GSI PNEG-1430 User Manual
PNEG-1430
6"-6", 6"-8", 8"-8", 8"-10" and
10"-12" 25° Bin Unloader
Assembly and Operation Manual
PNEG-1430
Date: 02-24-12
2 PNEG-1430 6"-6", 6"-8", 8"-8", 8"-10" and 10"-12" 25° Bin Unloader
Table of Contents
Contents
Chapter 1 Introduction ..........................................................................................................................................4
Chapter 2 Safety .....................................................................................................................................................5
Safety Guidelines .................................................................................................................................. 5
Safety Instructions ..................... ... .... .......................................... ... ... ..................................................... 6
Operator Qualifications ............................................. .... ... ... ... .... ... ... ... ... .... ... ... ... .................................. 9
Chapter 3 Safety Decals ......................................................................................................................................10
Chapter 4 Assembly ............................................................................................................................................12
Attaching the Adapter Plate (for 6"-8", 8"-10" and 10"-12") ................................................................. 12
Assembling Support Stand .................................................................................................................. 12
Attaching Support Stand to Tube ........................................................................................................ 13
Attaching Flights .................................................................................................................................. 13
Installing the Motor Mount Adjuster ..................................................................................................... 14
Installing the Motor Mount Plate .......................................................................................................... 15
Installing the Belt Guard Brackets ....................................................................................................... 16
Installing the Pulley ...... .......................................... ... .... ... .......................................... ... ...................... 17
Tightening the Lock Collar .................................................................................................................. 17
Installing the Motor (Not Provided) ............................ .................... ................... ................ ................... 18
Installing the Belts .................................. ... ... .... ... ... .......................................... ... .... ............................ 18
Installing the Belt Guard ............................... .... ... ... ... .... ... ... ... .... ......................................................... 19
Chapter 5 Motors .................................................................................................................................................20
Electric Drive Motors ........................................................................................................................... 20
Chapter 6 Start-Up ...............................................................................................................................................21
Perform Pre-Start Checks ............................ .... ... .......................................... ... ... ................................ 21
Start the Auger .................................................................................................................................... 22
Chapter 7 Operation ............................................................................................................................................23
Operate the Auger ............................................................................................................................... 23
Chapter 8 Shut Down ...........................................................................................................................................24
Normal Shut Down .............................................................................................................................. 24
Emergency Shut Down ....................................................... ... .... ... ... ... ... .... ... ... ... .... ............................ 24
Storage Preparation ..................................... .... ... .......................................... ... ... .... ............................ 24
Chapter 9 Maintenance ........................................................................................................................................25
Maintain the Auger .............................................................................................................................. 25
Chapter 10 Parts List ...........................................................................................................................................27
6" to 6" 25° Unloader Parts ................................................................................................................ 28
6" to 8" 25° Unloader Parts ................................................................................................................ 30
8" to 8" 25° Unloader Parts ................................................................................................................ 32
8" to 10" 25° Unloader Parts .............................................................................................................. 34
10" to 12" 25° Unloader Parts ............................................................................................................ 36
Chapter 11 Troubleshooting ...............................................................................................................................38
Chapter 12 Warranty ............................................................................................................................................39
PNEG-1430 6"-6", 6"-8", 8"-8", 8"-10" and 10"-12" 25° Bin Unloader 3
1. Introduction
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of
lading to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provides field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused,
or modified to change its performance beyond the factory specifications, the warranty will become void
and field improvements may be denied.
4 PNEG-1430 6"-6", 6"-8", 8"-8", 8"-10" and 10"-12" 25° Bin Unloader
2. Safety
DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
PNEG-1430 6"-6", 6"-8", 8"-8", 8"-10" and 10"-12" 25° Bin Unloader 5
2. Safety
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual
Operate Motor Properly
To avoid serious injury or death, stay away from unit and make sure
everyone is clear of the equipment before starting or operating
the unit.
All electrical connections should be made in accordance with
the National Electric Code. Be sure equipment and bins are
properly grounded.
Do not operate electric motor equipped units until motors are
properly grounded.
Disconnect power on electrical driven units before resetting
motor overloads.
Do not repetitively stop and start the drive in order to free a plugged
condition. Jogging the drive in this manner can damage the
equipment and/or drive components.
Electric Shock Hazard
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may p roduce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
6 PNEG-1430 6"-6", 6"-8", 8"-8", 8"-10" and 10"-12" 25° Bin Unloader
2. Safety
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Keep Emergency Equipment
Quickly Accessible
Wear Protective Clothing
Wear close-fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Tie long hair up and back.
Wear safety glasses at all times to protect eyes from debris.
Wear gloves to protect your hands from sharp edges on plastic
or steel parts.
Wear steel-toed boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoestrings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear a hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel-Toed Boots
Respirator
Hard Hat
Fall Protection
PNEG-1430 6"-6", 6"-8", 8"-8", 8"-10" and 10"-12" 25° Bin Unloader 7
2. Safety
Operate Unload Equipment Properly
• Untrained operators subject themselves and others to SERIOUS INJURY
or DEATH. NEVER allow untrained personnel to operate this equipment.
• NEVER work alone.
• Keep children and other unqualified personnel out of the working
area at ALL times. Refer to the Start-Up section of this manual for
diagrams of the work area.
• Make sure ALL equipment is locked in position before operating.
• NEVER start equipment until ALL persons are clear of the work area.
• Keep hands and feet away from the auger intake and other moving parts.
• NEVER attempt to assist machinery operation or to remove trash from equipment while
in operation.
• Be sure all operators are adequately rested and prepared to perform all functions of operating
this equipment.
• NEVER allow any person intoxicated or under the influence of alcohol or drugs to operate
the equipment.
• Make sure someone is nearby who is aware of the proper shut down sequence in the event of an
accident or emergency.
• ALWAYS think before acting. NEVER act impulsively around the equipment.
• NEVER allow anyone inside a bin, truck or wagon which is being unloaded by an auger or
conveyor. Flowing grain can trap and suffocate in seconds.
• Use ample overhead lighting after sunset to light the work area.
• Keep area around intake free of obstacles such as electrical cords, blocks, etc., that might
trip workers.
• NEVER drive, stand or walk under the equipment.
• Use caution not to hit the auger when positioning the load.
• ALWAYS lock out ALL power to the equipment when finished unloading a bin.
• Be aware of pinch points. A pinch point is a narrow area between two surfaces that is likely to trap
or catch objects and so is a potential safety hazard.
Operate Unload
Equipment Safely
8 PNEG-1430 6"-6", 6"-8", 8"-8", 8"-10" and 10"-12" 25° Bin Unloader
2. Safety
Operator Qualifications
A. The User/Operator must be competent and experienced to operate auger equipment. Anyone who
works with or around augers must have good common sense in order to be qualified. T hese persons
must also know and meet all other qualifications, such as:
i. Any person who has not read and/or does not understand all operation and safety procedures
is not qualified to operate any auger systems.
ii. Certain regulations apply to personnel operating power machinery. Personnel under the age of
18 years may not operate power machinery, including augers. It is your responsibility, as owner
and/or supervisor, to know what these regulations are in your area or situation.
iii. Unqualified or incompetent persons are to remain out of the work area.
iv. O.S.H.A. (Occupational Safety and Health Administration) regulations state: “At the time of
initial assignment and at least annually thereafter, the employer shall instruct every employee
in the safe operation and servicing of all equipment with which the employee is, or will be
involved”. (Federal Occupational Safety and Health Standards for Agriculture. Subpart D,
Section 1928.57 (a) (6)).
B. As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the safe
operating and safety procedures for this auger. The sign-off sheet is provided for your convenience
and personal record keeping. All unqualified persons are to stay out of the work area at all times. It
is strongly recommended that another qualified person who knows the shut down procedure is in the
area in the event of an emergency.
Date Employee Name Supervisor Name
PNEG-1430 6"-6", 6"-8", 8"-8", 8"-10" and 10"-12" 25° Bin Unloader 9
3. Safety Decals
DC-994
DC-1381
DC-1234
DC-1379
SHEAR POINT
Keep clear of rotating auger and
moving parts.
Do not remove or modify guards.
Disconnect and lock out power
before servicing.
Failure to do so will result in
serious INJURY or DEATH.
DC-1381
SHEAR POINT
Keep hands clear of moving
parts. Do not operate with
guard removed. Disconnect
and lockout power before
servicing.
DC-994
Check components shown below to ensure that the safety decals are in place and in good co ndition. If a
decal cannot be easily read for any reason or has been painted over, replace it immediately. Contact you r
dealer or the manufacturer to order a replacement decal free of charge.
Contact:
The GSI Group
1004 E. Illinois St.
Assumption, IL. 62510
Phone: 1-217-226-4421
CAUTION
FAILURE TO PROPERLY SELECT,
INSTALL OR MAINTAIN AN AUGER, ITS
DRIVE OR OTHER COMPONENTS CAN
RESULT IN DANGEROUS OPERATION.
THIS EQUIPMENT IF IMPROPERLY
SELECTED, INSTALLED OR
MAINTAINED MAY FAIL AND COULD
RESULT IN SERIOUS INJURY OR
PROPERTY DAMAGE.
CHECK PRODUCT LITERATURE AND
EQUIPMENT MANUFACTURER’S
LITERATURE OR CALL THE FACTORY
FOR FURTHER INFORMATION.
10 PNEG-1430 6"-6", 6"-8", 8"-8", 8"-10" and 10"-12" 25° Bin Unloader
DC-1234
3. Safety Decals
A. DANGER Sign No. DC-1395 was supplied with your bin unloading equipment. This safety sign
should be applied to the side of the bin near the bin opening, so it will be viewed by people
entering into the bin storage building. Do not cover any safety signs or any other signs that are
already there.
B. If the safety sign location suggested is not in full view because of equipment modifications, other
equipment in the area or any reason, then locate the safety sign in a more suitable location.
C. Be certain the surface is clean, dry and free of dirt and oil. Peel paper backing from decals and stick
into place. The adhesive backing will bond on contact.
NOTE: Please remember, safety signs provide important safety information for people working near bin
unloading equipment that is in operation.
NOTE: If the Safety Sign cannot be easily read for any reason or has been painted over, replace it
immediately. Additional Safety Signs may be obtained free of charge from your dealer, distributo r
or ordered from the factory.
Order SAFETY SIGN NO. DC-1395
PNEG-1430 6"-6", 6"-8", 8"-8", 8"-10" and 10"-12" 25° Bin Unloader 11
4. Assembly
Attaching the Adapter Plate (for 6"-8", 8"-10" and 10"-12")
1. Align studs on adapter plate with the holes on the unload tube’s angle ring.
2. Insert studs through the holes and fasten using nuts from tube end plate. (See Figure 4A.)
Figure 4A
Assembling Support Stand
1. Insert support stand base into support stand top and secure with 3/8" x 1-1/4" bolt. (See Figure 4B.)
Figure 4B
12 PNEG-1430 6"-6", 6"-8", 8"-8", 8"-10" and 10"-12" 25° Bin Unloader
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