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PNEG-1556
User Manual
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GSI PNEG-1556 User Manual

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Page 1
PNEG-1556
8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive (Bottom, Bottom Drive)
Installation Manual
PNEG-1556
Date: 04-07-10
Page 2
Page 3
Table of Contents

Contents

Chapter 1 Safety .....................................................................................................................................................4
Safety Guidelines .................................................................................................................................. 4
Safety Instructions ..................... ... .... .......................................... ... ........................................................ 5
Chapter 2 Decals ....................................................................................................................................................7
Decals Section ...................................................................................................................................... 7
Chapter 3 Installation ............................................................................................................................................9
Preparing the Vertical Drive .................................................................................................................. 9
Attaching the Auger to the Bin .................. ... .... .......................................... ... ... ... .... ... ......................... 12
Attaching the Horizontal Flight ..... .... ... ... ... ... .... ... ... ... .... ... ... .......................................... ... ... ................ 12
Installing the Motor Mount Adjuster ..................................................................................................... 13
Installing the Motor Mount Plate ................................ .................... ................... ................... ................ 16
Installing the Belt Guard Brackets .......................... ... .... .......................................... ... ... ... ... .... ............ 20
Installing the Pulley ...... .......................................... ... .......................................... .... ............................ 22
Installing the Motor (Not Provided) ............................ .................... ................... ................ ................... 24
Installing the Belts .................................. ... ... .... ... ... .......................................... ... ................................ 25
Installing the Belt Guard ............................... .... ... ... ... .... ... ... .......................................... ... ................... 26
Installing the Vertical Motor Cover ...................................................................................................... 28
Electric Motor Drive Selection ............................................................................................................. 29
Perform Pre-start Checks .................................................... ... .......................................... ... ................ 33
Start the Auger .................................................................................................................................... 34
Operate the Auger ............................................................................................................................... 35
Normal Shut Down .............................................................................................................................. 35
Emergency Shut Down ................ .... ... ... ... ... .......................................... .... ... ... ... ................................ 35
Lock Out .............................................................................................................................................. 36
Storage Preparation ..................................... .... ... .......................................... ... ................................... 36
Maintenance........................................................................................................................................ 36
Chapter 4 Parts List .............................................................................................................................................37
8" Top of Vertical Bin Unloader Parts .................................................................................................. 38
10" Top of Vertical Bin Unloader Parts ................................................................................................ 40
12" Top of Vertical Bin Unloader Parts ................................................................................................ 42
8" Horizontal Drive Parts ..................................................................................................................... 44
10" Horizontal Drive Parts ......... ... .... ... ... ... ... .... ... ... ... .... ... .......................................... ... ... ... ................ 46
12" Horizontal Drive Parts ......... ... .... ... ... ... ... .... ... ... ... .... ... .......................................... ... ... ... ................ 48
8" Vertical Drive Parts .................. .... .......................................... ... ...................................................... 50
10" Vertical Drive Parts ....................................................................................................................... 52
12" Vertical Drive Parts ....................................................................................................................... 54
Chapter 5 Warranty ..............................................................................................................................................57
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 3
Page 4

1. Safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE indicates information about the equipment that you should pay special attention.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to these sections. Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death.
Page 5
1. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and safety signs on your machine. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from the manufacturer.
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.
If you do not understand any part of this manual or need assistance, contact your dealer.
Read and Understand Manual
Practice Safe Maintenance
Understand service procedures before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is in operation. Keep hands, feet and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix damage immediately . Replace worn or broken p arts. Remove any built up grease, oil and debris.
Maintain Equipment and Work Area
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made.
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 5
Page 6
1. Safety
Prepare for Emergencies
Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment Quickly Accessible
Wear Protective Clothing
Wear close fitting clothing and safety equipment appropriate to the job.
Remove all jewelry.
Long hair should be tied up and back.
Safety glasses should be worn at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic or steel parts.
Wear steel toe boots to help protect your feet from falling debris. Tuck in any loose or dangling shoe strings.
A respirator may be needed to prevent breathing potentially toxic fumes and dust.
Wear hard hat to help protect your head. Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel Toe Boots
Respirator
Hard Hat
Fall Protection
Page 7

2. Decals

If the safety sign cannot be easily read for any reason or has been painted over, replace it immediately. Additional Safety Signs may be obtained free of charge from your dealer, distributor, or ordered from the factory.
Decals Section
Check the components shown on Page 8 to ensure that the safety decals are in place and in good condition. If a decal cannot be easily read for any reason or has been p ainted over, replace it immediately. Contact your dealer or the manufacturer to order the replacement decal free of charge.
Decal Parts List
Part # Description Size
DC-834 DANGER - Unloading Auger 9" x 3-3/4" DC-455 DANGER - Rotating Auger 4" x 5-3/4" DC-994 DANGER - Shear Point 4-1/2" x 2" DC-1379 DANGER - Notice 5-1/8" x 7-3/8" DC-1234 CAUTION 2-1/4" x 2-3/4" DC-1381 DANGER - Auger 2" x 4-1/2" DC-1395 DANGER - Rotating Flight 4-1/4" x 6-1/4" DC-1901 WARNING - No Step 2-1/2" x 5"
DANGER Decal No. DC-1395 was supplied with your bin unloading equipment. This safety sign should be applied to the side of the bin near the bin opening, so it will be viewed by people entering into the bin storage building. Do not cover any safety signs or any other signs that are already present.
NOTE: Safety signs provide important safety information for people working near bin unloading equipment
that is in operation.
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 7
Page 8
DC-834
DC-1234
DC-1381 (On both inspection covers)
DC-1379
(On both guards)
DC-455
SHEAR POINT Keep clear of rotating auger and moving parts. Do not remove or modify guards. Disconnect and lock out power before servicing. Failure to do so will result in serious INJURY or DEATH.
DC-1381
Keep clear of rotating auger and moving parts.
Do not remove or modify guards. Disconnect and lockout power
before servicing. Failure to do so will result in
serious injury or death.
DC-455
WARNING
DC-1901
SHEAR POINT Keep hands clear of moving parts. Do not operate with guard removed. Disconnect and lockout power before servicing.
DC-994
DC-994
(On both guards)
2. Decals
THIS EQUIPMENT IF IMPROPERLY SELECTED, INSTALLED OR MAINTAINED MAY FAIL AND COULD RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE.
Page 9

3. Installation

Preparing the Vertical Drive
A. Unbolt the horizontal bearing plate from the vertical auger assembly. (See Figure 3A.) Set aside the
bearing plate with the bearing, connecting hardware and the horizontal flight until the auger is
attached to the bin.
Figure 3A
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 9
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3. Installation
Preparing the Vertical Drive (Continued)
B. Attach the 60° spout over the discharge opening on the vertical tube. Secure th e half band and spout
with 5/16" x 1-1/2" hex bolts and nylock nuts. (See Figure 3B.)
C. Attach the half band and the mounting bracket pivot band 56-1/2" below the bottom of the spout,
rd
of the tube length, using four (4) 3/8" x 1-1/2" hex bolts and 3/8" nylock nuts.
1/3
Figure 3B
Page 11
3. Installation
Preparing the Vertical Drive (Continued)
D. Attach the two (2) leg support brackets to the mounting bracket pivot band using two (2)
3/4" x 4-1/2" hex bolts and nylock nuts.
E. Attach the two (2) outer support legs to the leg support brackets using two (2) 1/2" x 1-1/4" hex bolts
and nylock nuts.
F. Slide the two (2) inner support legs into the outer legs and temporarily secure with two (2)
3/8" x 2-1/2" hex bolts and nylock nuts. (See Figure 3C.)
G. Repeat Step C on Page 10 and Step D-F for the second set of legs, 56-1/2" below the first set
of legs.
Figure 3C
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 11
Page 12
3. Installation
Attaching the Auger to the Bin
A. If the application requires an adapter plate, secure it to the bin unload tube before attaching the
vertical auger. Make sure that the adapter plate has a bolt located at 12 O’clock, when facing the unload tube.
B. Raise the vertical auger and bolt the angle ring on the vertical auger to the angle ring on the
unload tube.
C. Adjust the feet at the bottom of the vertical auger to support the weight. See the table for the
appropriate minimum distance between the centerline of the unload tube and the ground.
Minimum Ground Clearance
8" 17-1/4" 10" 19-7/8" 12" 18-3/8"
D. Attach the inner support legs to the bin wall. E. Adjust and tighten all the hardware for the support legs.
Attaching the Horizontal Flight
A. Slide the bin unloa d flight out through the vertical auger. In some applica tions the flight may have to
be unbolted from the center well.
B. Attach the horizontal head flight and bearing plate assembly with the appropriate hex bolts and
stover nuts. (See Figure 3D.)
Flight Attachment Hardware Size
8" Two (2) 7/16" x 3" Grade 8 Hex Bolts and Stover Nuts 10" Two (2) 1/2" x 3-1/2" Grade 8 Hex Bolts and Stover Nuts 12" Two (2) 5/8" x 4" Grade 8 Hex Bolts and Stover Nuts
Figure 3D
Page 13
3. Installation
Attaching the Horizontal Flight (Continued)
C. Slide the flights into the unload tube. If necessary, reattach the unload flight to the center well. D. Rotate the bearing plate until the head plate and the bearing plate holes align. E. Reattach the horizontal bearin g plate to the vertical auger with ONLY the UPPER and LOWER holes,
using the appropriate hex bolts and serrated flange nuts.
Bearing Plate Attachment Hardware Size
8" Four (4) 5/16" x 1" Grade 5 Hex Bolts and Serrated Flange Nuts
10" and 12" Four (4) 3/8" x 1" Grade 5 Hex Bolts and Serrated Flange Nuts
Installing the Motor Mount Adjuster
A. Place the motor mount adjuster between the back plate and the head plate on the cross-tube. B. Insert the pivot rod through the back and head plates and the motor mount adjuster. Secure the pivot
rod in place with two (2) 3/16" x 2" cotter pins. (See Figure 3E below and Figure 3F on Page 14.)
Figure 3E
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 13
Page 14
3. Installation
Installing the Motor Mount Adjuster (Continued)
Figure 3F
Page 15
3. Installation
Installing the Motor Mount Adjuster (Continued)
C. With the cotter pins in the pivot rod, bend one tab of the cotter pin back so that it touches the
pivot rod and bend the other tab of the cotter pin away from the first tab. (See Figure 3G.)
Figure 3G
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 15
Page 16
3. Installation
Installing the Motor Mount Plate
A. Thread one of the motor mount adjustment nuts and one of the motor mount adjustment washers
approximately three-quarters (3/4) of the way down the motor mount adjuster’s threaded rod.
B. Once the nut and washer are in place, slip the motor mount plate over the adjuster and align the pivot
holes with the pivot tube. (See Figure 3H below and Figure 3I on Page 17.)
Figure 3H
Page 17
Installing the Motor Mount Plate (Continued)
C. Slide the motor mount pivot rod through the pivot tube on the cross-tube assembly.
3. Installation
Figure 3I
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 17
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3. Installation
Installing the Motor Mount Plate (Continued)
D. When the pivot rod begins to extend through the pivot tube, install the spacers BETWEEN the back
plate and the inner face of the motor mount plate. (See Figure 3J below and Figure 3K on Page 19.)
Figure 3J
Page 19
Installing the Motor Mount Plate (Continued)
3. Installation
Figure 3K
E. Secure the motor mount pivot rod in place with two (2) 3/16" x 2" cotter pins. With the cotter pins in
the pivot rod, bend one tab of the cotter pin back so that it touches the pivot rod and bend the other tab of the cotter pin away from the first tab.
F. Loosely install the upper motor mount adjustment washer and nut onto the threaded rod, over the
motor mount plate.
NOTE: The number of spacers will vary between each size of vertical unload.
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 19
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3. Installation
Installing the Belt Guard Brackets
A. Align the slots on the belt guard mounting brackets with the open holes on the bearing plate. B. Secure each bracket with the appropriate hex bolts, flat washers and serrated flange nuts.
(See Figure 3L below and Figure 3M on Page 21.)
Belt Guard Bracket Attachment Hardware Size
8" Four (4) 5/16" x 1" Grade 5 Hex Bolts, Flat Washers and Serrated Flange Nuts
10" and 12" Four (4) 3/8" x 1-1/4" Grade 5 Hex Bolts, Flat Washers and Serrated Flange Nuts
Figure 3L
Page 21
Installing the Belt Guard Brackets (Continued)
3. Installation
Figure 3M
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 21
Page 22
3. Installation
Installing the Pulley
A. Place and position the key into the keyway located on the drive shaft. B. If applicable, assemble the supplied sheave bushing to the flight pulley. Place the flight pulley onto
the drive shaft with the set screw side of the flight pulley facing away f rom the bearing plate. Position the flight pulley close to the lock collar, but ensure it is not in contact.
C. Once the pulley is appropriately positioned, tighten the set screw with a hex head wrench to secure
it to the drive shaft. (See Figure 3N below and Figure 3O on Page 23.)
Figure 3N
Page 23
Installing the Pulley (Continued)
3. Installation
Figure 3O
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 23
Page 24
3. Installation
Installing the Motor (Not Provided)
A. Attach the motor to the motor mount plate using appropriate bolts, lock washers and hex nuts.
(See Chart Below.)
Motor Bolt Selection
Motor Frame Hex Bolt Size Qty
56
5/16"-18 x 1-1/4" 4143T 145T 182T 184T 213T 215T 254T 256T
B. Install pulley onto motor shaft and make sure that it is aligned with the flight pulley. It may be necessary
to move spacers to gain shaft alignment.
3/8"-16 x 1-1/4" 4
1/2"-13 x 1-3/4" 4
(See Figure 3P below and Figure 3Q on Page 25.)
Figure 3P
Page 25
Installing the Motor (Continued)
3. Installation
Figure 3Q
Installing the Belts
A. Place the belts onto the pulleys. B. Screw the lower motor mount adjustment nut upward, raising the motor mount plate and putting
tension on the belts.
C. Once the desired tension is reached, tighten the upper motor mount adjustment nut down onto the
motor mount plate, thereby locking it into place.
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 25
Page 26
3. Installation
Installing the Belt Guard
A. With the belts properly tensioned, remove the bottom belt guard cover and slip the belt guard down
over the motor shaft and the flight pulley.
B. Bolt the belt guard to the belt guard mounting brackets using four (4) 3/8" x 1" flange bolts. The belt
guard mounting brackets should still be loose at this time.
C. Align the belt guard’s slot with the motor shaft and the flight drive shaft, making sure that the belt
guard does not come into contact with either of the pulleys. Tighten down the belt guard mounting brackets to the bearing plate. (See Figure 3R below and Figure 3S on Page 27.)
Figure 3R
Page 27
Installing the Belt Guard (Continued)
3. Installation
Figure 3S
D. Once the brackets are tightened, slide the bottom belt guard cover back into place and secure with
a 3/8" x 3/4" flange bolt.
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 27
Page 28
3. Installation
Installing the Vertical Motor Cover
A. After both B. Use two (2) 1/2" x 1-1/4" flange bolts, through the holes on the vertical motor cover and attach them
to the 1/2" serrated flange nuts, in the slots at the top of the motor mount plate.
belt guards
are installed, the
vertical motor cover
can be attached.
Figure 3T
C. Adjust the vertical motor cover up or down in the slots, making sure that there is adequ ate clearance
between the inside of the vertical motor cover and the top of the vertical motor housing.
D. After there is adequate clearance, tighten the flange bolts and serrated flange nuts.
Page 29
3. Installation
A qualified electrician must install electrical controls and wiring. The motor disconnect switches and conductor cables must comply with the National Electrical code and any local codes which apply. Reset and motor starting stations should be located so that the operator can see that all personnel are clear of the equipment.
Electric Motor Drive Selection
A. Use the bin size and the length of horizontal flight being to determine horsepower required for
the job.
B. Use the tables on the following pages to determine the size of motor required. Use a larger m otor when
encountering high moisture or when high capacity is required.
(See Chart on Pages 31
C. The following horsepower recommendations are for moving fairly dry grain. Use an electric motor of
the proper size that operates at 1750 RPM. Motor pulleys are not furnished with the auger.
(See Chart on Pages 31 and 32.)
8" Flight Chart
and
32.)
Product # Part # Description Bin Diameter
GFC82400 GK1799 14'-6" x 7" O.D. Flight 24' GFC82700 GK1800 16'-0" x 7" O.D. Flight 27' GFC83000 GK1801 17'-6" x 7" O.D. Flight 30' GFC83300 GK1802 19'-6" x 7" O.D. Flight 33'-34' GFC83600 GK1803 20'-6" x 7" O.D. Flight 36' GFC83800 GK1804 22'-6" x 7" O.D. Flight 37'-39' GFC84000 GK1805 23'-0" x 7" O.D. Flight 40' GFC84200 GK1806 24'-0" x 7" O.D. Flight 42'
GFC84800
GFC85400
GFC86000
GFC86300
GFC86800
GFC87200
GFC87500
GFC87800
GFC88000
GFC88200
GFC89000
GFC89200
GK1807 7'-0" x 7" O.D. Flight (Intake) GK1808 20'-0" x 7" O.D. Flight (Discharge) GK5878 10'-0" x 7" O.D. Flight (Intake) GK1808 20'-0" x 7" O.D. Flight (Discharge) GK1810 13'-0" x 7" O.D. Flight (Intake) GK1808 20'-0" x 7" O.D. Flight (Discharge) GK5880 14'-6" x 7" O.D. Flight (Intake) GK1808 20'-0" x 7" O.D. Flight (Discharge) GK5881 17'-6" x 7" O.D. Flight (Intake) GK1808 20'-0" x 7" O.D. Flight (Discharge) GK5882 19'-0" x 7" O.D. Flight (Intake) GK1808 20'-0" x 7" O.D. Flight (Discharge) GK5883 20'-6" x 7" O.D. Flight (Intake) GK1808 20'-0" x 7" O.D. Flight (Discharge) GK5884 22'-6" x 7" O.D. Flight (Intake) GK1808 20'-0" x 7" O.D. Flight (Discharge) GK5885 4'-6" x 7" O.D. Flight (Intake)
GK1808 20'-0" x 7" O.D. Flight (Discharge) GK5886 5'-6" x 7" O.D. Flight (Intake)
GK1808 20'-0" x 7" O.D. Flight (Discharge) GK5887 9'-6" x 7" O.D. Flight (Intake)
GK1808 20'-0" x 7" O.D. Flight (Discharge) GK5888 10'-6" x 7" O.D. Flight (Intake)
GK1808 20'-0" x 7" O.D. Flight (Discharge)
48'-49'
54'-55'
60'
63'
68'-69'
72'
75'
78'
80'GK1130 20'-0" x 7" O.D. Flight (Intermediate)
82'GK1130 20'-0" x 7" O.D. Flight (Intermediate)
90'GK1130 20'-0" x 7" O.D. Flight (Intermediate)
92'GK1130 20'-0" x 7" O.D. Flight (Intermediate)
Unloader HP
Horizontal Vertical
3
5
5
7-1/2
10
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 29
Page 30
3. Installation
10" Flight Chart
Product # Part # Description Bin Diameter
GFC10240 GK1826 14'-6" x 9" O.D. Flight 24' GFC10270 GK1827 16'-0" x 9" O.D. Flight 27' GFC10300 GK1828 17'-6" x 9" O.D. Flight 30' GFC10330 GK1829 19'-6" x 9" O.D. Flight 33'-34' GFC10360 GK1830 20'-6" x 9" O.D. Flight 36' GFC10380 GK1831 22'-6" x 9" O.D. Flight 37'-39' GFC10400 GK1832 23'-0" x 9" O.D. Flight 40' GFC10420 GK1833 24'-0" x 9" O.D. Flight 42'
GFC10480
GFC10540
GFC10600
GFC10630
GK1834 7'-0" x 9" O.D. Flight (Intake)
48'-49'
GK1835 20'-0" x 9" O.D. Flight (Discharge) GK1836 10'-0" x 9" O.D. Flight (Intake)
54'-55'
GK1835 20'-0" x 9" O.D. Flight (Discharge) GK1837 13'-0" x 9" O.D. Flight (Intake)
60'
GK1835 20'-0" x 9" O.D. Flight (Discharge) GK1838 14'-6" x 9" O.D. Flight (Intake)
63'
GK1835 20'-0" x 9" O.D. Flight (Discharge)
Unloader HP
Horizontal Vertical
5
7-1/2
GFC10680
GFC10720
GFC10750
GFC10780
GFC10800
GFC10820
GFC10900
GFC10920
GK1839 17'-6" x 9" O.D. Flight (Intake) GK1835 20'-0" x 9" O.D. Flight (Discharge) GK1840 19'-0" x 9" O.D. Flight (Intake) GK1835 20'-0" x 9" O.D. Flight (Discharge) GK1841 20'-6" x 9" O.D. Flight (Intake) GK1835 20'-0" x 9" O.D. Flight (Discharge) GK1842 22'-6" x 9" O.D. Flight (Intake) GK1835 20'-0" x 9" O.D. Flight (Discharge) GK1843 4'-6" x 9" O.D. Flight (Intake) GK1844 20'-0" x 9" O.D. Flight (Intermediate) GK1835 20'-0" x 9" O.D. Flight (Discharge) GK1845 5'-6" x 9" O.D. Flight (Intake)
GK1835 20'-0" x 9" O.D. Flight (Discharge) GK1846 9'-6" x 9" O.D. Flight (Intake)
GK1835 20'-0" x 9" O.D. Flight (Discharge) GK1847 10'-6" x 9" O.D. Flight (Intake)
GK1835 20'-0" x 9" O.D. Flight (Discharge)
68'-69'
72'
75'
78'
80'
82'GK1844 20'-0" x 9" O.D. Flight (Intermediate)
90'GK1844 20'-0" x 9" O.D. Flight (Intermediate)
92'GK1844 20'-0" x 9" O.D. Flight (Intermediate)
10
15
7-1/2
Page 31
12" Flight Chart
3. Installation
Product # Part # Description Bin Diameter
GFC12240 GK2518 14'-6" x 11" O.D. Flight 24' GFC12270 GK1849 16'-0" x 11" O.D. Flight 27' GFC12300 GK2519 17'-6" x 11" O.D. Flight 30' GFC12330 GK1851 19'-6" x 11" O.D. Flight 33'-34' GFC12360 GK2520 20'-6" x 11" O.D. Flight 36' GFC12380 GK1853 22'-6" x 11" O.D. Flight 37'-39'
GFC12400
GFC12420
GFC12480
GFC12540
GFC12600
GFC12630
GFC12680
GFC12720
GFC12750
GFC12780
GFC12800
GFC12820
GFC12900
GFC12920
GFC12105
GFC12113
GFC12120
GK1859 14'-7" x 11" O.D. Flight (Intake) GK2559 8'-5" x 11" O.D. Flight (Discharge) GK1855 5'-7" x 11" O.D. Flight (Intake) GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1856 9'-7" x 11" O.D. Flight (Intake) GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1858 11'-7" x 11" O.D. Flight (Intake) GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1859 14'-7" x 11" O.D. Flight (Intake) GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1848 16'-1" x 11" O.D. Flight (Intake) GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1850 19'-1" x 11" O.D. Flight (Intake) GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1860 20'-7" x 11" O.D. Flight (Intake) GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1852 22'-1" x 11" O.D. Flight (Intake) GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1822 4'-1" x 11" O.D. Flight (Intake)
GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1864 6'-1" x 11" O.D. Flight (Intake)
GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1816 7'-1" x 11" O.D. Flight (Intake) GK1857 20'-0" x 11" O.D. Flight (Intermediate) GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1906 11'-1" x 11" O.D. Flight (Intake) GK1857 20'-0" x 11" O.D. Flight (Intermediate) GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1907 12'-1" x 11" O.D. Flight (Intake)
GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1910 18'-7" x 11" O.D. Flight (Intake)
GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1911 22'-7" x 11" O.D. Flight (Intake)
GK1854 18'-5" x 11" O.D. Flight (Discharge) GK1864 6'-1" x 11" O.D. Flight (Intake)
GK1854 18'-5" x 11" O.D. Flight (Discharge)
40'
42'
48'-49'
54'-55'
60'
63'
68'-69'
72'
75'
78'GK1857 20'-0" x 11" O.D. Flight (Intermediate)
80'GK1857 20'-0" x 11" O.D. Flight (Intermediate)
82'
90'
92'GK1857 20'-0" x 11" O.D. Flight (Intermediate)
105'GK1857 20'-0" x 11" O.D. Flight (Intermediate)
113'GK1857 20'-0" x 11" O.D. Flight (Intermediate)
120'GK1857 20'-0" x 11" O.D. Flight (Intermediate)
Unloader HP
Horizontal Vertical
7-1/2
10
15
10
20
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 31
Page 32
3. Installation
1750 RPM electric motors and controls shall be installed by a qualified electrician and must meet the standards set by the National Electrical Code and all local and state codes. Reset and motor starting controls shall be located where the operator has unrestricted access to the controls.
Disconnect and lock out power before resetting motor overloads. Ensure electric motors are grounded.
Horizontal Drive
Auger Part #
CE-00566
8''
GK1346 213T and 215T 7-1/2 - 10 HP 57 3
MHC00743
10''
MHC00485 254T 15 HP 67 3 BX MHC00020
12"
MHC00486 254T and 256T 15-20 HP 70 3
Motor
Sheave
Size
3.5'' 15'' 409
3.75'' 18.4" 357
3.75'' 18.4" 357
Flight Sheave Size RPM
NEMA Motor
Frame
182T and 184T 3-5 HP 56 2
184T 5 HP 213T and 215T 7-1/2 - 10 HP
213T and 215T 7-1/2 - 10 HP 68 2
Motor HP
Belt Size
65 2 BX
Belt
Quantity
Vertical Drive
Motor
Auger Part #
8'' GK1346 5.0'' 15" 584 184T 5 HP 57 2 B 10'' GK4441 4.0'' 15" 467 213T 7-1/2 HP 59 3 B 12'' MHC01253 3.5'' 15" 409 215T 10 HP 62 3 BX
Sheave
Size
Flight Sheave Size RPM
NEMA Motor
Frame
Motor HP
Belt
Size
Belt
Quantity
Belt Type
B
BX
Belt Type
A. A magnetic starter should be used for the operator’s protection and for the protection of the motor.
This is to protect the operator against accidental restart caused by power interruption, conductor fault, low voltage, circuit interruption or motor overload. Therefore, the motor must be restarted manually. If using a motor with built-in thermal overload protection, make su re this type of motor has a manual reset.
Page 33
Perform Pre-start Checks
Failure to perform any or all of these pre-start checks may cause damage to the equipment and/or cause SERIOUS INJURY or DEATH to those in the work area. Failure to perform any or all of these pre-start checks may also be a misuse of the equipment. Any misuse of the equipment may void the warranty.
ALWAYS keep ALL guards and shields in place, until all the power is disconnected and locked out.
Make sure ONLY trained operators are in the work area before operating or moving the machine. Two (2) people must always be in a position where the operation of the equipment can be monitored.
A. Make sure ALL belts are properly tensioned. B. Make sure ALL shields are in place and that the belt(s) and pulley(s) can move freely. C.Inspect the drive unit for any problems or potential problems.
3. Installation
D. Be aware of any emergency shut down procedures. Two (2) people must always be in a position
where the operation of the equipment can be monitored.
E. Before starting the auger for the first time, make sure that all parts are assembled correctly according
to the instructions in this manual.
F. The bin wall inside the bin should have a control gate. The gate should be closed before start-up.
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 33
Page 34
3. Installation
DO NOT start or stop the auger while it is under load. Doing so may cause the auger to “jam”.
Failures may occur if the auger is run full of grain before it has been “polished” during the “break-in” period.
NEVER operate the auger empty. Operating augers empty for any length of time will cause excessive wear.
Be aware of any unusual vibration or noises during the initial start-up and “break-in” period. If anything unusual is detected, immediately shut down the auger and disconnect and lock out the power supply before servicing.
Never operate the auger at speeds higher than recommended. Auger flights running in excess of recommended speeds will cause excessive wear.
Start the Auger
A. Start the auger. B. If the auger is being used for the first time or for the first time of the season, run the auger through a
“break-in” period. This “break-in” period consists of running the auger at half capacity until the screw becomes polished and smooth before attempting to run at full capacity.
C. The bin wall inside the bin should have a control gate. The gate should be closed before start-up and
closed before shut down to allow the machine to clean out.
D. The controls for the control gate will either pull or push open, depending on the type of well being
used. Use the control gate to regulate a flow of less than full capacity until several hundred bushels of grain have been run through the auger to polish the flight assembly and tube.
E. Do not stop or start augers under load, especially before the flight and tube become well polished,
as this may cause the auger to “lock up”. Make sure to use the co ntrol gate as a flow contro l so the vertical auger cannot become plugged.
Page 35
3. Installation
Be alert for any unusual vibrations, noises and the loosening of any faste ners. If anything unusual is detected, immediately shut down the auger, disconnect and lock out the power source before servicing.
NEVER restart when under a full load. Starting unit under load may damage the machine. Such damage is considered abuse of the equipment.
Operate the Auger
NOTE: The auger capacity can fluctuate greatly under varying conditions. Moisture content, different
commodities, amount of foreign matter and speeds, all play a part in the performance o f the auger. Twenty five percent (25%) moisture may cut capacity by as much as 40% under some conditions.
A. Ensure there are at least two (2) people in the work area to monitor operations at all times. B. Visually inspect the auger periodically during operation.
C. When augers are stopped and restarted under full load, it may damage the auger. Using a larger
diameter auger and reducing its load level will be far better than subjecting a smaller diameter auger to big loads. If the auger is kept from complete filling, it will make start-up easier and will convey more efficiently.
Normal Shut Down
A. Before shutting down the unit, make sure that bin wall and unloading tubes are empty. B. Disconnect and lock out the power source before leaving the work area.
Emergency Shut Down
A. Know how to shut down the auger in case of an emergency. B. Disconnect and lock out the power source. C. Do not restart the auger under load. D. Close the bin wall control gates. E. Clear out as much grain from the auger and hopper as possible. F. Unlock and reconnect the power source. G. Gradually clear the auger until there is no grain or obstruction.
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 35
Page 36
3. Installation
Use the type of main power disconnect switch that is capable of being locked only in the OFF position.
ALWAYS shut down, lock out and disconnect the power supply before adjusting, servicing or cleaning the equipment.
Lock Out
A. Always stop and disconnect the power source whenever the operator must leave the work area or
for maintenance of the machinery.
B. Make sure no one can operate the unload auger while the operator is not in the work area.
Storage Preparation
A. Close all wells to discharge auger. B. Be sure the unload tube is empty. C. Shut down the auger. D. Make sure power source is locked out and disconnected. E. Make sure all fasteners are tight.
Maintenance
A. Use CAUTION when repairing or replacing equipment parts. B. Make sure ALL decals are legible and firmly adhered to the auger. If necessary, replace them FREE
OF CHARGE by contacting your dealer or the manufacturer. C. Ensure that ALL electric motors, etc., are operating at the proper speed. D. Maintain proper tension on the belt(s). E. Mount controls for any electric motors at a safe distance from the machine and in a location
accessible in case of an emergency. F. Make sure ALL electrical wiring is not damaged and that it meets proper wiring codes.
G. Make sure ALL components are in good working condition before use. H. Check the auger flight to make sure it is in good working condition.
I. Grease the bearings at least two (2) times each season.
Page 37
1. 8" Top of Vertical Bin Unloader Parts
2. 10" Top of Vertical Bin Unloader Parts
3. 12" Top of Vertical Bin Unloader Parts
4. 8" Horizontal Drive Parts
5. 10" Horizontal Drive Parts
6. 12" Horizontal Drive Parts
7. 8" Vertical Drive Parts
8. 10" Vertical Drive Parts
9. 12" Vertical Drive Parts

4. Parts List

PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 37
Page 38
4. Parts List
8" Top of Vertical Bin Unloader Parts
Page 39
8" Top of Vertical Bin Unloader Parts List
Ref # Part # Description
1 GK7443 Inner Support Leg 2S-7383 Leg Adjustment Nut - 3/8"-16 Nylock Lock Nut Zinc Grade 5 3 S-8988 Leg Adjustment Bolt - 3/8"-16 x 2-3/4" HHCS Bolt Zinc Grade 5 4 GK7318 Outer Support Leg 5 S-8260 Leg Attachment Nut - 1/2"-13 Nylock Lock Nut Zinc Grade 5 6S-7534 Leg Attachment Bolt - 1/2"-13 x 1-1/4" HHCS Bolt Zinc Grade 2 7 GK7536 Leg Support Bracket 8 S-7217 3/4"-10 Nylock Lock Nut Zinc Grade 5
9 S-8063 3/4"-10 x 4-1/2" HHCS Zinc Grade 5 10 S-7515 Half Band Attachment Bolt - 3/8"-16 x 1-1/2" Hex Bolt Stainless Steel 11 GK7870 Mounting Bracket Pivot Band 12 S-7382 5/16"-18 Nylock Nut Zinc Grade 5 13 GK1505 Connecting Band 14 GK7426-2 Vertical Flight 15 S-8316 Flight Bolt - 7/16"-14 x 3" HHCS Zinc YDP Grade 8
4. Parts List
16 GK7401 Vertical Bearing Plate 17 S-1196 Bearing Plate Bolt - 5/16"-18 x 1" HHCS Zinc Grade 5 18 GK1330 Bearing 19 S-1429 Cap Bracket Bolt - 1/4"-20 x 3/4" Zinc Grade 5 20 S-3729 Bearing Nut - 1/2"-13 Hex Nut YDP Grade 5 21 S-236 Bearing Lock Washer - 1/2" Lock Washer Zinc 22 S-8760 Bearing Bolt - 1/2"-13 x 1-1/2" HHCS Zinc Grade 5 23 GK1012 Stub Shaft 24 S-8317 Flight Nut - 7/16"-14 Stover Nut Zinc Grade C 25 S-3611 Bearing Plate Nut - 5/16"-18 Serrated Flange Nut YDP Grade 2 26 GK7873 60° Spout Weldment 27 S-7229 Spout S crew - 1/4" x 1" Self-drilling Screw Hex Washer Head Zinc 28 GK7805 Spout Support Arm 29 GK7841 Spout Support Band 30 GC08175 Spout Tube 31 GK1059 Half Band 32 S-2741 5/16"-18 x 1-1/2" HHCS Bolt Grade 5 33 GK2616 Half Band 34 S-7383 Half Band Nut - 3/8"-16 Nylock Lock Nut Zinc Grade 5 35 GC12223 Vertical Cap Bracket 36 GK1011 8" Vertical Cap 37 S-7025 Cap Bracket Nut - 1/4"-20 Nylock Nut Zinc Grade 5
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 39
Page 40
4. Parts List
10" Top of Vertical Bin Unloader Parts
Page 41
10" Top of Vertical Bin Unloader Parts List
Ref # Part # Description
1 GK7443 Inner Support Leg
2S-7383 Leg Adjustment Nut - 3/8"-16 Nylock Lock Nut Zinc Grade 5
3 S-8988 Leg Adjustment Bolt - 3/8"-16 x 2-3/4" HHCS Bolt Zinc Grade 5
4 GK7318 Outer Support Leg
5 S-8260 Leg Attachment Nut - 1/2"-13 Nylock Lock Nut Zinc Grade 5
6S-7534 Leg Attachment Bolt - 1/2"-13 x 1-1/4" HHCS Bolt Zinc Grade 2
7 GK7536 Leg Support Bracket
8 S-7217 3/4"-10 Nylock Lock Nut Zinc Grade 5
9 S-8063 3/4"-10 x 4-1/2" HHCS Zinc Grade 5 10 S-7515 Half Band Attachment Bolt - 3/8"-16 x 1-1/2" Hex Bolt Stainless Steel 11 GK7868 Mounting Bracket Pivot Band 12 S-7382 5/16"-18 Nylock Nut Zinc Grade 5 13 GK2333 Connecting Band 14 GK1876-2 Vertical Flight 15 S-8314 Flight Bolt - 1/2"-13 x 3-1/2" HHCS YDP Grade 8
4. Parts List
16 GK7347 Vertical Bearing Plate 17 S-7469 Bearing Plate Bolt - 3/8"-16 x 1" HHCS Zinc Grade 5 18 GK1343 Bearing 19 S-1429 Cap Bracket Bolt - 1/4"-20 x 3/4" Zinc Grade 2 20 S-3729 Bearing Nut - 1/2"-13 Hex Nut YDP Grade 5 21 S-236 Bearing Lock Washer - 1/2" Lock Washer Zinc 22 S-8760 Bearing Bolt - 1/2"-13 x 1-1/2" HHCS Zinc Grade 5 23 GK2907 Stub Shaft 24 S-8315 Flight Nut - 1/2"-13 Zinc Grade C 25 S-968 Bearing Plate Nut - 3/8"-16 Zinc Grade 5 26 GK7872 60° Spout Weldment 27 S-7229 Spout S crew - 1/4" x 1" Self-drilling Screw Hex Washer Head Zinc 28 GK7805 Spout Support Arm 29 GK7840 Spout Support Band 30 GC08183 Spout Tube 31 GK1301 Half Band 32 S-2741 5/16"-18 x 1-1/2" HHCS Bolt Grade 5 33 GK5117 Half Band 34 S-7383 Half Band Nut - 3/8"-16 Nylock Lock Nut Zinc Grade 5 35 GC12223 Vertical Cap Bracket 36 GC01380 10" Vertical Cap 37 S-7025 Cap Bracket Nut - 1/4"-20 Nylock Nut Zinc Grade 5
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 41
Page 42
4. Parts List
12" Top of Vertical Bin Unloader Parts
Page 43
12" Top of Vertical Bin Unloader Parts List
Ref # Part # Description
1 GK7443 Inner Support Leg
2 S-7383 Leg Adjustment Nut - 3/8"-16 Nylock Lock Nut Zinc Grade 5
3 S-8988 Leg Adjustment Bolt - 3/8"-16 x 2-3/4" HHCS Bolt Zinc Grade 5
4 GK7318 Outer Su pport Leg
5 S-8260 Leg Attachment Nut - 1/2"-13 Nylock Lock Nut Zinc Grade 5
6 S-7534 Leg Attachment Bolt - 1/2"-13 x 1-1/4" HHCS Bolt Zinc Grade 2
7 GK7536 L eg Support Bracket
8 S-8063 3/4"-10 x 4-1/2" HHCS Zinc Grade 5
9 S-7217 3/4"-10 Nylock Lock Nut Zinc Grade 5 10 S-7515 Half Band Attachment Bolt - 3/8"-16 x 1-1/2" Hex Bolt Stainless Steel 11 GK7535 Mounting Bracket Pivot Band 12 S-7382 5/16"-18 Nylock Nut Grade 5 Zinc
4. Parts List
13 GK2415 Connectin g Band 14 GK7270-2 Vertical Flight 15 S-8606 Flight Nut - 5/8"-11 Stover Nut Zinc Grade C 16 GK7272 Vertical Bearing Plate 17 S-7469 Bearing Plate Bolt - 3/8"-16 x 1" HHCS Bolt Zinc Grade 5 18 GK2004 Bearing 19 GK7434 Vertical Bearing Cap 20 S-4110 Bearing Nut - 5/8"-11 Hex Nut Zinc Grade 5 21 S-3208 Bearing Lock Washer - 5/8" Lock Split Washer Zinc 22 S-8399 Bearing Bolt - 5/8"-11 x 2" HHCS Bolt Zinc Grade 5 23 GK5313 Stub Shaft 24 S-7893 Flight Bolt - 5/8"-11 x 4" HHCS Bolt Zinc Grade 8 25 S-968 Bearing Plate Nut - 3/8"-16 Serrated Flange Nut Zinc 26 GK7804 60° Spout Weldment 27 S-7229 Spout Screw - 1/4" x 1" Self-drilling Screw Hex Washer Head Zinc 28 GK7805 Spout Support Arm 29 GK7806 Spout Support Band 30 GC08811 Spout Tube 31 GK2014 Half Band 32 S-2741 5/16"-18 x 1-1/2" HHCS Bolt Grade 5 33 GK4599 Half Band 34 S-7383 Half Band Nut - 3/8"-16 Nylock Lock Nut Zinc Grade 5
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 43
Page 44
4. Parts List
8" Horizontal Drive Parts
Page 45
8" Horizontal Drive Parts List
Ref # Part # Description
1 GK7005 Belt Guard - For Use with 15" Sheaves 2 S-4513 Key - 1/4" x 1/4" x 2" 3 GK1869 Sheave 15"-2B x 1-1/4" I.D. 3 GK2234 Sheave 15"-3B x 1-1/4" I.D. 4 CE-00566 V-Belt B56 (2B) 4 GK1346 V-Belt B57 (3B) 5 S-7510 Bearing Nut - 1/2"-13 Hex Nut Zinc Grade 2 6 S-236 Bearing Lock Washer - 1/2 " Lo ck Washer Zinc 7 GK1330 Bearing 8 S-1196 Belt Guard Bracket Bolt - 5/16"-18 x 1" HHCS Zinc Grade 5
9 S-845 Belt Guard Bracket Washer - 5/16" Flat Washer YDP Grade 2 10 GK7006 Belt Guard Bracket 11 S-1196 Bearing Plate Bolt - 5/16"-18 x 1" HHCS Zinc Grade 5
4. Parts List
12 GK6987 Bearing Plate 13 S-8760 Bearing Bolt - 1/2"-13 x 1-1/2" HHCS Zinc Grade 5 14 S-240 1"-8 Hex Nut Zinc Grade 5 15 S-9065 3/8"-16 x 1" Flange Bolt Zinc Grade 5 16 GK7442 Vertical Auger Foot 17 S-3611 5/16"-18 Serrated Flange YDP Grade 2 18 GC11308 Inspection Cover 19 S-3611 Bearing Plate Nut - 5/16"-18 Serrated Flange YDP Grade 2 20 GK7014 Pivot Spacer Tube 21 GK6986 Motor Mount Plate 22 S-240 1"-8 Hex Nut Zinc Grade 5 23 S-7835 1" Flat Washer Zinc 24 S-6994 3/16" x 2" Cotter Pin Zinc Grade 2 25 GK7013 Motor Mount Pivot Rod 26 GK6942 Motor Mount Adjustment Weldment 27 GK7012 Motor Mount Adjustment Pivot Rod 28 GK1331 Drive Shaft - 1-1/4" x 10-1/2" 29 S-8317 Flight Nut - 7/16"-14 Stover Nut Zinc Grade C 30 S-8316 Flight Bolt - 7/16"-14 x 3" HHCS Zinc YDP Grade 8 31 GK7425 Horizontal Flight 32 GK1328 Connecting Shaft - 1-1/4" x 9-1/2" 33 GK7393 Cross-Tube
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 45
Page 46
4. Parts List
10" Horizontal Drive Parts
Page 47
10" Horizontal Drive Parts List
Ref # Part # Description
1 GK7068 Belt Guard - For Use with 18.4" Sheaves
2 S-4513 Key - 1/4" x 1/4" x 2"
3 GK4248 SK Sheave Bushing 1-1/2" I.D.
4 GK2567 Sheave 18.4"-2B x SK
4 GK2570 Sheave 18.4"-3B x SK
5 MHC00743 V-Belt BX65 (2B)
5 MHC00485 V-Belt BX67 (3B)
6 S-7510 Bearing Nut - 1/2"-13 Hex Nut Zinc Grade 2
7 S-236 Bearing Lock Washer - 1/2" Lock Washer Zinc
8 GK1343 Bearing
9 S-2071 Belt Guard Bracket Bolt - 3/8"-16 x 1-1/4" HHCS Zinc Grade 5 10 S-248 Belt Guard Bracket Washer - 3/8" Flat Washer YDP 11 GK7101 Belt Guard Bracket
4. Parts List
12 S-7469 Bearing Plate Bolt - 3/8"-16 x 1" HHCS Zinc Grade 5 13 GK7017 Bearing Plate 14 S-8760 Bearing Bolt - 1/2"-13 x 1-1/2" HHCS Zinc Grade 5 15 S-9065 3/8"-16 x 1" Flange Bolt Zinc Grade 5 16 S-240 1"-8 Hex Nut Zinc Grade 5 17 GK7442 Vertical Auger Foot 18 S-3611 5/16"-18 Serrated Flange YDP Grade 2 19 GC11242 Inspection Cover 20 S-968 Bearing Plate Nut - 3/8"-16 Serrated Flange Nut Zinc Grade 5 21 GK7014 Pivot Spacer Tube 22 GK6986 Motor Mount Plate 23 S-240 1"-8 Hex Nut Zinc Grade 5 24 S-7835 1" Flat Washer Zinc 25 S-6994 3/16" x 2" Cotter Pin Zinc Grade 2 26 GK7013 Motor Mount Pivot Rod 27 GK6942 Motor Mount Adjustment Weldment 28 GK7012 Motor Mount Adjustment Pivot Rod 29 GK1289 Drive Shaft - 1-1/2" x 12-1/2" 30 S-8315 Flight Nut - 1/2"-13 Stover Nut Zinc Grade C 31 S-8314 Flight Bolt - 1/2"-13 x 3-1/2" HHCS YDP Grade 8 32 GK2563 Horizontal Flight 33 GK1339 Connecting Shaft - 1-1/2" x 9-1/2" 34 GK7344 Cross-Tube
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 47
Page 48
4. Parts List
12" Horizontal Drive Parts
Page 49
12" Horizontal Drive Parts List
Ref # Part # Description
1 GK7068 Belt Guard - For use with 18.4" Sheaves
2 S-9181 Key - 3/8" x 3/8" x 3" Keyway
3 GK4248 1-1/2" Bore Sheave Bushing SK
4 GK2567 Sheave 18.4"-2B x SK
4 GK2570 Sheave 18.4"-3B x SK
5 MHC00020 V-Belt BX68 (2B)
5 MHC00486 V-Belt BX70 (3B)
6S-4110 Bearing Nut - 5/8"-11 Hex Nut Zinc Grade 5
7 S-3208 Bearing Lock Washer - 5/8" Lock Split Washer Zinc
8 GK2004 Bearing
9 S-2071 Belt Guard Bracket Bolt - 3/8"-16 x 1-1/4" HHCS Bolt Zinc Grade 5 10 S-248 Belt Guard Bracket Washer - 3/8" Flat Washer 11 GK7065 Belt Guard Bracket
4. Parts List
12 S-7469 Bearing Plate Bolt - 3/8"-16 x 1" HHCS Bolt Zinc Grade 5 13 GK7064 Bearing Plate 14 S-8399 Bearing Bolt - 5/8"-11 x 2" HHCS Bolt Zinc Grade 5 15 S-240 1"-8 Hex Nut Grade 5 16 S-9065 3/8"-16 x 1" Flange Bolt Zinc Grade 5 17 GK7442 Vertical Auger Foot 18 S-3611 5/16"-18 Serrated Flange Nut Zinc 19 GC11041 Inspection Cover 20 S-968 Bearing Plate Nut - 3/8"-16 Serrated Flange Nut Zinc 21 GK7014 Pivot Spacer Tube 22 GK6986 Motor Mount Plate 23 S-240 1"-8 Hex Nut Grade 5 24 S-7835 2-1/2" O.D. x 1" I.D. Flat Washer 25 S-6994 3/16" x 2" Cotter Pin Grade 2 26 GK7013 Motor Mount Pivot Rod 27 GK6942 Motor Mount Adjustment Weldment 28 GK7012 Motor Mount Adjustment Pivot Rod 29 GK2006 Drive Shaft - 2" x 12" 30 S-8606 Flight Nut - 5/8"-11 Stover Nut Zinc Grade C 31 S-7893 Flight Bolt - 5/8"-11 x 4" HHCS Bolt Zinc Grade 8 32 GK7269 Horizontal Flight 33 GK2319 Connecting Shaft - 2" x 9-1/2" 34 GK7215 Cross-Tube
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 49
Page 50
4. Parts List
8" Vertical Drive Parts
Page 51
8" Vertical Drive Parts List
Ref # Part # Description
1 GK7395-2 Vertical Tube 2S-1196 Tube Connecting Bolt - 5/16"-18 x 1" HHCS Zinc Grade 5 3 S-1937 Tube Connecting Washer - 5/16" Flat Washer Zinc Grade 2 4 GK7426-2 Vertical Flight 5 S-3611 Bearing Plate Nut - 5/16"-18 Serrated Flange Nut YDP Grade 2 6 GC11308 Inspection Cover 7 S-3611 5/16"-18 Serrated Flange Nut YDP Grade 2 8 GC11360 Vertical Flight Spacer
9 S-1196 Bearing Plate Bolt - 5/16"-18 x 1" HHCS Zinc Grade 5 10 S-8760 Bearing Bolt - 1/2"-13 x 1-1/2" HHCS Zinc Grade 5 11 GK6987 Bearing Plate 12 GK1330 Bearing 13 S-236 Bearing Lock Washer - 1/2" Lock Washer Zinc 14 S-7510 Bearing Nut - 1/2"-13 Hex Nut Grade 2
4. Parts List
15 S-8317 Flight Nut - 7/16"-14 Stover Nut Zinc Grade C 16 S-8316 Flight Bolt - 7/16"-14 x 3" HHCS Zinc YDP Grade 8 17 GK1331 Drive Shaft - 1-1/4" x 10-1/2" 18 S-4513 Key - 1/4" x 1/4" x 2" 19 GK1346 V-Belt B57 (2B) 20 GK1869 Sheave 15"-2B x 1-1/4" I.D. 21 GK7005 Belt Guard - For Use with 15" Sheaves 22 S-1196 Belt Guard Bracket Bolt - 5/16"-18 x 1" HHCS Zinc Grade 5 23 S-845 Belt Guard Bracket Washer - 5/16" Flat Washer YDP Grade 2 24 S-9065 3/8"-16 x 1" Flange Bolt Zinc Grade 5 25 GK7006 Belt Guard Bracket 26 S-6994 3/16" x 2" Cotter Pin Zinc Grade 2 27 S-240 1"-8 Hex Nut Zinc Grade 5 28 S-7835 1" Flat Washer Zinc 29 GK6942 Motor Mount Adjustment Weldment 30 GK7013 Motor Mount Pivot Rod 31 S-9062 Cover Connecting Bolt - 1/2"-13 x 1-1/4" Flange Bolt Zinc Grade 5 32 GK7014 Pivot Spacer Tube 33 GK6986 Motor Mount Plate 34 GK7012 Motor Mount Adjustment Pivot Rod 35 S-3611 Tube Connecting Nut - 5/16"-18 Serrated Flange Nut YDP Grade 2 36 GK7393 Cross-Tube 37 S-8506 Cover Connecting Nut - 1/2"-13 Serrated Flange Nut Zinc 38 GC12008 Vertical Motor Cover
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 51
Page 52
4. Parts List
10" Vertical Drive Parts
Page 53
10" Vertical Drive Parts List
Ref # Part # Description
1 GK7345-2 Vertical Tube
2S-7469 Tube Connecting Bolt - 3/8"-16 x 1" HHCS Zinc Grade 5
3 GK1876-2 Vertical Flight
4 GC11242 Inspection Cover
5 S-3611 5/16"-18 Serrated Flange YDP Grade 2
6S-968 Bearing Plate Nut - 3/8"-16 Serrated Flange Nut Zinc Grade 5
7 GC11250 Vertical Flight Spacer
8S-7469 Bearing Plate Bolt - 3/8"-16 x 1" HHCS Zinc Grade 5
9 S-8760 Bearing Bolt - 1/2"-13 x 1-1/2" HHCS Zinc Grade 5 10 GK7017 Bearing Plate 11 GK1343 Bearing 12 S-236 Bearing Lock Washer - 1/2" Lock Washer Zinc 13 S-7510 Bearing Nut - 1/2"-13 Hex Nut Zinc Grade 2 14 S-8315 Flight Nut - 1/2"-13 Stover Nut Zinc Grade C
4. Parts List
15 S-8314 Flight Bolt - 1/2"-13 x 3-1/2" HHCS YDP Grade 8 16 GK1289 Drive Shaft - 1-1/2" x 12-1/2" 17 S-9181 Key - 3/8" x 3/8" x 3" 18 GK4441 V-Belt B60 (3B) 19 GK1304 Sheave 15"-3B x 1-1/2" I.D. 20 GK7005 Belt Guard - For Use with 15" Sheaves 21 S-2071 Belt Guard Bracket Bolt - 3/8"-16 x 1-1/4" HHCS Zinc Grade 5 22 S-248 Belt Guard Bracket Washer - 3/8" Flat Washer YDP 23 S-9065 3/8"-16 1" Flange Bolt Zinc Grade 5 24 GK7018 Belt Guard Bracket 25 S-6994 3/16" x 2" Cotter Pin Zinc Grade 2 26 S-240 1"-8 Hex Nut Zinc Grade 5 27 S-7835 Motor Mount Pivot Rod 28 GK6942 Motor Mount Adjustment Weldment 29 S-9062 Cover Connecting Bolt - 1/2"-13 x 1-1/4" HHCS Zinc Grade 5 30 GK7013 Motor Mount Pivot Rod 31 GK7014 Pivot Spacer Tube 32 GK6986 Motor Mount Plate 33 GK7012 Motor Mount Adjustment Pivot Rod 34 S-968 Tube Connecting Nut - 3/8"-16 Serrated Flange Nut Zinc Grade 5 35 GK7344 Cross-Tube 36 S-8506 Cover Connecting Nut - 1/2"-13 Serrated Flange Nut Zinc 37 GC12008 Vertical Motor Cover
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 53
Page 54
4. Parts List
12" Vertical Drive Parts
Page 55
12" Vertical Drive Parts List
Ref # Part # Description
1 GK7271-2 Vertical Tube
2S-7469 Tube Connecting Bolt - 3/8"-16 x 1" HHCS Bolt Zinc Grade 5
3 S-248 Tube Connecting Washer - 3/8" Flat Washer Zinc Grade 2
4 GK7270-2 Vertical Flight
5 S-968 Bearing Plate Nut - 3/8"-16 Serrated Flange Nut Zinc
6 GC11041 Inspection Cover
7 S-3611 5/16"-18 Serrated Flange Nut Zinc
8 GC11080 Vertical Flight Spacer
9 S-7469 Bearing Plate Bolt - 3/8"-16 x 1" HHCS Bolt Zinc Grade 5 10 S-8399 Bearing Bolt - 5/8"-11 x 2" HHCS Bolt Zinc Grade 5 11 GK7064 Bearing Plate 12 GK2004 Bearing 13 S-3208 Bearing Lock Washer - 5/8" Lock Split Washer Zinc 14 S-4110 Bearing Nut - 5/8"-11 Hex Nut Zinc Grade 5 15 S-7893 Flight Bolt - 5/8"-11 x 4" HHCS Bolt Zinc Grade 8 16 S-8606 Flight Nut - 5/8"-11 Stover Nut Zinc Grade C 17 GK2006 Drive Shaft - 2" x 12" 18 S-9181 Key - 3/8" x 3/8" x 3" Keyway 19 MHC01253 V-Belt BX62 20 GK1304 Sheave - Sheave 3GR B 15" x 1-1/2" Aluminium 21 GK7068 Belt Guard - For Use with 18.4" Sheaves 22 S-2071 Belt Guard Bracket Bolt - 3/8"-16 x 1-1/4" HHCS Bolt Zinc Grade 5 23 S-248 Belt Guard Bracket Washer - 3/8" Flat Washer Zinc Grade 2 24 S-9065 3/8"-16 x 1" Flange Bolt Zinc Grade 5 25 GK7065 Belt Guard Bracket 26 S-6994 3/16" x 2" Cotter Pin Grade 2 27 S-240 1"-8 Hex Nut Grade 5 28 S-7835 2-1/2" O.D. x 1" I.D. Flat Washer 29 GK6942 Motor Mount Adjustment Weldment 30 GK7013 Motor Mount Pivot Rod 31 S-9062 Cover Connecting Bolt - 1/2"-13 x 1-1/4" Flange Bolt Zinc Grade 5 32 GK7014 Pivot Spacer Tube 33 GK6986 Motor Mount Plate 34 GK7012 Motor Mount Adjustment Pivot Rod 35 S-968 Tube Connecting Nut - 3/8"-16 Serrated Flange Nut Zinc 36 GK7215 Cross-Tube 37 S-8506 Cover Connecting Nut - 1/2"-13 Serrated Flange Nut Zinc 38 GC12008 Vertical Motor Cover
4. Parts List
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 55
Page 56
NOTES
Page 57

5. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)
GSI Group, LLC Limited Warranty
The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.
Warranty Extensions:
The Limited Warranty period is extended for the following products:
Product Warranty Period
Performer Series Direct Drive Fan Motor 3 Years
AP Fans and Flooring
Cumberland Feeding/Watering Systems
Grain Systems Grain Bin Structural Design 5 Years Grain Systems
Farm Fans Zimmerman
All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *
Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and
Internal Infrastructure †
5 Years
* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%
† Motors, burner components
and moving parts not included. Portable dryer screens included. Tower dryer screens not included.
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 and continuing until the sixtieth (60
th
) month from the date of purchase (extended warranty period). During the extended
th
) month from the date of purchase
warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.
PNEG-1556 8", 10" and 12" Commercial Vertical Drive Unit - Dual Drive 57
Page 58
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations which should be carefully followed in all
cases. Authorities having jurisdiction should be
consulted before installations are made.
Copyright © 2010 by GSI Group Printed in the USA
GSI Group
1004 E. Illinois St.
Assumption, IL 62510-0020
Phone: 1-217-226-4421
Fax: 1-217-226-4420
www.gsiag.com
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