GSI PNEG-1403 User Manual

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PNEG-1403

Vision Series Model 1200 Portable Dryers

Parts Manual

PNEG-1403

Date: 12-05-12

2 PNEG-1403 Vision Series Model 1200 Portable Dryers

Table of Contents

Chapter 1 Main Structure Assembly ....................................................................................................................4

Frame Assembly ....................................... ... .... ... ... ... .......................................... .... ... ... ........................ 4

Frame, Lower Basket and Metering Rolls ............................................................................................. 7

Plenum (Inside) Screens and Meter Roll Upper Shield ....................................................................... 11

Outer Screens and Plenum Divider ..................................................................................................... 13

Clean Out Doors ................................................................................................................................. 15

Front and Rear Plenum End Panels and Rear Access Doors ............................................................ 17

Ladder Assemblies .............................................................................................................................. 19

Bottom Auger ...................................................................................................................................... 21

Top Auger with Wet Bin Assembly ...................................................................................................... 23

Chapter 2 Auger and Meter Roll Drive Trains ...................................................................................................26

Bottom Auger Drive ............................................................................................................................. 26

Top Auger Drive .................................................................................................................................. 29

Metering Roll Drive .............................................................................................................................. 31

Chapter 3 Fan/Heaters .........................................................................................................................................33

Fan/Heater Housing Assembly ........ ... ... ... ... .... ... ... ... .......................................... .... ... ... ... ... .... ... ......... 33

Fan Motor, Motor Mount and Fan Blade ............................................................................................. 35

Air Mixer Assemblies ........................................................................................................................... 36

Flame Probe, Ignitor and Burner Assemblies .. ... ... ... .... ... ... ... .... ......................................... .... ... ... ... ... 37

LP Pipe Train Assemblies ................................................................................................................... 40

NG Pipe Train Assemblies .................................................................................................................. 46

Fan/Heater Orifices ............................................................................................................................. 49

LP Supply Line .................................................................................................................................... 50

NG Supply Line ................................................................................................................................... 52

Chapter 4 Dryer Electrical Conduits ..................................................................................................................54

Upper Junction Box, Top Auger Motor Conduit and Operator Light ................................................... 54

Air Switch Assembly ............................................................................................................................ 56

Right and Left Grain and Plenum High-Limits ..................................................................................... 57

Lower Junction Box, Meter Roll Motor Conduit and Rear Discharge Conduit .................................... 59

Chapter 5 Control Boxes .....................................................................................................................................61

Fan/Heater Control Box ......... ... ... .... ... .......................................... ... ... ... .... ... ... ... ................................ 61

Lower Control Box Control Panel ........................................................................................................ 63

Lower Control Box Back Panel ........................................................................................................... 64

Lower Control Box Switch Panel (Rear) .............................................................................................. 65

Upper Control Box ............................................................................................................................... 67

Chapter 6 Warranty ..............................................................................................................................................75

PNEG-1403 Vision Series Model 1200 Portable Dryers 3

1. Main Structure Assembly

Right side

The fan/heater end of the dryer is considered by GSI as the front end of the dryer. (The foreground of this

photograph is the front end. Right and left sides are labeled above.)

Left side

Frame Assembly

Figure 1A Frame Assembly (View from fan/heater end with hitch weldment removed.)

NOTE: The parts pointed out on this page are listed on Page 6.

4 PNEG-1403 Vision Series Model 1200 Portable Dryers

Frame Assembly (Continued)

NOTE: The right front corner is shown in the photo. For left front corner, all parts are the same except for the hitch bracket (use 1a for the left side), and the frame rail (use 4a for the left side).

NOTE: The left rear corner is shown in the photo. For right rear corner, all parts are the same except for the frame rail (use 4 for the right side).

1. Main Structure Assembly

Figure 1B Right Front Corner of Frame

Figure 1C Left Rear Corner of Frame

PNEG-1403 Vision Series Model 1200 Portable Dryers 5

1. Main Structure Assembly

Frame Assembly (Continued)

Figure 1D Center Cross Ties

Frame Assembly Parts List (See Figure 1A, 1B , 1C and 1D)

Ref # Part # Description

1 D01-0012 Hitch Bracket Right 1 1 1 1 1 1

1aD01-0011 Hitch Bracket Left 111111

2 D01-0008 Front and Rear Frame Tie Channel 4 4 4 4 6 6 3D01-0007 Corner Leg Portable Dryer 666688 4 D21-0011 Frame Rail, 14' Right 1

4a D21-0010 Frame Rail, 14' Left 1

4 D01-0538 Frame Rail, 16' Right 1

4a D01-0537 Frame Rail, 16' Left 1

4 D31-0044 Frame Rail, 18' Right 1

4a D31-0043 Frame Rail, 18' Left 1

4 D61-0002 Frame Rail, 20' Right 1

4a D61-0001 Frame Rail, 20' Left 1

4 D101-0002 Frame Rail, 22' Right 1

4a D101-0001 Frame Rail, 22' Left 1

4 D71-0001 Frame Rail, 26' Right 1

4a D71-0002 Frame Rail, 26' Left 1

5 D01-0005 Side Leg Portable Dryer 10 12 14 16 16 20

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6 PNEG-1403 Vision Series Model 1200 Portable Dryers

Frame, Lower Basket and Metering Rolls

NOTE: The hole pattern of the plenum closure door

angles will distinguish between L.H and R.H.

Frame, Auger Trough and Hopper Bulkheads

1. Main Structure Assembly

Figure 1E Dryer Frame and Lower Basket Assembly

(View from the front end of the dryer looking down the left side.)

NOTE: The parts pointed out on this page are listed on Page 10.

PNEG-1403 Vision Series Model 1200 Portable Dryers 7

1. Main Structure Assembly

Wooden meter roll support bearing

The meter roll sections are spliced

together with a meter roll splice shaft

(Part #D31-0046) that passes through

the support bearing assembly.

Center hanger bearing

support and cross

channel seal plate.

11a

315

Discharge bearing plate

Frame, Auger Trough and Hopper Bulkheads (Continued)

Figure 1F Dryer Frame and Lower Basket Assembly

(View from the rear end of the dryer looking up the ri ght side.)

NOTE: The parts pointed out on this page are listed on Page 10.

8 PNEG-1403 Vision Series Model 1200 Portable Dryers

Meter Rolls and Their Placement in the Dryer

This end is the front (fan/heater) end of the dryer.

NOTE: Ref #22 at the rear of dryer is a front section meter roll

that is used as a rear section on 16 and 20 foot dryers only.

Meter roll bearing

Ref #16,17 and 18 on Page 10.

Meter roll bearing

Ref #16,17 and 18 on Page 10.

Meter roll bearing

Ref #16,17 and 18 on Page 10.

1. Main Structure Assembly

Figure 1G

PNEG-1403 Vision Series Model 1200 Portable Dryers 9

1. Main Structure Assembly

Frame, Lower Basket and Metering Rolls Parts List (See Figure 1E, 1F, and 1G)

Ref # Part # Description

1214 1216 1218 1220 1222 1226

1 D01-1136Y Plenum Closure Door Angle, R.H. 6 7 8 9 10 12 2 D01-1136X Plenum Closure Door Angle, L.H. 7 8 9 10 11 13 3 D01-0109 Hopper Bulkhead 12 14 16 18 20 24 4 D01-0004 Gusset Plate 16 18 20 22 24 28 5 D01-0005 Side Leg 10 12 14 16 16 20 6 D01-0007 Corner Leg 6 6 6 6 8 8 7 D01-0011 Hitch Bracket, L.H. 1 1 1 1 1 1 8D01-0012Hitch Bracket, R.H. 111111 9 D01-0008 Front and Rear Frame Tie Channel 4 4 4 4 6 6

10 D01-1374 Bottom Auger Bearing Plate 1 1 1 1 1 1

11 D21-0011 Frame Rail, 14' Right 1 11 D01-0538 Frame Rail, 16' Right 1 11 D31-0044 Frame Rail, 18' Right 1 11 D61-0002 Frame Rail, 20' Right 1 11 D101-0002 Frame Rail, 22' Right 1

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11 D71-0001 Frame Rail, 26' Right 1 11a D21-0010 Frame Rail, 14' Left 1 11a D01-0537 Frame Rail, 16' Left 1 11a D31-0043 Frame Rail, 18' Left 1 11a D61-0001 Frame Rail, 20' Left 1 11a D101-0001 Frame Rail, 22' Left 1 11a D71-0002 Frame Rail, 26' Left 1

12 D01-0048 Trough Panel 14 16 18 20 22 26 13 D01-1512 Plate, Cross Channel Seal with Tabs 1 1 1 1 2 2 14 D01-1291 Hanger Bearing “C” Channel 1 1 1 1 2 2 15 D01-1290 Hanger Bearing “J” Plate 2 2 2 2 4 4 16 D02-0028 Clevis Pin 5/16" x 1-3/4" 32 32 40 40 48 56 17 D31-0148 Meter Roll Washer 16 16 20 20 24 28 18 D02-0061 Meter Roll Support Bearing 6 6 8 8 10 12 19 D01-0177 Support Strap 7 8 9 10 11 13 20 D01-1511 Plate, End Channel Seal with Tab 2 2 2 2 2 2 21 D01-2434 Discharge Plate 1 1 1 1 1 1 22 D31-0031 Meter Ro ll, Front 2 4 2 4 2 2 23 D31-0030 Meter Roll, Intermediate 4 4 6 6 8 10 24 D31-0029 Meter Ro ll, Rear 2 2 2 2

The part number list above covers all parts pointed out on Pages 7, 8 and 9.

10 PNEG-1403 Vision Series Model 1200 Portable Dryers

1. Main Structure Assembly

This photograph was taken before the front plenum end panel and outer screens were installed in o r der to get a good view of the inside screens and bulkheads.

Plenum closure door . Two (2) dif ferent plenum closure doo rs are there. The door shown in the photograph is the rear plenum closure door and is the rear most plenum closure door, Ref #20 (just inside the rear access door), all others are Ref #20a. NOTE: Ref #22 is the plenum closure door rear frame angle.

20a

Plenum (Inside) Screens and Meter Roll Upper Shield

Figure 1H Plenum Screens and Bulkheads (View from front end.)

PNEG-1403 Vision Series Model 1200 Portable Dryers 11

1. Main Structure Assembly

Plenum (Inside) Screens and Meter Roll Upper Shield (Continued)

Figure 1I Close Up of Meter Roll Upper Shield Assembly

Plenum (Inside) Screens and Meter Roll Upper Shield Parts List (See Figure 1H and 1I)

Ref # Part # Description

1 D31-0055 Column Bulkhead 12 14 16 18 20 24 2 D01-0101 Garner Bulkhead 12 14 16 18 20 24 3 D31-0307 Column End Panel 4 4 4 4 4 4 4 D01-0126 Screen, Plenum Top, GA, 094 14 16 18 20 22 26 5 D31-0012 Scre en, Plenum Wall, GA, 094 14 16 18 20 22 26 6 D01-1225 Screen, Plenum Bottom, GA, 094 14 16 18 20 22 26 7 D01-0004 Gusset Plate 16 18 20 22 24 28 8 D21-0011 Frame Rail, 14' Right 1 8 D01-0538 Frame Rail, 16' Right 1 8 D31-0044 Frame Rail, 18' Right 1 8 D61-0002 Frame Rail, 20' Right 1 8 D101-0002 Frame Rail, 22' Right 1 8 D71-0001 Frame Rail, 26' Right 1 9 D21-0010 Frame Rail, 14' Left 1 9 D01-0537 Frame Rail, 16' Left 1 9 D31-0043 Frame Rail, 18' Left 1 9 D61-0001 Frame Rail, 20' Left 1 9 D101-0001 Frame Rail, 22' Left 1

9 D71-0002 Frame Rail, 26' Left 1 10 D01-0007 Corner Leg Portable Dryer 6 6 6 6 8 8 11 D01-0012 Hitch Bracket Right 1 1 1 1 1 1 12 D01-0011 Hitch Bracket Left 1 1 1 1 1 1 13 D01-0008 Front and Rear Frame Tie Channel 4 4 4 4 6 6 14 D01-1374 Bottom Auger Bearing Plate 1 1 1 1 1 1 15 D01-0005 Side Leg Portable Dryer 10 12 14 16 16 20 16 D01-0109 Hopper Bulkhead 12 14 16 18 20 24 17 D01-0050P Connector Sheet, Perforated 14 16 18 20 22 26

*18 and 19 D01-1180 Meter Roll Upper Shield Assembly 14 16 18 20 22 26

18 D01-0431 Meter Roll Strike Of f Plate 1/Assembly 19 D01-1226 Meter Roll Shield 1995 Style 1/Assembly 20 D01-1214 Plenum Closure Door, Rear 1 1 1 1 1 1

20a D01-1134 Plenum Closure Door 6 7 8 9 10 12

21 DC-974 Danger Foot In Auger Deca l 2 2 2 2 2 2 22 D01-1217 Plenum Closure Door Rear Frame Angle 1 1 1 1 1 1

* Ref #18 and 19 together make up the meter roll upper shield assembly.

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12 PNEG-1403 Vision Series Model 1200 Portable Dryers

Outer Screens and Plenum Divider

Outer Screens (View From Front End)

*NOTE:

Ref #3 is pointing to the top edge angle gusset. Two (2) types of gusset are there on the dryer. The photo above distinguishes the difference between the two (2). The arrows are pointing to a tab on the gusset that makes them different (tabs are “bent” up in photo). Ref #3a is used in two (2) places only: 1) front right of dryer 2) rear left of dryer, all others are Ref #3.

Meter roll access door

Outer Screens and Meter Roll Access Door

1. Main Structure Assembly

PNEG-1403 Vision Series Model 1200 Portable Dryers 13

Figure 1J

1. Main Structure Assembly

Plenum divider clean out door

Plenum divider

Plenum Divider

Figure 1K

The Figure 1K above and Figure 1L on Page 15 was taken before plenum end panels where installed.

Outer Screens and Plenum Divider Parts List (See Figure 1J and 1K)

Ref # Part # Description

1 D31-0307 Column End Panel 4 4 4 4 4 4 2 D01-0113 Walk Rail Mounting Bracket 18 20 22 24 28 32 3 D01-0152 Top Edge Angle Gusset - L.H. 14 16 18 20 22 26

3a D01-0153 Top Edge Angle Gusset - R.H. 222222

4 D01-0127 Screen, Roof Sheet 14 16 18 20 22 26 5 D31-0013 Screen, Outside Wall Sheet 14 16 18 20 22 26 6 D01-0128 Screen, Hopper Sheet 14 16 18 20 22 26 7 D31-0032 Plenum Divider: MF: Bottom 12 14 16 18 20 24 8 D31-0033 Plenum Divider: MF: Bottom End 2 2 2 2 2 2

9 D31-0260 Clean Out Door Guide 444444 10 D31-0259 Plenum Divider Clean Out Door 2 2 2 2 2 2 11 D21-0011 Frame Rail, 14' Right 1 11 D01-0538 Frame Rail, 16' Right 1 11 D31-0044 Frame Rail, 18' Right 1 11 D61-0002 Frame Rail, 20' Right 1 11 D101-0002 Frame Rail, 22' Right 1 11 D71-0001 Frame Rail, 26' Right 1 12 D01-0005 Side Leg Portable Dryer 10 12 14 16 16 20 13 D01-0004 Gusset Plate 16 18 20 22 24 28 14 D01-0007 Corner Leg Portable Dryer 666688 15 D01-0012 Hitch Bracket Right 1 1 1 1 1 1 16D01-0011 Hitch Bracket Left 111111 17 D01-0008 Front and Rear Frame Tie Channel 4 4 4 4 6 6 18 D01-1374 Bottom Auger Bearing Plate 111111 19 D01-0050P Connector Sheet, Perforated 14 16 18 20 22 26 20 D01-0045P Access Door, Perforated 14 16 18 20 22 26 21 D01-0039 Door Latch 28 32 36 40 44 52 22 S-6552 Pin, Hair Clip 3/32" 28 32 36 40 44 52 23 DC-1229 Decal, Warning Meter Roll Rot. 14 16 18 20 22 26 24 D01-0048 Trough Panel Weldment 14 16 18 20 22 26

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14 PNEG-1403 Vision Series Model 1200 Portable Dryers

Clean Out Doors

Front and rear handle mechanisms (rear shown in photo)

NOTE: Ref #9, Ref #10 and Ref #11 together create the clean out door assembly. Three (3) different clean

out door assemblies are used on GSI Network dryers:

1) 3 Column clean out door assembly (D51-0077). Ref #8a on the part # listing (See Page16).

2) 4 Column clean out door assembly (D11-0032). Ref #8b on the part # listing (See Page16).

3) 5 Column clean out door assembly (D01-0349). Ref #8c on the part # listing (See Page16).

A 5 column clean out door assembly (D01-0349) is shown in the photograph above.

Clean out door handle mechanism

Clean out door hinge

1. Main Structure Assembly

PNEG-1403 Vision Series Model 1200 Portable Dryers 15

Figure 1L

1. Main Structure Assembly

Clean Out Doors (Continued)

Figure 1M Center Handle Mechanisms (This handle mechanism straddles the center cross channels.)

Clean Out Doors Parts List (See Figure 1L and 1M)

Ref # Part # Description

1 D01-0264 Pivot Rod 25.188" 2 2 2 2 2 2

1a D31-0162 Pivot Rod 49.625" 1 1 1 1 2 2

2 D01-0296 Linkage Bar Weldment 4 4 4 4 6 6 3 D01-0261 Linkage Bar, 37" Long 2 2 2 2 2 2

3a D01-0293 Linkage Bar, 30" Long 2 2 2 2 4 4

4 D01-0294 Clean Out Door Handle 4 4 4 4 6 6 5 S-4378 Plastic Grip 4 4 4 4 6 6 6 S-248 Washer, Flat 3/8" USS ZN 8 8 8 8 12 12 7 S-7241 Cotter Pin, 1/8" X 1-1/4" 8 8 8 8 12 12

8a D51-0077 Clean Out Door Assembly, 3 Column 1 1

9 D21-0005 Clean Out Door, 67" 1/Assembly 10 D21-0012 Support Channel, Clean Out Door 1/Assembly 11 D01-0308 Clean Out Door Hinge 2/Assembly 8b D11-0032 Clean Out Door Assembly, 4 Column 1 2 1 2 2

9 D31-0021 Clean Out Door, 91" 1/Assembly 10 D31-0130 Support Channel, Clean Out Door 1/Assembly 11 D01-0308 Clean Out Door Hinge 2/Assembly 8c D01-0349 Clean Out Door Assembly, 5 Column 1 2 1

9 D01-0180 Clean Out Door, 115" 1/Assembly 10 D01-0307 Support Channel, Clean Out Door 1/Assembly 11 D01-0308 Clean Out Door Hinge 3/Assembly 12 D01-0175 Hinge Bracket 4 5 5 6 6 7 13 D01-0181 Clean Out Extension, 119-3/4" 2 4 2 13 D31-0023 Clean Out Extension, 90-3/4" 2 4 2 4 4 13 D21-0006 Clean Out Extension, 66-3/4" 2 2 14 D01-0299 Pivot Rod Bracket 3 3 3 3 6 6

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16 PNEG-1403 Vision Series Model 1200 Portable Dryers

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1. Main Structure Assembly

Rear plenum end panels

6 8

Front end panels and support arms

Aspirator end cap

Lower rear access door

Upper rear access door

Front and Rear Plenum End Panels and Rear Access Doors

Front and Rear Plenum End Panels

PNEG-1403 Vision Series Model 1200 Portable Dryers 17

Figure 1N

1. Main Structure Assembly

Upper rear access door (inside)

Lower rear access door (inside)

Upper and Lower Rear Access Doors

Figure 1O

Front and Rear Plenum End Panels and Rear Access Doors Parts List (See Figure 1N and 1O)

Ref # Part # Description

1 D31-0307 Column End Panels 4 4 4 4 4 4 2D01-2260-YRear End Panel 40/60 111111 3 D01-0044 Top Angle Bracket Front and Rear 3 3 3 3 3 3 4 D81-0019 Front End Panel 36" and 26" 1 1 1 4 D71-0021 Front End Panel 40" and 28" 1 4 D101-0020 Front End Panel 42" and 28" 1 1 5 D51-0022 Support, Control Panel 5 5 5 5 5 5 6 D01-0778 Diagonal Support Channel, 5' 222222 7 D01-0029 Hitch Weldment 1 1 1 1 1 1 8 D31-0129 Diagonal Support Angle 222222

9 D31-0293 Ladder Assembly (See Page19) 2 2 2 2 2 2 10D01-0395 Square Door Side Bracket 222222 11 D03-0512 Door Handle Locking 2 2 2 2 2 2 12D01-0396 Square Door Top/Bottom Bracket 222222 13 D01-0394 Square Rear Access Door 1 1 1 1 1 1 14DC-973 Decal, Danger Fire Hazard 222222 15 D01-1783-Y Assist Handle, 29" Square Door 2 2 2 2 2 2 16D01-1782-BLKFrame Angle, 29" Square Door 444444 17 D01-1781-Y Door, 29" Square 1 1 1 1 1 1 18D31-0297 Rear Door Hinge, Top 111111 19 D31-0161 Hinge Bracket 1 1 1 1 1 1 20D31-0296 Rear Door Hinge, Bottom 111111 21 D01-1792 Latch Bar 2 2 2 2 2 2 22D01-0397 Latch Bracket 222222 23 401-4669-8 Rear Access Door Hinge, Door Half 2 2 2 2 2 2 24 401-4630-0 Hinge Bracket 222222

18 PNEG-1403 Vision Series Model 1200 Portable Dryers

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Ladder Assemblies

1. Main Structure Assembly

Figure 1P

Ladder Assemblies Parts List

Ref # Part # Description

1-4 D01-1198 Fan Access Step Kit 1 1 1 1 1 1

1 D01-1168 Fan Access Step L.H. Mount 1/Kit 2 D01-1166 Fan Access Step 1/Kit 3 D51-0022 Support, Control Panel 1/Kit 4 D01-1167 Fan Access Step R.H. Mount 1/Kit 5 CD-0543-Y Venturi: 36" 1 1 1 5 CD-0545-Y Venturi: 40" 1 5 CD-0546-Y Venturi: 42" 1 1 6 F-7062-Y Venturi: 26" 1 1 1 6 F-7060-Y Venturi: 28" 1 7 D51-0021 Stiffener, Front Fan Support 2 2 2 2 2 2

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PNEG-1403 Vision Series Model 1200 Portable Dryers 19

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1. Main Structure Assembly

Front and rear ladder assembly

Ladder Assemblies (Continued)

Figure 1Q

Front and Rear Ladder Assemblies Parts List

Ref # Part # Description

1-4 D31-0293 Ladder Assembly, Tall Profile 2 2 2 2 2 2

1 D01-1012 Ladder Bracket 444444 2 D31-0020 Ladder Rail 2 2 2 2 2 2 3 D01-0112 Ladder Rung 10 10 10 10 10 10 4 D01-0114 Ladder Lower Bracket 1 1 1 1 1 1 5 CD-0544 Grill Guard: 36" 1 1 1 5 CD-0547 Grill Guard: 40" and 42" 1 1 1 6 CD-0575 Grill Guard: CD-26 1 1 1 6 CD-0576 Grill Guard: CD-28 1 1 1 7 D81-0020 Front Fan Support 36" and 26" 1 1 1 7 D71-0022 Front Fan Support 40" and 28" 1 7 D101-0021 Front Fan Support 42"and 28" 1 1

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20 PNEG-1403 Vision Series Model 1200 Portable Dryers

Bottom Auger

Bottom auger

(view from center of dryer to the forward end)

Bottom auger

(view from center of dryer to t he rea r e nd)

Bottom auger center bearing and support

Bottom auger rear bearing

7 6

1. Main Structure Assembly

Figure 1R

PNEG-1403 Vision Series Model 1200 Portable Dryers 21

1. Main Structure Assembly

Auger bearing

Rear discharge box

Bottom Auger (Continued)

Bottom Auger Parts List (See Figure 1R and 1S)

Figure 1S

Ref # Part # Description

1 D01-1214 Plenum Closure Door, Rear 1 1 1 1 1 1 2D01-1134Plenum Closure Door 67891012 3 D21-0017 Auger Bottom Front Weldment 1 1 3 D01-0607 Auger Bottom Front Weldment 1 3 D31-0092 Auger Bottom Front Weldment 1 1 3 D31-0092 Auger Bottom Front Weldment (116-3/8" Long) 1 4 D31-0267 Auger Bottom Rear Weldment 1 1 1 2 2 4 D61-0184 Auger Bottom Rear Weldment (117-7/8" Long) 1 5 D01-1290 Hanger Bearing Bottom J-Plate 2 2 2 2 4 4 6 D01-1291 Hanger Bearing Bottom C-Channel 111122 7 D01-1246 Hanger Bearing Assembly (Short) 2 2 2 2 3 3 8 D31-0076 Shaft, Auger Splice 222233

9-19 D01-0481-MS Discharge Box Assembly 1 1 1 1 1 1

9 D01-1884 Discharge Weldment 1/Assembly 10 D01-1886 Moisture Sampler Tube Cover Plate 1/Assembly 11 D01-0405 Grain Sampler Assembly 1/Assembly 12 D01-1752 Discharge Side Cover 1/Assembly 13 D01-1751 Discharge Side Panel MC 1/Assembly 14 D31-0298 Discharge Side Panel 1/Assembly 15 D01-1885 Moisture Sampler Cover Plate 1/Assembly 16 D01-1650 Rear Auger Bearing Shield 1/Assembly 17 D31-0299 Discharge Box Bearing Plate 1/Assembly 18 D01-0466 Discharge Top Panel 1/Assembly 19 D01-0467 Discharge Top Flapper 1/Assembly 20 D32-0001 Flangette Bearing 1 1 1 1 1 1 21 D31-0005 Shaft, Top And Bottom Auger Stub 111111

* D31-0079 Discharge Auger Weldment 1 1 1 1 1 1

* Not Shown

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22 PNEG-1403 Vision Series Model 1200 Portable Dryers

Top Auger with Wet Bin Assembly

Top auger with wet bin (switch paddle end)

Top auger (fill end)

14a

1. Main Structure Assembly

Figure 1T

PNEG-1403 Vision Series Model 1200 Portable Dryers 23

1. Main Structure Assembly

Top auger bearing support

Top auger bearing support (inside view)

Top Auger with Wet Bin Assembly (Continued)

Figure 1U

24 PNEG-1403 Vision Series Model 1200 Portable Dryers

1. Main Structure Assembly

Top Auger with Wet Bin Assembly Parts List (See Figure 1T and 1U)

Ref # Part # Description

1 D01-1521 Wet Bin Side, 4' Side Galv. Perfed 4 2 4 2 4 1 D01-1522 Wet Bin Side, 6' Side Galv. Perfed 2 4 6 4 6 6 2 D01-0103 Mercury Switch Shaft 1 1 1 1 1 1 3 D21-0003 T op Edge Angle 71-7/8" 2 2 3 D31-0004 T op Edge Angle 95-7/8" 2 4 2 4 4 3 D01-0168 T op Edge Angle 119-7/8" 2 4 2

3a D31-0003 T o p Ed ge Angle Splice 2 2 2 2 4 4

5 D01-0147 Top Auger Housing Hinge L.H. 2 2 2 2 2 2 6 D01-0167 Mercury Switch Paddle Weldment 1 1 1 1 1 1 7 D21-0015 Auger Top Front Weldment 1 1 7 D01-0608 Auger Top Front Wldt 16' Basket 1 7 D31-0091 Auger Top Front Weldment 1 1 1 7 D31-0267 Auger Top and Bottom Weldment 1 1 1 2 2 7 D61-0184 Auger Weldment 117-7/8" 1 8 D01-0148 To p Auger Housing Hinge R.H. 2 2 2 2 2 2

9 D01-1525 Wet Bin End 2 2 2 2 2 2 10 D21-0002 To p Auger Trough Side/6' 2 2 10 D31-0010 T op Auger Trough Side/8' 2 4 2 4 4 10 D01-0161 To p Auger Trough Side/10' 2 4 2

1 1 D01-1650 Rear Auger Bearing Cover 1 1 1 1 1 1 12 D31-0028 Top Auger Housing End 2 2 2 2 2 2 13 D32-0001 Bearing 1-1/2" Diameter with Flangette 2 2 2 2 2 2 14 D31-0090 Shaft, Top Auger Front 1 1 1 1 1 1

14a D31-0005 Shaft, Top Auger Stub Rear 1 1 1 1 1 1

15 D01-1123 Top Auger Cover, 30-1/4" 1 1 1 1 1 1 15 D01-1124 Top Auger Cove r, 24-1/4" 3 4 5 7 5 7 15 D01-1125 Top Auger Cover, 20-1/4" 2 2 2 2 4 4 16 D31-0015 T op Auger Bearing Support 1 1 1 1 2 2 17 D31-0011 Center Stabilizer Beam 1 1 1 1 2 2 18 D31-0009 Gusset Attach Bracket 2 2 2 2 4 4 19 D31-0001 Center Handrail Gusset L.H. 2 2 2 2 4 4 20 D31-0002 Center Handrail Gusset R.H. 2 2 2 2 4 4 21 D21-0001-Y Hand Rail Support, 1" EMT x 71-3/4" 2 2 21 D31-0006-Y Hand Rail Support, 1" EMT x 95-3/4" 2 4 2 4 4 21 D01-0151-Y Hand Rail, 1" Emt x 119-3/4" Long 2 4 2 22 D01-0140 Hanger Bracket Handrail Galv. 16 16 16 16 24 24 23 D31-0008 To p Auger Trough Splice 2 2 2 2 4 4 24 D01-1245 T op Auger Bearing Hanger Assembly 1 1 1 1 2 2 25 D31-0076 Shaft, Auger Splice 1 1 1 1 2 2 26 D01-0156 T op Auger Housing Channel 2 2 2 2 2 2

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PNEG-1403 Vision Series Model 1200 Portable Dryers 25

2. Auger and Meter Roll Drive Trains

Bottom auger drive components

Bottom auger motor and motor mount

Forward drive tension adjustment

Rear drive tension adjustment

Bottom Auger Drive

26 PNEG-1403 Vision Series Model 1200 Portable Dryers

Figure 2A

Bottom Auger Drive (Continued)

2. Auger and Meter Roll Drive Trains

Figure 2B Bottom Auger and Metering Roll Drive Guard

PNEG-1403 Vision Series Model 1200 Portable Dryers 27

2. Auger and Meter Roll Drive Trains

Bottom Auger Drive Parts List (See Figure 2A and 2B)

Ref # Part # Description

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1 D01-1376 Bottom Front Angle Bracket 1 1 1 1 1 1

2MHC00490V-Belt Bx82 222222

3 2818-2 Sheave 2 GR 3.35 D x 1-1/8" 1 1 1

3 D62-0003 Sheave 2 GR 4.25 D x 1-3/8" 1 1 1

4 D01-0012 Hitch Bracket, Right 1 1 1 1 1 1

5 D01-1373 Beltguard, Unload Motor Shroud 1 1 1 1 1 1

6 D01-0029 Hitch Weldment 1 1 1 1 1 1

7 D01-0011 Hitch Bracket, Left 1 1 1 1 1 1

8 D01-1374 Bottom Auger Bearing Plate 1 1 1 1 1 1

9 D03-0304 Sheave 2 Gr 20" Gripbelt 1 1 1 1 1 1

10 D32-0019 Bushing Q1 - 1-1/2" Split Taper 1 1 1 1 1 1 1 1 D01-0065 Spacer, Bearing Shield 2 2 2 2 2 2

*12 D03-1109 Motor 5 HP 1 PH 1800 RPM 1 1 1

12 500-3 Motor 5 HP 3 PH 1800 RPM 1 1 1

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*12 D03-1010 Motor 7.5 HP 1 PH 1800 RPM 1

12 712-3 Motor 7.5 HP 3 PH 1800 RPM 1 1 12 1000-3 Motor 10 HP 3 PH 1800 RPM 1 13 D01-0081 Motor Mount Bottom Auger 1 1 1 1 1 1 14 D01-0008 Front and Rear Frame Tie Channel 4 4 4 4 6 6 15 D01-0007 Corner Leg 6 6 6 6 8 8 16 D01-0017 Motor Adjustment Bracket 2 2 2 2 2 2 17 D21-0011 Frame Rail, 14' R.H. 1 17 D01-0538 Frame Rail, 16' R.H. 1 17 D31-0044 Frame Rail, 18' R.H. 1 17 D61-0002 Frame Rail, 20' R.H. 1 17 D101-0002 Frame Rail, 22' R.H. 1 17 D71-0002 Frame Rail, 26' R.H. 1 18 D01-0016 Motor Mount Support Bracket 1 1 1 1 1 1 19 D01-1372 Beltguard, Unload Front Shield 1 1 1 1 1 1 20 PR-331 Peak Cap Handle 2 2 2 2 2 2 21 DC-971 Decal, Belt Drive Warning 2 2 2 2 2 2 22 DC-972 Decal, Chain Warning 2 2 2 2 2 2

* Ref #12, Part #D03-1109 and D03-1010 are single phase motors.

28 PNEG-1403 Vision Series Model 1200 Portable Dryers

Top Auger Drive

Top auger drive components

Top auger belt guard cover

Belt guard upper mount

2. Auger and Meter Roll Drive Trains

Figure 2C

PNEG-1403 Vision Series Model 1200 Portable Dryers 29

2. Auger and Meter Roll Drive Trains

Top Auger Drive (Continued)

Figure 2D Top Auger Motor and Motor Mount

Top Auger Drive Parts List (See Figure 2C and 2D)

Ref # Part # Description

1 D01-0453 Top Auger Belt Guard Body 1 1 1 1 1 1 2 D52-0001 Sheave 2 Gr 16" Gripbelt 1 1 1 1 1 1 3 D32-0019 Bushing Q1 - 1-1/2" Split Taper 1 1 1 1 1 1 4 D01-0464 V-Belt Bx97 2 2 2 2 2 2 5 2818-2 Sheave 2 Gr 3.35 D x 1-1/8" Bore 1 1 1 5 D62-0003 Sheave 2 Gr 4.25 D x 1-3/8" 1 1 1 6 D01-0155 Mounting Bracket-belt Guard Spacer 1 1 1 1 1 1 7 D01-0424 Dryer Top Hand Hold 1 1 1 1 1 1

* 8 D03-1109 Motor 5 HP 1 PH 1800 RPM 1 1 1

8 500-3 Motor 5 HP 3 PH 1800 RPM 1 1 1

* 8 D03-1010 Motor 7.5 HP 1 PH 1800 RPM 1

8 712-3 Motor 7.5 HP 3 PH 1800 RPM 1 1 8 1000-3 Motor 10 HP 3 PH 1800 RPM 1 9 D01-0173 Top Motor Mount Weldment 1 1 1 1 1 1

10 D01-0465 Turnbuckle 1/2" x 6" Plated 1 1 1 1 1 1

11 D01-0170 Anchor Bracket - Motor Mount 1 1 1 1 1 1 12 D01-0452-Y Top Aug e r Belt Gu ard Cover Ochr 1 1 1 1 1 1 13 DC-971 Decal, Belt Drive Warning 2 2 2 2 2 2 14 FH-4429-1 Latch 3 3 3 3 3 3

* Ref #8, Part #D03-1109 and D03-1010 are single phase motors.

1214 1216 1218 1220 1222 1226

Qty

30 PNEG-1403 Vision Series Model 1200 Portable Dryers

Metering Roll Drive

Meter roll drive train components

15 16

SCR Motor/reduction drive and motor mount assembly

2. Auger and Meter Roll Drive Trains

Figure 2E

PNEG-1403 Vision Series Model 1200 Portable Dryers 31

2. Auger and Meter Roll Drive Trains

Rear meter roll bearing

Front meter roll bearing

Metering Roll Drive (Continued)

Figure 2F

Metering Roll Drive Parts List (See Figure 2E and 2F)

Ref # Part # Description

1 D01-0007 Corner Leg Portable Dryer 6 6 6 6 8 8 2 D21-0010 Frame Rail, 14' Left 1 2 D01-0537 Frame Rail, 16' Left 1 2 D31-0043 Frame Rail, 18' Left 1 2 D61-0001 Frame Rail, 20' Left 1 2 D101-0001 Frame Rail, 22' Left 1 2 D71-0002 Frame Rail, 26' Left 1 3 D01-0016 Motor Mount Support Bracket 111111 4 D01-0081 Motor Mount 1 1 1 1 1 1 5 D01-0704 SCR Motor Gear Box Mount 111111 6 D01-0008 Front And Rear Frame Tie Channel 4 4 4 4 6 6 7D03-0232 Motor 3/4 HP DC with Gear Box 50:1 111111 8 D01-1374 Bottom Auger Bearing Plate 1 1 1 1 1 1 9D02-0029 Sprocket 40H30 222222

10 D31-0316 Front Bottom Auger Shaft 1 1 1 1 1 1

11 D32-0001 Flangette Bear ing 1-1/2" 222222 12 D01-0196 Sprocket Idler Assembly 2 2 2 2 2 2 13 D03-0257 Sprocket 4015 x 7/8" Bore with Keyway 111111 14 S-9168 Key Square 1/4" x 1" 3 3 3 3 3 3 15 S-6290 Chain #40 Roller Chain 6' 6' 6' 6' 6' 6' 16 D02-0031 #40 Chain Connecting Link 1 1 1 1 1 1 17DC-972 Decal, Chain Warning 222222 18 D01-0003 Adaptor Plate 4 4 4 4 4 4 19 GK1583 Flangette Bearing 1", with Lock Collar 444444 20 D01-0006 Meter Roll Drive Shaft (Front) 2 2 2 2 2 2 21D01-0272 Meter Roll Shaft Stub (Rear) 222222

1214 1216 1218 1220 1222 1226

Qty

32 PNEG-1403 Vision Series Model 1200 Portable Dryers

3. Fan/Heaters

36'' and 40" burner support and collector cup

26" and 28" Burner

support and collector cup

10a

Fan/Heater housing assembly

Fan/Heater Housing Assembly

Figure 3A

PNEG-1403 Vision Series Model 1200 Portable Dryers 33

3. Fan/Heaters

Fan/Heater Housing Assembly Parts List (See Figure 3A)

Ref # Part # Description

1 D01-1995 Wrapper, 26" Fan/Heater 1 1 D01-1996 Wrapper, 28" Fan/Heater 1 1 D01-1963 Wrapper, 36" Fan//Heater 1 1 1 D01-1997 Wrapper, 40" Fan/Heater 1 1 D01-1964 Wrapper, 42" Fan/Heater 1 1 2 D01-0651 Straightening Vane, 26" Fan/Heater 11 2 D01-0529 Straightening Vane, 28" Fan/Heater 11 2 D01-1452 Straightening Vane, 36"-42" Fan/Heater 11 11 11 11 11 3 D01-0528 Inner Can, 26" and 28" Fan/Heater 1 1 3 D01-1480 Inner Can, 36" Fan/Heater 1 1 3 D01-1479 Inner Can, 40" Fan/Heater 1 3 D01-1451 Inner Can, 42" Fan/Heater 1 1 4 401-5759-6-B Access Door - Galv. Fan Black 1 1 1 1 1 1 1 5 069-1303-2 Sight Glass 1 1 1 1 1 1 1 6 DC-1224 Decal, Danger High Voltage 1 1 1 1 1 1 1 7 DC-1225 Decal, Warning Rotating Blade 1 1 1 1 1 1 1 8 DC-1227 Decal, Warning Fire 1 1 1 1 1 1 1 9 HF-986 Collector Cup, 26" Fan/Heater 1

9 HF-983 Collector Cup, 28" Fan/Heater 1 9a D01-1484 Collector Cup, 36" Fan/Heater 1 1 9a D01-1485 Collector Cup, 40" Fan/Heater 1 9a TF-1217 Collector Cup, 42" Fan/Heater 1 1 10 HF-978 Support Plate, 26" Fan/Heater 1 10 HF-7092 Support Plate, 28" Fan/Heater 1

10a D01-1482 Support Bracket, 36" Fan/Heater 1 1 10a D01-1483 Support Bracket, 40" Fan/Heater 1 10a TF-1216 Support Bracket, 42" Fan/Heater 1 1

Bottom Fans Top Fans

2612 2812 3612 3615 4015 4220 4225

Matching the right size Fan/Heater to the model number of the dryer

Figure 3B

34 PNEG-1403 Vision Series Model 1200 Portable Dryers

Fan Motor, Motor Mount and Fan Blade

Fan motor and motor mount

Fan blade and bushing

Figure 3C

Fan Motor, Motor Mount and Fan Blade Parts List

3. Fan/Heaters

Fan/Heater

(Diameter, HP)

26" 12 HP

28" 12 HP

36" 12 HP

36" 15 HP

40" 15 HP

42" 20 HP

42" 25 HP

* Not Shown

Ref #

220V 1 PH 208V 3 PH 220V 3 PH 440V 3 PH 575V 3 PH

1 D01-0530 D01-0530 D01-0530 D01-0530 D01-0530 Motor Mount 2 CD-0110 CD-0239 CD-0239 CD-0239 D03-0193 Motor 3 D03-0301 D03-0301 D03-0301 D03-0301 D03-0301 Fan Blade 4 PT0778 PT0778 PT0778 PT0778 PT0778 Bushing 1 D01-0530 D01-0530 D01-0530 D01-0530 D01-0530 Motor Mount 2 CD-0110 CD-0239 CD-0239 CD-0239 D03-0193 Motor 3 D03-0302 D03-0302 D03-0302 D03-0302 D03-0302 Fan Blade 4 PT0778 PT0778 PT0778 PT0778 PT0778 Bushing 1 D01-1478 D01-1478 D01-1478 D01-1478 D01-1478 Motor Mount * CD-0233 CD-0233 CD-0233 CD-0233 CD-0233 Motor Mount Adapter 2 CD-0110 CD-0239 CD-0239 CD-0239 CH-6819 Motor 3 D01-0468 D01-0468 D01-0468 D01-0468 D01-0468 Fan Blade 4 FH-1009 FH-1009 FH-1009 FH-1009 FH-1009 Bushing 1 D01-1478 D01-1478 D01-1478 D01-1478 D01-1478 Motor Mount 2 002-1073-2 CH-1050 CH-1050 CH-1050 CH-6820 Motor 3 D82-0002 D82-0002 D82-0002 D82-0002 D82-0002 Fan Blade 4 FH-1009 FH-6963 FH-6963 FH-6963 FH-6963 Bushing 1 D01-1481 D01-1481 D01-1481 D01-1481 D01-1481 Motor Mount 2 CD-0571 CH-1050 CH-1050 CH-1050 CH-6820 Motor 3 D03-0567 D03-0567 D03-0567 D03-0567 D03-0567 Fan Blade 4 GC03810 GC03810 GC03810 GC03810 GC03810 Bushing 1 N/A D01-1453 D01-1453 D01-1453 D01-1453 Motor Mount 2 N/A CH-1051 CH-1051 CH-1051 2000-3-5 Motor 3 N/A D01-0470 D01-0470 D01-0470 D01-0470 Fan Blade 4 N/A GC03810 GC03810 GC03810 GC03810 Bushing 1 N/A D01-1474 D01-1474 D01-1474 D01-1474 Motor Mount 2 N/A C-2049 C-2049 C-2049 CH-6692 Motor 3 N/A D01-0471 D01-0471 D01-0471 D01-0471 Fan Blade 4 N/A CE-00617 CE-00617 CE-00617 CE-00617 Bushing

Part #

Description

PNEG-1403 Vision Series Model 1200 Portable Dryers 35

3. Fan/Heaters

Air Mixer Assemblies

Figure 3D Air Mixer Assemblies (36'' Air mixer shown in photo.)

Air Mixer Assemblies Parts List

Ref # Part # Description 26'' F/H 28'' F/H 36'' F/H 40'' F/H 42'' F/H

1-2 D01-0969 Air Mixer Assembly, 26" 1

1 D01-0968 Air Mixer Can, 26" x 15" Long 1/Assembly

1a D01-0967 Air Mixer Can, 26" x 8" Short 1/Assembly

2 CD-0228 Small Diameter Can Air Mixer Vane 6/Assembly

1-2 D01-0955 Air Mixer Assembly, 28" 1

1 D01-0951 Air Mixer Can, 28" x 15" Long 1/Assembly

1a D01-0950 Air Mixer Can, 28" x 8" Short 1/Assembly

2 CD-0228 Small Diameter Can Air Mixer Vane 6/Assembly

1-2 CD-0113 Air Mixer Assembly, 36" 1

1 and 1a D01-1303 Air Mixer Can, 36" with Access 2/Assembly

2 CD-0083 Air Mixer Vane 8/Assembly

1-2 CD-0117 Air Mixer Assembly, 40" 1

1 and 1a D01-1218 Air Mixer Can, 40" with Access 2/Assembly

2 CD-0083 Air Mixer Vane 8/Assembly

1-2 CD-0118 Air Mixer Assembly, 42" 1

1 and 1a CD-0192 Air Mixer Can, 42" 2/Assembly

2 CD-0083 Air Mixer Vane 8/Assembly

36 PNEG-1403 Vision Series Model 1200 Portable Dryers

Flame Probe, Ignitor and Burner Assemblies

Flame probe

Ignitor

Ref #9 and Ref #10 are used in LP fan/heaters only.

3. Fan/Heaters

Ref # Part # Description 2612 2812 3615 4015 4220 4225 4230 4240

PNEG-1403 Vision Series Model 1200 Portable Dryers 37

Figure 3E

Flame Probe, Ignitor and Burner Assemblies Parts List

10 CD-0414 Vaporizer Coil 26"-28" 3 Wrap 1 1 10 HF-7207 Vaporizer Coil 36"-42" 10-17 HP 1 1 1 10 HF-7251 Vaporizer 3/4" 3 Wrap 36"-42" 1 1 10 HF-7319 Vaporizer Coil (Spiral) 42" 40 HP 1

3. Fan/Heaters

Burner housing High-Limit switch

25 26

36" Fan/Heater burner assembly

40" and 42" Burner assembly

26" Fan/Heater burner assembly

28" Fan/Heater burner assembly

Flame Probe, Ignitor and Burner Assemblies (Continued)

38 PNEG-1403 Vision Series Model 1200 Portable Dryers

Figure 3F

3. Fan/Heaters

Flame Probe, Ignitor and Burner Assemblies Parts List (See Figure 3E and 1F)

Ref # Part # Description 26'' F/H 28'' F/H 36'' F/H 40'' F/H 42'' F/H

1-3 TF-1559-N Flame Probe Assembly Network 1 1 1 1 1

1 HH-7025 Boot 8 MM Silicone 90° 1/Assembly 2 THH-4179 Flame Sensor 6" Long Rod 1/Assembly 3 CD-0187 Flame Sensor Bracket 1/Assembly

4-8 TF-1558 Ignitor Assembly 1 1 1 1 1

4 HF-7204 Dual Probe Ignitor Bracket 1/Assembly 5 D01-0878 Ignitor Air Deflector Angle 1/Assembly 6 HF-7201 Ignitor Half Clamp 2/Assembly 7 CD-0238 Ignitor Flame 2/Assembly 8 TF-1876 Ignition Wire Assembly (Includes Both Wires) 1/Assembly 9 HH-7054 Cone 26"/28" Burner SS 1 1

9 HH-7056 Cone 36"/42" Burner SS 1 1 1 10 11 THH-4064 Unilet Type LRL Conduit Box 1/2" 11111 12 027-1006-9 Thermostat - High-Limit 200°F Aut 1 1 1 1 1 13D01-1473Housing High-Limit Plate 11111 14 No Number Lid for LRL Conduit Box is Part of Ref #11 Not Applicable 15 TFC-0076 Neoprene Gasket, Conduit Body 1 1 1 1 1

16-18 BA-26 26" Burner Assembly 1

16 HF-992 26" Diverter Weldment 1/Assembly 17 HH-3934 Burner Gun Machined 26" 1/Assembly 18 HH-1179 Flame Spreader 26" 1/Assembly

19-22 BA-28 28" Burner Assembly 1

19 HF-7629 Diverter Weldment 28" 1/Assembly 20 THF-3144 Flame Spreader 28" 1/Assembly 21 THF-3141 Heater Gun Machined 28" 1/Assembly 22 THF-3113 28" Diverter Bracket 1/Assembly

23-27 BA-36 36" Burner Assembly 1

23 THF-3038 Diverter Bracket 36" and 40" 3/Assembly 24 THF-3038P Diverter Bracket 36" and 40" Perfed 4/Assembly 25 THF-3039 Diverter Bracket 36" and 40" with Hole 1/Assembly 26 THF-3057 Flame Spreader 36"-42" 1/Assembly 27 CD-0091 Burner Weldment CD 36" and 40" 1/Assembly

28-31 BA-40-2 40" Burner Assembly 1

28 CD-0448P Diverter Bracket 42" Perfed 4/Assembly 29 CD-0448 Diverter Bracket 42" 4/Assembly 30 CD-0208 Burner Weldment CD 42" 1/Assembly 31 THF-3057 Flame Spreader 36"-42" 1/Assembly

28-31 BA-42 42" Burner Assembly 1

28 CD-0448P Diverter Bracket 42" Perfed 4/Assembly 29 CD-0448 Diverter Bracket 42" 4/Assembly 30 CD-0208 Burner Weldment CD 42" 1/Assembly 31 THF-3057 Flame Spreader 36"-42" 1/Assembly

See Chart on Page 37

PNEG-1403 Vision Series Model 1200 Portable Dryers 39

3. Fan/Heaters

26" and 28" Vaporizer coil connection and adjustment brackets

26" and 28" Fan/Heater LP pipe train assembly

LP Pipe Train Assemblies

Figure 3G

40 PNEG-1403 Vision Series Model 1200 Portable Dryers

3. Fan/Heaters

26" and 28" Fan/Heater LP Pipe Train Assemblies Parts List (See Figure 3G)

Ref # Part # Description 26'' F/H 28'' F/H

1 THH-4120 Elbow, 3/4"-90° SCH 40 - 1 2 THH-4121 Nipple, 3/4" Close SCH 40 2 2 3 007-1048-3 Ball Valve, 3/4" with Lever Handle 1 1 4 THH-4125 Nipple, 3/4" x 2" SCH 40 2 2 5 THH-4154 Tee, 3/4" x 3/4" x 1/4" SCH 40 1 1 6 HH-2984 Gauge, Pressure 0-30# LP 1 1 7 THH-4136 Nipple, 3/4" x 3" SCH 40 1 1 8 056-2223-8 Valve, Solenoid 3/4" NPT 115V Din 1 1

9 056-2228-7 Valve, Solenoid 3/4" NPT 115V Bypass 1 1 10 THH-4066 Elbow, 3/4-90° Street SCH 40 1 1 11 THH-4149 Elbow, 3/4"-1/2" - 90° Reducer SCH 40 2 1 12 HH-2029 Nipple, 1/2" x 1-1/2" SCH 40 2 2 13 HH-1453 Tee, 1/2" x 1/2" x 1/2" SCH 40 1 1 14 HH-7013 Switch Screw-In Vapor High-Limit 1 1 15 THH-4071 Elbow, 1/2"-90° SCH 40 1 1 16 TFC-0023-50 Regulator, 1/2" NPT 50 PSI 1 1 17 D07-0019 Nipple, 1/2" x 1-1/2" SCH 80 2 2 18 031-1008-7 Pressure Relief Valve, 300 PSI 1 1 19 HH-4846 Tee, 1/2" x 1/2" x 1/4" SCH 80 1 1 20 HH-1251 Strainer, 1/2" “Y” SCH 80 1 1 21 HH-1932 Elbow, 1/2"-90° Pipe - 1/2" Flare Brass 1 1 22 TFC-0095 Hose, 1/2" x 24" LP Gas 2 2 23 TF-1227 Pipe Train Bracket For 36" and 42" 1 1 24 326-1047-9 U-Bolt 5/16"-18 x 1-3/8" x 2-3/16" 3 3 25 401-5503-8 Plumbing Mounting Bracket 1 1 26 401-5255-5 Plumbing Mounting Base Bracket 1 1 27 HH-4847 Elbow, 1/2"-90° SCH 80 2 2 28 D01-2217 Vaporizer Support Plate Black 1 1 29 410-1783-1-B Vaporizer Adjusting Weldment 1/2" 1 1

PNEG-1403 Vision Series Model 1200 Portable Dryers 41

3. Fan/Heaters

36" Vaporizer coil connection and adjustment brackets

36" Fan/Heater LP pipe train assembly

LP Pipe Train Assemblies (Continued)

Figure 3H

42 PNEG-1403 Vision Series Model 1200 Portable Dryers

3. Fan/Heaters

36" Fan/Heater LP Pipe Train Assemblies Parts List (See Figure 3H)

Ref # Part # Description 36" LP F/H

1 THH-4120 Elbow, 3/4"-90° SCH 40 1 2 THH-4121 Nipple, 3/4" Close SCH 40 2 3 007-1048-3 Ball Valve, 3/4" with Lever Handle 1 4 THH-4125 Nipple, 3/4" x 2" SCH 40 2 5 THH-4154 Tee, 3/4" x 3/4" x 1/4" SCH 40 1 6 HH-2984 Gauge, Pressure 0-30# LP 1 7 THH-4136 Nipple, 3/4" x 3" SCH 40 1 8 056-2223-8 Valve, Solenoid 3/4" NPT 115V Din 1

9 056-2228-7 Valve, Solenoid 3/4" NPT 115V Bypass 1 10 THH-4066 Elbow, 3/4"-90° Street SCH 40 1 11 THH-4149 Elbow, 3/4"-1/2" - 90° Reducer SCH 40 1 12 HH-2029 Nipple, 1/2" x 1-1/2" SCH 40 2 13 HH-1453 Tee, 1/2" x 1/2" x 1/2" SCH 40 1 14 HH-7013 Switch Screw-In Vaporizer High-Limit 1 15 THH-4071 Elbow, 1/2"-90° SCH 40 1 16 TFC-0023-50 Regulator, 1/2" NPT 50 PSI 1 17 D07-0019 Nipple, 1/2" x 1-1/2" SCH 80 2 18 031-1008-7 Pressure Relief Valve, 300 PSI 1 19 HH-4846 Tee, 1/2" x 1/2" x 1/4" SCH 80 1 20 HH-1251 Strainer, 1/2" “Y” SCH 80 1 21 HH-1932 Elbow, 1/2"-90° Pipe - 1/2" Flare Brass 1 22 TFC-0095 Hose, 1/2" x 24" LP Gas 2 23 TF-1227 Pipe Train Bracket for 36" and 42" 1 24 326-1047-9 U-Bolt 5/16"-18 x 1-3/8" x 2-3/16" 3 25 401-5503-8 Plumbing Mounting Bracket 1 26 401-5255-5 Plumbing Mounting Base Bracket 1 27 HH-4847 Elbow, 1/2"-90° SCH 80 2 28 D01-2217 Vaporizer Support Plate Black 1 29 410-1783-1-B Vaporizer Adjusting Weldment 1/2" 1

PNEG-1403 Vision Series Model 1200 Portable Dryers 43

3. Fan/Heaters

40'' and 42'' with 20 HP and smaller

motors vaporizer coil connection and

adjustment brackets.

40'' and 42'' with 25 HP and larger motors vaporizer

coil connection and adjustment brackets.

5 6

40'' and 42'' LP pipe train assembly

23 22

LP Pipe Train Assemblies (Continued)

Figure 3I

44 PNEG-1403 Vision Series Model 1200 Portable Dryers

40'' and 42'' LP Pipe Train Assemblies Parts List (See Figure 3I)

3. Fan/Heaters

40'' and 42'' LP F/H

Ref # Part # Desc ription

1 THH-4115 Elbow, 1"-90° SCH 40 2 2 2 007-1104-4 Nipple, Close 1" 4 4 3 007-1296-8 Ball Valve, 1" with Lever Handle 1 1 4 007-1106-9 Tee, 1" x 1" x 3/4" 1 1 5 D07-0027 Reducer, 3/4"-1/4" Hex Bushing 1 1 6 HH-2984 Pressure Gauge, 0-30# LP 1 1 7 THH-4037 Nipple, 1" x 2-1/2" SCH 40 1 1 8 056-2224-6 Valve, Solenoid 1" NPT 11 5V Din 1 1 9 056-2230-3 Valve, Solenoid 1" NPT 115V Bypass 1 1

10 007-1242-2 Nipple, 1" x 2" SCH 40 1 1

11 007-1288-5 Elbow, 1-1/2" - 90° SCH 40 1 1 12 HH-2029 Nipple, 1/2" x 1-1/2" SCH 40 2 2 13 HH-1453 Tee, 1/2" x 1/2" x 1/2" SCH 40 1 1 14 HH-7013 Switch Screw-in Vaporizer High-Limit 1 1

w/ 15 HP and 20 HP

Motors

40'' and 42'' LP F/H

w/ 25 HP and

Larger Motors

15 THH-4071 Elbow, 1/2"-90° SCH 40 1 1 16 TFC-0023-50 Regulator, 1/2" NPT CSA 50 PSI 1 1 17 D07-0019 Nipple, 1/2" x 1-1/2" SCH 80 2 2 18 HH-4846 Tee, 1/2" x 1/2" x 1/4" SCH 80 1 1 19 031-1008-7 Pressure Relief Valve, 300 PSI 1 1 20 HH-1251 Strainer, 1/2" “Y” SCH 80 1 1 21 HH-1932 Elbow, 1/2"-90° Pipe - 1/2" Flare Brass 1 1 22 TF-1227 Pipe Train Bracket for 36" and 42" 1 1 23 326-1047-9 U-Bolt 5/16"-18 x 1-3/8" x 2-3/16" 3 3 24 401-5503-8 Plumbing Mounting Bracket 1 1 25 401-5255-5 Plumbing Mounting Base Bracket 1 1 26 HH-4847 Elbow, 1/2"-90° SCH 80 2 27 D01-2217 Vaporizer Support Plate Black 1 1 28 410-1783-1-B Vaporizer Adjusting Weldment 1/2" 1 29 D01-2220 Vaporizer Adjusting Weldment 3/4" - 1 30 007-1930-2 Reducer, Bell 3/4"-1/2" SCH 80 - 2 31 HH-1082 Elbow, 1/2"-90° Street SCH 80 - 2

PNEG-1403 Vision Series Model 1200 Portable Dryers 45

3. Fan/Heaters

NG Pipe Train Assemblies

Figure 3J 26" and 28'' Fan/Heater NG Pipe Train Assembly

26" and 28'' Fan/Heater NG Pipe Train Assemblies Parts List

Ref # Part # Description 26'' F/H 28'' F/H

1 THH-4149 Elbow, 3/4"-1/2" - 90° Reducer SCH 40 1

1a THH-4120 Elbow, 3/4"-90° SCH 40 1

2 THH-4121 Nipple, 3/4" Close SCH 40 2 2 3 007-1048-3 Ball Valve, 3/4" with Lever Handle 1 1 4 THH-4125 Nipple, 3/4" x 2" SCH 40 2 2 5 T HH-4154 Tee, 3/4" x 3/4" x 1/4" SCH 40 1 1 6 D08-0022 Gauge, Pressure 0-15# 1 1 7 THH-4136 Nipple, 3/4" x 3" SCH 40 1 1 8 056-2223-8 Valve, Solenoid 3/4" NPT 115V Din 1 1

9 056-2228-7 Valve, Solenoid 3/4" NPT 115V Bypass 1 1 10 THH-4066 Elbow, 3/4" x 90° Street SCH 40 1 1 1 1 007-1307-3 Elbow, 1-3/4" Reducer SCH 40 1 1 12 326-1047-9 U-Bolt 5/16"-18 x 1-3/8" x 2-3/16" 2 2 13 401-5503-8 Plumbing Mounting Bracket 1 1 14 401-5255-5 Plumbing Mounting Base Bracket 1 1

46 PNEG-1403 Vision Series Model 1200 Portable Dryers

NG Pipe Train Assemblies (Continued)

13 14

3. Fan/Heaters

Figure 3K 36'' Fan/Heater NG Pipe Train Assembly

36'' Fan/Heater NG Pipe Train Assemblies Parts List

Ref # Part # Description 36'' F/H

1 007-1307-3 Elbow, 1"-3/4" - 90° 1 2 007-1104-4 Nipple, Close 1" 3 3 007-1296-8 Ball Valve, 1" with Lever Handle 1 4 007-1106-9 Tee, 1" x 1" x 3/4" 1 5 D07-0027 Reducer, 3/4"-1/4" Hex Bushing 1 6 D08-0022 Gauge, Pressure 0-15# 1 7 007-1242-2 Nipple, 1" x 2" SCH 40 2 8 THH-4115 Elbow, 1"-90° SCH 40 1

9 056-2224-6 Valve, Solenoid 1" NPT 115V Din 1 10 056-2230-3 Valve, Solenoid 1" NPT 115V with Bypass 1 11 THH-4164 Elbow, 1"-90° Street SCH 40 1 12 326-1047-9 U-Bolt 5/16"-18 x 1-3/8" x 2-3/16" 2 13 401-5503-8 Plumbing Mounting Bracket 1 14 401-5255-5 Plumbi ng Mounting Base Bracket 1

PNEG-1403 Vision Series Model 1200 Portable Dryers 47

3. Fan/Heaters

9 5 6

NG Pipe Train Assemblies (Continued)

Figure 3L 40'' and 42" Fan/Heater NG Pipe Train Assembly

40'' and 42" Fan/Heater NG Pipe Train Assemblies Parts List

Ref # Part # Description 40'' and 42'' F/H

1 THH-4115 Elbow, 1"-90° SCH 40 2 2 007-1104-4 Nipple, Close 1" 3 3 007-1296-8 Ball Valve, 1" with Lever Handle 1 4 007-1106-9 Tee, 1" x 1" x 3/4" 1 5 D07-0027 Reducer , 3/4"- 1/4" Hex Bushing 1 6 D08-0022 Gauge, Pressure 0-15# 1 7 007-1242-2 Nipple , 1" x 2" SCH 40 2 8 THH-4164 Elbow, 1"-90° Street SCH 40 1 9 056-2224-6 Valve, Solenoid 1" NPT 11 5V Din 1

10 056-2230-3 Valve, Solenoid 1" NPT 115V with Bypass 1

11 326-1047-9 U-Bolt 5/16"-18 x 1-3/8" x 2-3/16" 2 12 401-5503-8 Plumbing Mounting Bracket 1 13 401-5255-5 Plumbing Mounting Base Bracket 1

48 PNEG-1403 Vision Series Model 1200 Portable Dryers

Fan/Heater Orifices

3. Fan/Heaters

Liquid Propane Orifices

Part # Fan/Heater Orifice Size

HF-7087 26" 12 HP 0.2188" HF-7587 Pipe for 26" Fan/heater Orifice THF-3241 28" 12 HP 0.25" THF-3242 36" 12 HP 0.2813" CD-0150 36" 15 HP 0.3281" THF-3058 40" 15 HP 0.3438" THF-3247 42" 20 HP 0.375" THF-3249 42" 25 HP 0.3906"

Natural Gas Orifices

Part # Fan/Heater Orifice Size

HF-7099 26" 12 HP 0.3125" HF-7587 Pipe for 26" Fan/heater Orifice THF-3140 28" 12 HP 0.375" THF-3243 36" 12 HP 0.4063" THF-3244 36" 15 HP 0.5" THF-3246 40" 15 HP 0.5156" THF-3248 42" 20 HP 0.5469" THF-3250 42" 25 HP 0.5781

PNEG-1403 Vision Series Model 1200 Portable Dryers 49

3. Fan/Heaters

Liquid propane fuel supply line

LP Supply Line

Figure 3M

50 PNEG-1403 Vision Series Model 1200 Portable Dryers

3. Fan/Heaters

LP Supply Line Parts List (See Figure 3M)

Ref # Part # Description LP Supply Line

1 TFC-0027 Valve, 1/4" NPT 250 PSI Relief 2 2 007-1265-3 Reducer 1/2" x 1/4" Bell SCH 80 1 3 D07-0023 Nipple, 1/2" x 3" SCH 80 1 4 THH-4058 Tee, 1/2" x 1/2" x 1/2" SCH 80 2 5 D87-0001 Nipple, 1/2" x 55" SCH 80 1 6 HH-7095 Nipple, 1/2" x 52" 1 7 HH-4847 Elbow, 1/2"-90° SCH 80 1 8 D07-0019 Nipple, 1/2" x 1-1/2" SCH 80 4

9 HH-1251 Strainer, “Y” SCH 80 1 10 HH-3854 Nipple, 1/2" x 6" SCH 80 1 11 HH-1376 Valve, V aporizer Shut Off 1 12 TFC-0100 Valve, 1/2" NPT Solenoid LP with Din 2 13 HH-4846 Tee, 1/2" x 1/2" x 1/4" SCH 80 1

* 006-1353-9 Cord Assembly for Supply Line Liquid Solenoid 2

* Not Shown

PNEG-1403 Vision Series Model 1200 Portable Dryers 51

3. Fan/Heaters

Natural gas fuel supply line

17 18

Supply line mounting brackets

NG Supply Line

52 PNEG-1403 Vision Series Model 1200 Portable Dryers

Figure 3N

3. Fan/Heaters

NG Supply Line Parts List (See Figure 3N)

Ref # Part # Description 1214-1218 1220-1226

1 D08-0008 Valve, 1-1/2" NPT B-Cock Shut Off 1 1

1a TFC-0093 Valve, 1" NPT Bronze Ball 1 1

2 D08-0009 Nipple, 1-1/2" Close SCH 40 3 3

2a THH-4117 Nipple, 1" Close SCH 40 2 2

3 D08-0011 Elbow, 1-1/2" - 90° SCH 40 3 3

3a THH-4115 Elbow, 1" x 90° SCH 40 1 1

4 HH-7070 Nipple, 1-1/2" x 54" SCH 40 1 4 HH-7076 Nipple, 1-1/2" x 60" SCH 40 1 5 D38-0001 Tee, 1-1/2" x 1-1/2" x 1" SCH 40 1 1 6 D01-0763 Nipple, 1-1/2" x 31-1/2" SCH 40 1 6 HH-7069 Nipple, 1-1/2" x 28" SCH 40 1 7 D08-0010 Union 1-1/2" Female SCH 40 1 1 8 HH-7068 Nipple, 1-1/2" x 24" SCH 40 1 1

9 031-1063-2 Shut Off Valve 1-1/2" 1 1 10 HH-7067 Nipple, 1-1/2" x 9" SCH 40 1 1 1 1 D08-0015 Strainer, 1-1/2" “Y” SCH 80 1 1 12 D67-0007 Plug 3/4" Square 1 1 13 D08-0007 Reducer, 1-1/2" x 1" Hex Bushing 1 1 14 007-1104-4 Nipple, Close 1" 2 2 15 007-1105-1 Union 1" Female SCH 40 2 2 16 033-1007-5 Gas Hose 1" NPT Male Both Ends 2 2 17 D31-0074 Gas Manifold Mounting Bracket 3 3 18 S-6643 Conduit Hanger 1-1/2" 3 3 19 D51-0045 Carrier Bracket, 1-1/2" Piping 1 1

PNEG-1403 Vision Series Model 1200 Portable Dryers 53

Upper junction box

Fill switch assembly (installed)

Top auger motor conduit

Fill switch assembly (opened)

Ref #9-14 are components of the mercury switch box assembly (fill switch assembly) part #D01-0192.

Operator light

4. Dryer Electrical Conduits

Upper Junction Box, Top Auger Motor Conduit and Operator Light

Figure 4A

54 PNEG-1403 Vision Series Model 1200 Portable Dryers

4. Dryer Electrical Conduits

Upper Junction Box, Top Auger Motor Conduit and Operator Light Parts List (See Figure 4A)

Ref # Part # Description

1 D03-0057 Conduit 1/2" EMT Metallic 2 D03-0054 Connector 1/2" EMT Compression 3 HH-1096 Clamp 1/2" Conduit 4 D03-0075 Connector 1/2" EMT to Sealtite 5 FH-7039 Sealtite PVC 1/2" 6 FH-7052 Elbow, 1/2"-90° PVC with Lock Nut 7 D03-0117 Lamp 90° with Junction Box 8 D03-0575 Bulb, 100W 130V Rough Service

9 FH-6972 Enclosure 4 x 4 x 2.5 White PVC 10 FH-1310 Connector 1/2" 11 WR-182SJOWA Wire 18/2 Type Sjowa-A Black 12 D01-0358 Mounting Plate Weldment, Mercury Box 13 D03-0010 Mercury Switch 6° 6" Leads 14 SPD-2098 Clip Mercury Switch 15 D01-0103 Mercury Switch Shaft

PNEG-1403 Vision Series Model 1200 Portable Dryers 55

4. Dryer Electrical Conduits

1-9

Upper air switch assembly (installed)

Lower air switch assembly (installed)

Air switch assembly (internal parts)

Air switch assembly (part #D01-0672)

Air Switch Assembly

Figure 4B

Air Switch Assembly Parts List

Ref # Part # Description Qty

1-9 D01-0672 Air Switch Assembly 2/Dryer

1 D01-0671 Air Switch Box Conduit Half 2/Assembly 2 D01-0670 Air Switch Box Face Plate 1/Assembly 3 DC-1 103 Decal, Air Pressure Adjustment 1/Assembly 4 D03-0177 Grommet, 11/16" I.D. x 1" O.D. 1/Assembly 5 HF-7227 Coupling, 1/4" Standard Black Steel 1/Assembly 6 HF-7228 Bushing, 1/4"-1/8" Hex 1/Assembly 7 HF-7226 Nipple, 1/8" Close 2/Assembly 8 HF-7229 Elbow, 1/8"-90° SCH 40 1/Assembly 9 D03-0167 Air Pressure Switch 1/Assembly

Ref # Part # Description

10 FH-7038 Condu it, 3/8" Sealtite

11 FH-7050 Connector, 3/8" x 90°

12 FH-7049 Connector, 3/8" Straight

56 PNEG-1403 Vision Series Model 1200 Portable Dryers

Right and Left Grain and Plenum High-Limits

Upper plenum

High-Limit

Grain temperature thermistor. Two (2) thermistors in each (right and left) grain High-Limit thermostat assemblies.

Right grain

High-Limit

Left grain

High-Limit

Lower plenum

High-Limit

Lower plenum High-Limit thermostat

Right and left grain High-Limit thermostat

Upper plenum High-Limit thermostat

4. Dryer Electrical Conduits

PNEG-1403 Vision Series Model 1200 Portable Dryers 57

Figure 4C

4. Dryer Electrical Conduits

Lower plenum High-Limit thermostat conduit

12 13

Upper plenum High-Limit thermostat conduit

Right and Left Grain and Plenum High-Limits (Continued)

Figure 4D

Right and Left Grain and Plenum High-Limits Parts List (See Figure 4C and 4D)

Ref # Part # Description

1 D01-0254 High-Limit Mounting Bracket 2 D03-0004 Plenum Thermostat 10' 300°F (for 14' Dryers Only) 2 D03-0377 Plenum Thermostat 24' 300°F (for Dryers that are 16' and Longer) 3 FH-6972 Enclosure 4 x 4 x 2-1/2 White PVC 4 FH-7038 Sealtite PVC 3/8" 5 FH-7050 Elbow, 3/8"-90° PVC with Nut 6 D03-0057 Conduit 1/2" EMT Metallic 7 D03-0054 Connector 1/2" EMT Compression 8 D03-0258 Grain Temp Thermi stor Series 2000 9 D03-0005 Grain Thermostat High-Limit 10' 210°F (for 14' Dryers only)

9 D03-0378 Grain Thermostat High-Limit 24' 210°F (for Dryers that are 16' and Longer) 10 D03-0375 Conduit Body, LL Type 11 HF-7236 Plenum Thermistor Bolt 12 TFC-0075 Cover Aluminum, Conduit Body 13 DM60001 Pipe SCH 40-1/2" 14 GT3-0241 Clamp, Beam 1/2" 15 HH-1096 Clamp 1/2" Conduit

The following components make up the grain High-Limit conduits that run through the grain columns. The conduit

assemblies are not shown in the photos. * D03-0057 Conduit 1/2" EMT Metallic * D03-0054 Connector 1/2" EMT Compression (2/conduit; 1 at each End of the Dryer) * D33-0002 Coupler 1/2" Emt Compression (Couples the Lengths of 1/2" EMT)

* FH-6972

* Not Shown

Enclosure 4 x 4 x 2-1/2 White PVC (As of 2003, A 4 x 4 Enclosure has Been Added to these Assemblies and is Mounted on the Rear Column End Panels Into which the Grain High-Limit Thermostat Conduits now Terminate.)

58 PNEG-1403 Vision Series Model 1200 Portable Dryers

4. Dryer Electrical Conduits

Lower junction box (left)

Rear discharge switch conduit at rear left gusset where 1/2" EMT

conduit terminates.

Meter roll speed sensor and rear discharge switch conduit. This is a photo of the front section of the conduit that runs through the gussets on the left side of the dryer.

Lower junction box (right)

Coupler for 1/2" EMT conduit

Conduit to meter roll speed sensor and rear discharge switch.

(See Photos below

and on Page 60.)

15 14

Conduit to meter roll motor.

(See Photo

below.)

Meter roll motor conduit connection

Lower Junction Box, Meter Roll Motor Conduit and Rear Discharge Conduit

PNEG-1403 Vision Series Model 1200 Portable Dryers 59

Figure 4E

4. Dryer Electrical Conduits

Rear discharge switch

conduit at rear left gusset

Rear discharge switch

(open to show mercury switch)

Meter roll speed sensor

Lower Junction Box, Meter Roll Motor Conduit and Rear Discharge Conduit (Continued)

Figure 4F

Lower Junction Box, Meter Roll Motor Conduit and Rear Discharge Conduit Parts List

(See Figure 4E and 4F)

Ref # Part # Description

1 FH-7038 Sealtite PVC 3/8" 2 F-6913 Connector PVC 3/8" 45' with Nut 3 FH-7050 Elbow, 3/8"-90° PVC with Nut 4 FH-7049 Straight PVC with Lock Nut 3/8" 5 D03-0054 Fitting Compression 1/2" to Box 6 D03-0057 Conduit 1/2" EMT 7 FH-6972 Enclosure 4 x 4 x 2-1/2 White PVC 8 FH-1310 Connector 1/2"

9 WR-182SJOWA Wire 18/2 Type Sjow-A Black 10 D07-0028 Reducer 3/4" x 1/2" Hex Bushing 11 FH-7050 Elbow, 3/8"-90° PVC with Nut 12 D03-0060 Connector 3/8" Liquid-Tite to 1/2" EMT 13 D03-0054 Connector 1/2" EMT Compression 14 D03-0057 Conduit 1/2" EMT Metallic 15 D33-0002 Coupler 1/2" EMT Compression 16 D01-0462 Speed Sensor Box Bracket 17 D01-0527 Scr Meter Roll Speed Sensor 18 HH-7046 Disconnect 0.187 FEM 19 D01-0687 Metering Roll Timing Gear Assembly 20 D01-1105 Discharge Switch Mounting Plate 21 TFC-0075 Cover Aluminum, Conduit Body 22 SPD-2098 Clip, Mercury Switch 23 D03-0010 Mercury Switch 24 D03-0375 Conduit Body, LL Type

60 PNEG-1403 Vision Series Model 1200 Portable Dryers

Fan/Heater Control Box

A detailed view of the heater board.

15 16

16 17

11 12

5. Control Boxes

Figure 5A

PNEG-1403 Vision Series Model 1200 Portable Dryers 61

5. Control Boxes

Fan/Heater Control Box Parts List (See Figure 5A)

Ref # Part # Description

* D01-1992 Control Box Lid 1 1 D01-2105 Control Box Back Panel 1 2 D01-2106 Control Left Side 1 3 D01-2107 Control Bo x Right Side 1 4 D01-2110 Control Bo x Front Panel 1 5 D03-0696 Control Bo x Latch 1 6 D01-2108 Control Bo x Base 1 7 006-1389-3 Nylon Bushing - 2" Diameter 1 8 D01-2111 Control Box Wall 1 9 E160-1137 Ground Lug, #TA-2 2

10 HH-1105 Nylon Bushing 11/16" I.D. 3 11 HF-4624 Fenwal Fla me Detection Board 1 12 D01-2109 Fenwal Board Bracket 1 13 D01-1981 Mounting Bracket Heater Board 1 14 D01-0730 Touch Control Fan/Heater PCB Assembly 1 15 D03-0013 Din Rail Mounti ng 39.37" Long 0.45 16 D01-0531 Terminal, Block Entrelec 4 mm 28 17 D01-0532 Terminal, Blank End Protector 11 18 D01-0534 Terminal, Entrelec Ground Block 1 19 D01-0533 Terminal, Entrelec End Stop 8 20 D03-0511 Points, Auxillary for Lec 1 21 (See Chart below for Part Numbers) 22 (See Chart below for Part Numbers) 23 E240-1148 Connector 4 Pin 0.200 PCB Plug 2 24 D01-0460 Term Strip 10 Position 1 25 E240-1155 Connector 3 Pin 0.200 PCB Plug 1 26 E240-1154 Connector 5 Pin 0.200 PCB Plug 1

* Not Shown

All Fan/Heat-

ers

Ref # Description

21 Overload D03-0483 D03-0482 D03-0482 D03-0476 D03-0475 22 Contactor D03-0495 D03-0494 D03-0494 D03-0492 D03-0490

21 Overload D03-0485 D03-0483 D03-0483 D03-0477 D03-0478 22 Contactor D03-0497 D03-0494 D03-0494 D03-0492 D03-0491

21 Overload D03-0485 D03-0483 D03-0483 D03-0478 D03-0478 22 Contactor D03-0497 D03-0494 D03-0494 D03-0491 D03-0491

21 Overload N/A D03-0484 D03-0484 D03-0480 D03-0479 22 Contactor N/A D03-0495 D03-0495 D03-0492 D03-0492

21 Overload N/A D03-0485 D03-0485 D03-0482 D03-0479 22 Contactor N/A D03-0496 D03-0496 D03-0494 D03-0492

220V 1 PH 208V 3 PH 220V 3 PH 440V 3 PH 575V 3 PH

10-12 HP Fan Motors (2612, 2812, 3612 Fan/Heaters)

10-16 HP Fan Motors (3615 Fan/Heaters)

10-16 HP Fan Motors (4015 Fan/Heaters)

20 HP Fan Motors (4220 Fan/Heaters)

25 HP Fan Motors (4225 Fan/Heaters)

62 PNEG-1403 Vision Series Model 1200 Portable Dryers

Lower Control Box Control Panel

10 15

5. Control Boxes

Figure 5B Vision Control Panel (Front)

Ref # Part # Description

1 111-1001-2 Hinge 1-1/6" x 19 Ga x 72" SS 2 D01-0447 Switch 3 Position Selector Red 3 D01-0449 Switch 3 Position Selector Blue 4 D01-0579 3 Position Selector Switch Yellow 5 D01-0445 Switch 3 Position Selector Amber 6 D03-0182 Switch 3 Position Selector White 7 D01-0446 Switch 2 Position Selector Green 8 D03-0017 Switch Start N.O. (Illuminated)

9 D03-0020 Switch Stop Block (Red) 10 D03-0595 Screen, SCR Digital Encoder 31 Position Push Button High\Low Used On 10 E115-1060 Knob, Augat #PK-70B-1/4 11 401-5794-5-2 Switch Mounting Plate 2 Fan 12 DC-1781 Decal, Vision Control 2 Fan 13 TF-1519 Latch, Southco Slotted 14 D03-0746 Touch Control Touch Screen 15 D03-0734PRNT GSI Moisture Control Printer

Lower Control Box Control Panel Parts List

PNEG-1403 Vision Series Model 1200 Portable Dryers 63

5. Control Boxes

Emergency stop switch

(outside)

Emergency stop switch

(inside)

Lower Control Box Back Panel

Figure 5C Lower Control Box Back Panel

Ref # Part # Description Circuit

1 D01-0486 Lower Control Box Back Panel Misc. 2 D03-0742-C Vision Control 12 VDC Power Supply Control 3 D03-0754-C Touch Control 5 VDC Power Supply Control 4 D03-0013 Din Rail, Terminal Block Mounting Misc. 5 D01-0533 Terminal, Entrelec End Stop Misc. 6 D01-0534 Termina, Entrelec Ground Block Misc. 7 D01-0531 Terminal, Block Entrelec 4 mm Misc. 8 D01-0532 Terminal End Protector Misc. 9 D03-0181 Filter RFI “B” Series Control

10 TF-1279 Emergency Stop Switch Safety

11 DC-1317 Decal, Emergency Stop Misc. 12 D63-0013 Block, Contact N.C. Safety 13 D02-0039 Wire Tie Anchor Misc. 14 D03-0247 Wire Tie, 5" Panduit Misc. 15 D03-0725-C Vision Moisture Control Board Assembly Control

Lower Control Box Back Panel Parts List

64 PNEG-1403 Vision Series Model 1200 Portable Dryers

Lower Control Box Switch Panel (Rear)

A more detailed parts breakdown of the display and computer is shown

on Page 66

Detailed view of a

two position switch

Detailed view of a

single position switch

5. Control Boxes

Figure 5D Vision Control Panel (Rear)

Lower Control Box Switch Panel (Rear) Parts List

Ref # Part # Description Circuit

1 TFH-2046 Spring Latch Southco with Black KN Misc.

1a TF-1519 Latch, Southco Slotted Misc.

2 401-5794-2 Switch Mounting Plate 2 Fan Misc. 3 D03-0734PRNT GSI Moisture Control Printer Control 4 602E155BKT Take-Up Motor Support Bracket Misc. 5 602E155 Printer Paper Take-Up Misc. 6 D03-0595 SCR Potentiometer 10K Control 7 D63-0006 Block, Contact N.O. Control 8 D01-0455 Block, Light 12/24/120V Lamps Control 9 D0 3-0723-C Touch Control Display I/O PCB Comp. Control

PNEG-1403 Vision Series Model 1200 Portable Dryers 65

5. Control Boxes

Vision control computer (cover removed)

Vision control computer cover

Lower Control Box Switch Panel (Rear) (Continued)

Figure 5E

Lower Control Box Switch Panel (Rear) Parts List

Ref # Part # Description

1 D03-0763FRNT Touch Control Front Panel 2 D03-0763PLT Touch Control Internal Plate 3 D03-0753TUSB Touch Control USB Cable 4 D03-0753TC Touch Control PCB (Dryers) 5 D03-0753 Touch Control CPU Assembly (Dryers) 6 D03-0744 Touch Control Display Inverter 7 D03-0723-C Touch Control Display I/O PCB Comp 8 D03-0763-FAN Fan Cooling for D03-0763-Assembly 9 D03-0763BACK Touch Control Back Cover

66 PNEG-1403 Vision Series Model 1200 Portable Dryers

Upper Control Box

3 4

5. Control Boxes

Figure 5F Upper Control Box Power Distribution Panel

PNEG-1403 Vision Series Model 1200 Portable Dryers 67

5. Control Boxes

Upper Control Box Components Part Numbers

1214 Upper Control Box Component Parts List (See Figure 5F)

Ref #

220V 1 PH 208V 3 PH 220V 3 PH 440V 3 PH 575V 3 PH

1 D01-0480 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 2 D03-0487 D03-0477 D03-0475 D03-0473 D03-0472 Overload Load 3 D03-0482 D03-0480 D03-0479 D03-0475 D03-0475 Overload Load Aux. 4 D03-0487 D03-0477 D03-0475 D03-0473 D03-0472 Overload Unload 5 D03-0482 D03-0480 D03-0479 D03-0475 D03-0475 Overload Unload Aux. 6 D03-0492 D03-0491 D03-0490 D03-0488 D03-0488 Contactor Load 7 D03-0494 D03-0493 D03-0492 D03-0490 D03-0489 Contactor Load Aux. 8 D03-0492 D03-0491 D03-0490 D03-0488 D03-0488 Contactor Unload 9 D03-0494 D03-0493 D03-0492 D03-0490 D03-0489 Contactor Unload Aux.

10 D01-0531 D01-0531 D01-0531 D01-0531 D01-0531 Te rminal - Block Entrelec 4 mm Control

11 D01-0532 D01-0532 D01-0532 D01-0532 D01-0532 Terminal - Blank End Protector Control 12 D01-0533 D01-0533 D01-0533 D01-0533 D01-0533 Terminal - Entrelec End Stop Contro l 13 D01-0534 D01-0534 D01-0534 D01-0534 D01-0534 Terminal - Entrelec Ground Block Control 14 HF-7203 HF-7203 HF-7203 HF-7203 HF-7203 Relay, 3 PDT 120V RH3B-U IDEC Control 15 07097555 070975553 07097555 07097555 07097555 Relay Base, 3 PDT Control

1214 Part #

Description Circuit

16 FH-3807 FH-3807 FH-3807 FH-3807 FH-3807 Transformer Control 17 006-1184-8 006-1184-8 006-1184-8 006-1184-8 006-1184-8 Terminal Ground Bar Ground 18 D03-0736-C D03-0736-C D03-0736-C D03-0736-C D03-0736-C Dryer I/O PCB Assembly Comp Vision Control 19 D03-0106 D03-0106 D03-0106 D03-0106 D03-0106 SCR Contactor 15 Amp 3 Pole Meter Roll 20 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 Breaker, 3 Amp 3 Pole Delayed Meter Roll 21 D03-0661 D03-0661 D03-0661 D03-0661 D03-0661 Breaker 6 Amp 1 Pole 110 VAC Control 22 D03-0711 D03-0711 D03-0711 D03-0711 D03-0711 SCR Drive Board Base Unit Meter Roll 23 D03-0592 D03-0592 D03-0592 D03-0592 D03-0592 SCR Isolated Terminal Board Meter Roll 24 D01-0550 D01-0550 D01-0550 D01-0550 D01-0550 Power Box Catch Angle, Bottom N/A 25 D01-0504 D01-0503 D01-0503 D03-0271 D03-0175 Main Breaker Power 26 D33-0001 D33-0001 D33-0001 D33-0001 D33-0001 SCR Resistor Plug-In 3/4 HP 180V Meter Roll 27 D03-0460 D03-0461 D03-0461 D03-0545 D03-0395 Breaker Unload Aux. 28 D03-0460 D03-0453 D03-0451 D03-0389 D03-0531 Breaker Unload 29 D03-0300 D03-0293 D03-0293 D35-0001 D35-0001 Distribution Block Power 30 D03-0460 D03-0461 D03-0461 D03-0545 D03-0395 Breaker Load Aux. 31 D03-0460 D03-0453 D03-0451 D03-0389 D03-0531 Breaker Load 32 D03-0510 D03-0461 D03-0461 D03-0546 D03-0532 Breaker Fan 1 33 D03-0466 D03-0461 D03-0465 D03-0529 D03-0532 Breaker Fan 2 34 D01-0551 D01-0551 D01-0551 D01-0551 D01-0551 Power Box Catch Angle, Top N/A

68 PNEG-1403 Vision Series Model 1200 Portable Dryers

5. Control Boxes

Upper Control Box Components Part Numbers (Continued)

1216 Upper Control Box Component Parts List (See Figure 5F)

Ref #

220V 1 PH 208V 3 PH 220V 3 PH 440V 3 PH 575V 3 PH

10 D01-0531 D01-0531 D01-0531 D01-0531 D01-0531 Terminal - Block Entrelec 4 mm Control

11 D01-0532 D01-0532 D01-0532 D01-0532 D01-0532 Terminal - Blank End Protector Control 12 D01-0533 D01-0533 D01-0533 D01-0533 D01-0533 Terminal - Entrelec End Stop Control 13 D01-0534 D01-0534 D01-0534 D01-0534 D01-0534 Terminal - Entrelec Ground Block Control 14 HF-7203 HF-7203 HF-7203 HF-7203 HF-7203 Relay, 3 PDT 120V RH3B-U IDEC Control 15 07097555 070975553 07097555 07097555 07097555 Relay Base, 3 PDT Control

1216 Part #

Description Circuit

16 FH-3807 FH-3807 FH-3807 FH-3807 FH-3807 Transformer Control 17 006-1184-8 006-1184-8 006-1184-8 006-1184-8 006-1184-8 Terminal Ground Bar Ground 18 D03-0736-C D03-0736-C D03-0736-C D03-0736-C D03-0736-C Dryer I/O PCB Assembly Comp Vision Co ntrol 19 D03-0106 D03-0106 D03-0106 D03-0106 D03-0106 SCR Contactor 15 AMP 3 Pole Meter Roll 20 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 Breaker, 3 Amp 3 Pole Delayed Meter Roll 21 D03-0661 D03-0661 D03-0661 D03-0661 D03-0661 Br eaker 6 Amp 1 Pole 110 VAC Control 22 D03-0711 D03-0711 D03-0711 D03-0711 D03-0711 SCR Drive Board Base Unit Meter Roll 23 D03-0592 D03-0592 D03-0592 D03-0592 D03-0592 SCR Isolated Terminal Board Meter Roll 24 D01-0550 D01-0550 D01-0550 D01-0550 D01-0550 Power Box Catch Angle, Bottom N/A 25 D01-0504 D01-0475 D01-0503 D03-0271 D03-0175 Main Breaker Power 26 D33-0001 D33-0001 D33-0001 D33-0001 D33-0001 SCR R esistor Plug-In 3/4 HP 180V Meter Roll 27 D03-0464 D03-0461 D03-0461 D03-0545 D03-0395 Breaker Unload Aux. 28 D03-0460 D03-0453 D03-0451 D03-0389 D03-0531 Breaker Unload 29 D03-0300 D03-0293 D03-0293 D35-0001 D35-0001 Distribution Block Power 30 D03-0464 D03-0461 D03-0461 D03-0545 D03-0395 Breaker Load Aux. 31 D03-0460 D03-0453 D03-0451 D03-0389 D03-0531 Breaker Load 32 D03-0510 D03-0461 D03-0461 D03-0546 D03-0395 Breaker Fan 1 33 D03-0466 D03-0468 D03-0465 D03-0529 D03-0395 Breaker Fan 2 34 D01-0551 D01-0551 D01-0551 D01-0551 D01-0551 Power Box Catch Angle, Top N/A

PNEG-1403 Vision Series Model 1200 Portable Dryers 69

5. Control Boxes

Upper Control Box Component Part Numbers (Continued)

1218 Upper Control Box Component Parts List (See Figure 5F)

Ref #

220V 1 PH 208V 3 PH 220V 3 PH 440V 3 PH 575V 3 PH

1 D01-0480 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Pa ne l N/A 2 D03-0478 D03-0477 D03-0475 D03-0473 D03-0472 Overload Load 3 D03-0482 D03-0480 D03-0479 D03-0475 D03-0475 Overload Load Aux. 4 D03-0478 D03-0477 D03-0475 D03-0473 D03-0472 Overload Unload 5 D03-0482 D03-0480 D03-0479 D03-0475 D03-0475 Overload Unload Aux. 6 D03-0492 D03-0491 D03-0490 D03-0488 D03-0488 Contactor Load 7 D03-0494 D03-0493 D03-0492 D03-0490 D03-0489 Contactor Load Aux. 8 D03-0492 D03-0491 D03-0490 D03-0488 D03-0488 Contactor Unload

9 D03-0494 D03-0493 D03-0492 D03-0490 D03-0489 Contactor Unload Aux. 10 D01-0531 D01-0531 D01-0531 D01-0531 D01-0531 Terminal - Block Entrelec 4 mm Control 11 D01-0532 D01-0532 D01-0532 D01-0532 D01-0532 Terminal - Blank End Protector Control 12 D01-0533 D01-0533 D01-0533 D01-0533 D01-0533 Terminal - Entrelec End Stop Control 13 D01-0534 D01-0534 D01-0534 D01-0534 D01-0534 Terminal - Entrelec Ground Block Control 14 HF-7203 HF-7203 HF-7203 HF-7203 HF-7203 Relay, 3 PDT 120V RH3B-U IDEC Control 15 07097555 070975553 07097555 07097555 07097555 Relay Base, 3 PDT Control

1218 Part #

Description Circuit

16 FH-3807 FH-3807 FH-3807 FH-3807 FH-3807 Transformer Control 17 006-1184-8 006-1184-8 006-1184-8 006-1184-8 006-1184-8 Terminal Ground Bar Ground 18 D03-0736-C D03-0736-C D03-0736-C D03-0736-C D03-0736-C Dryer I/O PCB Assembly Comp Vision Con trol 19 D03-0106 D03-0106 D03-0106 D03-0106 D03-0106 SCR Contactor 15 AMP 3 Pole Meter Roll 20 D03-0660-34 D03-0660-34 D03-0660-34 D 03-0660-34 D03-0660-34 Breaker, 3 Amp 3 Pole Delayed Meter Roll 21 D03-0661 D03-0661 D03-0661 D03-0661 D03-0661 Breaker 6 Amp 1 Pole 110 VAC Control 22 D03-0711 D0 3-0711 D03-0711 D03-0711 D03-0711 SCR Drive Boar d Base Unit Meter Roll 23 D03-0592 D03-0592 D03-0592 D03-0592 D03-0592 SCR Isolated Terminal Board Meter Roll 24 D01-0550 D01-0550 D01-0550 D01-0550 D01-0550 Power Box Catch Angle, Bottom N/A 25 D01-0504 D01-0475 D01-0503 D03-0271 D03-0175 Main Breaker Power 26 D33-0001 D33-0001 D33-0001 D33-0001 D33-0001 SCR Resistor Plug-in 3/4 HP 180V Meter Roll 27 D03-0464 D03-0461 D03-0461 D03-0545 D03-0395 Breaker Unload Aux. 28 D03-0460 D03-0453 D03-0451 D03-0389 D03-0531 Breaker Unload 29 D03-0300 D03-0293 D03-0293 D35-0001 D35-0001 Distribution Block Power 30 D03-0464 D03-0461 D03-0461 D03-0545 D03-0395 Brea ker Load Aux. 31 D03-0460 D03-0453 D03-0451 D03-0389 D03-0531 Breaker Load 32 D03-0466 D03-0461 D03-0461 D03-0545 D03-0395 Brea ker Fan 1 33 D03-0510 D03-0468 D03-0461 D03-0529 D03-0395 Breaker Fan 2 34 D01-0551 D01-0551 D01-0551 D01-0551 D01-0551 Power Box Catch Angle, Top N/A

70 PNEG-1403 Vision Series Model 1200 Portable Dryers

5. Control Boxes

Upper Control Box Components Part Numbers (Continued)

1220 Upper Control Box Component Parts List (See Figure 5F)

Ref #

220V 1 PH 208V 3 PH 220V 3 PH 440V 3 PH 575V 3 PH

1 D01-0480 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 2 D03-0482 D03-0479 D03-0477 D03-0474 D03-0473 Overload Load 3 D03-0482 D03-0483 D03-0483 D03-0477 D03-0476 Overload Load Aux. 4 D03-0482 D03-0479 D03-0477 D03-0474 D03-0473 Overload Unload 5 D03-0482 D03-0483 D03-0483 D03-0477 D03-0476 Overload Unload Aux. 6 D03-0494 D03-0492 D03-0491 D03-0489 D03-0489 Contactor Load 7 D03-0494 D03-0494 D03-0494 D03--0492 D03-0490 Contactor Load Aux. 8 D03-0494 D03-0492 D03-0491 D03-0489 D03-0489 Contactor Unload 9 D03-0494 D03-0494 D03-0494 D03-0492 D03-0490 Contactor Unload Aux.

10 D01-0531 D01-0531 D01-0531 D01-0531 D01-0531 Terminal - Block Entrelec 4 mm Control

11 D01-0532 D01-0532 D01-0532 D01-0532 D01-0532 Terminal - Blank End Protector Control 12 D01-0533 D01-0533 D01-0533 D01-0533 D01-0533 Terminal - Entrelec End Stop Control 13 D01-0534 D01-0534 D01-0534 D01-0534 D01-0534 Terminal - Entrelec Ground Block Control 14 HF-7203 HF-7203 HF-7203 HF-7203 HF-7203 Relay, 3 PDT 120V RH3B-U IDEC Control 15 07097555 070975553 07097555 07097555 07097555 Relay Base, 3 PDT Control

1220 Part #

Description Circuit

16 FH-3807 FH-3807 FH-3807 FH-3807 FH-3807 Transformer Control 17 006-1184-8 006-1184-8 006-1184-8 006-1184-8 006-1184-8 Terminal Ground Bar Ground 18 D03-0736-C D03-0736-C D03-0736-C D03-0736-C D03-0736-C Dryer I/O PCB Assembly Comp Vision Co ntrol 19 D03-0106 D03-0106 D03-0106 D03-0106 D03-0106 SCR Contactor 15 AMP 3 Pole Meter Roll 20 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 Breaker, 3 Amp 3 Pole Delayed Meter Roll 21 D03-0661 D03-0661 D03-0661 D03-0661 D03-0661 Br eaker 6 Amp 1 Pole 110 VAC Control 22 D03-0711 D03-0711 D03-0711 D03-0711 D03-0711 SCR Drive Board Base Unit Meter Roll 23 D03-0592 D03-0592 D03-0592 D03-0592 D03-0592 SCR Isolated Terminal Board Meter Roll 24 D01-0550 D01-0550 D01-0550 D01-0550 D01-0550 Power Box Catch Angle, Bottom N/A 25 D01-0504 D01-0497 D01-0475 D03-0271 D03-0175 Main Breaker Power 26 D33-0001 D33-0001 D33-0001 D33-0001 D33-0001 SCR R esistor Plug-In 3/4 HP 180V Meter Roll 27 D03-0464 D03-0468 D03-0465 D03-0529 D03-0532 Breaker Unload Aux. 28 D03-0464 D03-0459 D03-0457 D03-0528 D03-0531 Breaker Unload 29 D03-0300 D03-0293 D03-0293 D35-0001 D35-0001 Distribution Block Power 30 D03-0464 D03-0468 D03-0465 D03-0529 D03-0532 Breaker Load Aux. 31 D03-0464 D03-0459 D03-0457 D03-0528 D03-0531 Breaker Load 32 D03-0466 D03-0461 D03-0461 D03-0545 D03-0395 Breaker Fan 1 33 D03-0510 D03-0468 D03-0465 D03-0546 D03-0395 Breaker Fan 2 34 D01-0551 D01-0551 D01-0551 D01-0551 D01-0551 Power Box Catch Angle, Top N/A

PNEG-1403 Vision Series Model 1200 Portable Dryers 71

5. Control Boxes

Upper Control Box Components Part Numbers (Continued)

1222 Upper Control Box Component Parts List (See Figure 5F)

Ref #

208V 3 PH 220V 3 PH 440V 3 PH 575V 3 PH

1 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 2 D03-0479 D03-0477 D03-0474 D03-0473 Overload Load 3 D03-0483 D03-0483 D03-0477 D03-0476 Overload Load Aux. 4 D03-0479 D03-0477 D03-0474 D03-0473 Overload Unload 5 D03-0483 D03-0483 D03-0477 D03-0476 Overload Unload Aux. 6 D03-0492 D03-0491 D03-0489 D03-0489 Contactor Load 7 D03-0494 D03-0494 D03-0492 D03-0490 Contactor Load Aux. 8 D03-0492 D03-0491 D03-0489 D03-0489 Contactor Unload 9 D03-0494 D03-0494 D03-0492 D03-0490 Contactor Unload Aux.

10 D01-0531 D01-0531 D01-0531 D01-0531 Terminal - Block Entrelec 4 mm Control

11 D01-0532 D01-0532 D01-0532 D01-0532 Terminal - Blank End Protector Control 12 D01-0533 D01-0533 D01-0533 D01-0533 Terminal - Entrelec End Stop Control 13 D01-0534 D01-0534 D01-0534 D01-0534 Terminal - Entrelec Groun d Block Control 14 HF-7203 HF-7203 HF-7203 HF-7203 Relay, 3 PDT 120V RH3B-U IDEC Control 15 070975553 07097555 07097555 07097555 Relay Base, 3 PDT Control

1222 Part #

Description Circuit

16 FH-3807 FH-3807 FH-3807 FH-3807 Transformer Control 17 006-1184-8 006-1184-8 006-1184-8 006-1184-8 Terminal Ground Bar Ground 18 D03-0736-C D03-0736-C D03-0736-C D03-0736-C Dryer I/O PCB Assembly Comp Vision Control 19 D03-0106 D03-0106 D03-0106 D03-0106 SCR Contactor 15 Amp 3 Pole Meter Roll 20 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 Breaker, 3 AMP 3 Pole Delayed Meter Roll 21 D03-0661 D03-0661 D03-0661 D03-0661 Breaker 6 AMP 1 Pole 110 VAC Control 22 D03-0711 D03-0711 D03-0711 D03-0711 SCR Drive Board Base Unit Meter Roll 23 D03-0592 D03-0592 D03-0592 D03-0592 SCR Isolated Terminal Board Meter Roll 24 D01-0550 D01-0550 D01-0550 D01-0550 Power Box Catch Angle, Bottom N/A 25 D01-0505 D01-0497 D03-0548 D03-0175 Main Breaker Power 26 D33-0001 D33-0001 D33-0001 D33-0001 SCR Resistor Plug-In 3/4 HP 180V Meter Roll 27 D03-0468 D03-0465 D03-0529 D03-0532 Breaker Unload Aux. 28 D03-0459 D03-0457 D03-0528 D03-0531 Breaker Unload 29 D03-0293 D03-0293 D35-0001 D35-0001 Distribution Block Power 30 D03-0468 D03-0465 D03-0529 D03-0532 Breaker Load Aux. 31 D03-0459 D03-0457 D03-0528 D03-0531 Breaker Load 32 D03-0461 D03-0461 D03-0454 D03-0395 Breaker Fan 1 33 D03-0467 D03-0468 D03-0139 D03-0395 Breaker Fan 2 34 D01-0551 D01-0551 D01-0551 D01-0551 Power Box Catch Angle, Top N/A

72 PNEG-1403 Vision Series Model 1200 Portable Dryers

5. Control Boxes

Upper Control Box Component Part Numbers (Continued)

1226 Upper Control Box Component Parts List (See Figure 5F)

Ref #

208V 3 PH 220V 3 PH 440V 3 PH 575V 3 PH

1 D01-0480 D01-0480 D01-0480 D01-0480 Power Box Back Panel N/A 2 D03-0480 D03-0479 D03-0475 D03-0475 Overload Load 3 D03-0483 D03-0483 D03-0477 D03-0476 Overload Load Aux. 4 D03-0480 D03-0479 D03-0475 D03-0475 Overload Unload 5 D03-0483 D03-0483 D03-0477 D03-0476 Overload Unload Aux. 6 D03-0493 D03-0492 D03-0490 D03-0489 Contactor Load 7 D03-0494 D03-0494 D03-0492 D03-0490 Contactor Load Aux. 8 D03-0493 D03-0492 D03-0490 D03-0489 Contactor Unload

9 D03-0494 D03-0494 D03-0492 D03-0490 Contactor Unload Aux. 10 D01-0531 D01-0531 D01-0531 D01-0531 Terminal - Block Entrelec 4 mm Control 11 D01-0532 D01-0532 D01-0532 D01-0532 Terminal - Blank End Protector Control 12 D01-0533 D01-0533 D01-0533 D01-0533 Terminal - Entrelec End Stop Control 13 D01-0534 D01-0534 D01-0534 D01-0534 Terminal - Entrelec Ground Block Control 14 HF-7203 HF-7203 HF-7203 HF-7203 Relay, 3 PDT 120V RH3B-U IDEC Control 15 070975553 07097555 07097555 07097555 Relay Base, 3 PDT Control

1226 Part #

Description Circuit

16 FH-3807 FH-3807 FH-3807 FH-3807 Transformer Control 17 006-1184-8 006-1184-8 006-1184-8 006-1184-8 Terminal Ground Bar Ground 18 D03-0736-C D03-0736-C D03-0736-C D03-0736-C Dryer I/O PCB Assembly Comp Vision Control 19 D03-0106 D03-0106 D03-0106 D03-0106 SCR Contactor 15 AMP 3 Pole Meter Roll 20 D03-0660-34 D03-0660-34 D03-0660-34 D03-0660-34 Breaker, 3 Amp 3 Pole Delayed Meter Roll 21 D03-0661 D03-0661 D03-0661 D03-0661 Breaker 6 Amp 1 Pole 110 VAC Control 22 D03-0711 D03-0711 D03-0711 D03-0711 SCR Drive Board Base Unit Meter Roll 23 D03-0592 D03-0592 D03-0592 D03-0592 SCR Isolated Terminal Board Meter Roll 24 D01-0550 D01-0550 D01-0550 D01-0550 Power Box Catch Angle, Bottom N/A 25 D03-0523 D01-0497 D03-0548 D03-0175 Main Breaker Power 26 D33-0001 D33-0001 D33-0001 D33-0001 SCR Resistor Plug-In 3/4 HP 180V Meter Roll 27 D03-0468 D03-0465 D03-0529 D03-0532 Breaker Unload Aux. 28 D03-0461 D03-0461 D03-0545 D03-0395 Breaker Unload 29 D03-0293 D03-0293 D35-0001 D35-0001 Distribution Block Power 30 D03-0468 D03-0465 D03-0529 D03-0532 Breaker Load Aux. 31 D03-0461 D03-0461 D03-0545 D03-0395 Breaker Load 32 D03-0461 D03-0461 D03-0546 D03-0395 Breaker Fan 1 33 D03-0144 D03-0467 D03-0547 D03-0141 Breaker Fan 2 34 D01-0551 D01-0551 D01-0551 D01-0551 Power Box Catch Angle, Top N/A

PNEG-1403 Vision Series Model 1200 Portable Dryers 73

NOTES

74 PNEG-1403 Vision Series Model 1200 Portable Dryers

6. Warranty

9101239_1_CR_rev7.DOC (revised July 2009)

GSI Group, LLC Limited Warranty

The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.

Warranty Extensions:

The Limited Warranty period is extended for the following products:

Product Warranty Period

Performer Series Direct Drive Fan Motor 3 Years

AP Fans and Flooring

Cumberland Feeding/Watering Systems

Grain Systems Grain Bin Structural Design 5 Years Grain Systems

Farm Fans Zimmerman

All Fiberglass Housings Lifetime All Fiberglass Propellers Lifetime Feeder System Pan Assemblies 5 Years ** Feed Tubes (1-3/4" and 2.00") 10 Years * Centerless Augers 10 Years * Watering Nipples 10 Years *

Portable and Tower Dryers 2 Years Portable and Tower Dryer Frames and

Internal Infrastructure †

5 Years

* Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 25% 5 to 7 years - end-user pays 50% 7 to 10 years - end-user pays 75% ** Warranty prorated from list price: 0 to 3 years - no cost to end-user 3 to 5 years - end-user pays 50%

† Motors, burner components

and moving parts not included. Portable dryer screens included. Tower dryer screens not included.

GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, shall be free from defects in materials for a period of time beginning on the twelfth (12 and continuing until the sixtieth (60

) month from the date of purchase (extended warranty period). During the extended

) month from the date of purchase

warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this extended warranty.

Conditions and Limitations:

THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTA TIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.

GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent or distributor.

GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty.

This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products manufactured by GSI.

Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the location and installation of products manufactured or sold by GSI.

PNEG-1403 Vision Series Model 1200 Portable Dryers 75

This equipment shall be installed in accordance with

the current installation codes and applicable

regulations, which should be carefully followed in all

cases. Authorities having jurisdiction should be

consulted before installations are made.

GSI Group

1004 E. Illinois St.

Assumption, IL 62510-0020

Phone: 1-217-226-4421

Fax: 1-217-226-4420

www.gsiag.com

CN-302186

GSI PNEG-1403 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

1. Main Structure Assembly

2. Auger and Meter Roll Drive Trains

3. Fan/Heaters

4. Dryer Electrical Conduits

5. Control Boxes

6. Warranty