GSI PNEG-1472 User Manual

L and B Series Field Installation

Installation Guide for
Centrifugal Dryers

PNEG-1472

Date: 04-18-08

PNEG-1472

2 PNEG-1472 L & B Series Field Installation

Table of Contents

Contents

Chapter 1 Introduction ........................................................................................................................................ 4

Chapter 2 Safety ..................................................................................................................................................5

Safety Guidelines ............................................................................................................................... 5

Safety Instructions .............................................................................................................................. 6

Chapter 3 Safety Decals ......................................................................................................................................8

Chapter 4 Installation Instructions...................................................................................................................11

Site Selection .................................................................................................................................... 11

Foundation ................................................................................................................................. ...... 11

Legs ..................................... ................ ................ ................ ................ ................ .......................... ... 11

Dryer Assembly Instructions.............................................................................................................. 11

1. Leg Assembly................................................................................................................................ 11

2. Set Dryer Body.............................................................................................................................. 11

3. Set Fan-Heater Module................................................................................................................. 14

4. Fan-Heater Enclosure Assembly... ... ... ... ... .... ... ... .......................................... ... .... ... ... ................... 16

5. Fuel Plumbing Assembly............................................................................................................ ... 22

6. Vaporizer Plumbing Assembly ...................................................................................................... 24

7. Electrical Wiring............................................................................................................................. 26

Chapter 5 Warranty ...........................................................................................................................................29

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1. Introduction

Thank you for choosing a GSI product. It is designed to provide excellent performance and service for
many years.

This manual describes the start-up of Vision series model dryers. When installed and operated properly
and according to specifications, this unit will provide many years of dependable service.

READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.

INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of lading
to justify their claim to the transport company.

THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.

The warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provide s field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused,
or modified to change its performance beyond the factory specifications, the warranty will be come void
and field improvements may be denied.

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2. Safety

Safety Guidelines

This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.

This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.

DANGER indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.

NOTE indicates information about the equipment that you
should pay special attention.

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2. Safety

Safety Instructions

Our foremost concern is your safety and the safety of others associated with this equipment. We want
to keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.

As owner and/or operator, it is your responsibility to know what requ irements, hazards and p recautions
exist, and to inform all personnel associated with the equipment or in the area . Safety precautions may
be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce
a very dangerous situation where SERIOUS INJURY or DEATH may occur.

This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.

Follow Safety Instructions

Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.

Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.

Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.

If you do not understand any part of this manual or need
assistance, contact your dealer.

Prepare for Emergencies

Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,

hospital and fire department near your telephone.

Read and Understand Manual

Keep Emergency Equipment
Quickly Accessible

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Wear Protective Clothing

Wear close fitting clothing and safety equipment appropriate
to the job.

Remove all jewelry.

2. Safety

Eye Protection

Long hair should be tied up and back.

Safety glasses should be worn at all times to protect eyes
from debris.

Wear gloves to protect your hands from sharp edges on
plastic or steel parts.

Wear steel toe boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoe strings.

A respirator may be needed to prevent breathing potentially
toxic fumes and dust.

Wear hard hat to help protect your head.

Install and Operate Electrical Equipment Properly

Electrical controls should be installed by a qualified electrician
and must meet the standards set by the National Electrical Code
and all local and state codes.

Gloves

Steel Toe Boots

Respirator

Hard Hat

Disconnect and lock out all power sources before installing
wires/cables or servicing equipment.

Electric Shock Hazard

Install and Operate Gas-Fired Equipment Properly

Fuel supply should be installed by a qualified gas
technician and must meet local and state codes for
gaseous fuel supplies.

Disconnect and lock out all fuel sources before
servicing equipment.

PNEG-1472 L & B Series Field Installation 7

Explosive Gases

3. SAFETY DECALS

The GSI Group, Inc. recommends contacting your local power company, and having a representative
survey your installation so the wiring is compatible with their system, and adequate power is supplied to
your unit. Safety decals should be read and understood by all people in the grain handling area.

If a decal is damaged or is missing contact:
The GSI Group, Inc.

1004 E. Illinois St.
Assumption, IL 62510
Ph: (217) - 226 - 4421

A free replacement will be sent to you.

Decal DC-1224 is located in two places on the fan/heater control box.
One on the lid and one on the front of the fan heater control box.
Another location for this decal is inside the upper control box for the
dryer.

Moving parts can crush
and cut. Keep hands
clear. Do not operate
without guards in place.
Failure to do so could
result in serious injury.

DC-972

Decal DC-889 has two locations. One inside the fan/heater
control box and another on the dryer upper control box door
next to the main power disconnect.

Decal DC-972 is located on the bottom auger belt guard and the front
bearing plate (which is visible when then bottom auger belt guard is
removed). An alternate location would be at the rear of the dryer for
portable dryers equipped with the Front Discharge Option.

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3. Safety Decals

Decal DC-974 has several different locations. Two are located on the
front end panel below the fan/heater. Two are located on the rear end
panel below the rear access door. Two are located on the auger
discharge box (one on the outside top and one on the inside of the
flapper lid next to the discharge mercury switch). One more of these
decals is located inside the plenum on the rear plenum closure door just
inside the rear access door.

WARNING

Automatically controlled
belt drive can start at
anytime. Keep hands
clear. Failure to do so
could result in serious
injury.

DC-971

DANGER!

Automatic equipment can
start at any time. Do not
enter until fuel is shut off
and electrical power is
locked in off position.
Failure to do so will result
in serious injury or death.

DC-973

Decal DC-971 is located on the bottom auger belt guard and the front
bearing plate (which is visible when then bottom auger belt guard is
removed). An alternate location would be at the rear of the dryer for
portable dryers equipped with the Front Discharge Option.

Another location for decal DC-971 is the top auger belt guard
(one on the belt guard cover and one inside on the belt guard body visible
when the belt guard cover is remove).

Decal DC-973 is located on the rear plenum access door
(inside and outside).

Decal DC-1227 is located on the
fan/heater access door.

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