Chapter 8 Shut Down ........................................................................................................................................ 28
Normal Shut Down ........................................................................................................................... 28
Emergency Shut Down ..................................................................................................................... 28
Lock Out ........................................................................................................................................... 28
Chapter 9 Parts List ..........................................................................................................................................29
6" Roof Augers Parts ........................................................................................................................ 30
8" Roof Augers Parts ........................................................................................................................ 32
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of lading
to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provide s field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused,
or modified to change its performance beyond the factory specifications, the warranty will be come void
and field improvements may be denied.
Receiving Merchandise and Filing Claims
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. Report any damage or shortages by recording a detailed description on the bill of
lading to justify the customer’s claim from the transport firm. When receiving merchandise, it is important
to check both the quantity of parts and their descriptions with the packing list enclosed within each
package. All claims for freight damage or shortage must be made by the consignee within ten (10) days
from the date of the occurrence of freight damage. The consignee should accept the shipment after
noting the damage or loss.
Capacity
A. The capacities may vary greatly under varying conditions. The following factors play a role in the
performance of the auger:
• Speed• Amounts of foreign matter
• Angle of operation• Different materials
• Moisture content• Methods of feeding
B. For example, a twenty-five percent (25%) moisture could cut capacity by as much as 40% under
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE indicates information about the equipment that you
should pay special attention.
PNEG-1434 6", 8" and 10" Roof Augers 5
Page 6
2. Safety
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want
to keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requ irements, hazards and p recautions
exist, and to inform all personnel associated with the equipment or in the area . Safety precautions may
be required from the personnel. Avoid any alterations to the equipment. Such alterations may produce
a very dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
Read and Understand Manual
If you do not understand any part of this manual or need
assistance, contact your dealer.
Operate Motor Properly
To avoid serious injury or death, st ay away from unit and ma ke sure
everyone is clear of the equipment before starting or operating
the unit.
All electrical connections should be made in accordance with
the National Electric Code. Be sure equipment and bins are
properly grounded.
Do not operate electric motor equipped units until motors are
properly grounded.
Disconnect power on electrical driven units before resetting
motor overloads.
Do not repetitively stop and start the drive in order to free a plugged
condition. Jogging the drive in this manner can damage the
equipment and/or drive components.
6 PNEG-1434 6", 8" and 10" Roof Augers
Electric Shock Hazard
Page 7
Operate Unload Equipment Properly
• Untrained operators subject themselves and others to SERIOUS INJURY
or DEATH. NEVER allow untrained personnel to operate this equipment.
2. Safety
• NEVER work alone.
Operate Unload
Equipment Safely
• Keep children and other unqualified personnel out of the working
area at ALL times. Refer to the Start-Up section of this manual for
diagrams of the work area.
• Make sure ALL equipment is locked in position before operating.
• NEVER start equipment until ALL persons are clear of the work area.
• Keep hands and feet away from the auger intake and other moving parts.
• NEVER attempt to assist machinery operation or to remove trash from equipment while
in operation.
• Be sure all operators are adequately rested and prepared to perform all functions of operating
this equipment.
• NEVER allow any person intoxicated or under the influence of alcohol or drugs to operate
the equipment.
• Make sure someone is nearby who is aware of the proper shut down sequence in the event of an
accident or emergency.
• ALWAYS think before acting. NEVER act impulsively around the equipment.
• NEVER allow anyone inside a bin, truck or wagon which is being unloaded by an auger or
conveyor. Flowing grain can trap and suffocate in seconds.
• Use ample overhead lighting after sunset to light the work area.
• Keep area around intake free of obstacles such as electrical cords, blocks, etc., that might
trip workers.
• NEVER drive, stand or walk under the equipment.
• Use caution not to hit the auger when positioning the load.
• ALWAYS lock out ALL power to the equipment when finished unloading a bin.
• Be aware of pinch points. A pinch point is a narrow area between two surfaces that is likely to trap
or catch objects and so is a potential safety hazard.
PNEG-1434 6", 8" and 10" Roof Augers 7
Page 8
2. Safety
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital and fire department near your telephone.
Wear Protective Clothing
Wear close fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Keep Emergency Equipment
Quickly Accessible
Eye Protection
Long hair should be tied up and back.
Safety glasses should be worn at all times to protect eyes
from debris.
Wear gloves to protect your hands from sharp edges on
plastic or steel parts.
Wear steel toe boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoe strings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Gloves
Steel Toe Boots
Respirator
Hard Hat
Fall Protection
8 PNEG-1434 6", 8" and 10" Roof Augers
Page 9
2. Safety
Operator Qualifications
A. The User/Operator must be competent and experienced to operate auger equipment. Anyone who
works with or around augers must have good common sense in order to be qualified. These
persons must also know and meet all other qualifications, such as:
i. Any person who has not read and/or does not understand all operation and saf ety procedures
is not qualified to operate any auger systems.
ii. Certain regulations apply to personnel operating power machinery. Personnel under the age
of 18 years may not operate power machinery, including augers. It is your responsibility, as
owner and/or supervisor, to know what these regulations are in your area or situation.
iii. Unqualified or incompetent persons are to remain out of the work area.
iv. O.S.H.A. (Occupational Safety and Health Administration) regulations state: “At the time of
initial assignment and at least annually thereafter, the employer shall instruct every employee
in the safe operation and servicing of all equipment with which the employee is, or will be
involved”. (Federal Occupational Safety and Health Standards for Agriculture. Subpart D,
Section 19287.57 (a) (6)).
B. As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe
operating and safety procedures for this auger. The sign-off sheet is provided for your convenience
and personal record keeping. All unqualified persons are to stay out of the work area at all times.
It is strongly recommended that another qualified person who knows the shut down procedure is
in the area in the event of an emergency.
DateEmployee Name Supervisor Name
PNEG-1434 6", 8" and 10" Roof Augers 9
Page 10
3. Safety Decals
The decal list below has all the safety decals that should be included with your equipment. The following
Pages 10-11 show what the decals look like and where they should be located on the equipment. Inspect
all decals and replace any that are illegible, worn, or missing. Contact your local dealer or the
manufacturer to order replacement decals free of charge.
Contact:
The GSI Group
1004 E. Illinois Street
Assumption, IL. 62510
Phone: 217-226-4421
6", 8" and 10" Roof Auger Decal List
Ref #Part #DescriptionSize
1DC-1381Danger - Shear Point4-1/2" x 2"
2DC-994Danger - Shear Point4-1/2" x 2"
3DC-834Danger - Unloading9" x 3-3/4"
4DC-1379Notice - 1-115-1/8" x 7-3/8"
5DC-455Danger - Rotating Flight4" x 5-3/4"
6DC-1234Caution2-1/4" x 2-3/4"
7DC-1395Danger - Rotating Flight4-1/4" x 6-1/4"
Keep clear of rotating auger and
moving parts.
Do not remove or modify guards.
Disconnect and lock out power
before servicing.
Failure to do so will result in
serious injury or death.
DC-455
5
DC-455
3
DC-834
10 PNEG-1434 6", 8" and 10" Roof Augers
Page 11
3. Safety Decals
Check components shown below to ensure that the safety decals are in place and in good condition.
If a decal cannot be easily read for any reason or has been painted over, replace it immediately. Contact
your dealer or the manufacturer to order a replacement decal free of charge.
Contact:
The GSI Group
1004 E. Illinois Street
Assumption, IL. 62510
Phone: 217-226-4421
2
DC-994
SHEAR POINT
Keep hands clear of moving
parts. Do not operate with
guard removed. Disconnect
and lockout power before
servicing.
DC-994
DC-994
1
DC-1381
SHEAR POINT
Keep clear of rotating auger and
moving parts.
Do not remove or modify guards.
Disconnect and lock out power
before servicing.
Failure to do so will result in
serious INJURY or DEATH.
DC-1381
(Decal located on both
sides of tube.)
CAUTION
FAILURE TO PROPERLY SELECT,
INSTALL OR MAINTAIN AN AUGER, ITS
DRIVE OR OTHER COMPONENTS CAN
RESULT IN DANGEROUS OPERATION.
THIS EQUIPMENT IF IMPROPERLY
SELECTED, INSTALLED OR
MAINTAINED MAY FAIL AND COULD
RESULT IN SERIOUS INJURY OR
PROPERTY DAMAGE.
CHECK PRODUCT LITERATURE AND
EQUIPMENT MANUFACTURER’S
LITERATURE OR CALL THE FACTORY
FOR FURTHER INFORMATION.
DC-1234
DC-1379
4
PNEG-1434 6", 8" and 10" Roof Augers11
6
DC-1234
Page 12
3. Safety Decals
A. DANGER Sign No. DC-1395 was supplied with your bin unloading equipment. This safety sign
should be applied to the side of the bin near the bin opening, so it will be viewed by people
entering into the bin storage building. Do not cover any safety signs or any other signs that are
already there.
B. If the safety sign location suggested is not in full view because of equipment modifications, other
equipment in the area or any reason, then locate the safety sign in a more suitable location.
C. Be certain the surface is clean, dry and free of dirt and oil. Peel paper backing from decals and
stick into place. The adhesive backing will bond on contact.
NOTE: Please remember, safety signs provide important safety information fo r people working near bin
unloading equipment that is in operation.
.
NOTE: If the Safety Sign cannot be easily read for any reason or has been painted over, replace it
immediately. Additional Safety Signs may be obtained free of charge from your dealer, distributor
or ordered from the factory.
Order SAFETY SIGN NO. DC-1395
12 PNEG-1434 6", 8" and 10" Roof Augers
Page 13
4. Assembly
Installing Intake Shaft
A. Begin by assembling the intake shaft to the flight using the required grade 8 bolts and stover nuts.
(See Chart below and See Figure 4A.)
Flight Hardware
6" 3/8"-16 x 2" Grade 8 Hex Bolts
8" 7/16"-14 x 3" Grade 8 Hex Bolts
10"1/2"-13 x 3-1/2" Grade 8 Hex Bolts
Figure 4A
B. Next bolt the bearing with flangette to the studs on the hopper using the required lock washer
and nut. (See Chart below and See Figure 4B.)
Hopper Bearing Nut
6" 5/16"-18 Hex Nut
8" 3/8"-16 Hex Nut
10"1/2"-13 Hex Nut
Figure 4B
PNEG-1434 6", 8" and 10" Roof Augers 13
Page 14
4. Assembly
Cutting Tube to Correct Size
A. With the bearing attached, slide the hopper onto the tube and align the end surface of the flight
approximately 1/2" from the surface of the bearing. When the proper distance is achieved, mark
the tube for the cut. (See Figure 4C.)
Figure 4C
B. Remove the hopper from the tube. Slide the flight out of the discharge end of the tube. It is not
necessary to remove the flight completely; just slide it out far enough to clear the area where you
have marked the cut. (See Figure 4D.)
NOTE: For 10" systems, the inspection cover and hanger bearing bolt will need to be removed
before flight can be slid out of discharge end.
C. Cut the tube where marked. Once cut is completed, can slide the flight back into the tube.
NOTE: On 10" systems, secure the hanger bearing to the U-joint with the bolt and lock washer and
reinstall the inspection cover. (See Figure 4E.)
Figure 4D
14 PNEG-1434 6", 8" and 10" Roof Augers
Figure 4E
Page 15
4. Assembly
Attach Hopper
A. Slide the hopper onto the tube and align the end of the flight approximately 1/2" from the surface
of the bearing. With the proper distance set, install the proper bolt, lock washer and nut, and secure
the hopper to the tube. (See Chart belowandSee Figure 4F.)
Hopper Connecting Band Bolt
6" and 8"5/16"-18 x 1" Hex Bolt
10"5/16"-18 x 1-1/2" Hex Bolt
Figure 4F
Installing Drive Shaft
A. Insert the drive shaft into the opposite end of flight with keyway facing outward. Align the holes in
the shaft and secure with grade 8 bolts and stover nuts. (See Chart belowandSee Figure 4G.)
Flight Hardware
6" 3/8"-16 x 2" Grade 8 Hex Bolts
8"7/16"-14 x 3" Grade 8 Hex Bolts
10" 1/2"-13 x 3-1/2" Grade 8 Hex Bolts
Bolts (See Charts above.)
Figure 4G
PNEG-1434 6", 8" and 10" Roof Augers15
Page 16
4. Assembly
Mounting Bearing to Bearing Plate
A. Align bolt holes on bearing flange with bolt holes on bearing plate.
B. Secure bearing to bearing plate using appropriate bolts, lock washers, and nuts. (See Chart below
andSee Figure 4H.)
Bearing Bolts
6" 7/16"-14 x 1-1/2" Hex Bolts
8" and 10"1/2"-13 x 1-1/2" Hex Bolts
(See Chart above for bolt sizes.)
Figure 4H
Installing Bearing Plate onto Tube
A. Align bearing with drive shaft and slip shaft through bearing.
B. Rotate plate until bolt holes in tube flange and plate align. Secure with appropriate bolts and
serrated flange nuts.(See Chart below.)
Bearing Plate Bolts
6" and 8" 5/16"-18 x 1" Hex Bolt
10" 3/8"-16 x 1" Hex Bolt
C. Only secure with UPPER and LOWER four (4) bolts. (See Figure 4I on Page 17.) The other four
(4) bolts will be installed later with the belt guard mounting brackets.
NOTE: On the 10" systems use the four (4) 3/8"-16 x 1" bolts in this step, the longer bolts will be used
to attach the belt guard mounting brackets in a future step.
16 PNEG-1434 6", 8" and 10" Roof Augers
Page 17
Installing Bearing Plate onto Tube (Continued)
(See Chart on Page 16 for bolt sizes.)
NOTE: Only the upper and lower four (4) bolts
are connected at this point in the assembly.
4. Assembly
Figure 4I
Installing the Motor Mount Adjuster
A. Place motor mount adjuster between the back plate and head plate on the discharge tube.
B. Insert pivot rod through the tube plates and motor mount adjuster. Secure in place with
two (2) 3/16" x 2" cotter pins. (See Figure 4J.)
Figure 4J
PNEG-1434 6", 8" and 10" Roof Augers17
Page 18
4. Assembly
Installing the Motor Mount Plate
A. Secure one (1) of the motor mount adjustment nuts and one (1) the motor mount adjustment
washers approximately 3/4" of the way down the motor mount adjuster’s threaded shaft.
B. Once the nut and washer is secure, slip the motor mount plate over the adjuster and align the pivot
holes with the pivot tube. (See Figure 4K.)
C. Slide the motor mount pivot rod through the pivot tube on the discharge tube.
D. When the pivot rod begins to extend through the pivot tube install the spacers, BETWEEN the
back plate and the inner face of the motor mount plate. (See Figure 4L.)
NOTE: The number of spacers will vary between each size of unloader.
Figure 4K
Figure 4L
18 PNEG-1434 6", 8" and 10" Roof Augers
Page 19
4. Assembly
Installing the Belt Guard Brackets
A. Align the holes on the bearing plate with the slots on the belt guard mounting brackets.
B. Secure the brackets with proper bolts, flat washers, and serrated flange nuts. (See Chart below
andSee Figure 4M.)
NOTE: DO NOT tighten the bolts completely. The brackets will need to be rotated to align the slot in the
belt guard with the shafts on the motor and flight.
Bearing Plate Bolts
6" and 8"5/16"-18 x 1" Hex Bolt
10" 3/8"-16 x 1-1/4" Hex Bolt
(See Chart above for bolt size.)
Figure 4M
Installing the Lock Collar
A. Slide the lock collar over the drive shaft, positioning it against the bearing. Do not tighten the lock
collar at this time as it will be tightened later in the assembly. (See Figure 4N.)
Figure 4N
PNEG-1434 6", 8" and 10" Roof Augers19
Page 20
4. Assembly
Installing the Pulley
A. Place and position the key into the keyway located on the drive shaft.
B. Place the pulley onto the drive shaft with the set screw side of the pulley facing away from the bearing
plate. Position the pulley so that it is as close to the lock collar as possible, but not touching it.
C. Once the pulley is appropriately positioned, tighten the set screw with a hex head wrench to secure
it to the drive shaft. (See Figure 4O.)
Figure 4O
Tightening the Lock Collar
A. Using a punch and hammer, drive the lock collar clockwise (the same direction as shaft rotation).
Once the lock collar is set in place, use a hex head wrench to tighten the lock collar by tightening
the set screw.
NOTE: If the lock collar is not turned far enough, the set screw will not lock it into place.
20 PNEG-1434 6", 8" and 10" Roof Augers
Page 21
4. Assembly
Installing the Motor (Not Provided)
A. Attach the motor to the motor mount plate using appropriate bolts, lock washers, and hex nuts.
(See Chart below.)
B. Install pulley onto motor shaft making sure that it is aligned with the flight pulley. It may be
necessary to move spacers to gain shaft alignment. (See Figure 4P.)
A. Place the belts onto the pulleys.
B. First screw the lower motor mount adjustment nut upward, raising the motor mount plate and
putting tension on the belts.
C. Once the desired tension is reached, tighten the upper motor mount adjustment nut down onto the
motor mount plate locking it into place.
PNEG-1434 6", 8" and 10" Roof Augers21
Page 22
4. Assembly
Installing the Belt Guard
A. With the belts properly tensioned, remove the bottom belt guard cover and slip belt guard down
over the motor shaft.
B. Bolt the belt guard to the belt guard mounting brackets, the brackets should still be loose at this time.
C. Align the motor shaft and the flight drive shaft in the belt guard’s slot, making sure that the belt
guard DOES NOT contact either pulley, and tighten down the belt guard mounting bracket s to the
bearing plate. (See Figure 4Q.)
D. Once the brackets are tightened, slide the bottom cover back into place and secure with
supplied bolt.
Figure 4Q
22 PNEG-1434 6", 8" and 10" Roof Augers
Page 23
Installing the Spout
A. Align spout with holes on motor mount tube.
B. Attach spout using 5/16"-18 x 1-1/2" hex bolt and lock nut. (See Figure 4R.)
4. Assembly
Figure 4R
Installing the Auger Stands
A. Attach the tallest stand on the motor mount side of the connecting flange. It is necessary to place th e
stand on the motor mount side of the flange to help supp ort the weight of the motor.
(See Figure 4S.)
Figure 4S
PNEG-1434 6", 8" and 10" Roof Augers23
Page 24
4. Assembly
Installing the Auger Stands (Continued)
Do not place roof auger support stands directly on roof panel surface.
Attach stands to angle iron that spans completely across the roof panel ribs.
B. Install the shortest stand as close to the intake hopper as possible. Positioning the stand as close
as possible to the hopper will help to distribute the hoppers weight. (See Figure 4T.)
Figure 4T
C. Install the remaining stand in the center of the tube. Placing the stand in the center of the tube will
help minimize vibration in the system when the auger is running. (See Figure 4U.)
Figure 4U
24 PNEG-1434 6", 8" and 10" Roof Augers
Page 25
5. Electric Drive Motors
Horsepower Information for Electric Motors
A. Horsepower recommendations are for augering reasonably dry grain at different angles. Grain with
15% moisture and above may require more horsepower if maximum capacity is to be maintained.
Use a 2-1/2" to 3" motor pulley for a recommended auger speed of 550 to 650 RPM motor pulley
not furnished. Excessive wear will result if auger speed is in excess of 700 RPM and au ger load up
will occur if auger speed is less than 500 RPM or flow gate is required.
B. Auger speeds in excess of 750 RPM should be avoided as excessive wear will result. Auger speeds
below 450 RPM require a flow control to restrict intake to the auger. High torque is required to turn
the flighting if it is permitted to “load up” at low speed and damage to the auger can result. An
optional control gate is available for this purpose.
The charts below are a suggested horsepower requirement for standard 6", 8", and 10" roof augers.
6" Horsepower Chart
Length11'16'21'
Motor HP1 - 1.51 - 1.51.5 - 2
8" Horsepower Chart
Length11'16'21'
Motor HP1.5 - 21.5 - 22 - 3
10" Horsepower Chart
Length11'16'21'
Motor HP2 - 32 - 33 - 5
Electrical controls and wiring should be installed by a qualified electrician.
The motor disconnect switches and conductor cables should comply with the
National Electrical Code and any local codes which apply. Motor starting control
stations should be so located that the operator can see that all personnel are
clear of the equipment.
PNEG-1434 6", 8" and 10" Roof Augers25
Page 26
6. Start-Up
Start-Up and Break-In
AL WAYS keep ALL guard s and s hields in place until all the power is disconne cted
and locked out.
A. Make sure all belts are tensioned properly.
B. Make sure ALL shields are in place and that the belt(s) and pulley(s) are able to move freely.
C. Double check the assembly instructions to see that all parts have been assembled properly.
D. During operation of equipment, one (1) person should be in a position to monitor the
entire operation.
NOTE: During the initial start -up and break-in period, the operator should note any unusual vibrations or
noises and take the appropriate action.
Make certain everyone is clear before operating or moving the machine.
E. The bin well inside the bin should have a control gate. The gate should be closed before start-up
and closed before shut down to allow the machine to clean out.
F. The controls for the control gate should either pull or push open, depending on the type of well in
use. Use the control gate to regulate a flow of less than full capacity until several hundred bushels
of grain have been augured to polish the flighting assembly and tube.
G. Any new screw conveyor or one that has set idle for a season should go through a “break-in”
period. This “break-in” consists of running the auger at half capacity until the screw becomes
polished and smooth before attempting to run at full capacity. It is recommended that several
hundred bushels of grain be augured at partial capacity.
Failure of the auger is very likely to occur if it is run at full capacity before the
screw has become polished.
NEVER operate augers empty for any length of time as excessive wear
will result.
H. Do not stop or start augers under load, especially before the flight and tube become well polished,
as this may cause the auger to “lock up”.
Excessive wear will result if auger is run at speeds in excess of what
is recommended.
I. Do not run auger at too slow of a speed as this will load up or overload the auger. An loading up of
the auger will cause the motor to overload and a higher torque will be required to turn the auger,
which in turn may cause damage to the auger.
26 PNEG-1434 6", 8" and 10" Roof Augers
Page 27
7. Operation/Maintenance
Operate the Auger
NOTE: The auger capacity can fluctuate greatly under varying conditions. Moisture content, different
commodities, amount of foreign matter and speeds all play a part in the performance of the auger.
Twenty-five percent (25%) moisture may cut capacity by as much as 40% under
some conditions.
A. Make certain there are at least two (2) people in the work area to monitor operations at all times.
B. Visually inspect the auger periodically during operation.
Be alert for any unusual vibrations, noises and the loosening of any fasteners.
If anything unusual is detected, immediately shut down the auger, disconnect
and lock out the power source before servicing.
C. Consideration should be given to the proper size auger for a batch drying or any intermittent type
operations. When augers are stopped and restarted under full load, it may result in damage to the
auger. Using a larger diameter auger and reducing its load level will be far better than subjecting a
smaller diameter auger to big loads. If an auger is kept from absolute filling, it will make start-up
easier and will convey more efficiently.
Maintain the Auger
ALWAYS shut down and disconnect the power supply before adjusting,
servicing or cleaning the equipment.
A. Use caution when repairing or replacing equipment parts.
B. Make sure ALL decals are legible and tightly attached to the auger. If necessary, replace them
FREE OF CHARGE by contacting the dealer or the manufacturer.
C. Ensure that ALL electric motors, etc., are operating at the proper speed.
D. Maintain proper adjustments on the belt(s).
E. Mount controls for any electric motors at a safe distance from the machine and in a location
accessible in case of an emergency.
F. Make sure ALL electrical wiring is not damaged, and that it meets proper wiring codes.
G. Make sure ALL components are in good working condition before use.
H. Check the auger flighting to make sure it is in good working condition.
I. Check the internal bearing bracket, bearing and universal joint to make sure they are in good
working order.
J. Grease bearing at least two (2) times each season.
PNEG-1434 6", 8" and 10" Roof Augers 27
Page 28
8. Shut Down
Normal Shut Down
A. Make certain unloading tubes are empty before stopping the unit.
B. Disconnect and lock out the power source before leaving the work area.
Emergency Shut Down
A. Know how to shut down the auger in case of an emergency.
B. Disconnect and lock out the power source.
C. Close bin well control gates.
D. Clear out as much grain from the auger and hopper as possible.
Never restart when under a full load. Starting unit under load may result in
damage to the machine. Such damage is considered abuse of the equipment.
E. Reconnect and unlock the power source.
F. Gradually clear the auger until there is no grain or obstruction.
Lock Out
A. Always stop and disconnect the power source whenever the operator must leave the work area or
for maintenance of the machinery.
B. Make sure equipment is locked out and that the machinery cannot be started while the operator is
not in the work area.
Use the type of main power disconnect switch that is capable of being locked
only in the OFF position.
Storage Preparation
A. Close all wells to discharge tube.
B. Be sure the unload tube is empty.
C. Make sure power source is disconnected and locked out.
D. Check to see that all fasteners are secure.
28 PNEG-1434 6", 8" and 10" Roof Augers
Page 29
1. 6" Roof Augers Parts
2. 8" Roof Augers Parts
3. 10" Roof Augers Parts
9. Parts List
PNEG-1434 6", 8" and 10" Roof Augers 29
Page 30
9. Parts List
6" Roof Augers Parts
30 PNEG-1434 6", 8" and 10" Roof Augers
Page 31
6" Roof Auger Parts
Ref #Part #Description and System
1GK717390° Spout
2S-7382Spout 5/16"-18 Nylock Nut
3S-2741Spout 5/16"-18 x 1-1/2" Hex Bolt
4GK6996Horizontal Power Head Tube
5S-3611Bearing Plate 5/16"-18 Serrated Flange Nut
6GK7014Pivot Tube Spacer
7S-6994Pivot Tube Cotter Pin
8GK7058Motor Mount Pivot Rod
10GK7060Motor Mount Adjuster
11S-3234Motor Mount Adjuster 3/4"-10 Nut
12S-866Motor Mount Adjuster 3/4" Flat Washer
13GK7052Motor Mount Plate
14GK7061Bearing Plate
15S-1196Bearing Plate 5/16"-18 x 1" Hex Bolt
16S-7837Discharge Bearing 7/16"-14 x 1-1/2" Hex Bolt
17S-845Belt Guard Bracket 5/16" Flat Washer
18S-1196Belt Guard Bracket 5/16"-18 x 1" Hex Bolt
19GK1049Discharge Bearing 1" I.D. with 2 Hole Flangette
20S-7687Flight Connecting 3/8"-16 x 2" Grade 8 Hex Bolt
21S-7014Discharge Bearing 7/16" Lock Washer
22S-7332Discharge Bearing 7/16"-14 Nut
23S-8251Flight Connecting 3/8"-16 Stover Nut
24GK2025Drive Shaft 1" O.D. x 10"
25S-4513Drive Shaft 1/4" x 2" Square Key
26GK7062Belt Guard Mounting Bracket
27S-9065Belt Guard 3/8"-16 x 1" Grade 5 Bolt
28GK1321Sheave 12" x 1"
29GK1323B48 V-Belt
30GK7005Belt Guard
GK2854Discharge Flight 6'' x 11' - System
31
GK2855Discharge Flight 6'' x 16' - System
GK2856Discharge Flight 6'' x 21' - System
37GK1117Intake Shaft 1" O.D. x 7"
38S-396Intake Bearing 5/16"-18 Hex Nut
39S-1147Intake Bearing 5/16" Lock Washer
40GK1583Intake 1" Bearing with 3 Hole Flangette
41GK3995Hopper
42S-1146Hopper Connecting Band 5/16"-18 x 1" Hex Bolt
43S-1147Hopper Connecting Band 5/16" Lock Washer
44S-396Hopper Connecting Band 5/16"-18 Hex Nut
45GK1053Support Stand 6" x 2" 12 GaugeHalf Band
46S-2741Support Stand 5/16"-18 x 1-1/2" Grade 5 Bolt
47GK7297Support Stand Short
48S-1147Support Stand 5/16" Lock Washer
49S-396Support Stand 5/16"-18 Hex Nut
52GK7298Support Stand Medium
54GK7299Support Stand Tall
55S-3611Power Head Connecting 5/16"-18 Serrated Flange Nut
56S-275Power Head Connecting 5/16"-18 x 3/4" Bin Bolt
GK7082Auger Tube 6'' x 9' - System (6'' x 11')
57
GK7083Auger Tube 6'' x 14' - System (6'' x 16')
GK7084Auger Tube 6'' x 19' - System (6'' x 21')
9. Parts List
PNEG-1434 6", 8" and 10" Roof Augers31
Page 32
9. Parts List
8" Roof Augers Parts
32 PNEG-1434 6", 8" and 10" Roof Augers
Page 33
8" Roof Auger Parts
Ref #Part #Description and System
1GK339490° Spout
2S-7382Spout 5/16"-18 Nylock Nut
3S-2741Spout 5/16"-18 x 1-1/2" Hex Bolt
4GK6997Horizontal Power Head Tube
5S-3611Bearing Plate 5/16"-18 Serrated Flange Nut
6GK7014Pivot Tube Spacer
7S-6994Pivot Tube Cotter Pin
8GK7013Motor Mount Pivot Rod
9GK7012Motor Mount Adjustment Rod
10GK6942Motor Mount Adjuster
11S-240Motor Mount Adjuster 1"-8 Nut
12S-7835Motor Mount Adjuster 1" Flat Washer
13GK6986Motor Mount Plate
14GK6987Bearing Plate
15S-1196Bearing Plate 5/16"-18 x 1" Hex Bolt
16S-8760Discharge Bearing 1/2"-13 x 1-1/2" Hex Bolt
17S-845Belt Guard Bracket 5/16" Flat Washer
18S-1196Belt Guard Bracket 5/16"-18 x 1" Hex Bolt
19GK1330Discharge Bearing 1-1/4" I.D. with 2 Hole Flangette
20S-8316Flight Connecting 7/16"-14 x 3" Grade 8 Hex Bolt
21S-236Discharge Bearing 1/2" Lock Washer
22S-37291/2"-13 Hex Nut YDP Grade 5
23S-8317Flight Connecting 7/16"-14 Stover Nut
24GK1331Drive Shaft 1-1/4" O.D. x 10-1/2"
25S-4513Drive Shaft 1/4" x 2" Square Key
26GK7006Belt Guard Mounting Bracket
27S-9065Belt Guard 3/8"-16 x 1" Grade 5 Bolt
28GK1335Sheave 12" x 1-1/4"
29GK1952B50 V-Belts
30GK7005Belt Guard
GK2879Discharge Flight 8'' x 11' - System
31
GK2880Discharge Flight 8'' x 16' - System
GK2881Discharge Flight 8'' x 21' - System
37GK1884Intake Shaft 1-1/4" O.D. x 9"
38S-456Intake Bearing 3/8"-16 Hex Nut
39S-1054Intake Bearing 3/8" Lock Washer
40GK7221 Intake 1-1/4" Bearing with 3 Hole Flangette
41GK3996Hopper
42S-1146Hopper Connecting Band 5/16"-18 x 1" Hex Bolt
43S-1147Hopper Connecting Band 5/16" Lock Washer
44S-396Hopper Connecting Band 5/16"-18 Hex Nut
45GK1055Support Stand 8" x 2" 12 Gauge Half Band
46S-2741Support Stand 5/16"-18 x 1-1/2" Grade 5 Bolt
47GK7300Support Stand Short
48S-1147Support Stand 5/16" Lock Washer
49S-396Support Stand 5/16"-18 Hex Nut
52GK7301Support Stand Medium
54GK7302Support Stand Tall
55S-3611Power Head Connecting 5/16"-18 Serrated Flange Nut
56S-275Power Head Connecting 5/16"-18 x 3/4" Bin Bolt
GK7079Auger Tube 8'' x 8' - System (8'' x 11')
57
GK7080Auger Tube 8'' x 13' - System (8'' x 16')
GK7081Auger Tube 8'' x 18' - System (8'' x 21')
9. Parts List
PNEG-1434 6", 8" and 10" Roof Augers33
Page 34
9. Parts List
10" Roof Augers Parts
34 PNEG-1434 6", 8" and 10" Roof Augers
Page 35
10" Roof Auger Parts
Ref #Part #Description and System
1GK339790° Spout
2S-7382Spout 5/16"-18 Nylock Nut
3S-2741Spout 5/16"-18 x 1-1/2" Hex Bolt
4GK6998Horizontal Power Head Tube
5S-968Bearing Plate 3/8"-16 Serrated Flange Nut
6GK7014Pivot Tube Spacer
7S-6994Pivot Tube Cotter Pin
8GK7013Motor Mount Pivot Rod
9GK7012Motor Mount Adjustment Rod
10GK6942Motor Mount Adjuster
11S-240Mo t or Mount Adjuster 1"-8 Nut
12S-7835Motor Mount Adjuster 1" Flat Washer
13GK6986Motor Mount Plate
14GK7017Bearing Plate
15S-7469Bearing Plate 3/8"-16 x 1" Hex Bolt
16S-8760Discharge Bearing 1/2"-13 x 1-1/2" Hex Bolt
17S-248Belt Guard Bracket 3/8" Flat Washer
18S-2071Belt Guard Bracket 3/8"-16 x 1-1/4" Hex Bolt
19GK1343Discharge Bearing 1-1/2" I.D. with 2 Hole Flangette
20S-8314Flight Connecting 1/2"-13 x 3-1/2" Grade 8 Hex Bolt
21S-236Discharge Bearing 1/2" Lock Washer
22S-37291/2"-13 Hex Nut YDP Grade 5
23S-8315Flight Connecting 1/2"-13 Stover Nut
24GK1289Drive Shaft 1-1/2" O.D. x 11-1/2"
25S-9181Drive Shaft 3/8" x 3" Square Key
26GK7018Belt Guard Moun t i ng Bracket
27S-9065Belt Guard 3/8"-16 x 1" Grade 5 Bolt
28GK1345Sheave 15" x 1-1/2"
29GK1346B57 V-Belt
30GK7005Belt Guard
31GK5143Discharge Flight
32GK1951Connecting Shaft 1-1/2" O.D. x 11-1/2"
33S-7886Hanger Bearing 5/8"-11 x 1-3/4" Grade 8 Bolt
34S-3208Hanger Bearing 5/8" Lock Washer
35GC06396Hanger Bearing
GK3708Extension Flight 10'' x 16' - System
36
GK3706Extension Flight 10'' x 21' - System
37GK2907Intake Shaft 1-1/2" O.D. x 9-1/2"
38S-37291/2"-13 Hex Nut YDP Grade 5
39S-236Intake Bearing 1/2" Lock Washer
40GK5653Intake 1-1/2" Bearing with 3 Hole Flangette
41GK4127Hopper
42S-2741Hopp er Connecting Band 5/16"-18 x 1-1/2" Hex Bolt
43S-1147Hopper Connecting Band 5/16" Lock Washer
44S-396Hopper Connecting Band 5/16"-18 Hex Nut
45GK1057Support Stand 10" x 2" 12 Gauge Half Band
46S-2741Support Stand 5/16"-18 x 1-1/2" Grade 5 Bolt
47GK7303Support Stand Short
48S-1147Support Stand 5/16" Lock Washer
49S-396Support S tand 5/16"-18 Hex Nut
50GK3670Inspection Cover Half Band
51S-7382Inspection Cover 5/16"-18 Lock Nut
52GK7304Support Stand Medium
53S-7149Inspection Cover 5/16"-18 x 1-3/4" Grade 5 Bolt
54GK7305Support Stand Tall
55S-456Power Head Connecting 3/8"-16 Hex Nut
56S-7520Power Head Connecting 3/8"-16 x 1" Bin Bolt
GK7095Auger Tube 10" x 7' 6" - System (10'' x 11')
GK7098Auger Tube 10" x 12' 6" - System (10'' x 16')
57
GK7099Auger Tube 10" x 17' 6" - System (10'' x 21')
9. Parts List
PNEG-1434 6", 8" and 10" Roof Augers35
Page 36
10. Troubleshooting
ProblemPossible CauseSolution
The auger is vibrating.
Capacity is too low.
The auger plugs.
1. Damage can occur to the auger flighting,
causing noise. Damage usually is caused
from foreign material being run through
the auger.
2. Drive belt may be overtightened, putting
head stub and flight in a bind.
1. There may not be enough grain reaching
the auger.
2. The auger is moving too slowly.2. Check the auger speed. Low capacity
1. The auger may be “jamming” because too
much grain is reaching the auger.
2. The grain may be wet.2. If wet grain or other hard-to-move material is
3. The auger may be jammed with
foreign material.
4. The motor may be to small or
wired incorrectly.
1. It may be necessary to remove the flighting
for inspection.
2. Loosen the drive belts.
1. Make sure the intake has not bridged
over, restricting flow. The flighting at the
intake should be covered with grain for
maximum capacity.
will result from speeds slower
than recommended.
1. Use the control gates to decrease the
amount of grain the auger is gathering.
being augured, use a larger size motor than
recommended for normal use.
3. Remove any foreign material in the auger.
4. Check wiring or consider using the next
larger size motor.
36 PNEG-1434 6", 8" and 10" Roof Augers
Page 37
Limited Warranty
The GSI Group, LLC. (“GSI”) warrants products which it manufactures to be free of defects in materials
and workmanship under normal usage and conditions for a period of 12 months after sale to the original
end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The enduser’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense,
products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses
incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group
shall be the sole responsibility of the end-user.
Warranty Extensions: The Limited Warranty period is extended for the following products:
ProductWarranty Period
AP Fans and
Flooring
Cumberland
Feeding/Watering
Systems
Grain Systems
Grain Systems
Farm Fans
Zimmerman
Performer Series Direct Drive
Fan Motor
All Fiberglass Housings Lifetime
All Fiberglass Propellers Lifetime
Feeder System Pan Assemblies 5 Years **
Feed Tubes (1.75" & 2.00") 10 Years *
Centerless Augers 10 Years *
Watering Nipples 10 Years *
Grain Bin Structural Design 5 Years
Portable & Tower Dryers 2 Years
Portable & Tower Dryer Frames
and Internal Infrastructure †
3 Years
5 Years
GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger
drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12
month from the date of purchase and continuing until the sixtieth (60
th
) month from the date of purchase
* Warranty prorated from list price:
0 to 3 years – no cost to end-user
3 to 5 years – end-user pays 25%
5 to 7 years – end-user pays 50%
7 to 10 years – end user pays 75%
** Warranty prorated from list price:
0 to 3 years – no cost to end-user
3 to 5 years – end-user pays 50%
† Motors, burner components and
moving parts not included. Portable
Dryer screens included. Tower Dryer
screens not included.
th
)
(extended warranty period). During the extended warranty period, GSI will replace the frame or basket
components that prove to be defective under normal conditions of use without charge, excluding the labor,
transportation, and/or shipping costs incurred in the performance of this extended warranty.
Conditions and Limitations:
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION
SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND,
EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (i) PRODUCT
MANUFACTURED OR SOLD BY GSI OR (ii) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR
SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING
OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR
PURPOSE, OR DESIGN OF SUCH PRODUCTS.
GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without
limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited
Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not
transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any
representations or warranties made by or on behalf of any dealer, agent or distributor.
GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications
to products which it manufactured. Modifications to products not specifically delineated in the manual
accompanying the equipment at initial sale will void the Limited Warranty.
This Limited Warranty shall not extend to products or parts which have been damaged by negligent use,
misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty
extends solely to products manufactured by GSI.
Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which
apply to the location and installation of products manufactured or sold by GSI.
9101239_1_CR_rev7.DOC(revised July 2009)
Page 38
This equipment shall be installed in accordance with
the current installation codes and applicable
regulations which should be carefully followed in all