 4 C O LUMN 1 2 1 2 2
9 D31-002 1 CLEAN OU T D O O R, 91 " 10 D31-0130 SUPPORT CHANNEL , CLEAN OUT DOOR 11 D01-0308 CLEAN OUT DOOR HINGE
8c D01-0349 CLEAN OUT DOOR ASSY, 5 CO LUMN 1 2 1
9 D01-018 0 CLEAN OU T D O O R, 11 5" 10 D01-0307 SUPPORT CHANNEL , CLEAN OUT DOOR 11 D01-0308 CLEAN OUT DOOR HINGE
12 D01-0175 HIN GE BRACKET 4 5 5 6 6 7 13 D01-0 18 1 CLEAN O UT EXT E N SION, 11 9.75" 2 4 2 13 D31-0023 CLEAN OUT EXTENSION, 90.75" 2 4 2 4 4 13 D21-0006 CLEAN OUT EXTENSION, 66.75" 2 2 14 D01-0299 PIVOT ROD BRACKET 3 3 3 3 6 6
PART
NUMBER
DESCRIPTION 121412161218122012221226
1 PER ASSEMBLY 1 PER ASSEMBLY 2 PER ASSEMBLY
1 PER ASSEMBLY 1 PER ASSEMBLY 2 PER ASSEMBLY
1 PER ASSEMBLY 1 PER ASSEMBLY 3 PER ASSEMBLY
17
Front & Rear Plenum End Panels, & Upper & Lower Rear Access Doors
Front end panels & support arms.
3
4
1A
Rear end panels & support arms.
2
5
1D
8
6A
24
5
7A
6
7
6
8
1B
6A
8
1C
18
Front & Rear Plenum End Panels, & Upper & Lower Rear Access Doors
Upper plenum access door.
Lower plenum access door.
9
10
12
Lower plenum access door (inside).
17
18
12
14
15
11
15
13
13
10
15
9
15
16
11
Upper plenum access door (inside).
14
22
23
21
23
20
22
16
21
20
19
ITEM
NUMBER PART NUMBER
1A D01-2466COLUMN END PANEL FRONT - RH 111111
1B D01-2467COLUMN END PANEL FRONT - LH 111111 1C D01-2476COLUMN END PANEL REAR - RH 111111 1D D01-2477COLUMN END PANEL REAR - LH 111111
2 D01-2402-Y REAR END PANEL 28-40 OPP FA N 1 2 D01-2431-Y REAR END PANEL 28-42 OPP FA N 1 1 3 325-1688-2TOP ANGLE BRKT FRONT & REAR 222222 4 D01-2401-OC FRONT END PA NEL 28" OPP FA N 1 1 1 1 5 D51 -00 2 2 SUPPORT, CO NTROL PANEL 10 10 10 10 10 10 6 D31-0082FRONT DIAGONAL SUPPORT CHANNEL 222222
6A D01-0778DIAGONAL SUPPORT CHANNEL, 5' 222222
7 D01-0029HITCH WELDMENT 111111
7A D01-0029HITCH WELDMENT REAR 111111
8 D31-0129DIAGONAL SUPPORT ANGLE 444444
9 D01-0395SQUARE DOOR SIDE BRKT 222222 10 D03-0512DOOR HANDLE LOCKING 222222 11 D01-0396SQUARE DOOR TOP/BOTTOM BRKT 222222 12 D01-0394SQUARE REAR ACCESS DOOR 111111 13 DC-973 DECAL, DANGER FIRE HAZARD 222222 14 D01-1783-YASSIST HANDLE, 29" SQ. DOOR 222222 15D01-1782-BLKFRAME ANGLE, 29" SQ. DOOR 444444 16 D01-1781-YDOOR, 29" SQUARE 111111 17 D31-0297REAR DOOR HINGE, TOP 111111 18 D31-0161HINGE BRACKET 111111 19 D31-0296REAR DOOR HINGE, BOTTOM 111111 20 D01-1792LATCH BAR 222222 21 D01-0397LATCH BRACKET 222222 22 401-4669-8REAR ACC. DOOR HINGE, DOOR HALF 222222 23 401-4630-0HINGE BRACKET 222222
DESCRIPTION 1214 1216 1218 1220 1222 1226
19
Fan Guards, Support Panels, Ladder Assembly
1
4
5
2
3
ITEM
NUMBER PART NUMB ER
1 D01-2400-Y SUPPORT PANEL-FRONT 28 OPP FA N 2 F-7062-Y VENTURI: 26" 1 1 1 2 F-7060-Y VENTURI: 28" 1 1 1 3 CD-0 575 GRILL GUARD: CD- 26 1 1 1 3 CD-0 576 GRILL GUARD: CD- 28 1 1 1
4-5 410-1577-7 LA DDER ASSEMBLY - 10' 7" 2 2 2 2 2 2
4 D0 1 -191 9 L ADDER RA IL 1 2 RUNG UNIVERSA L 5 D6 1 -009 6 L ADDER RUNG
DESCRIPTION 1214 1216 1218 1220 1222 1226
111
2/A S SEMBLY
12/ASSEMBLY
20
Fan Guards, Support Panels, Ladder Assembly
1
2
3
Ladder
Assembly
shown on page
ITEM
NUMBER PART NUMBER
1 CD-0544 GRILL GUARD: 36" 1 1 1 1 CD-0547 GRILL GUARD: 40 & 42" 1 1 1 2 CD-054 3-Y VENTURI: 36" 1 1 1 2 CD-054 5-Y VENTURI: 40" 1 2 CD-054 6-Y VENTURI: 42" 11 3 D01-2403-Y REA R FA N SUPPORT 40" OPP FAN 1 3 D01-2432-Y REA R FA N SUPPORT 42" OPP FAN 1 1
DESCRIPTION 1214 1216 1218 1220 1222 1226
20.
21
Loading...
+ 49 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use